KR20220162003A - Modular facilities and method for fabricating the same - Google Patents

Abstract

The present disclosure relates to modular construction of modular facilities, such as a kitchen, and a method for manufacturing the same. More specifically, the modular facilities of the present disclosure, as unit blocks, comprises a plurality of unit blocks in which the lower end surfaces of the unit blocks are open and protrusion parts for fixing the lower end surfaces of the unit blocks are formed on the upper end surfaces of the unit blocks. The unit blocks form a base part of the modular facilities and a wall extending from the base part and stacked to a predetermined height.

Description

Modular facilities and methods for manufacturing them {MODULAR FACILITIES AND METHOD FOR FABRICATING THE SAME}

The present disclosure relates to a modular construction of a modular facility, such as a kitchen, and a method of manufacturing the same. More specifically, the modularization facility of the present disclosure includes a plurality of unit blocks, the lower surface of the unit block being open and a protrusion for fixing the lower surface of the unit block is formed on the upper surface of the unit block as unit blocks. The unit blocks form a base of the modular facility, and a wall extending from the base and stacked to a predetermined height.

The restaurant industry is currently growing by more than 9% every year in Korea and is enjoying its popularity as an industry with the lowest entry barrier for entrepreneurs.

However, the reality is that the cost of interior work in the restaurant industry is twice as expensive as that of general interior work. Currently, the construction cost of a waterproof kitchen based on 5 pyeong in Korea is estimated to be approximately 17 million won. The construction period of such a waterproof kitchen takes at least 30 days, and it costs at least 10 million won to demolish the original condition, and it is impossible to recycle it. Moving a waterproof kitchen is, of course, impossible. In case of closure of the restaurant business, kitchen facilities not only cost about three times as much to dismantle as compared to general interiors, but also cause damage such as cracks to the building where the kitchen facilities were located.

In short, the conventional kitchen facilities are expensive, their production takes a long time and is inefficient, and the materials constituting the kitchen facilities become construction waste and cannot be recycled, resulting in environmental damage.

As there has been no major change in the manufacturing methods of kitchen facilities between 30 years ago and today, improvement is needed.

KR 10-1615129 B

An object of the present invention is to provide modular facilities that are standardized and suitable for mass production and recycling, so that facilities such as conventional kitchen facilities can be manufactured more cheaply and quickly. Specifically, the present invention adopts a method of assembling modularized components, but an object of the present invention is to enable rapid production of modular facilities by omitting or shortening curing work and waterproofing work.

The characteristic configuration of the present invention for achieving the object of the present invention as described above and realizing the characteristic effects of the present invention described later is as follows.

According to one aspect of the present invention, a modularization facility is provided, wherein the modularization facility includes unit blocks, the lower surface of the unit block being open and fixing the lower surface of the unit block to the upper surface of the unit block. It includes a plurality of unit blocks formed with protrusions, and the unit blocks form a base of the modular facility and a wall extending from the base and stacked to a predetermined height.

Preferably, the modular facility further includes at least one unit base plate on the lower surface of the base part, and a protrusion for fixing the lower end surface of the unit block is formed on the upper surface of the unit base plate, thereby forming the unit of the base part. The lowermost surfaces of the blocks are fixed by the protrusions of the unit base plate.

Advantageously, the base portion is formed of unit blocks stacked in two or more layers, and passage of a drain pipe having a first thickness on both opposite sides of the first unit block, which is a part of the unit blocks forming the base portion, Through-holes or notches are formed in the both side surfaces of the first unit block so as to be possible.

Preferably, the modular facility further includes a drain pipe having a first thickness penetrating the first unit blocks.

Advantageously, the modular facility further includes an auxiliary plate fixed to at least one surface of the wall, and the at least one surface is coated with a waterproofing material.

Preferably, the modular facility further includes a water supply pipe having a second thickness extending to the water facility through the wall to supply water to the water facility installed in the modular facility, As a part of the water supply pipe, The part existing inside the modular facility is installed and fixed to the wall.

