KR20230026531A - Low-friction film, manufacturing method therefor, molded body, and method for enhancing finger slipperiness - Google Patents

Abstract

A film having a kurtosis (Rku) of at least one surface of 2 or more and a maximum section height (Rt) of the surface of 1 μm or more is prepared. The coefficient of kinetic friction of the surface may be 0.25 or less, and the coefficient of relative kinetic friction may be 0.3 or less. The film may include a low-friction layer formed of a cured product of a curable composition containing a curable resin, and the surface of the low-friction layer may have Rku and Rt within the above ranges. The said curable resin may contain at least 1 sort(s) selected from the group which consists of a (meth)acrylic-type polymer, urethane (meth)acrylate, and silicone (meth)acrylate which have a polymeric group. The curable composition may further contain a cellulose ester. The curable composition may not contain fine particles. This film can reduce the coefficient of kinetic friction even when the surface is formed with a wide variety of materials.

Description

Low-friction film and its manufacturing method, molded body, and method for improving finger slipperiness

The present invention relates to a low-friction film for covering surfaces of various molded bodies such as touch panel displays, home appliance housings, building materials, and the like, a method for manufacturing the same, a molded body, and a method for improving the slipperiness (particularly, finger slipperiness) of the film. will be.

Surface protective layer or cover to prevent scratches on the surface of various molded objects such as touch panel displays in personal computers (PCs) and smartphones, housings of household appliances, and building materials, or to improve the touch feeling As a layer, a method of attaching a hard coat film or a method of performing a hard coat treatment is known. The hard coat film and the hard coat layer are required to have good slippage when touched by hand, but as a method for improving the slipperiness, conventionally, the slipperiness is improved by performing a hard coat treatment containing a silicone compound or a fluorine compound. It is common to do

In Japanese Unexamined Patent Publication No. 2007-264281 (Patent Document 1), it is a hard coat layer used for an optical laminate, and a silicon-based compound, a fluorine-based compound, or a mixture thereof is used as an antifouling agent and/or a slippery imparting agent. A hard coat layer is disclosed in which the abundance of silicon atoms is 10% or more and/or the abundance of fluorine atoms is 20% or more, in the case of XPS analysis of the outermost surface of the hard coat layer.

Further, in WO2008/038714 (Patent Document 2), a base material, an optical function layer formed on the base material, and a surface element ratio formed on the optical function layer are silicon element (Si) and carbon element (C) The ratio of Si / C is 0.25 to 1, the ratio F / C of fluorine element (F) to carbon element (C) is 0.1 to 1, the liquid paraffin contact angle and sliding angle are 65 ° or more and 15 ° or less, black An optical function film having an antifouling layer having a magic contact angle and a sliding angle of 35° or more and 15° or less, and a kinetic friction coefficient of less than 0.15 is disclosed.

However, in these hard coat layers and antifouling layers, although the friction coefficient of the surface can be reduced by silicone compounds or fluorine compounds, it is not sufficient, and the finger slipperiness is greatly different due to minute differences in surface structures. In addition, since the surface becomes water repellent, its application is limited, and since the surface is leveled by wet coating, it is difficult to control the surface shape using convection.

Japanese Unexamined Patent Publication No. 2007-264281 (claim 1) WO2008/038714 (Claim 1)

Accordingly, an object of the present invention is to provide a low-friction film capable of reducing the coefficient of kinetic friction even when the surface is formed of a wide variety of materials, a molded article, a method for manufacturing the same, and a method for improving finger slippage of the film. .

Another object of the present invention is a low-friction film capable of improving slipperiness (particularly, finger slipperiness) without blending a large amount of silicone compound or fluorine compound, a method for producing the same, a molded article, and the slipperiness of the film It is to provide a method for improving (particularly, finger slipperiness).

As a result of intensive studies to achieve the above object, the inventors of the present invention, by adjusting the kurtosis (Rku) and the maximum section height (Rt) of the film surface, even if the surface is formed with a wide variety of materials, the kinetic friction coefficient can be reduced It was found that it could be done, and the present invention was completed.

