KR20230052179A - Thermosetting laminate and manufacturing method thereof - Google Patents

Abstract

Disclosed is a manufacturing method of a thermosetting resin decorative sheet. The manufacturing method of a thermosetting resin decorative sheet according to an embodiment of the present invention comprises the steps of: forming an overlay paper layer impregnated with a thermosetting resin and having corundum attached to a surface to create an embossing; using the overlay paper layer as a top layer, laminating a decorative paper layer with a printed pattern on a lower part, and laminating a base layer on a lower part thereof; forming a stainless steel plate layer formed on an upper layer of the overlay paper layer and pressing the overlay paper layer; laminating a BOPP film layer between the stainless steel plate layer and the overlay paper layer; and inserting a material with the BOPP film layer laminated between hot plates of a heat press and heat-compressing the same. Accordingly, anti-slip performance is improved, and gloss of the thermosetting resin decorative sheet can be expressed naturally in a matte manner.

Description

Thermosetting resin veneer and its manufacturing method {THERMOSETTING LAMINATE AND MANUFACTURING METHOD THEREOF}

The present invention relates to a thermosetting resin decorative plate and a method for manufacturing the same, and more particularly, to a thermosetting resin decorative plate in which slipping is prevented by forming superimposed embossing on the surface by a stainless plate layer and an overlay paper layer, and a manufacturing method thereof. .

In general, flooring used for home or commercial use is manufactured based on synthetic resin or natural wood. These flooring materials may slip when a person or animal moves, and various methods have been proposed to solve this problem.

Previously proposed flooring materials are manufactured by impregnating melamine resin on patterned paper printed with various patterns instead of natural veneer wood to enhance surface strength, and by bonding low-pressure molding or high-pressure molding veneer directly to the platelet to the upper part of the platelet. Parquet flooring was developed.

The thermosetting resin veneer can be divided into a high-pressure thermosetting resin veneer and a low-pressure thermosetting veneer depending on the composition and manufacturing method.

High-pressure thermosetting resin veneer (hereinafter referred to as 'HPL', High Pressure Laminate) is made by impregnating and drying a melamine resin or phenol resin, which is a thermosetting resin, in a fibrous sheet such as paper, and then laminating the impregnated paper to form a stainless plate on the surface. It is a decorative sheet (or decorative laminate) formed by pressing and molding at high temperature (120 ~ 150 ℃) and high pressure (40 ~ 100 kgf / ㎠).

Low pressure thermosetting resin veneer (hereinafter, 'LPL', Low Pressure Laminate) is a plate material in which thermosetting resin-impregnated paper is directly bonded to a plate at high temperature.

In the case of these thermosetting resin decorative plates, if the coefficient of slip resistance (CSR, Coefficient of Slip Resistance), which is defined as the ratio of the load acting perpendicularly to the contact surface and the tensile load, is not formed satisfactorily, the elderly, children, and companion dogs may slip and fall. You may lose and get hurt.

Therefore, in order to increase the slip resistance coefficient of the thermosetting resin veneer, convex embossing and coating were applied to the paper, or casting release paper that could be used once or for a small number of times was used, but the manufacturing cost was greatly increased due to the high price. There is a problem with doing it.

In addition, when the embossing size of the surface of the thermosetting resin decorative plate is increased by the embossing size formed on the stainless plate layer, there is a problem that there may be problems such as walking comfort and vacuum cleaner use.

Korean Patent Publication No. 1997-0033841 (published on July 22, 1997)

The problem to be solved by the present invention is a thermosetting resin high-pressure decorative board that improves anti-slip performance by forming superimposed embossing on the surface of the overlay layer of the thermosetting resin decorative board and can naturally express the gloss of the thermosetting resin decorative board in a matte manner and its It is to provide a manufacturing method.

According to one aspect of the present invention, it is impregnated with a thermosetting resin, corundum is attached to the surface to form an overlay paper layer in which embossing is generated; making the overlay paper layer the uppermost layer, laminating a design paper layer having a printed pattern thereon, and laminating a base layer thereon; Forming a stainless steel plate layer formed on the upper layer of the overlay paper layer and pressing the overlay paper layer; laminating a BOPP film layer between the stainless plate layer and the overlay paper layer; and inserting and thermally compressing the material in which the BOPP film layers are laminated between the hot plates of the hot press.

