KR20230135992A - Processed eggs from which eggshells have been removed and manufacturing method therefor - Google Patents
Processed eggs from which eggshells have been removed and manufacturing method therefor Download PDFInfo
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- KR20230135992A KR20230135992A KR1020220033651A KR20220033651A KR20230135992A KR 20230135992 A KR20230135992 A KR 20230135992A KR 1020220033651 A KR1020220033651 A KR 1020220033651A KR 20220033651 A KR20220033651 A KR 20220033651A KR 20230135992 A KR20230135992 A KR 20230135992A
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- 235000013601 eggs Nutrition 0.000 title claims abstract description 170
- 210000003278 egg shell Anatomy 0.000 title claims abstract description 54
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 239000007788 liquid Substances 0.000 claims abstract description 51
- 238000004806 packaging method and process Methods 0.000 claims abstract description 42
- 102000002322 Egg Proteins Human genes 0.000 claims abstract description 27
- 108010000912 Egg Proteins Proteins 0.000 claims abstract description 27
- 238000000034 method Methods 0.000 claims abstract description 22
- 238000010438 heat treatment Methods 0.000 claims description 53
- 235000011194 food seasoning agent Nutrition 0.000 claims description 46
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 36
- 238000001816 cooling Methods 0.000 claims description 35
- 239000012785 packaging film Substances 0.000 claims description 32
- 229920006280 packaging film Polymers 0.000 claims description 32
- 238000009835 boiling Methods 0.000 claims description 23
- 229910052751 metal Inorganic materials 0.000 claims description 14
- 239000002184 metal Substances 0.000 claims description 14
- 244000005700 microbiome Species 0.000 claims description 13
- 239000003549 soybean oil Substances 0.000 claims description 11
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- 238000009461 vacuum packaging Methods 0.000 claims description 10
- 238000002347 injection Methods 0.000 claims description 9
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- 238000000465 moulding Methods 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 5
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- 230000008569 process Effects 0.000 abstract description 7
- QCVGEOXPDFCNHA-UHFFFAOYSA-N 5,5-dimethyl-2,4-dioxo-1,3-oxazolidine-3-carboxamide Chemical compound CC1(C)OC(=O)N(C(N)=O)C1=O QCVGEOXPDFCNHA-UHFFFAOYSA-N 0.000 abstract description 4
- 235000014103 egg white Nutrition 0.000 abstract description 4
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- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 241000287828 Gallus gallus Species 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000005708 Sodium hypochlorite Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
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- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 description 2
- 235000019640 taste Nutrition 0.000 description 2
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- 235000013605 boiled eggs Nutrition 0.000 description 1
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- 150000003839 salts Chemical class 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000000391 smoking effect Effects 0.000 description 1
- 238000010129 solution processing Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Images
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L15/00—Egg products; Preparation or treatment thereof
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/10—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating materials in packages which are not progressively transported through the apparatus
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/36—Freezing; Subsequent thawing; Cooling
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J43/00—Implements for preparing or holding food, not provided for in other groups of this subclass
- A47J43/14—Devices or machines for opening raw eggs or separating the contents thereof
- A47J43/145—Machines therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
- B65B55/04—Sterilising wrappers or receptacles prior to, or during, packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
- B65B55/12—Sterilising contents prior to, or during, packaging
- B65B55/18—Sterilising contents prior to, or during, packaging by liquids or gases
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0081—Sorting of food items
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Mechanical Engineering (AREA)
- Meat, Egg Or Seafood Products (AREA)
Abstract
Description
본 발명은 난각이 제거된 가공계란 및 그 제조방법에 관한 것으로서, 보다 상세하게는 난백액과 난황액으로 구성된 계란을 일련의 과정을 통하여 난각이 제거된 익힘된 계란으로 개별 포장되게 제조함으로써, 개별포장으로 인해 휴대성이 좋고, 장기간 보관이 가능할 뿐만 아니라 껍질을 벗기지 않고 포장지 제거 후 바로 섭취가 가능하므로 언제 어디서나 편하게 먹을 수 있도록 한 난각이 제거된 가공계란 및 그 제조방법에 관한 것이다.The present invention relates to processed eggs from which eggshells have been removed and a method for manufacturing the same. More specifically, the present invention relates to processed eggs with eggshells removed and a method for manufacturing the same. More specifically, eggs composed of egg white liquid and egg yolk liquid are individually packaged into cooked eggs with eggshells removed through a series of processes. This relates to processed eggs with egg shells removed and a method of manufacturing them, which are portable due to packaging, can be stored for a long period of time, and can be consumed immediately after removing the packaging without peeling, so that they can be eaten conveniently anytime, anywhere.
생활수준의 발전에 따라 국내 계란의 소비량은 급격히 증가하였으나, 최근에는 그 증가세가 둔화되고 있어, 완전식품으로 알려진 계란의 소비량을 늘리기 위해서는 다양한 맛과 기능성을 포함하는 계란에 대한 요구가 지속적으로 제기되어 왔다.With the development of living standards, domestic egg consumption has increased rapidly, but recently the increase has been slowing down. In order to increase the consumption of eggs, which are known as complete foods, demands for eggs containing various tastes and functionality are continuously raised. come.
현재 대기업 브랜드 및 고품격을 선호하는 소비자들의 소비심리에 비추어 다양한 제품이 출시되고 있으나, 현재 유통되는 훈제계란, 삶은계란 및 맥반석 구운계란 등의 제품은 계란이 가지고 있는 고유의 맛 이외에는 다양한 제품군을 형성하지 못하는 단점이 있다.Currently, a variety of products are being released in light of the consumer psychology of large corporations and consumers who prefer high quality products, but products such as smoked eggs, boiled eggs, and baked eggs currently distributed do not form a diverse product line other than the unique taste of eggs. There is a downside to not being able to do it.
또한, 사료에 기능성 성분을 첨가하여 사육한 닭으로부터 생산한 다양한 기능성 계란의 경우에는, 실제 닭이 먹은 기능성 성분이 계란에는 거의 포함되어 있지 않고, 함유되어 있다 하더라도 실제 효능을 나타낼 만한 양을 함유하는 것이 아니며 모든 계란에 기능성 성분을 일정하게 포함시키는 것은 불가능한 실정이므로, 최근에는 계란에 기능성 성분을 직접 투입하는 기술이 주목을 받게 되었다.In addition, in the case of various functional eggs produced from chickens raised by adding functional ingredients to feed, the eggs rarely contain the functional ingredients actually eaten by the chickens, and even if they are contained, they do not contain the amount that would show actual efficacy. Since it is impossible to consistently include functional ingredients in all eggs, the technology of directly adding functional ingredients to eggs has recently received attention.
일 예로 생란을 소금 등의 조미성분을 포함하는 조미액에 침지하여 삶아서 조미란을 제조하는 방법이 있다.For example, there is a method of producing seasoned eggs by immersing raw eggs in a seasoning liquid containing seasoning ingredients such as salt and boiling them.
이는, 생란을 50℃의 조미액에 10시간 동안 침지시켜 농도차에 따라 조미액을 침투시키는 방법을 사용하나, 조미액 처리시간이 24시간 이상으로 생산성이 떨어지고, 조미액 10리터에 생란 100개 밖에 조미할 수 없고, 파손란이 발생할 경우 조미액이 오염 위험이 있고, 조미액 사용량이 지나치게 많아 효용성이 떨어지며 한번 사용한 조미액은 조미성분 농도가 낮아지게 되므로 재사용도 불가능한 단점이 있다.This method uses a method of immersing raw eggs in a seasoning solution at 50℃ for 10 hours and allowing the seasoning solution to penetrate according to the difference in concentration. However, the seasoning solution processing time is more than 24 hours, which reduces productivity, and only 100 raw eggs can be seasoned in 10 liters of seasoning solution. There is a risk of contamination of the seasoning liquid if a damaged egg occurs, the effectiveness is reduced due to the excessive amount of seasoning used, and the seasoning liquid used once has the disadvantage of being impossible to reuse because the concentration of seasoning ingredients is lowered.