That is, the film (low-friction film) of the present invention has Rku of 2 or more and Rt of 1 μm or more on at least one surface. The coefficient of kinetic friction of the surface may be 0.25 or less, and the coefficient of relative kinetic friction may be 0.3 or less. Even if the film is formed of a cured product of a curable composition containing a curable resin and includes a low-friction layer disposed on an outermost layer, and the surface of the low-friction layer has an Rku of 2 or more and an Rt of 1 μm or more. do. The said curable resin may contain at least 1 sort(s) selected from the group which consists of a (meth)acrylic-type polymer, urethane (meth)acrylate, and silicone (meth)acrylate which have a polymeric group. The curable composition may further contain a cellulose ester. The curable composition may not contain fine particles. In the low-friction film, a low-friction layer may be laminated on a substrate layer formed of a transparent resin. In the film, the presence rate of silicon atoms on the surface is less than 10%, and the abundance rate of fluorine atoms on the surface may be less than 20%.

The manufacturing method of the said film which includes the hardening process of hardening the curable composition containing curable resin is also included in this invention. Moreover, the molded object which provided the said film on the surface is also contained in this invention. A touch panel display may be sufficient as this molded object. Moreover, the method of improving the finger slipperiness of a film is also included in this invention by adjusting at least one surface of a film to a kurtosis (Rku) of 2 or more, and a maximum section height (Rt) of 1 micrometer or more.

In the present invention, since Rku and Rt are adjusted to a specific range in the concavo-convex structure of the film surface, the coefficient of kinetic friction can be reduced even if the film surface is formed with a wide variety of materials. Therefore, the slipperiness of the film (particularly, finger slipperiness or touch feeling) can be improved without blending a large amount of a silicone compound or a fluorine compound.

[Low friction film]

In the film (low-friction film) of the present invention, since Rku (kurtosis) of at least one surface is 2 or more and Rt of the surface is adjusted to 1 μm or more, convex portions with large kurtosis and height difference are formed on the surface, there is. Therefore, in the low-friction film of the present invention, when the surface comes into contact with a to-be-contacted object such as a finger, it can be estimated that the kinetic friction coefficient can be reduced because the contact area is small. Although the surface having the concavo-convex structure in which Rku and Rt are adjusted to the above ranges may be formed on both surfaces, it is often formed on one side that is usually in contact with a finger.

Rku (kurtosis) of the surface may be 2 or more (eg 2 to 100), eg 2.5 to 80 (eg 3 to 50), preferably 3.2 to 30 (eg 3.3 to 20). , more preferably about 3.5 to 10 (particularly 4 to 5). If Rku is too small, the coefficient of kinetic friction of the surface cannot be reduced and the finger slipperiness cannot be improved.

The Rt (maximum cross-sectional height) of the surface may be 1 μm or more (for example, 1 to 30 μm), for example, 1.5 to 20 μm (for example, 2 to 15 μm), preferably 2 to 10 μm ( For example, about 2.5 to 8 μm), more preferably about 3 to 5 μm (especially about 3.5 to 4.5 μm). If Rt is too small, the coefficient of kinetic friction of the surface cannot be reduced and the finger slipperiness cannot be improved.

Incidentally, in the present specification and claims, Rku and Rt can be measured using an optical surface roughness meter or the like in accordance with JIS B0601, and in detail, can be measured by the method described in Examples to be described later. there is.

Since the surface has a concavo-convex structure in which Rku and Rt are adjusted to the above ranges, the kinetic friction coefficient (μk) is low, and the kinetic friction coefficient of the surface may be 0.25 or less, for example, 0.01 to 0.23, preferably 0.01 to 0.23. Preferably it is about 0.03 to 0.2, more preferably about 0.05 to 0.15 (particularly about 0.08 to 0.12). The coefficient of relative kinetic friction may be 0.3 or less, for example, 0.01 to 0.29, preferably 0.04 to 0.25, and more preferably 0.06 to 0.19 (particularly 0.1 to 0.15).

Incidentally, in the present specification and claims, the kinetic frictional force can be measured using a static friction measuring instrument, and in detail, can be measured by the method described in Examples to be described later. On the other hand, the relative kinetic friction coefficient is a value obtained by dividing the kinetic frictional force of a film measured under the same load by the kinetic frictional force measured using glass as a sample, and can be measured in detail by the method described in Examples described later. This relative kinetic friction coefficient is a relative value with the kinetic frictional force of the stable glass surface, and since the frictional properties of the film are evaluated, it is a highly reliable evaluation in which errors due to changes in artificial skin over time are mitigated.

The low-friction film of the present invention should have a concavo-convex structure in which Rku and Rt on at least one surface are adjusted to the above ranges, and the material and structure of the film are not particularly limited.