The stainless steel plate layer may be embossed with higher valleys than corundum on the surface of the overlay paper layer.

The BOPP film layer may be formed to a thickness smaller than the height of the embossing of the stainless plate layer.

The BOPP film layer may be formed to a thickness greater than the height of embossing of corundum on the surface of the overlay paper layer.

The height of embossing of corundum on the surface of the overlay paper layer may be 1 to 10 μm, and the height of embossing of the stainless plate layer may be 50 to 200 μm.

The amount of the corundum may be 1 to 50% of the weight of the overlay paper layer.

The thermosetting resin decorative board is a high-pressure thermosetting resin decorative board, and the base layer may be an impregnated Kraft paper layer.

The thermosetting resin decorative plate is a low-pressure thermosetting resin decorative plate, and the base layer may be a small plate.

According to another aspect of the present invention, a non-slip thermosetting resin decorative plate may be provided.

According to another aspect of the present invention, the non-slip thermosetting resin decorative plate and the small plate may be combined.

In the thermosetting resin veneer and method for manufacturing the same, the anti-slip performance is improved by forming superimposed embossing on the overlay layer or the upper surface of the thermosetting resin veneer, and the gloss of the thermosetting resin veneer is matte and natural. Can be expressed.

1 is an explanatory view showing a manufacturing method of a conventional thermosetting resin veneer.
Figure 2 is an explanatory diagram for locating corundum inside or below the overlay paper layer.
Fig. 3 is an explanatory view of the thermosetting resin decorative plate formed in Fig. 2;
4 is a view showing a manufacturing method of a thermosetting resin decorative plate according to an embodiment of the present invention.
5 is a view showing that corundum is sprayed on the surface of the overlay paper layer according to an embodiment of the present invention.
6 is an explanatory view showing a thermosetting resin decorative plate according to an embodiment of the present invention.

In order to fully understand the present invention and the advantages in operation of the present invention and the objects achieved by the practice of the present invention, reference should be made to the accompanying drawings illustrating preferred embodiments of the present invention and the contents described in the accompanying drawings.

Hereinafter, the present invention will be described in detail by describing preferred embodiments of the present invention with reference to the accompanying drawings. Like reference numerals in each figure indicate like elements.

The present invention relates to a method for manufacturing a thermosetting resin veneer. The thermosetting resin veneer can be divided into a high-pressure thermosetting resin veneer and a low-pressure thermosetting veneer depending on the composition and manufacturing method.

High-pressure thermosetting resin veneer (hereinafter referred to as 'HPL', High Pressure Laminate) is made by impregnating and drying a melamine resin or phenol resin, which is a thermosetting resin, in a fibrous sheet such as paper, and then laminating the impregnated paper to form a stainless plate on the surface. It is a decorative sheet (or decorative laminate) formed by pressing and molding at high temperature (120 ~ 150 ℃) and high pressure (40 ~ 100 kgf / ㎠).

Low Pressure Thermosetting Resin Decorative Board (hereinafter 'LPL', Low Pressure Laminate) is a plate material in which thermosetting resin-impregnated paper is directly bonded to a small plate at high temperature. In the low-pressure thermosetting resin decorative board, the kraft paper layer applied to the high-pressure thermosetting resin decorative board may be omitted. The low-pressure thermosetting resin veneer is characterized in that the thermosetting resin-impregnated paper including the overlay paper layer and the design paper layer is directly thermally pressed to the plate without the kraft paper layer.

In HPL, the base layer of the thermosetting resin impregnated paper becomes a kraft paper layer, and in LPL, the base layer of the thermosetting resin impregnated paper may become a platelet.

The manufacturing method of the thermosetting resin decorative plate described in the present invention can be applied to both HPL and LPL. Hereinafter, for convenience of description, the manufacturing method of the present invention will be described based on application to HPL. However, all contents of the present invention can be equally applied to LPL.