다른 일 예로는, 생란을 조미액과 함께 가열하여 익힌 후 조미액을 급랭하여 계란에 조미액을 침투시킨 후 세척, 훈연하는 방법이 있으나, 이 경우 역시 조미액이 다량 필요하고 다량의 조미액을 급랭하기 위해서는 큰 용량의 냉각장치가 필요하며, 생란을 익히는 과정에서 파손란이 발생하면 조미액이 오염되어 재사용이 불가능한 단점이 있다.Another example is a method of cooking raw eggs by heating them with seasoning liquid, then rapidly cooling the seasoning liquid to allow the seasoning liquid to penetrate into the eggs, and then washing and smoking them. However, in this case, a large amount of seasoning liquid is also required, and a large capacity is required to rapidly freeze a large amount of seasoning liquid. A cooling device is required, and if broken eggs occur during the process of cooking raw eggs, the seasoning liquid becomes contaminated and cannot be reused.
또 다른 일 예로는, 생란 혹은 구운란의 난각에 미세한 구멍을 뚫고 첨가물을 직접 주입한 후 수축성 필름을 씌워 70 내지 80℃의 온도로 가열하여 접착시킨 후 40 내지 50℃의 온도로 24시간 동안 구워 조미란을 생산하는 방법이 있다. In another example, a fine hole is drilled into the shell of a raw or baked egg, additives are directly injected, a shrinkable film is covered, heated to a temperature of 70 to 80°C, bonded, and then baked at a temperature of 40 to 50°C for 24 hours to form seasoned eggs. There is a way to produce .
이 경우, 제품마다 일정량의 조미액을 첨가할 수 있는 장점이 있으나, 난각에 구멍을 뚫고 조미액을 투입하여 수축성 필름으로 밀봉하는 단계에서 상당한 시간과 인력이 필요하며, 수축성 필름이 난각에 난 구멍을 완전히 밀봉한다고 볼 수 없어 굽는 공정에서 조미액이 새어 나와 계란이 오염되어 부패가 진행될 가능성을 배제할 수 없다.In this case, there is the advantage of being able to add a certain amount of seasoning liquid to each product, but it requires a considerable amount of time and manpower in the step of drilling a hole in the eggshell, adding the seasoning liquid, and sealing it with a shrinkable film, and the shrinkable film completely fills the hole in the eggshell. Since it cannot be considered sealed, the possibility of seasoning leaking out during the baking process and contaminating the eggs, leading to spoilage, cannot be ruled out.
이러한 점을 감안하여 특허출원번호 10-2017-0019833호에 가공계란 제조방법 및 제조장치가 제안된 바 있다.Taking this into consideration, a process and manufacturing device for manufacturing processed eggs have been proposed in Patent Application No. 10-2017-0019833.
살펴보면, 상기한 종래의 일반적인 가공계란 제조방법은, 검란되고 반응조의 내부에 구비된 트레이에 적재된 생란에 제거액을 분사하여 큐티클층을 제거하는 큐티클층 제거단계와, 상기 큐티클층이 제거된 생란을 숙성시켜 기실을 팽창시키는 생란 숙성단계 및 상기 생란 숙성단계에서 숙성된 숙성생란에 조미액을 분사하여 상기 조미액을 흡수된 조미생란을 제조하는 조미액 흡수단계를 포함하고, 상기 제거액과 조미액은, 상기 반응조의 상부에 구비되며, 분사가능한 상부분사노즐이 다수개 형성된 상부분사관 및 상기 반응조의 측부에 구비되며, 분사가능한 측부분사노즐이 다수개 형성된 측부분사관을 포함하는 분사부에 의해 적재된 생란에 분사되고, 상기 상부분사노즐은, 분사각도가 120°~ 140°로 이루어져 상기 생란의 상측면을 향해 제거액과 조미액의 분사가 가능하고, 상기 측부분사노즐은, 분사각도가 10°~ 15°로 이루어져 적재된 생란의 측면과 하측면에 제거액과 조미액의 분사하되, 생란이 적재된 트레이의 사이에 구비되어 트레이의 사이로 분사하는 동시에 분사각도에 의해 상기 트레이의 사이를 통해 트레이의 중심부까지 분사하고, 상기 제거액과 조미액은, 상기 상부분사노즐과 측부분사노즐에 의해 적재된 생란에 전체적으로 분사되어 상기 생란이 적셔지고, 상기 제거액은, 상기 생란의 큐티클층을 전체적으로 단시간 및 균일하게 제거시키고, 상기 조미액은, 상기 생란에 균일하게 흡수되고, 세척수 저장부는, 상기 분사부와 연결되어 상기 제거액이 분사된 생란을 세척시키는 세척수를 공급하고, 가열부는, 상기 제거액과 세척수를 각각 가열시키고, 냉각부는, 상기 조미액을 냉각시키고, 열풍기는, 상기 반응조의 내부로 열풍을 주입하고, 반응조의 내부온도를 100℃이상까지 조절가능하며, 상기 제거액은, 45℃ ~ 60℃인 온수 100중량부에, 차아염소산나트륨 10~14중량부를 혼합한 차아염소산나트륨 수용액이고, 상기 큐티클층 제거단계와 생란 숙성단계 사이에, 상기 제거액으로부터 큐티클층이 제거된 생란을 세척액을 분사하여 상기 제거액을 제거하는 생란 세척단계;를 더 포함하고, 상기 생란 세척단계는, 30℃ ~ 60℃의 세척액을 이용하여 상기 생란과 상기 세척액의 온도 차이가 일정온도로 차이나는 상태에서 이루어지고, 상기 생란 숙성단계는, 열풍기에 의해 반응조의 내부로 열풍이 주입되어 내부온도 20℃ ~ 60℃인 반응조에서 생란을 숙성하여, 상기 생란의 내부 수분 및 이산화탄소를 외부로 배출시킴에 따라 상기 생란의 기실을 팽창시키고, 상기 조미액 흡수단계는, 상기 숙성생란을 반응조에 적재한 상태에서 상기 반응조 내부온도를 고온으로 형성시키는 온도상승단계와, 상기 반응조의 내부가 고온으로 유지된 상태에서 상기 반응조의 내부를 저진공으로 형성시키는 저진공 형성단계 및 상기 반응조가 저진공으로 유지된 상태에서, 저온의 조미액을 상기 숙성생란에 분사하는 조미액 분사단계를 포함하고, 상기 온도상승단계는, 상기 반응조에 열풍기의 열풍을 주입하여 상기 반응조의 내부 온도를 50℃ ~ 100℃로 형성 및 30초 ~ 90초 유지시켜 상기 숙성생란의 온도를 상승시키고, 상기 저진공 형성단계는, 상기 반응조의 내부를 50 ~ 300mmHg으로 형성 및 유지시키고, 상기 조미액 분사단계는, 냉각부로 냉각시킨 0℃ ~ 5℃의 조미액을 상기 숙성생란의 상부와 측부에서 분사하여, 온도차 및 압력차에 의해 상기 조미액이 숙성생란에 유입되도록 하고, 큐티클층이 제거된 상기 생란은, 상기 열풍기에 의해 주입된 열풍으로 반응조의 내부가 가열됨에 따라 가열되고, 가열부에 가열된 제거액에 의해 가열된 상태에서, 냉각부로 냉각된 조미액이 분사됨에 따라, 온도차로 인하여 조미액이 유입되되 단시간에 유입되는 것으로 구성된다.Looking at the above, the conventional method of manufacturing processed eggs includes a cuticle layer removal step of removing the cuticle layer by spraying a removal liquid on raw eggs that are blackened and loaded on a tray provided inside the reaction tank, and raw eggs from which the cuticle layer has been removed. A raw egg maturation step of expanding the air chamber by aging and a seasoning liquid absorption step of spraying a seasoning liquid onto the raw eggs matured in the raw egg maturation step to produce seasoned raw eggs with the seasoning liquid absorbed, wherein the removal liquid and the seasoning liquid are in the reaction tank. The raw eggs are sprayed by a spray unit including an upper injection pipe provided at the top and formed with a plurality of sprayable upper spray nozzles, and a side injection pipe provided on the side of the reaction tank and formed with a plurality of sprayable side injection nozzles. The upper injection nozzle has a spray angle of 120° to 140°, enabling spraying of the removal liquid and seasoning liquid toward the upper side of the raw egg, and the side injection nozzle has a spray angle of 10° to 15°. The removal liquid and seasoning liquid are sprayed on the sides and lower sides of the loaded raw eggs, provided between the trays on which the raw eggs are loaded, and sprayed between the trays, and at the same