Regarding the material, since Rku and Rt of the surface of the low-friction film of the present invention are adjusted to the above ranges, the coefficient of kinetic friction can be reduced even without containing a large amount of a silicone compound or a fluorine compound. Therefore, the abundance of silicon atoms on the surface of the low-friction film (particularly, the surface having Rku and Rt within the above ranges) may be less than 10%, preferably 5% or less, and more preferably 1% or less. Further, the abundance of fluorine atoms on the surface of the low-friction film (particularly, the surface having Rku and Rt within the above ranges) may be less than 20%, preferably 10% or less, and more preferably 1% or less. Incidentally, in the present specification and claims, the abundance of silicon atoms and fluorine atoms can be measured by a conventional method using an X-ray photoelectron spectroscopy (XPS).

Regarding the structure, the low-friction film of the present invention may be, for example, a single layer film in which Rku and Rt of at least one surface are adjusted to the above ranges, or a low-friction layer in which Rku and Rt of the surface are adjusted to the above ranges. It may be a laminate containing.

(Single-layer film and low-friction layer)

The material of the single-layer film and the low-friction layer is not limited as described above, and can be selected from various organic materials (thermoplastic resin, thermosetting resin, photocurable resin, etc.) or inorganic material (glass, ceramics, metal, etc.). From these points, a cured product of a curable composition containing a curable resin is preferred.

The curable resin may be any of a thermosetting resin and a photocurable resin, but (meth)acrylic photocurable resins are generally used in terms of productivity and the like. Moreover, since (meth)acrylic-type resin is excellent also in transparency, it can be used suitably as a protective film for optical applications, such as a touch panel display.

Examples of the (meth)acrylic photocurable resin include polyfunctional (meth)acrylates [eg, pentaerythritol tetra(meth)acrylate, dipentaerythritol penta(meth)acrylate, dipentaerythritol (meth)acrylates having about 2 to 8 polymerizable groups such as hexa(meth)acrylate, etc.], epoxy (meth)acrylates [polyfunctional epoxy (meth)acrylates having two or more (meth)acryloyl groups ], polyester (meth) acrylate [polyfunctional polyester (meth) acrylate having two or more (meth) acryloyl groups], urethane (meth) acrylate [polyfunctional having two or more (meth) acryloyl groups] urethane (meth)acrylate], silicone (meth)acrylate [polyfunctional silicone (meth)acrylate having two or more (meth)acryloyl groups], (meth)acrylic polymer having a polymerizable group, and the like. These curable resins can be used individually or in combination of 2 or more types.

Among these curable resins, urethane (meth)acrylate, silicone (meth)acrylate, and (meth)acrylic polymers having a polymerizable group are preferred, and (meth)acrylic polymers having a polymerizable group are particularly preferred. The (meth)acrylic polymer having a polymerizable group is a polymer in which a polymerizable unsaturated group is introduced into a part of the carboxyl group of the (meth)acrylic polymer, for example, a part of the carboxyl group of a (meth)acrylic acid-(meth)acrylic acid ester copolymer. , (meth)acrylic polymer obtained by reacting the epoxy group of an epoxy group-containing (meth)acrylate (for example, 3,4-epoxycyclohexenylmethyl acrylate, etc.) to introduce a polymerizable group (photopolymerizable unsaturated group) into the side chain (“Cyclomer P” manufactured by Daicel Allnex Co., Ltd.) may be used.

The (meth)acrylic polymer having a polymerizable group is preferably combined with urethane (meth)acrylate and/or silicone (meth)acrylate, and is preferably combined with urethane (meth)acrylate and silicone (meth)acrylate. particularly preferred.

When a (meth)acrylic polymer having a polymerizable group and urethane (meth)acrylate and/or silicone (meth)acrylate are combined, the ratio of urethane (meth)acrylate is the (meth)acrylic polymer having a polymerizable group For 100 parts by weight, it is, for example, about 10 to 300 parts by weight, preferably about 100 to 200 parts by weight, and more preferably about 120 to 180 parts by weight. The proportion of silicone (meth)acrylate is, for example, 0.1 to 10 parts by weight, preferably 0.5 to 5 parts by weight, more preferably 1 to 3 parts by weight, based on 100 parts by weight of the (meth)acrylic polymer having a polymerizable group. It is about wealth.