1 is an explanatory diagram showing a conventional manufacturing method of a thermosetting resin decorative board, FIG. 2 is an explanatory diagram for locating corundum inside or below an overlay paper layer, and FIG. 3 is an explanatory diagram of the thermosetting resin decorative board formed by FIG. 2 4 is a view showing a method for manufacturing a thermosetting resin decorative plate according to an embodiment of the present invention, and FIG. 5 shows that corundum is sprayed on the surface of an overlay paper layer according to an embodiment of the present invention. 6 is an explanatory view showing a thermosetting resin decorative plate according to an embodiment of the present invention.

Hereinafter, the problems of the manufacturing method of the conventional thermosetting resin decorative plate shown in FIGS. 1 to 3 are first described, and then the thermosetting resin decorative plate and manufacturing method thereof according to an embodiment of the present invention are described with reference to FIGS. 4 to 6 to explain about.

The prior art shown in FIG. 1 used embossed stainless steel plates to make a structure of a thermosetting resin decorative board used for decorative wood floorboards, furniture boards, and the like.

That is, in the prior art, the kraft paper layer 50, the design paper layer 40, and the overlay paper layer 30 were laminated from below, and the stainless plate layer 10, which determines gloss and surface embossing, was laminated on the overlay paper layer 30. .

As described above, when the thermosetting resin decorative plate is LPL, the kraft paper layer 50 may be omitted.

Here, the stainless plate layer 10 is used for thermal compression bonding of the kraft paper layer 50, the design paper layer 40, and the overlay paper layer 30. Therefore, when the kraft paper layer 50, the design paper layer 40, and the overlay paper layer 30 are thermally compressed to produce HPL, the stainless plate layer 10 is another kraft paper layer 50, the design paper layer 40, and the overlay paper layer. (30) is thermocompressed and reused to make other HPLs.

Overlay paper layer is a layer that improves surface strength and abrasion resistance, decorative paper layer is a layer that forms color and design, and other layers such as kraft paper layer and stainless plate Since the content of the layer is generally known in relation to HPL, a detailed description thereof will be omitted.

Conventionally, in HPL, corundum was placed on the inside of the overlay paper layer 30 itself or on the lower surface of the overlay layer 30 to increase wear resistance.

In the case of corundum treatment on the upper surface of the overlay layer, the corundum formed on the surface of the overlay layer 30 and the stainless plate layer 10 come into direct contact with each other during the thermal compression process. However, since corundum has a high specific gravity (about 3 to 5) and high hardness, in the case of repeated contact with the stainless steel plate layer 10 in the continuous hot-pressing process, the surface or gloss of the stainless plate layer 10 is damaged by corundum. may be damaged. Specifically, damage such as scratches, scratches, and scratches caused by corundum may be caused to the surface of the stainless plate layer 10 . In addition, the surface of the stainless plate layer 10 may be unevenly worn due to corundum, resulting in a partial gloss difference on the surface of the HPL.

In this way, when the stainless plate layer 10 is damaged due to repeated use, it becomes difficult to repeatedly reuse it to manufacture a plurality of HPLs. The stainless steel plate layer 10 is a structure made of a metal material in which elaborate intaglio or embossed patterns are formed and is quite expensive, so it must be repeatedly and continuously used. However, when the stainless steel plate layer 10 is damaged and durability and continuous use are lowered, it may cause difficulties in mass production of HPL and greatly increase manufacturing cost.

O₃의 화학성분을 가지며 육방정계(六方晶系)의 결정 구조를 가지는 산화 알루미늄을 지칭하는 것으로, 무기질 분말 또는 산화 알루미나로 부르기도 한다.For reference, in the present invention, corundum is Al

It refers to aluminum oxide having a chemical composition of O₃ and having a hexagonal crystal structure, and is also called inorganic powder or alumina oxide.

So, conventionally, as shown in the upper drawing of FIG. 2, a structure in which corundum is put into the overlay paper layer 30 so that the corundum does not directly touch the stainless plate layer 10 is applied and used. According to this structure, corundum is covered by the fiber of the overlay paper layer 30 itself, so that the corundum does not come into direct contact with the stainless plate layer 10. Thus, the stainless plate layer 10 can be protected.