In one embodiment, a first side recess portion capable of seating an outlet terminal is formed on one side of a second unit block that is a part of the unit blocks forming the wall.

Advantageously, a second side recess portion for accommodating an electric wire connected to the outlet terminal is formed on a side surface of at least one third unit block adjacent to the second unit block.

Preferably, the modular facility is installed and fixed to the wall and is installed and fixed to the wall to surround a distribution box including a distribution board, a first electric cable extending from the distribution box to the outlet terminal, and the first electric cable A tube made of a non-heating material having a third thickness is further included.

More preferably, the modular facility further includes a second electric cable extending from an external trunk line to the distribution box, and a pipe of non-heating material having a fourth thickness installed and fixed to the wall to surround the second electric cable .

According to another aspect of the present invention, a method for manufacturing a modular facility is provided, the method comprising: (a) arranging at least one unit base plate on a floor; (b) forming a base by stacking unit blocks in two or more layers on the unit base plate, the lower surface of the unit block being open, and fixing the lower surface of the unit block to the upper surface of the unit block forming a protrusion and fixing a lower end surface of the unit block to an upper surface of the unit base plate, so that the lowermost surfaces of the unit blocks forming the base are fixed by the protrusion of the unit base plate; (c) installing a drain pipe having a first thickness between the unit blocks forming the base or forming an empty drainage channel between the unit blocks forming the base; and (d) forming a wall by stacking the unit blocks to a predetermined height so as to surround the base portion.

Advantageously, in the installation of the drain pipe in step (c), the drain pipe having the first thickness passes through opposite sides of the first unit block, which are some of the blocks forming the base, facing each other. A through hole or notch is formed on both side surfaces.

Preferably, the step (d) comprises: fixing an auxiliary plate to at least one surface of the wall; and coating at least one surface of the wall with a waterproofing material after the auxiliary plate is fixed.

More preferably, the step (d) further includes, after the auxiliary plate is fixed, fixing at least one kitchen utensil to the auxiliary plate using a hole and a fastener for the auxiliary plate.

Advantageously, the method further comprises installing and fixing a water supply pipe having a second thickness to the wall.

Preferably, the method further includes installing a distribution box connected to an external main line through a second electric cable, a first electric cable extending from the distribution box to an outlet terminal formed on the wall, and installing the outlet terminal on the wall.

According to the present invention, there is an effect that can be manufactured cheaper and faster than modular facilities through assembly. Specifically, it is possible to reduce the overall manufacturing cost by lowering the labor cost, and there is an effect of shortening the manufacturing period.

In addition, according to the present invention, there is an effect that can produce a modular facility that can be recycled and moved. For example, a modular facility can be moved to a new location and re-installed even after demolition.

In addition, according to the present invention, there is an advantage in that a functionally perfect modular facility can be made without demanding conditions regarding time and space while the difficulty of manufacturing the facility is lowered.

The accompanying drawings for use in describing the embodiments of the present invention are only a part of the embodiments of the present invention, and to those skilled in the art (hereinafter referred to as “ordinary technicians”) Other drawings may be obtained on the basis of these drawings without additional effort leading to the invention.
1 is a perspective view conceptually showing an example of a modular facility according to the present disclosure.
2 is a perspective view exemplarily showing various unit blocks that can be used in a modular facility according to the present disclosure.
3a and 3b are a perspective view from above and a perspective view from below, respectively, of an embodiment of a unit block that can be used in a modular facility according to the present disclosure.
4 is a conceptual perspective view showing a portion of a base and a wall in an embodiment of a modular facility according to the present disclosure.
5 is a diagram showing waterproof tiles that can cover the base of a modular facility according to the present disclosure by way of example.
6 is a conceptual perspective view showing a portion of a base and a wall in another embodiment of a modular facility according to the present disclosure.
7 is a conceptual diagram showing an auxiliary plate fixed to a wall of a modular facility according to the present disclosure by way of example.
8 is a conceptual diagram showing an exemplary arrangement of a water supply pipe and an electric wire of a modular facility according to the present disclosure in the direction of looking at the inner surface of the wall of the modular facility.
9 is a flowchart conceptually showing each step of a method for manufacturing a modular facility (hereinafter referred to as "method for manufacturing a modular facility") according to the present disclosure.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The following detailed description of the present invention refers to the accompanying drawings, which illustrate specific embodiments in which the present invention may be practiced in order to make the objects, technical solutions and advantages of the present invention clear. These embodiments are described in sufficient detail to enable a person skilled in the art to practice the present invention.