time sprayed through the space between the trays to the center of the tray according to the spray angle, The removal liquid and seasoning liquid are sprayed entirely onto the raw eggs loaded by the upper spray nozzle and the side spray nozzle to wet the raw eggs. The removal liquid removes the entire cuticle layer of the raw egg in a short time and uniformly, and the seasoning liquid is, It is uniformly absorbed into the raw eggs, and the washing water storage unit is connected to the spray unit to supply washing water for washing the raw eggs sprayed with the removal liquid. The heating unit heats the removal liquid and the washing water, respectively, and the cooling unit supplies the seasoning liquid. After cooling, the hot air blower injects hot air into the inside of the reaction tank, and the internal temperature of the reaction tank can be adjusted to 100°C or higher. The removal liquid is 10 parts by weight of sodium hypochlorite in 100 parts by weight of hot water at 45°C to 60°C. It is an aqueous solution of sodium hypochlorite mixed with 14 parts by weight, and between the cuticle layer removal step and the raw egg ripening step, it further includes a raw egg washing step of removing the removal solution by spraying a washing solution on the raw eggs from which the cuticle layer has been removed from the removal solution. , the raw egg washing step is performed using a washing liquid of 30°C to 60°C in a state where the temperature difference between the raw eggs and the washing liquid is maintained at a constant temperature, and the raw egg maturation step is performed by blowing hot air into the inside of the reaction tank using a hot air blower. This is injected to ripen the raw eggs in a reaction tank with an internal temperature of 20°C to 60°C, thereby expelling the internal moisture and carbon dioxide of the raw eggs to the outside, thereby expanding the air chamber of the raw eggs. The seasoning liquid absorption step is to mature the raw eggs. A temperature rising step of forming the inside temperature of the reaction tank to a high temperature while loaded in the reaction tank, a low vacuum forming step of forming the inside of the reaction tank into a low vacuum while the inside of the reaction tank is maintained at a high temperature, and a low vacuum forming step of forming the inside of the reaction tank into a low vacuum. In a vacuum maintained state, it includes a seasoning liquid injection step of spraying a low-temperature seasoning liquid onto the ripened raw eggs, and the temperature raising step includes injecting hot air from a hot air gun into the reaction tank to raise the internal temperature of the reaction tank to 50°C to 100°C. The temperature of the ripened eggs is raised by forming a furnace and maintaining it for 30 to 90 seconds. In the low vacuum forming step, the inside of the reaction tank is formed and maintained at 50 to 300 mmHg, and in the seasoning solution spraying step, the egg is cooled by a cooling unit. A seasoning liquid of 0°C to 5°C is sprayed from the top and sides of the ripened raw eggs, so that the seasoning liquid flows into the aged raw eggs due to temperature difference and pressure difference, and the raw eggs from which the cuticle layer has been removed are injected by the hot air blower. As the inside of the reaction tank is heated by hot air, it is heated by the removal liquid heated in the heating unit, and as the cooled seasoning liquid is sprayed into the cooling unit, the seasoning liquid flows in due to the temperature difference, but in a short period of time.
그러나, 이와 같이 구성된 상기한 종래의 일반적인 가공계란 제조방법은, 상기한 바와 같이 생란의 큐티클층 제거, 세척, 숙성과 조미를 하나의 반응조에서 실시함으로써 조미란 생산에 소요되는 시간을 감축하여 짧은 시간 내에 대량 생산이 가능하고 생산 효율을 높일 수는 있으나, 상기 방법에 의해 제조된 가공계란을 먹고자 할 경우 껍질을 벗겨야 하는 불편함이 있다.However, the above-described conventional general processed egg manufacturing method configured as described above reduces the time required to produce seasoned eggs by removing the cuticle layer of raw eggs, washing, maturing, and seasoning them in a single reaction tank, thereby reducing the time required to produce seasoned eggs within a short period of time. Although mass production is possible and production efficiency can be increased, there is the inconvenience of having to peel the shell if you want to eat the processed eggs manufactured by the above method.
이에, 본 발명은 상술한 문제점을 해소하기 위해 안출된 것으로서, 난백액과 난황액으로 구성된 계란을 일련의 과정을 통하여 난각이 제거되어 반숙으로 익힘된 계란으로 개별 포장되게 제조함으로써, 개별포장으로 인해 휴대성이 좋고, 장기간 보관이 가능할 뿐만 아니라 껍질을 벗기지 않고 포장지 제거 후 바로 섭취가 가능하므로 언제 어디서나 편하게 먹을 수 있도록 한 난각이 제거된 가공계란 및 그 제조방법을 제공하는 것에 그 목적이 있다.Accordingly, the present invention was devised to solve the above-mentioned problems, by manufacturing eggs composed of egg white liquid and egg yolk liquid through a series of processes to remove the egg shells and individually package them into soft-boiled eggs. The purpose is to provide processed eggs with egg shells removed and a method of manufacturing them that are not only portable and can be stored for a long period of time, but can also be consumed immediately after removing the packaging without peeling, so that they can be conveniently eaten anytime, anywhere.
본 발명의 다른 목적들은 기술이 진행되면서 명확해질 것이다.Other objects of the present invention will become clear as technology progresses.