In addition, in some cases, a structure in which corundum is sprayed to the overlay paper layer 30 when impregnating the thermosetting resin as shown in the lower figure of FIG. 2, but corundum is positioned below the overlay paper layer 30 has been used. According to this, corundum does not come into direct contact with the stainless steel plate layer 10 . Therefore, the corundum does not come into direct contact with the upper overlay paper layer 30 during the hot-press molding process, and thus the stainless plate 10 may not be damaged.

Each of the laminated materials as above is put between the hot plates of the heat press and molded at high temperature (120 ~ 150 ℃) and high pressure (40 ~ 100 kgf / ㎠). At this time, the surface of the HPL is the gloss of the stainless plate layer 10 and was determined according to embossing.

For reference, the release film layer (Release Film, 60) is a layer for separating products from each other, and is a consumable film layer with good peeling power and strong heat resistance.

However, this conventional structure has a problem in that the effect of improving the sliding resistance coefficient by corundum is not achieved because the surface of corundum is not exposed in the overlay paper layer 30.

In the case of a stucco wood floor board (steel floor) in which HPL is applied with a relatively small embossing of 10 to 20 μm on the stainless plate layer 10 shown in FIG. 3 and corundum is placed inside or below the overlay paper layer 30, slip The test results of the resistance coefficient are shown in <Table 1> below.

Test Items dry condition wet state note longitudinal transverse direction longitudinal transverse direction Slip resistance coefficient
(CSR) Sample 1 0.40 0.43 0.39 0.42 sample 2 0.42 0.43 0.40 0.42 average 0.41 0.43 0.40 0.42 0.42 0.41

<Test conditions>

*Slip resistance coefficient: synthetic rubber sheet with smooth surface, hard sole of shoes

*Surface state of the test piece: cleaned dry state, wet state: state where tap water is sprayed at a rate of 400g/㎡

* The longitudinal direction corresponds to the longitudinal direction of embossing, and the transverse direction corresponds to the direction orthogonal to the longitudinal direction.

For reference, the test was conducted as a coefficient of slip resistance (CSR) test using the KS M 3510: 2010 polymeric flooring test method, and the main terms and definitions used in the standard here follow KS F 1504. is the same in

According to this prior art, since the coefficient of slip resistance is generated in the range of 0.4 to 0.42 in dry and wet conditions, the elderly, children, and dogs are vulnerable to slippage.

In particular, in the case of companion dogs, since they have hair on the soles of their feet, they are more vulnerable in dry and wet conditions, and if the slip resistance coefficient is not properly formed, they may slip and cause patella dislocation.

In order to improve the performance regarding the slip resistance coefficient in HPL and to produce in large quantities, it can be applied that relatively large embossing is formed on the surface of the overlay paper layer 30.

However, if a relatively large embossing is formed on the surface of the overlay paper layer 30, there is an advantage in that the performance regarding the coefficient of slip resistance is improved, but the walking feeling is lowered, the aesthetic sense is lowered in terms of design, and cleaning (vacuum cleaner cleaning or water cleaning) There is a problem that causes discomfort in real life due to a difficult back. Therefore, recklessly increasing the embossing size of the stainless plate only to improve the slip resistance coefficient causes various disadvantages.

Some conventional companies have used casting release paper that can be used for one-time use or a small number of times (eg, one or more single-digit number of times) by applying embossing and coating to paper, but it is impossible to use continuously and the manufacturing cost is reduced. There is a problem with raising it.

According to FIG. 3 of the prior art in which relatively large embossing is formed on the surface of the overlay paper layer 30, the slip resistance coefficient can be increased to a certain level, but it is shown in <Table 2> that there is a limit to the degree of raising the slip resistance coefficient. there is.

Test Items dry condition wet state note longitudinal transverse direction longitudinal transverse direction Slip resistance coefficient
(CSR) sample 3 0.42 0.50 0.40 0.47 sample 4 0.42 0.49 0.40 0.47 average 0.42 0.50 0.40 0.47 0.46 0.44

That is, as a result of experimenting with decorative wood floorboards by increasing the embossing size of the HPL surface, <Table 2> increased the slip resistance coefficient by only 8.9% in the dry state and 6.8% in the wet state when compared to <Table 1>.