The curable composition may further contain a cellulose ester in addition to the curable resin. Examples of the cellulose ester include cellulose acetates such as cellulose diacetate and cellulose triacetate; and cellulose C _2-6 acylates such as cellulose propionate, cellulose butyrate, cellulose acetate propionate, and cellulose acetate butyrate. These cellulose esters can be used individually or in combination of 2 or more types. Among these, cellulose C 2-4 acylates _{such as cellulose diacetate, cellulose triacetate, cellulose acetate propionate and cellulose acetate butyrate are preferred, and cellulose acetate C 3-4 acylates} such as cellulose acetate propionate are particularly preferred. desirable. The proportion of the cellulose ester is, for example, 0.1 to 30 parts by weight, preferably 0.5 to 20 parts by weight, more preferably 1 to 10 parts by weight (particularly 2 to 5 parts by weight) with respect to 100 parts by weight of the curable resin. .

The curable composition may further contain fine particles in addition to the curable resin. Examples of the fine particles include inorganic fine particles such as silica particles, titania particles, zirconia particles, and alumina particles, copolymer particles of a (meth)acrylic monomer and a styrenic monomer, crosslinked (meth)acrylic polymer particles, and crosslinked styrenic resin particles. Organic particulates, such as these, etc. are mentioned. These microparticles|fine-particles can be used individually or in combination of 2 or more types. Among these, crosslinked (meth)acrylic polymer particles and the like are generally used. The average particle diameter of the fine particles is, for example, about 1 to 30 μm, preferably about 10 to 30 μm, and more preferably about 15 to 25 μm. The proportion of fine particles is, for example, 0.1 to 10 parts by weight, preferably 0.2 to 5 parts by weight, more preferably 0.3 to 3 parts by weight (particularly 0.4 to 1 part by weight), based on 100 parts by weight of the curable resin.

Incidentally, in the present invention, when combining a curable resin [particularly, a combination of a (meth)acrylic polymer having a polymerizable group, urethane (meth)acrylate and/or silicone (meth)acrylate] and a cellulose ester, A surface having Rku and Rt within the above ranges and having a low coefficient of kinetic friction can be formed without using fine particles.

The curable composition, in addition to the curable resin, conventional additives such as polymerization initiators, stabilizers (antioxidants, ultraviolet absorbers, etc.), surfactants, water-soluble polymers, fillers, crosslinking agents, coupling agents, colorants, flame retardants, lubricants , wax, antiseptic agent, viscosity modifier, thickener, leveling agent, antifoaming agent and the like may be contained. These additives can be used individually or in combination of 2 or more types.

When the curable composition is a photocurable composition, the photocurable composition may contain a photopolymerization initiator as a polymerization initiator. As a photoinitiator, acetophenones or propiophenones, benzyls, benzoins, benzophenones, thioxanthones, acylphosphine oxides etc. can be illustrated, for example. The photopolymerization initiator may contain a conventional photosensitizer or photopolymerization accelerator (eg, tertiary amines). The ratio of the photopolymerization initiator is, for example, 0.1 to 10 parts by weight, preferably 0.5 to 5 parts by weight, and more preferably about 1 to 3 parts by weight, based on 100 parts by weight of the photocurable resin.

The curable composition before curing may further contain a solvent. Examples of the solvent include ketones, ethers, hydrocarbons, esters, water, alcohols, cellosolves, cellosolve acetates, sulfoxides, and amides. In addition, a mixed solvent may be sufficient as a solvent. Among these solvents, those containing ketones (acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, etc.) are preferred, and mixed solvents of ketones and alcohols (ethanol, isopropanol, butanol, cyclohexanol, etc.) are particularly preferred. desirable. The proportion of the solvent is, for example, 30 to 300 parts by weight, preferably 50 to 250 parts by weight, and more preferably about 100 to 200 parts by weight, based on 100 parts by weight of the curable resin.

The average thickness of the single-layer film and the low-friction layer is, for example, about 1 to 30 μm, preferably about 3 to 20 μm, more preferably about 5 to 15 μm (particularly about 8 to 10 μm), respectively. Incidentally, in the present specification and claims, the average thickness of the single-layer film and the low-friction layer can be measured by the method described in Examples described later.