Throughout the description and claims of the present invention, the word 'comprise' and variations thereof are not intended to exclude other technical features, additions, components or steps. It is understood that when a component is referred to as being 'connected' or 'connected' to another component, it may be directly connected or connected to the other component, but other components may exist in the middle. It should be. On the other hand, when a component is referred to as 'directly connected' or 'directly connected' to another component, it should be understood that no other component exists in the middle. Other expressions describing the relationship between components, such as 'between' and 'directly between' or 'adjacent to' and 'directly adjacent to', should be interpreted similarly.

Terms such as first or second may be used to describe various components, but the components should not be limited by the terms. The above terms are used only for the purpose of distinguishing one component from another component, e.g. without departing from the scope of rights according to the concept of the present invention, a first component may be termed a second component and similarly a second component may be referred to as a second component. A component may also be referred to as a first component.

Other objects, advantages and characteristics of the present invention will appear to those skilled in the art, in part from this description and in part from practice of the invention. The examples and drawings below are provided as examples and are not intended to limit the invention. Moreover, the present invention covers all possible combinations of the embodiments shown herein. It should be understood that the various embodiments of the present invention are different from each other but are not necessarily mutually exclusive. For example, specific shapes, structures, and characteristics described herein may be implemented in one embodiment in another embodiment without departing from the spirit and scope of the invention. Additionally, it should be understood that the location or arrangement of individual components within each disclosed embodiment may be changed without departing from the spirit and scope of the invention. Accordingly, the detailed description set forth below is not to be taken in a limiting sense, and the scope of the present invention, if properly described, is limited only by the appended claims, along with all equivalents as claimed by those claims. Like reference numbers in the drawings indicate the same or similar function throughout the various aspects.

In this specification, unless otherwise indicated or clearly contradicted by context, terms referred to in the singular encompass the plural unless the context requires otherwise. In addition, in describing the present invention, if it is determined that a detailed description of a related known configuration or function may obscure the gist of the present invention, the detailed description will be omitted.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art can easily practice the present invention.

1 is a perspective view conceptually showing an example of a modular facility according to the present disclosure, and FIG. 2 is a perspective view exemplarily showing various unit blocks that may be used in the modular facility according to the present disclosure.

Referring to FIG. 1, the modularization facility 1000 includes a plurality of unit blocks 200, which, as exemplarily shown in FIG. 2, have a rectangular prism shape and one corner rounded. It may be formed in a rectangular prism shape or a quadrant prism shape, but is not limited thereto.

3a and 3b are a perspective view from above and a perspective view from below, respectively, of an embodiment of a unit block that can be used in a modular facility according to the present disclosure.

3A and 3B, the lower surface 210 of the unit block 200 is open, and the lower surface 210 of another unit block 200 is fixed to the upper surface 220 of the unit block 200. A protrusion 222 is formed. The open bottom surface 210 may have a shape suitable for engaging the protrusion 222 to advantageously secure the protrusion 222 .

4 is a conceptual perspective view showing a portion of a base and a wall in an embodiment of a modular facility according to the present disclosure.