Next, an embodiment of the present invention in which the above problems are improved will be described with reference to FIG. 4 .

According to one embodiment of the present invention, the present invention largely comprises the steps of forming the overlay paper layer 30, laminating the design paper layer 40, laminating the kraft paper layer 50, and the stainless plate layer 10A. The forming step, the step of laminating the BOPP film layer 20, and the step of thermal compression bonding.

The step of forming the overlay paper layer 30 is a step in which it is impregnated with a thermosetting resin and corundum is attached to the surface to create embossing.

5 is a view showing that when the thermosetting resin is impregnated into the overlay paper layer 30, corundum is stirred in the resin and sprayed on the surface of the overlay paper layer 30 through a nozzle. In one embodiment of the present invention, the overlay paper layer 30 After impregnation, corundum is sprayed on the stirred resin through a nozzle and pre-dried.

The amount of sprayed corundum can be adjusted through the concentration of corundum when stirring with the resin, the pressure of the nozzle in the impregnation process, etc. As the amount of corundum increases, the wear resistance increases proportionally, and the embossing also increases proportionally to a certain level. .

Here, the corundum may be exemplarily produced on the order of 1 to 10 μm in order to implement fine embossing.

In the step of laminating the kraft paper layer 50, the overlay paper layer 30 is the uppermost layer, the design paper layer 40 having a printed pattern is laminated on the lower part, and the kraft paper layer 50 impregnated thereon is laminated. am. However, as described above, when the manufacturing method of the present invention is applied to LPL, the step of laminating the kraft paper layer 50 may be omitted.

For reference, in the case of the design paper layer 40 with a printed pattern, the impregnation process may be omitted because it is between the impregnated overlay paper layer 30 and the impregnated kraft paper layer 50.

And, in the step of forming the stainless plate layer 10A, the stainless plate layer 10A is formed on the upper layer of the overlay paper layer 30 and basically serves to press the overlay paper layer 30 .

Although this will be described later, relatively large embossing (for example, 50 to 200 μm) may be formed on the stainless plate layer 10A.

The step of laminating the BOPP film layer 20 is a step of laminating the BOPP film layer 20 between the stainless plate layer 10A and the overlay paper layer 30 .

For reference, the BOPP film layer 20 is a film biaxially stretched in the machine direction and the machine vertical direction using polypropylene as a main raw material, and has excellent mechanical strength and optical properties of the film by biaxial stretching, and is used for food packaging and laminating widely used as

The BOPP film layer 20 can be applied with a uniform density, and prevents damage to the stainless steel plate layer 10A due to corundum during press molding at high temperature (120 ~ 150 ℃) and high pressure (40 ~ 100 kgf / ㎠) And, it functions to transfer the embossing of the stainless plate layer 10A to the HPL surface with an appropriate thickness and density and to implement fine embossing on the overlay paper layer 30.

If the density of the BOPP film layer 20 is low or the thickness is too thin, it may affect the stainless plate layer 10A in the long term, so the thickness is 15 to 50 μm and the density is 0.8 to 1.0. there is.

That is, the BOPP film layer 20 serves as a protective layer to prevent damage to the stainless steel plate layer 10A, which is higher than the embossing (for example, the height of the embossing is 50 to 200 μm) of the stainless plate layer 10A. Since it is formed with a thin thickness, there is no problem in creating embossing of the overlay paper layer 30.

On the other hand, since the BOPP film layer 20 is transparent even through this manufacturing method, when the gloss of the manufactured HPL is too high and glossy, the texture of the HPL is not good, so it is necessary to improve it to an appropriate level.

To this end, the BOPP film layer 20 that goes under the stainless steel plate layer 10A is a transparent material and adjusts the ratio (%) of the transmitted light to adjust the gloss of the HPL in the process of hot-press molding.