(Laminate)

When the low-friction film is a laminate, the low-friction layer may be disposed on the outermost surface, and the laminate structure is not particularly limited. From the viewpoint of productivity and handling, the low-friction layer is laminated on the substrate layer. (A laminated body of a base material layer and a low friction layer laminated on one side of the base material layer) is preferable.

The material of the substrate layer is not particularly limited and can be selected from various organic materials (thermoplastic resin, thermosetting resin, photocurable resin, etc.) and inorganic materials (glass, ceramics, metal, etc.), but a protective film for optical applications such as touch panel displays. When used as a transparent material, a transparent material is preferable.

As a transparent material, For example, Inorganic materials, such as glass; and organic materials such as cellulose esters, polyesters, polyamides, polyimides, polycarbonates, and (meth)acrylic polymers. Among these, cellulose esters, polyesters and the like are generally used.

Examples of the cellulose ester include cellulose acetates such as cellulose triacetate (TAC), cellulose acetate C _3-4 acylates such as cellulose acetate propionate, and cellulose acetate butyrate. Examples of polyester include polyalkylene arylates such as polyethylene terephthalate (PET) and polyethylene naphthalate (PEN).

Among these, poly C _2-4 alkylene C _8-12 arylates such as PET and PEN are preferable from the viewpoint of excellent balance of mechanical properties and transparency.

The base material layer formed of polyester may be a uniaxially or biaxially stretched film, but may also be an unstretched film from the viewpoint of low birefringence and excellent optical isotropy.

The substrate layer may be subjected to surface treatment (for example, corona discharge treatment, flame treatment, plasma treatment, ozone or ultraviolet irradiation treatment, etc.) or may have an easy-adhesive layer.

The average thickness of the substrate layer may be 10 μm or more, for example, 12 to 500 μm, preferably 20 to 300 μm, and more preferably about 30 to 200 μm.

(adhesive layer)

In the low-friction film of the present invention, an adhesive layer is formed on at least a part of the back surface (the back surface of the low-friction film in a single-layer film, the surface of the substrate layer, etc.) of the surface on which the uneven structure having Rku and Rt in the above range is formed it may be The low-friction film in which the adhesive layer is formed on the back surface can also be used as a protective film for touch panel displays such as smart phones and tablet PCs.

The adhesive layer is made of a commonly used transparent adhesive. Examples of the pressure-sensitive adhesive include rubber-based pressure-sensitive adhesives, acrylic pressure-sensitive adhesives, olefin-based pressure-sensitive adhesives (modified olefin-based pressure-sensitive adhesives, etc.), silicone pressure-sensitive adhesives, and the like. These adhesives can be used individually or in combination of 2 or more types. Among these pressure-sensitive adhesives, silicone-based pressure-sensitive adhesives are preferable in terms of optical properties, reworkability, and the like.

The average thickness of the adhesive layer is, for example, about 1 to 150 μm, preferably about 10 to 100 μm, and more preferably about 20 to 70 μm (particularly about 25 to 50 μm).

The adhesive layer may be formed on the entire back surface or may be formed on a part of the back surface (for example, the periphery). In addition, in the case of forming on the periphery, for the purpose of improving the handleability for adhesion, a frame-like member (for example, a plastic sheet laminated on the periphery) is formed on the periphery of the low-friction film, and an adhesive layer is formed on the frame-like member. may form

[Method for producing low-friction film]

The manufacturing method of the low-friction film of the present invention is not particularly limited as long as it is a method capable of forming a concavo-convex structure adjusted to Rku and Rt within the above ranges on the surface, and can be appropriately selected according to the material of the low-friction film. As a specific manufacturing method, for example, a method including a curing step of curing a curable composition containing curable resin (for example, a method of curing a curable composition containing fine particles by protruding fine particles, a resin component capable of phase separation) A method of curing after phase-separating the resin component of a curable composition comprising a), a method of transferring using a mold having a concavo-convex structure on the surface, a method of forming a concavo-convex structure by cutting (eg, laser, etc.) cutting, etc.), a method of forming a concave-convex structure by polishing (for example, a sandblasting method or a bead shot method, etc.), a method of forming a concavo-convex structure by etching, and the like.

Among these methods, a method including a curing step of curing a curable composition containing a curable resin is preferable from the viewpoint that a low-friction film having a surface concavo-convex structure adjusted to Rku and Rt within the above range can be produced with high productivity. Alternatively, for example, a method of applying a liquid curable composition onto a support (when the low-friction film is a laminate, the base material layer including the low-friction film), drying it, and then curing it may be used.