상술한 목적을 달성하기 위한 본 발명은 난각이 제거된 가공계란의 제조방법으로서, 포장투입기로부터 하부포장필름을 성형기측으로 투입시켜 난각이 제거된 계란을 수용할 수 있도록 수용홈을 형성하기 위한 수용홈 형성단계(S110)와, 상기 수용홈 형성단계(S110)에 의해 형성된 수용홈측으로 난각이 제거된 계란을 투입하는 계란 투입단계(S120)와, 상기 계란 투입단계(S120)에 의해 계란이 수용홈측으로 투입되면, 상기 포장필름 공급단계에 의해 공급된 상부포장필름을 상기 하부포장필름 상면에 덮어 진공 포장시키는 것에 의해 계란을 개별적으로 포장하기 위한 진공 포장단계(S130)와, 상기 진공 포장단계(S130)에 의해 계란이 개별포장된 개별포장품에 이물질의 유입 유무를 이물질 선별기를 통하여 선별하기 위한 선별단계(S140)와, 상기 선별단계(S140)에 의해 선별된 복수 개의 개별포장품을 열탕 가열기를 통하여 수비드방식으로 가열시켜 미생물을 제거하기 위한 1차 가열단계(S150)와, 상기 1차 가열단계(S150)에 의해 미생물이 제거된 복수 개의 개별포장품을 냉탕기를 통하여 냉각시키기 위한 1차 냉각단계(S160)와, 상기 1차 냉각단계(S160)에 의해 냉각된 복수 개의 개별포장품을 열탕 가열기를 통하여 수비드방식으로 가열시켜 난각이 제거된 계란을 익히기 위한 2차 가열단계(S170)와, 상기 2차 가열단계(S170)에 의해 계란이 익힘된 복수 개의 개별포장품을 냉탕기를 통하여 미생물 증식을 방지하도록 냉각시키기 위한 2차 냉각단계(S180)와, 상기 2차 냉각단계(S180)의 의해 냉각된 개별포장품을 외포장투입기로부터 공급된 외포장비닐에 투입시켜 소정의 단위로 묶어 포장하는 것에 의해 외포장품으로 만들기 위한 외포장단계(S190)와, 상기 외포장단계(S190)에 의해 소정의 단위로 묶어 포장된 외포장품을 금속검출기를 통하여 금속 유입의 유무를 검출하기 위한 금속검출단계(S200)를 포함하여 구성된 것을 특징으로 한다.The present invention to achieve the above-mentioned object is a method of manufacturing processed eggs from which eggshells have been removed, and the lower packaging film is fed from the packaging machine into the molding machine to form a receiving groove to accommodate the eggs from which the eggshells have been removed. A forming step (S110), an egg input step (S120) of inserting an egg from which the egg shell has been removed into the receiving groove formed by the receiving groove forming step (S110), and an egg input step (S120) in which the egg is placed into the receiving groove. When input to the side, a vacuum packaging step (S130) for individually packaging eggs by covering the upper packaging film supplied in the packaging film supply step with the upper surface of the lower packaging film and vacuum packaging it, and the vacuum packaging step (S130) ), a selection step (S140) to select through a foreign matter selector whether foreign substances have entered the individually packaged eggs, and a plurality of individually packaged products selected by the selection step (S140) are placed in a boiling water heater. A first heating step (S150) to remove microorganisms by heating in a sous vide method, and a first cooling step to cool a plurality of individually packaged products from which microorganisms have been removed by the first heating step (S150) through a cold water heater. Step (S160), and a second heating step (S170) to cook the egg from which the egg shell has been removed by heating the plurality of individually packaged products cooled by the first cooling step (S160) in a sous vide manner through a boiling water heater. , a secondary cooling step (S180) for cooling a plurality of individually packaged products in which eggs have been cooked by the secondary heating step (S170) to prevent microbial growth through a water heater, and the secondary cooling step (S180) An outer packaging step (S190) for making an outer packaging product by putting the cooled individually packaged product into the outer packaging plastic supplied from the outer packaging injection machine and packaging it in predetermined units, and the outer packaging step (S190). It is characterized in that it includes a metal detection step (S200) for detecting the presence or absence of metal inflow in the externally packaged product packaged in a predetermined unit through a metal detector.
또한, 상기한 수용홈 형성단계(S110) 후, 난각이 제거된 계란 식품으로 제조된 계란을 취식하기 위해 상부 및 하부포장필름을 벗길 때 계란이 잔류됨 없이 분리가능하도록 상기 하부포장필름에 형성된 수용홈 표면에 대두유 공급부로부터 공급되는 대두유를 도포하기 위한 대두유 도포단계(S115)를 더 포함하여 구성된 것을 특징으로 한다.In addition, after the above-described receiving groove forming step (S110), when the upper and lower packaging films are peeled off to eat eggs made from egg foods from which the egg shells have been removed, the accommodation formed in the lower packaging film is such that the eggs can be separated without remaining. It is characterized in that it further includes a soybean oil application step (S115) for applying soybean oil supplied from the soybean oil supply unit to the groove surface.
그리고, 상기한 계란 투입단계(S120) 후, 난각이 제거된 계란측으로 풍미를 더하도록 조미액 조장부에 저장된 조미액을 분사가능하도록 조미액 분사단계(S125)를 더 포함하여 구성된 것을 특징으로 한다.In addition, after the above-mentioned egg input step (S120), the seasoning solution spraying step (S125) is further included so that the seasoning solution stored in the seasoning solution preparation unit can be sprayed to the egg side from which the egg shell has been removed to add flavor.
한편, 또 다른 본 발명 난각이 제거된 가공계란은, 상기한 단계(S110~S200)들에 의해 제조된 것으로, 휴대성이 좋고, 언제 어디서나 편하게 먹을 수 있도록 반숙으로 익힘된 계란이 개별 포장되게 구성된 것을 특징으로 한다.On the other hand, another processed egg of the present invention from which the eggshell has been removed is manufactured by the above-described steps (S110 to S200), is portable, and consists of individually packaged soft-boiled eggs so that they can be conveniently eaten anytime, anywhere. It is characterized by
상기한 바와 같이 본 발명에 따른 난각이 제거된 가공계란 및 그 제조방법에 따르면, 일련의 과정을 통하여 반숙상태로 익힘된 난각이 제거된 계란을 개별 포장되게 제조되므로, 개별 포장으로 인해 휴대가 간편하고 위생적이면서도 언제 어디서나 간편하게 그리고 다른 음식에 곁들여서 쉽게 먹을 수 있는 효과가 있다.As described above, according to the processed eggs with egg shells removed and the manufacturing method thereof according to the present invention, soft-boiled eggs with shells removed through a series of processes are individually packaged, making them easy to carry. It is hygienic and can be eaten anytime, anywhere and easily mixed with other foods.
도 1은 본 발명에 따른 난각이 제거된 가공계란의 제조방법을 설명하기 위한 흐름도이다.Figure 1 is a flowchart illustrating a method of manufacturing processed eggs from which egg shells have been removed according to the present invention.
이하에서는, 본 발명에 따른 난각이 제거된 가공계란 및 그 제조방법의 일실시 예를 들어 상세하게 설명한다.Hereinafter, the processed egg from which the egg shell has been removed and the manufacturing method thereof according to the present invention will be described in detail with an example of one embodiment.
우선, 도면들 중, 동일한 구성요소 또는 부품들은 가능한 한 동일한 참조부호를 나타내고 있음에 유의하여야 한다. 본 발명을 설명함에 있어, 관련된 공지기능 혹은 구성에 대한 구체적인 설명은 발명의 요지를 모호하지 않게 하기 위하여 생략한다. First of all, it should be noted that among the drawings, identical components or parts are given the same reference numerals as much as possible. In describing the present invention, detailed descriptions of related well-known functions or configurations are omitted in order to not obscure the gist of the invention.