That is, the BOPP film layer 20 can adjust the surface gloss of the thermosetting resin high-pressure veneer by adjusting haze (haze).

For reference, the surface gloss can be numerically measured by using a glossmeter, and the lower the gloss, the better the matte properties.

The glossiness of the gloss is expressed quantitatively by measuring the gloss, and the unit is GU (Gloss Unit), and the haze is expressed in %.

When the haze of the BOPP film layer 20 is formed to 2% or less, the gloss of HPL exhibits high gloss, and when the haze is formed to 70 to 90%, the gloss of HPL can form matte (2 to 5 GU), It can be seen that the gloss of HPL is inversely proportional to the haze of the BOPP film layer 20.

If the haze of the BOPP film layer 20 is adjusted to 70% or more, there is an advantage in that the HPL gloss can be naturally expressed in a matte state during hot pressure molding.

Adjusting the haze of the BOPP film layer 20 in order to naturally express the HPL gloss in a matte manner can be applied only to the lower surface of the BOPP film layer 20 that is in contact with the overlay paper layer 30.

For reference, the haze measurement of plastic-transparent materials can be performed according to KS M ISO 14782:1999, and the main terms and definitions used in the standard here follow KS M ISO 13468-1.

After going through the above-described process, in the thermal compression step, the material in which the BOPP film layer 20 is laminated is put between the hot plates of the hot press and thermally compressed.

That is, according to one embodiment of the present invention, the BOPP film layer 20 under the stainless steel plate layer 10A having a relatively large embossing at a height of 50 to 200 μm, the overlay paper layer 30 impregnated with corundum on the surface, the design The stratum layer 40 and the kraft paper layer 50 are sequentially laminated and molded.

Referring to FIG. 6, according to one embodiment of the present invention, a large embossing (for example, the height of the embossing is 50 to 200 μm) is formed by the stainless plate layer 10A, and the surface of the formed embossing and overlay paper layer 30 If fine embossing by corundum is superimposed (for example, the height of embossing is 1 to 10㎛), the slip resistance coefficient can be greatly improved as shown in <Table 3> and <Table 4> below, and the HPL of superimposed embossing When applied to a decorated wooden floor board (gang floor), there is an advantage in that a significantly improved anti-slip floor can be realized.

Test Items dry condition wet state note longitudinal transverse direction longitudinal transverse direction Slip resistance coefficient
(CSR) sample 5 0.55 0.56 0.49 0.58 average 0.56 0.54

*Inject corundum through a nozzle at 5-7% of the total weight of the overlay impregnated paper

Test Items dry condition wet state note longitudinal transverse direction longitudinal transverse direction Slip resistance coefficient
(CSR) sample 6 0.59 0.58 0.50 0.65 average 0.59 0.58

*Put corundum through the nozzle at 15-20% of the total weight of the overlay impregnated paper

As can be seen from the table above, when the fine embossing by corundum is increased in the overlay layer 30 under the same conditions, the anti-slip coefficient increases proportionally and the texture of the design layer 40 is maintained up to a certain level of corundum. It can be increased through density.

According to one embodiment of the present invention, the stainless plate layer (10A) by large embossing (for example, the embossing height of 50 ~ 200㎛) becomes a basic nonslip (nonslip), corundum of the overlay paper layer (30) In the case of overlapping small embossing (for example, the height of embossing is 1 to 10 μm) by, the anti-slip effect is improved and the anti-slip coefficient can be significantly improved by about 40% compared to the prior art <Table below 5>.

Test Items dry condition wet state note longitudinal transverse direction longitudinal transverse direction Slip resistance coefficient
(CSR) prior art 0.41 0.43 0.40 0.42 sample 1, sample 2 The present invention (overlapping embo) 0.59 0.58 0.50 0.65 sample 6 rate of increase 44% 35% 27% 55% growth rate average 39% 41%

That is, the coefficient of sliding resistance determined by the embossing height (size) of the stainless plate layer 10A itself is fixed, but the embossing formed by the stainless plate layer 10A and the surface of the overlay paper layer 30 are finely tuned by increasing the density of corundum. Overlapping with embossing can increase the slip resistance coefficient.