As the coating method, a conventional method, for example, roll coater, air knife coater, blade coater, rod coater, reverse coater, bar coater, comma coater, dip squeeze coater, die coater, gravure coater, microgravure coater, silk A coater method, such as a screen coater, a dipping method, a spray method, a spinner method, etc. are mentioned. Among these methods, a bar coater method, a gravure coater method, and the like are generally used. Incidentally, if necessary, the coating liquid may be applied multiple times.

The drying temperature is, for example, about 30 to 120°C, preferably about 50 to 110°C, more preferably about 60 to 100°C (particularly about 70 to 90°C). The drying time is, for example, about 0.1 to 10 minutes, preferably about 0.3 to 5 minutes, and more preferably about 0.5 to 3 minutes.

The curing method may be a method of applying actinic rays (ultraviolet rays, electron beams, etc.) or heat depending on the type of curable resin, and in the case of photocurable resin, light irradiation can be selected according to the type of photocurable resin , usually, ultraviolet rays, electron beams, and the like can be used. A general-purpose exposure light source is usually an ultraviolet irradiation device.

As the light source, for example, in the case of ultraviolet light, a deep UV lamp, a low pressure mercury lamp, a high pressure mercury lamp, an ultra-high pressure mercury lamp, a halogen lamp, a laser light source (a light source such as a helium-cadmium laser or an excimer laser), etc. can be used. . The irradiation light amount (irradiation energy) differs depending on the thickness of the coating film, and is, for example, about 10 to 10000 mJ/cm 2 , preferably about 20 to 5000 mJ/cm 2 , and more preferably about 30 to 3000 mJ/cm 2 . Light irradiation may be performed in an inert gas atmosphere, if necessary.

In a method of curing such a curable composition, as a method of forming a concavo-convex structure in which Rku and Rt of the surface are adjusted to the above ranges, fine particles are blended into the curable composition, and the curable composition is cured by protruding the fine particles (method using fine particles). ), a method of mixing a resin component capable of phase separation with the curable composition, and curing after phase separation of the resin component (method using phase separation), and the like.

In the method using the fine particles, the concavo-convex structure may be formed on the surface by curing the curable composition in a state where the fine particles protrude from the surface.

In the method using phase separation, in the process of evaporating or removing the solvent from the liquid phase of a composition containing a resin component capable of phase separation and a solvent by drying or the like, in the process of concentrating the composition, spinodal decomposition (wet spinodal decomposition) Phase separation may occur and a surface concavo-convex structure (phase separation structure) having a relatively regular distance between phases may be formed. As a method using phase separation, for example, Japanese Patent Laid-Open Nos. 2007-187746, 2008-225195, 2009-267775, 2011-175601, and 2014-85371 The method described in the gazette, etc. can also be used. As a combination of the resin component capable of phase separation, a combination of a (meth)acrylic polymer having a polymerizable group, urethane (meth)acrylate, silicone (meth)acrylate, and cellulose ester is preferable.

Example

The present invention will be described in more detail below based on examples, but the present invention is not limited by these examples. The raw materials used in Examples and Comparative Examples were as follows, and the obtained low-friction films were evaluated by the following method.

[Raw material]

Acrylic polymer A having a polymerizable group: "KRM8713B" manufactured by Daicel Allnex Co., Ltd.

Acrylic polymer B having a polymerizable group: "Cyclomer P" manufactured by Daicel Allnex Co., Ltd.

Acrylic polymer: "8KX-078" manufactured by Daisei Fine Chemical Co., Ltd.

Urethane-modified co-polyester resin: Toyobo Co., Ltd. "Byron (registered trademark) UR-3200"

Cellulose acetate propionate: "CAP-482-20" manufactured by Eastman Co., Ltd., degree of acetylation = 2.5%, degree of propionylation = 46%, polystyrene conversion number average molecular weight 75000

Urethane acrylate: "UA-53H" manufactured by Shin Nakamura Chemical Industry Co., Ltd.

Silicone acrylate: "EBECRYL1360" manufactured by Daicel Allnex Co., Ltd.

PMMA beads A: Sekisui Chemical Kogyo Co., Ltd. "SSX-115", average particle diameter 15 μm

PMMA beads B: Sekisui Chemical Kogyo Co., Ltd. "SSX-110", average particle diameter 10 μm

Nano-silica-containing acrylic ultraviolet (UV) curable compound: "Z7501" manufactured by JSR Co., Ltd.