도시된 바와 같이 본 발명에 따른 난각이 제거된 가공계란의 제조방법은, 포장투입기로부터 하부포장필름을 성형기측으로 투입시켜 난각이 제거된 계란을 수용할 수 있도록 수용홈을 형성하기 위한 수용홈 형성단계(S110)와, 상기 수용홈 형성단계(S110)에 의해 형성된 수용홈측으로 난각이 제거된 계란을 투입하는 계란 투입단계(S120)와, 상기 계란 투입단계(S120)에 의해 계란이 수용홈측으로 투입되면, 상기 포장필름 공급단계에 의해 공급된 상부포장필름을 상기 하부포장필름 상면에 덮어 진공 포장시키는 것에 의해 계란을 개별적으로 포장하기 위한 진공 포장단계(S130)와, 상기 진공 포장단계(S130)에 의해 계란이 개별포장된 개별포장품에 이물질의 유입 유무를 이물질 선별기를 통하여 선별하기 위한 선별단계(S140)와, 상기 선별단계(S140)에 의해 선별된 복수 개의 개별포장품을 열탕 가열기를 통하여 수비드방식으로 가열시켜 미생물을 제거하기 위한 1차 가열단계(S150)와, 상기 1차 가열단계(S150)에 의해 미생물이 제거된 복수 개의 개별포장품을 냉탕기를 통하여 냉각시키기 위한 1차 냉각단계(S160)와, 상기 1차 냉각단계(S160)에 의해 냉각된 복수 개의 개별포장품을 열탕 가열기를 통하여 수비드방식으로 가열시켜 난각이 제거된 계란을 익히기 위한 2차 가열단계(S170)와, 상기 2차 가열단계(S170)에 의해 계란이 익힘된 복수 개의 개별포장품을 냉탕기를 통하여 미생물 증식을 방지하도록 냉각시키기 위한 2차 냉각단계(S180)와, As shown, the method of manufacturing processed eggs from which egg shells have been removed according to the present invention includes a receiving groove forming step for forming a receiving groove to accommodate eggs from which egg shells have been removed by feeding the lower packaging film from the packaging machine into the molding machine. (S110), an egg input step (S120) of inserting an egg from which the egg shell has been removed into the receiving groove side formed by the receiving groove forming step (S110), and an egg input step (S120) in which the egg is introduced into the receiving groove side. Then, a vacuum packaging step (S130) for individually packaging eggs by covering the upper packaging film supplied in the packaging film supply step with the upper surface of the lower packaging film and vacuum packaging it, and a vacuum packaging step (S130). A screening step (S140) to screen through a foreign material separator whether foreign substances have entered the individually packaged eggs, and a plurality of individually packaged products selected by the screening step (S140) are filtered through a boiling water heater. A first heating step (S150) to remove microorganisms by heating by bead method, and a first cooling step (S150) to cool a plurality of individually packaged products from which microorganisms have been removed by the first heating step (S150) through a cold water heater S160), and a second heating step (S170) to cook the egg from which the egg shell has been removed by heating the plurality of individually packaged products cooled by the first cooling step (S160) in a sous vide manner through a boiling water heater. A secondary cooling step (S180) to cool a plurality of individually packaged products in which eggs have been cooked in the secondary heating step (S170) to prevent microbial growth through a water heater;
상기 2차 냉각단계(S180)의 의해 냉각된 개별포장품을 외포장투입기로부터 공급된 외포장비닐에 투입시켜 소정의 단위로 묶어 포장하는 것에 의해 외포장품으로 만들기 위한 외포장단계(S190)와,An outer packaging step (S190) to make an outer packaging product by putting the individually packaged product cooled in the second cooling step (S180) into the outer packaging plastic supplied from the outer packaging injection machine and packaging it in predetermined units; ,
상기 외포장단계(S190)에 의해 소정의 단위로 묶어 포장된 외포장품을 금속검출기를 통하여 금속 유입의 유무를 검출하기 위한 금속검출단계(S200)를 포함하여 구성된다.It includes a metal detection step (S200) for detecting the presence or absence of metal inflow in the outer packaging product packaged in predetermined units by the outer packaging step (S190) through a metal detector.
여기서, 상기한 수용홈 형성단계(S110) 후, 난각이 제거된 계란 식품으로 제조된 계란을 취식하기 위해 상부 및 하부포장필름을 벗길 때 계란이 잔류됨 없이 분리가능하도록 상기 하부포장필름에 형성된 수용홈 표면에 대두유 공급부로부터 공급되는 대두유를 도포하기 위한 대두유 도포단계(S115)를 더 포함하여 구성된다.Here, after the above-described receiving groove forming step (S110), when the upper and lower packaging films are peeled off to eat eggs made from egg foods from which the egg shells have been removed, the accommodation formed in the lower packaging film is such that the eggs can be separated without remaining. It further includes a soybean oil application step (S115) for applying soybean oil supplied from the soybean oil supply unit to the groove surface.
또한, 상기한 계란 투입단계(S120) 후, 난각이 제거된 계란측으로 풍미를 더하도록 조미액 조장부에 저장된 조미액을 분사가능하도록 조미액 분사단계(S125)를 더 포함하여 구성된다.In addition, after the above-mentioned egg input step (S120), a seasoning solution spraying step (S125) is further included so that the seasoning solution stored in the seasoning liquid aggravating unit can be sprayed to the egg side from which the egg shell has been removed to add flavor.
한편, 또 다른 본 발명에 따른 난각이 제거된 가공계란은, 상기한 단계(S110~S200)들에 의해 제조된 것으로, 휴대성이 좋고, 언제 어디서나 편하게 먹을 수 있도록 난각이 제거되어 익힘된 계란이 개별 포장되게 구성된다.Meanwhile, processed eggs with egg shells removed according to another invention are manufactured through the above steps (S110 to S200), are highly portable, and are cooked eggs with the egg shells removed so that they can be conveniently eaten anytime, anywhere. It is individually packaged.
이하에서, 상기한 본 발명에 따른 난각이 제거된 가공계란의 제조방법을 첨부된 도면 도 1을 참조하여 보다 상세하게 설명하면 다음과 같다.Hereinafter, the method for manufacturing processed eggs from which egg shells have been removed according to the present invention will be described in more detail with reference to the attached drawing FIG. 1.
먼저, 상기한 본 발명에 따른 난각이 제거된 가공계란의 제조방법의 수용홈 형성단계(S110)는, 난각이 제거된 계란을 수용할 수 있도록 하부포장필름에 수용홈을 형성하기 위한 단계이다.First, the receiving groove forming step (S110) of the method for manufacturing processed eggs from which egg shells have been removed according to the present invention is a step for forming a receiving groove in the lower packaging film to accommodate eggs from which egg shells have been removed.
즉, 상기한 수용홈 형성단계(S110)는, 포장투입기로부터 공급되는 하부포장필름을 성형기측으로 투입시켜 상기 계란 투입단계(S120)에 의해 투입되는 난각이 제거된 계란 즉, 난백액과 난황액을 수용할 수 있도록 상기 하부포장필름의 중앙부를 흡착시켜 수용홈을 형성하기 위한 단계이다.That is, the receiving groove forming step (S110) is performed by injecting the lower packaging film supplied from the packaging machine into the molding machine to produce eggs from which the eggshells have been removed, which are introduced by the egg input step (S120), that is, egg white liquid and egg yolk liquid. This is a step to form a receiving groove by adsorbing the central part of the lower packaging film so that it can be accommodated.
상기한 계란 투입단계(S120)는 상기 수용홈 형성단계(S110)에 의해 형성된 하부포장필름에 형성된 수용홈측으로 난각이 제거된 계란을 투입하는 단계이다.The egg insertion step (S120) is a step of inserting the egg from which the egg shell has been removed into the receiving groove formed in the lower packaging film formed by the receiving groove forming step (S110).
여기서, 상기한 계란 투입단계(S120)는 입고된 계란을 세척한 후 선별하기 위한 세척 및 선별단계(S121)와, 상기 세척 및 선별단계(S121)에 의해 선별된 계란을 할란 후 난각을 제거하기 위한 할란 및 난각 제거단계(S122)로 구성된다.Here, the egg input step (S120) includes a washing and sorting step (S121) for cleaning and sorting the received eggs, and a cleaning and sorting step (S121) for removing the egg shells after laying the eggs selected by the washing and sorting step (S121). It consists of an egg and egg shell removal step (S122) for the purpose.