In detail, the adjustment of the slip resistance coefficient can be adjusted by the amount and size of the thermosetting resin (melamine resin, urea resin) and the stirred corundum, and the sliding resistance coefficient increases as the amount of corundum increases.

For reference, the amount of corundum may be added in 1 to 50% of the total weight of the overlay paper layer 30, and fine embossing is formed by spraying the top layer of the overlay paper layer 30 through a thermosetting resin, stirring, and a nozzle.

Therefore, the stainless steel plate layer 10A can be embossed with higher corundum than the corundum on the surface of the overlay paper layer 30, exemplarily, the height of the corundum embossed on the surface of the overlay paper layer 30 is 1 to 10 μm. And, the height of the embossing of the stainless plate layer 10 may be formed to 50 ~ 200㎛.

In addition, corundum mixed with thermosetting resin (melamine, urea, etc.) and sprayed on the overlay layer 30 has a specific gravity of 3 to 5, which increases the durability of the HPL surface, and as the amount of corundum increases, the amount of wear, wear value, and slip Resistance coefficient can be improved.

By applying the manufacturing method of the high-pressure thermosetting resin veneer according to an embodiment of the present invention including such a process, a high-pressure thermosetting resin veneer for slipping can be made, and a high-pressure thermosetting resin veneer for anti-slip and small plates (plywood, fiberboard, Particle board, etc.) can be used as a non-slip flooring material.

In addition, the same can be applied to the low-pressure thermosetting resin decorative plate (LPL) to directly heat-press the plate. In the case of a low pressure thermosetting resin decorative plate (LPL), the base layer 50 of FIG. 6 may be a plate layer instead of a kraft paper layer.

As such, the present invention is not limited to the described embodiments, and it is obvious to those skilled in the art that various modifications and variations can be made without departing from the spirit and scope of the present invention. Therefore, such modifications or variations should be included within the scope of the claims of the present invention.

10, 10A: stainless steel plate layer 20: BOPP film layer
30: overlay layer 40: design layer
50: kraft paper layer 60: release film layer

Claims (10)

Forming an overlay paper layer impregnated with a thermosetting resin and having corundum attached to the surface to create embossing;
making the overlay paper layer the uppermost layer, laminating a decorative paper layer having a printed pattern on the lower portion and laminating a base layer on the lower portion;
Forming a stainless plate layer formed on the upper layer of the overlay paper layer and pressing the overlay paper layer;
laminating a BOPP (Biaxially Oriented Polypropylene) film layer between the stainless plate layer and the overlay paper layer; and
A method of manufacturing a thermosetting resin decorative plate comprising the step of inserting a material in which a BOPP film layer is laminated between hot plates of a hot press and thermally compressing the material. According to claim 1,
The stainless plate layer,
A method of manufacturing a thermosetting resin decorative plate in which embossing is formed with higher valleys than corundum on the surface of the overlay paper layer. According to claim 2,
The BOPP film layer is a method of manufacturing a thermosetting resin decorative plate formed to a thickness thinner than the height of the embossing of the stainless plate layer. According to claim 2,
The method of manufacturing a thermosetting resin decorative plate wherein the BOPP film layer is formed to a thickness greater than the height of the embossing of corundum on the surface of the overlay paper layer. According to claim 2,
The height of embossing of corundum on the surface of the overlay paper layer is 1 to 10 μm, and the height of embossing of the stainless plate layer is 50 to 200 μm. According to claim 1,
The amount of the corundum is 1 to 50% of the weight of the overlay paper layer. According to claim 1,
The thermosetting resin veneer is a high-pressure thermosetting resin veneer,
The base layer is a method of manufacturing a thermosetting resin decorative plate that is an impregnated Kraft paper layer. According to claim 1,
The thermosetting resin veneer is a low-pressure thermosetting resin veneer,
The base layer is a method of manufacturing a thermosetting resin decorative plate of a small plate. A non-slip thermosetting resin veneer manufactured by the manufacturing method of claim 1. An anti-skid floor covering in which the non-slip thermosetting resin decorative board of claim 9 and the small plate are combined.

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