Photoinitiator A: BASF Japan Co., Ltd. "Irgacure 184"

Photoinitiator B: BASF Japan Co., Ltd. "Irgacure 907"

Polyethylene terephthalate (PET) film: Mitsubishi Jushi Co., Ltd. product "diaphragm".

[Thickness of low friction layer]

Using an optical film thickness meter, 10 arbitrary locations were measured, and an average value was calculated.

[Surface shape]

Based on JIS B0601, using an optical surface roughness meter (“Bart Scan R5500G” manufactured by Hitachi High-Tech Science Co., Ltd.), the maximum cross-sectional height (Rt) and the kurtosis of irregularities were measured under the conditions of a scanning range of 2.5 mm square and a scanning frequency of 2 times. (Rku) was measured.

[Coefficient of dynamic friction and coefficient of relative dynamic friction]

The dynamic friction force (coefficient of dynamic friction) was measured using a static friction measuring instrument (“Handy Tribomaster TL201Ts” manufactured by Trinity Lab Co., Ltd.) under measurement conditions (load of 20 g, speed of 25 mm/sec). As the contact, a contact was used in which artificial skin ("Bio Skin" manufactured by Viewrax) was affixed to a 5 mm thick sponge sheet ("Gap Tape N-1" manufactured by Semedin Corporation). The relative kinetic friction coefficient was obtained by dividing the kinetic friction force of the film to be measured by the kinetic friction force measured using glass (soda lime glass) as a sample.

[Finger slipperiness]

To evaluate the finger slipperiness, a 25 μm thick optical clear adhesive (OCA) film was prepared by attaching the base layer side of the obtained low-friction film to an acrylic plate, and the film-like ( surface of the low-friction layer) was performed by sliding the index finger. About 20 subjects, the evaluation results were listened to based on the following 5 steps.

1 point: Fingers are hard to slip and get caught in the middle of operation

2 points: There is a snag at the beginning of sliding, and the friction after starting to slide is great

3 points: There is a catch at the beginning of sliding, and the friction after starting to slide is small

4 points: There is a little snag at the beginning of sliding, but no friction is felt during operation.

5 points: There is no snag at the beginning of sliding, and no feeling of friction is felt during operation.

Example 1

216 parts by weight of acrylic polymer A having a polymerizable group, 1 part by weight of PMMA beads A, 1 part by weight of photoinitiator A, and 1 part by weight of photoinitiator B were dissolved in 117 parts by weight of methyl ethyl ketone. After this solution was cast on a PET film using a wire bar #14, it was allowed to stand in an oven at 100°C for 1 minute, and the solvent was evaporated to form a low-friction layer having a thickness of about 12 µm. Then, the low-friction layer was irradiated with ultraviolet rays from a high-pressure mercury lamp for about 5 seconds (irradiation at a cumulative light amount of about 100 mJ/cm 2 ) to carry out a UV curing treatment to obtain a low-friction film.

Example 2

50 parts by weight of acrylic polymer B having a polymerizable group, 4 parts by weight of cellulose acetate propionate, 76 parts by weight of urethane acrylate, 1 part by weight of silicone acrylate, 1 part by weight of photoinitiator A, 1 part by weight of photoinitiator B, methylethyl It was dissolved in a mixed solvent of 176 parts by weight of ketone and 28 parts by weight of 1-butanol. After this solution was cast on a PET film using a wire bar #18, it was allowed to stand in an oven at 80° C. for 1 minute, and the solvent was evaporated to form a low friction layer having a thickness of about 9 μm. Then, the low-friction layer was irradiated with ultraviolet rays from a high-pressure mercury lamp for about 5 seconds (irradiation at a cumulative amount of light of about 100 mJ/cm 2 ) to carry out a UV curing treatment to obtain a low-friction film.

Comparative Example 1

216 parts by weight of acrylic polymer A having a polymerizable group, 1 part by weight of PMMA beads B, 1 part by weight of photoinitiator A, and 1 part by weight of photoinitiator B were dissolved in 117 parts by weight of methyl ethyl ketone. After this solution was cast on a PET film using a wire bar #14, it was allowed to stand in an oven at 100°C for 1 minute, and the solvent was evaporated to form a low-friction layer having a thickness of about 8 µm. Then, the low-friction layer was irradiated with ultraviolet rays from a high-pressure mercury lamp for about 5 seconds (irradiation at a cumulative amount of light of about 100 mJ/cm 2 ) to carry out a UV curing treatment to obtain a low-friction film.