상기한 진공 포장단계(S130)는, 상기 계란 투입단계(S120)에 의해 계란이 수용홈측으로 투입되면, 상기 포장투입기로부터 공급된 상부포장필름을 상기 하부포장필름 상면에 덮은 후 가열 압착시켜 진공 포장시키는 것에 의해 계란을 개별적으로 포장됨에 따른 개별포장품으로 만들기 위한 단계이다.In the vacuum packaging step (S130), when the egg is introduced into the receiving groove by the egg insertion step (S120), the upper packaging film supplied from the packaging device is covered on the upper surface of the lower packaging film and then vacuum-packed by heating and pressing. This is the step to make eggs individually packaged as ordered.
상기한 선별단계(S140)는, 상기 진공 포장단계(S130)에 의해 계란이 개별포장된 개별포장품에 이물질의 유입 유무를 선별하기 위한 단계이다.The above-described selection step (S140) is a step for selecting whether foreign substances have entered the individually packaged product in which eggs were individually packaged by the vacuum packaging step (S130).
즉, 상기한 선별단계(S140)는, 상기 진공 포장단계(S130)에 의해 난각이 제거된 계란이 개별포장된 개별포장품을 X-ray 검출기를 통과시켜 세라믹과 유리 그리고 난각과 같은 이물질을 검출하기 위한 이물질 검출단계와, 상기 이물질 검출단계에 의해 이물질이 검출되지 않은 개별포장품을 조도 540Lux 이상의 빛을 조사하는 빛 조사부를 통과시켜 작업자가 육안으로 포장을 불량 유무를 선별하기 위한 불량포장 선별단계로 구성된다.That is, the above-mentioned selection step (S140) passes the individually packaged eggs from which the egg shells have been removed in the vacuum packaging step (S130) through an X-ray detector to detect foreign substances such as ceramics, glass, and egg shells. A foreign substance detection step for detecting foreign substances, and a defective packaging screening step for individually packaged products in which foreign substances were not detected by the foreign substance detection step to pass through a light irradiation unit that irradiates light with an illuminance of 540 Lux or higher, so that the worker visually selects the packaging for defects. It consists of
상기한 1차 가열단계(S150)는, 상기 선별단계(S140)에 의해 선별된 복수 개의 개별포장품을 열탕 가열기를 통하여 수비드방식으로 가열시켜 미생물을 제거하기 위한 단계이다.The first heating step (S150) described above is a step for removing microorganisms by heating the plurality of individually packaged products selected in the selection step (S140) by sous vide method through a boiling water heater.
이때, 상기한 개별포장품의 미생물을 제거하기 위한 열탕 가열기의 가열 온도는 60℃~80℃이고, 가열 시간은 10분~60분 동안 가열하도록 구성된다.At this time, the heating temperature of the boiling water heater for removing microorganisms in the individually packaged products is 60°C to 80°C, and the heating time is configured to heat for 10 to 60 minutes.
한편, 계란이 포장된 상기 개별포장품을 가열시켜 미생물을 제거하기 위한 열탕 가열기의 가열시간과 가열온도가 10분 이하와 60℃ 이하일 경우, 미생물 제거가 이루어지지 않게 되고, 60분 이상과 80℃ 이상으로 가열시킬 경우, 미생물 제거뿐만 아니라 계란이 일부 익혀지게 되므로 열탕 가열기의 가열온도와 가열시간은 상기한 바와 같이 60℃~80℃와 10분~60분으로 하는 것이 바람직하다.On the other hand, if the heating time and heating temperature of the boiling water heater to remove microorganisms by heating the individually packaged product containing eggs are less than 10 minutes and 60℃ or less, microorganisms are not removed, and if it is more than 60 minutes and 80℃ If heated above, not only will the microorganisms be removed but the egg will be partially cooked, so it is desirable to set the heating temperature and heating time of the boiling water heater to 60°C to 80°C and 10 to 60 minutes as described above.
상기한 1차 냉각단계(S160)는, 상기 1차 가열단계(S150)에 의해 미생물이 제거된 복수 개의 개별포장품을 냉탕기를 통하여 냉각시키기 위한 단계이다.The first cooling step (S160) described above is a step for cooling a plurality of individually packaged products from which microorganisms have been removed by the first heating step (S150) through a cold water heater.
이때, 상기한 냉탕기의 냉각수의 온도는 상기 1차 가열단계(S150)에 의해 1차 가열된 계란을 신속하게 냉각시킬 수 있도록 냉각온도는 0℃~15℃이고, 냉각 시간은 5분~30분 동안 냉각하도록 구성된다.At this time, the temperature of the cooling water of the above-mentioned water heater is 0℃~15℃, and the cooling time is 5 minutes~30℃ to quickly cool the egg first heated by the first heating step (S150). It is configured to cool for minutes.
한편, 상기한 개별포장품을 15℃ 이상에서 5분 이하 냉각시킬 경우, 냉각이 잘 되지 않고, 0℃이하에서 30분 이상 냉각시킬 경우, 2차 가열단계(S170)를 통하여 난각이 제거된 계란을 반숙으로 익히는데 오랜 시간이 소요되므로 냉탕기의 냉각수 온도와 냉각시간은 0℃~15℃와 5분~30분으로 하는 것이 바람직하다.On the other hand, when the above-mentioned individually packaged products are cooled at 15℃ or higher for 5 minutes or less, cooling is not performed well, and when cooled at 0℃ or lower for more than 30 minutes, eggs with eggshells removed through the second heating step (S170) Since it takes a long time to half-boil, it is desirable to set the cooling water temperature and cooling time of the water cooler to 0℃~15℃ and 5~30 minutes.
이와 같이 1차 냉각을 하게 되면, 2차 가열단계에 의해 계란 가열시 완숙되는 것을 막아 소망하는 반숙을 쉽게 얻을 수 있다.If primary cooling is performed in this way, the secondary heating step prevents the egg from fully boiling when heated, making it easy to obtain the desired soft-boiled egg.
상기한 2차 가열단계(S170)는 상기 1차 냉각단계(S160)에 의해 냉각된 복수 개의 개별포장품을 열탕 가열기를 통하여 수비드방식으로 가열시켜 난각이 제거된 계란을 반숙으로 익히기 위한 단계이다.The second heating step (S170) described above is a step for semi-boiling the eggs from which the egg shells have been removed by heating the plurality of individually packaged products cooled by the first cooling step (S160) in a sous vide manner through a boiling water heater. .
이때, 상기한 개별포장품에 포장된 계란을 반숙으로 익히기 위한 열탕 가열기의 가열 온도는 80℃~105℃이고, 가열 시간은 3분~30분 동안 가열하도록 구성된다.At this time, the heating temperature of the boiling water heater for soft-boiling the eggs packaged in the above-mentioned individually packaged products is 80°C to 105°C, and the heating time is configured to heat for 3 to 30 minutes.
한편, 계란을 반숙으로 익히기 위한 열탕 가열기의 가열시간과 가열온도가 3분 이하와 80℃ 이하일 경우, 계란이 반숙으로 익힘되지 않게 되고, 30분 이상과 105℃ 이상으로 가열시킬 경우, 계란이 반숙 이상으로 익힘되므로 2차 갸열단계에서의 열탕 가열기의 가열온도와 가열시간은 상기한 바와 같이 80℃~105℃와 3분~30분으로 하는 것이 바람직하다.On the other hand, if the heating time and heating temperature of the boiling water heater for soft-boiled eggs are less than 3 minutes and less than 80℃, the eggs will not be soft-boiled, and if heated for more than 30 minutes and over 105℃, the eggs will not be soft-boiled. Since it is cooked above, it is preferable that the heating temperature and heating time of the boiling water heater in the second boiling step are 80°C to 105°C and 3 to 30 minutes as described above.
상기한 2차 냉각단계(S180)는 상기 2차 가열단계(S170)에 의해 계란이 익힘된 복수 개의 개별포장품을 냉탕기를 통하여 미생물 증식을 방지하도록 냉각시키기 위한 단계이다.The above-mentioned secondary cooling step (S180) is a step for cooling the plurality of individually packaged products in which eggs have been cooked by the secondary heating step (S170) through a water cooler to prevent microbial growth.
이때, 상기한 냉탕기의 냉각수의 온도는 2차 가열된 계란을 신속하게 냉각온도는 0℃~15℃이고, 냉각 시간은 5분~30분 동안 가열하도록 구성된다.At this time, the temperature of the cooling water of the above-mentioned water cooler is configured to rapidly cool the secondary heated eggs at a temperature of 0°C to 15°C and a cooling time of 5 to 30 minutes.
한편, 상기한 개별포장품을 15℃ 이상에서 5분 이하 냉각시킬 경우, 냉각이 잘 되지 않고, 0℃이하에서 30분 이상 냉각시킬 경우, 2차 가열단계를 통하여 난각이 제거된 계란을 반숙으로 익히는데 오랜 시간이 소요되므로 냉탕기의 냉각수 온도와 냉각시간은 0℃~15℃와 5분~30분으로 하는 것이 바람직하다.On the other hand, if the above individually packaged products are cooled at 15℃ or higher for 5 minutes or less, cooling is not done well, and if they are cooled at 0℃ or lower for more than 30 minutes, the eggs from which the egg shells have been removed through the second heating step are soft-boiled. Since it takes a long time to cook, it is desirable to set the coolant temperature and cooling time of the water cooler to 0℃~15℃ and 5~30 minutes.
상기한 외포장단계(S190)는 상기 2차 냉각단계(S180)의 의해 냉각된 개별포장품을 외포장투입기로부터 공급된 외포장비닐에 투입시켜 소정의 단위 예를 들면 10개 또는 20개씩 포장하는 것에 의해 외포장품으로 만들기 위한 단계이다.In the outer packaging step (S190), the individually packaged products cooled by the secondary cooling step (S180) are placed in outer packaging plastic supplied from an outer packaging machine and packaged in predetermined units, for example, 10 or 20 pieces. This is the step to make it into an externally packaged product.
상기 외포장단계(S190)에 의해 소정의 단위로 묶어 포장된 외포장품을 금속검출기를 통과시켜 철과 스테인레스강과 같은 금속 유입의 유무를 검출하기 위한 단계이다.This is a step for detecting the presence or absence of inflow of metals such as iron and stainless steel by passing the outer packaging products packaged in predetermined units through a metal detector in the outer packaging step (S190).
이와 같이 이루어진 본 발명에 따른 난각이 제거된 가공계란의 제조는, 첨부된 도면 도 1에 도시된 바와 같이 먼저, 포장투입기로부터 하부포장필름을 성형기측으로 투입시킨 후, 상기 성형기의 구동으로 투입된 상기 하부포장필름의 중앙부를 흡착시켜 오목한 형상의 수용홈을 형성시킨다.In the manufacture of processed eggs from which eggshells have been removed according to the present invention, as shown in the attached drawing FIG. 1, first, the lower packaging film is introduced from the packaging machine into the molding machine, and then the lower packaging film introduced by driving the molding machine is performed. The central part of the packaging film is adsorbed to form a concave receiving groove.
상기와 같이 하부포장필름의 중앙부 수용홈이 형성되면, 상기 수용홈 표면을 대두유 공급부로부터 공급되는 식용유로 도포시킨다.When the central receiving groove of the lower packaging film is formed as described above, the receiving groove surface is coated with cooking oil supplied from the soybean oil supply unit.
상기와 같이 하부포장필름의 중앙부에 형성된 수용홈의 표면에 대두유가 도포되면, 할란 후 난각이 제거된 계란을 상기 수용홈측으로 투입시킨다. When soybean oil is applied to the surface of the receiving groove formed in the center of the lower packaging film as described above, eggs from which the eggshell has been removed after breaking are placed into the receiving groove.
상기 계란이 수용홈측으로 투입되면, 상기 포장필름 공급단계에 의해 공급된 상부포장필름을 상기 하부포장필름 상면에 덮어 계란을 개별적으로 진공 포장시킨다.When the egg is put into the receiving groove, the upper packaging film supplied in the packaging film supply step is covered on the upper surface of the lower packaging film, and the eggs are individually vacuum-packed.
상기와 같이 계란이 개별포장품으로 만들어지면, 상기 개별포장품에 이물질이 유입되었는지를 이물질 선별기를 통하여 선별한 후, 이물질 유입이 없는 개별포장품은 70℃의 내부온도를 갖는 열탕 가열기를 통하여 30분 동안 1차 가열시켜 미생물을 제거한다.When eggs are made into individually packaged products as described above, the individually packaged products are screened for foreign substances that have entered the individual packaging products through a foreign matter screener, and then the individually packaged products that do not contain foreign substances are placed in a boiling water heater with an internal temperature of 70°C for 30 minutes. During primary heating, microorganisms are removed.
상기와 같이 개별포장품이 1차 가열되면, 냉탕기에 상기 개별포장품을 복수 개 투입시켜 7℃의 냉각수로 10분 동안 1차로 냉각시킨다.When the individually packaged products are first heated as described above, a plurality of the individually packaged products are placed in a water cooler and first cooled with cooling water at 7°C for 10 minutes.
상기와 같이 개별포장품이 냉각되면, 개별 포장된 계란을 반숙으로 익히기 위해 1차 냉각된 개별포장품을 90℃의 내부온도를 갖는 열탕 가열기를 통하여 15분 동안 2차 가열시킨다.When the individually packaged product is cooled as described above, the first cooled individually packaged product is secondarily heated for 15 minutes through a boiling water heater with an internal temperature of 90° C. in order to soft-boil the individually packaged eggs.
상기와 같이 2차 가열이 완료되어 계란이 반숙으로 익힘된 복수 개의 개별포장품을 냉탕기에 투입시켜 7℃의 냉각수로 20분 동안 2차로 냉각시킨다.After the secondary heating is completed as described above, a plurality of individually packaged products with soft-boiled eggs are placed in a water cooler and cooled for a second time with cooling water at 7°C for 20 minutes.
상기 2차 냉각단계(S180)의 의해 냉각된 개별포장품을 금속검출기를 통하여 금속 유입의 유무를 검출한다.The presence or absence of metal inflow is detected in the individually packaged product cooled by the secondary cooling step (S180) through a metal detector.
상기와 같이 금속검출기를 통과한 개별포장품들을 단위포장봉투에 10개씩 투입시켜 포장하는 것에 의해 외포장품으로 만든 후 보관하는 것에 의해 난각이 제거된 계란의 제조가 완료된다.As described above, the individually packaged products that have passed the metal detector are put into unit packaging bags 10 at a time and packaged into outer packaged products and then stored, thereby completing the production of eggs with the egg shells removed.
상기한 바와 같이 난각이 제거된 계란을 개별 포장시켜 반숙으로 익힘으로 인해, 위생적이면서도 언제 어디서나 간편하게 먹을 수 있다.As mentioned above, eggs with their shells removed are individually packaged and soft-boiled, making them hygienic and convenient to eat anytime, anywhere.