Comparative Example 2

34.2 parts by weight of acrylic polymer, 20 parts by weight of urethane-modified co-polyester resin, 166.3 parts by weight of nano-silica-containing acrylic UV curable compound, 0.2 part by weight of silicone acrylate, 1 part by weight of photoinitiator A, 1 part by weight of photoinitiator B, methylethyl Dissolved in 179 parts by weight of ketones. After this solution was cast on a PET film using a wire bar #16, it was allowed to stand in an oven at 80° C. for 1 minute, and the solvent was evaporated to form a low-friction layer having a thickness of about 5 μm. Then, the low-friction layer was irradiated with ultraviolet rays from a high-pressure mercury lamp for about 5 seconds (irradiation at a cumulative amount of light of about 100 mJ/cm 2 ) to carry out a UV curing treatment to obtain a low-friction film.

Comparative Example 3

PM-A15FLGM (manufactured by ELECOM), a commercially available smartphone protection sheet, is clearly labeled as "ultimate finger-slip film" or "super smooth film" on the package, so it was used as a comparative example of a film with good finger-slip.

Comparative Example 4

PM-A15FLST (manufactured by ELECOM), a commercially available protective sheet for smartphones, is also described as "finger slippery" or "super smooth film" on the package, so it was adopted as a comparative example of a film with good finger slippage.

Table 1 shows the results of evaluating the properties of the low-friction films obtained in Examples and Comparative Examples.

As is clear from the results of Table 1, the low-friction films of Examples have low coefficients of kinetic friction and relative kinetic friction coefficients, and are excellent in finger slipperiness. On the other hand, when only the kurtosis has a high value as in Comparative Examples 1, 3, and 4, the finger slipperiness does not increase. In addition, as in Comparative Example 2, even if only the maximum cross-sectional height is high, the finger slipperiness is inferior to that of Example 2.

The low-friction film of the present invention can be used as a surface protection or cover film for covering the surfaces of various molded bodies such as touch panel displays in personal computers (tablet PCs, etc.) and smartphones, housings of household appliances, and building materials. In particular, it is useful as a film that enhances the feeling of touch by imparting low friction to the area touched and operated by hand.

Claims (12)

It is formed of a cured product of a curable composition containing a curable resin, and includes a low friction layer disposed on an outermost layer, and the surface of the low friction layer has a kurtosis (Rku) of 2 or more and a maximum cross-sectional height (Rt) of 1 μm or more ), and a film having an adhesive layer formed on at least a part of the back surface with respect to the surface,
The film in which the said curable resin contains the (meth)acrylic-type polymer which has a polymeric group. The film according to claim 1, wherein the coefficient of kinetic friction of the surface of the low friction layer is 0.25 or less. The film according to claim 1, wherein the coefficient of relative kinetic friction of the surface of the low friction layer is 0.3 or less. The film according to any one of claims 1 to 3, wherein the curable resin further contains at least one selected from the group consisting of urethane (meth)acrylate and silicone (meth)acrylate. The film according to any one of claims 1 to 3, wherein the curable composition further contains a cellulose ester. The film according to any one of claims 1 to 3, wherein the curable composition is free of particulates. The film according to any one of claims 1 to 3, wherein a low friction layer is laminated on a substrate layer formed of a transparent resin. The film according to any one of claims 1 to 3, wherein the abundance of silicon atoms on the surface is less than 10%, and the abundance of fluorine atoms on the surface is less than 20%. The manufacturing method of the film as described in any one of Claims 1-3 containing the hardening process of hardening the curable composition containing curable resin. A molded body provided with the film according to any one of claims 1 to 3 on its surface. The molded article according to claim 10, which is a display. The surface of the low-friction layer of a film formed of a cured product of a curable composition containing a curable resin and including a low-friction layer disposed on the outermost layer has a kurtosis (Rku) of 2 or more and a maximum cross-sectional height (Rt) of 1 μm or more ), thereby improving the finger slipperiness of the film having an adhesive layer formed on at least a part of the back surface with respect to the surface,
The method in which the said curable resin contains the (meth)acrylic-type polymer which has a polymeric group.