이상의 설명은 본 발명의 기술 사상을 예시적으로 설명한 것에 불과한 것으로서, 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자라면 본 발명의 본질적인 특성에서 벗어나지 않는 범위에서 다양한 수정 및 변형이 가능할 것이다. 따라서, 본 발명에 개시된 실시예들은 본 발명의 기술 사상을 한정하기 위한 것이 아니라 설명하기 위한 것이고, 이러한 실시예에 의하여 본 발명의 기술 사상의 범위가 한정되는 것은 아니다. 본 발명의 보호 범위는 아래의 청구범위에 의하여 해석되어야 하며, 그와 동등한 범위 내에 있는 모든 기술 사상은 본 발명의 권리범위에 포함되는 것으로 해석되어야 할 것이다.The above description is merely an illustrative explanation of the technical idea of the present invention, and various modifications and variations will be possible to those skilled in the art without departing from the essential characteristics of the present invention. Accordingly, the embodiments disclosed in the present invention are not intended to limit the technical idea of the present invention, but are for illustrative purposes, and the scope of the technical idea of the present invention is not limited by these embodiments. The scope of protection of the present invention should be interpreted in accordance with the claims below, and all technical ideas within the equivalent scope should be construed as being included in the scope of rights of the present invention.
Claims (6)
포장투입기로부터 하부포장필름을 성형기측으로 투입시켜 난각이 제거된 계란을 수용할 수 있도록 수용홈을 형성하기 위한 수용홈 형성단계(S110)와;
상기 수용홈 형성단계(S110)에 의해 형성된 수용홈측으로 난각이 제거된 계란을 투입하는 계란 투입단계(S120)와;
상기 계란 투입단계(S120)에 의해 계란이 수용홈측으로 투입되면, 상기 포장필름 공급단계에 의해 공급된 상부포장필름을 상기 하부포장필름 상면에 덮어 진공 포장시키는 것에 의해 계란을 개별적으로 포장하기 위한 진공 포장단계(S130)와;
상기 진공 포장단계(S130)에 의해 계란이 개별포장된 개별포장품에 이물질의 유입 유무를 이물질 선별기를 통하여 선별하기 위한 선별단계(S140)와;
상기 선별단계(S140)에 의해 선별된 복수 개의 개별포장품을 열탕 가열기를 통하여 수비드방식으로 가열시켜 미생물을 제거하기 위한 1차 가열단계(S150)와;
상기 1차 가열단계(S150)에 의해 미생물이 제거된 복수 개의 개별포장품을 냉탕기를 통하여 냉각시키기 위한 1차 냉각단계(S160)와;
상기 1차 냉각단계(S160)에 의해 냉각된 복수 개의 개별포장품을 열탕 가열기를 통하여 수비드방식으로 가열시켜 난각이 제거된 계란을 익히기 위한 2차 가열단계(S170)와;
상기 2차 가열단계(S170)에 의해 계란이 익힘된 복수 개의 개별포장품을 냉탕기를 통하여 미생물 증식을 방지하도록 냉각시키기 위한 2차 냉각단계(S180)와;
상기 2차 냉각단계(S180)의 의해 냉각된 개별포장품을 외포장투입기로부터 공급된 외포장비닐에 투입시켜 소정의 단위로 묶어 포장하는 것에 의해 외포장품으로 만들기 위한 외포장단계(S190)와;
상기 외포장단계(S190)에 의해 소정의 단위로 묶어 포장된 외포장품을 금속검출기를 통하여 금속 유입의 유무를 검출하기 위한 금속검출단계(S200)를
포함하는 것을 특징으로 하는 난각이 제거된 가공계란의 제조방법.
In the method of manufacturing processed eggs from which egg shells have been removed,
A receiving groove forming step (S110) for feeding the lower packaging film from the packaging machine into the molding machine to form a receiving groove to accommodate the egg from which the egg shell has been removed;
An egg input step (S120) of inserting an egg from which the egg shell has been removed into the receiving groove formed by the receiving groove forming step (S110);
When the egg is introduced into the receiving groove through the egg input step (S120), the upper packaging film supplied through the packaging film supply step is vacuum-packed by covering the upper surface of the lower packaging film to individually package the eggs. Packaging step (S130);
A screening step (S140) for screening through a foreign material separator whether or not foreign substances have entered the individually packaged product in which eggs were individually packaged in the vacuum packaging step (S130);
A first heating step (S150) to remove microorganisms by heating the plurality of individually packaged products selected in the selection step (S140) in a sous vide manner through a boiling water heater;
A first cooling step (S160) for cooling the plurality of individually packaged products from which microorganisms have been removed by the first heating step (S150) through a cold water heater;
A second heating step (S170) to cook the eggs from which the eggshells have been removed by heating the plurality of individually packaged products cooled by the first cooling step (S160) in a sous vide manner through a boiling water heater;
A secondary cooling step (S180) for cooling the plurality of individually packaged products in which eggs were cooked in the secondary heating step (S170) through a water cooler to prevent microbial growth;
An outer packaging step (S190) to make an outer packaging product by putting the individually packaged product cooled in the second cooling step (S180) into the outer packaging plastic supplied from the outer packaging injection machine and packaging it in predetermined units; ;
A metal detection step (S200) to detect the presence or absence of metal inflow through a metal detector in the outer packaged products packaged in predetermined units by the outer packaging step (S190).
A method for manufacturing processed eggs from which egg shells have been removed, comprising:
상기 수용홈 형성단계(S110) 후, 난각이 제거된 계란 식품으로 제조된 계란을 취식하기 위해 상부 및 하부포장필름을 벗길 때 계란이 잔류됨 없이 분리가능하도록 상기 하부포장필름에 형성된 수용홈 표면에 대두유 공급부로부터 공급되는 대두유를 도포하기 위한 대두유 도포단계(S115)를 포함하여 구성된 것을 특징으로 하는 난각이 제거된 가공계란의 제조방법.
According to paragraph 1,
After the receiving groove forming step (S110), when the upper and lower packaging films are peeled off to eat eggs made of egg food from which the egg shells have been removed, the eggs are placed on the surface of the receiving groove formed in the lower packaging film so that they can be separated without remaining. A method for manufacturing processed eggs from which egg shells have been removed, comprising a soybean oil application step (S115) for applying soybean oil supplied from a soybean oil supply unit.
상기 계란 투입단계(S120) 후, 난각이 제거된 계란측으로 풍미를 더하도록 조미액 조장부에 저장된 조미액을 분사가능하도록 조미액 분사단계(S125)를 더 포함하여 구성된 것을 특징으로 하는 난각이 제거된 가공계란의 제조방법.
According to paragraph 1,
After the egg input step (S120), a seasoning liquid spraying step (S125) is further included to enable spraying of the seasoning liquid stored in the seasoning liquid preparation unit to add flavor to the egg side from which the egg shell has been removed. Manufacturing method.
상기 1차 가열단계(S150)에서, 열탕 가열기의 가열 온도는 60℃~80℃이고, 가열 시간은 10분~60분 동안 가열하도록 구성된 것을 특징으로 하는 난각이 제거된 가공계란의 제조방법.
According to paragraph 1,
In the first heating step (S150), the heating temperature of the boiling water heater is 60°C to 80°C, and the heating time is configured to heat for 10 to 60 minutes.
상기 2차 가열단계(S170)에서, 열탕 가열기의 가열 온도는 80℃~105℃이고, 가열 시간은 3분~30분 동안 가열하도록 구성된 것을 특징으로 하는 난각이 제거된 가공계란의 제조방법.
According to paragraph 1,
In the second heating step (S170), the heating temperature of the boiling water heater is 80°C to 105°C, and the heating time is configured to heat for 3 to 30 minutes. A method of producing processed eggs with egg shells removed.
A processed egg from which the egg shell has been removed, characterized in that it is manufactured according to any one of claims 1 to 5.
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