Referring to FIG. 4 , these unit blocks 200 form a base 1100 of a modular facility 1000 and a wall 1200 extending from the base 1100 and stacked to a predetermined height h.

The modular facility 1000 may further include at least one unit base plate 1120 on the lower surface 1110 of the base part 1100, and the unit block 200 on the upper surface 1122 of the unit base plate 1120. Since the protrusion 1124 fixing the lower surface 210 is formed, the lowermost surface 1110 of the unit blocks forming the base portion 1100 can be fixed by the protrusion 1124 of the unit base plate 1120.

For example, the unit base plate 1120 may have a dimension of 3000 mm × 6000 mm, but is not limited thereto. As exemplarily shown in FIG. 5 , waterproof tiles 1130a and 1130b covering the protruding portion 222 may be disposed on the upper surface of the base portion 1100 .

The base portion 1100 may be formed of unit blocks 200 stacked in two or more layers, and the amount of first unit blocks 200a, which are some of the unit blocks 200 forming the base portion 1100, are opposite to each other. Through holes or notches 240 are formed on both side surfaces 230 of the first unit block 200a so that the drain pipe 1140 having the first thickness d1 can pass through the side surface 230. can A portion 1150 of the upper surface of the base portion 1100 may be exposed while the unit block 200 is not filled so that a drainage gutter (not shown) may be installed.

The modular facility 1000 may further include a drain pipe 1140 having a first thickness d1 penetrating the first unit blocks 200a. The first thickness d1 may correspond to, for example, a diameter of 60 mm, but is not limited thereto.

6 is a conceptual perspective view showing a portion of a base and a wall in another embodiment of a modular facility according to the present disclosure. As an alternative to the drain pipe 1140 shown in FIG. 4 as an example, as shown in FIG.

7 is a conceptual diagram showing an auxiliary plate fixed to a wall of a modular facility according to the present disclosure by way of example.

Referring to FIG. 7 , the modular facility 1000 further includes an auxiliary plate 1220 fixed to at least one surface of the wall 1200, for example, an inner surface 1210 of the wall 1200, and at least one surface thereof is painted with waterproof paint. It can be coated with a waterproofing material such as A groove 1222 may be formed in the auxiliary plate 1220 to facilitate coupling with the unit block 200 of the wall 1200, and the unit block 200 of the wall is fitted into the groove 1222. A second protrusion may be further included.

Here, the inner surface 1210 refers to a surface facing the inside of the modular facility 1000 .

In addition, the auxiliary plate 1220 may be a metal plate, for example, an aluminum steel plate, but is not limited thereto.

8 is a conceptual diagram showing an exemplary arrangement of a water supply pipe and an electric wire of a modular facility according to the present disclosure in the direction of looking at the inner surface of the wall of the modular facility.

Referring to FIG. 8, the modular facility 1000 has a second thickness extending to the water facility through the wall 1200 to supply water to the water facility (not shown) seated in the modular facility 1000 ( It may further include a water supply pipe 1300 having d2), and as a part of the water supply pipe 1300, the part 1310 present inside the modular facility may be installed and fixed to the wall 1200. The second thickness d2 may correspond to, for example, a diameter of 50 mm, but is not limited thereto.

Here, the water supply facility is a term referring to devices, devices, equipment, etc. that require water supply in the modular facility 1000, and may include, for example, a sink, a faucet, and the like.

In one embodiment, the first side recess 250 where the outlet terminal 252 can be seated on one side surface 232 of the second unit block 200b, which is a part of the unit blocks 200 forming the wall 1200. ) is formed, as exemplarily shown in FIGS. 4 and 8 .

Here, the side surface 234 of at least one third unit block 200c adjacent to the second unit block 200b has a second side depression for accommodating an electric wire (not shown) connected to the outlet terminal 252. (260) may be formed.

In this embodiment illustrated in FIG. 8, the modular facility 1000 is installed and fixed on the wall 1200 and includes a distribution box 1400 including a distribution board (not shown), from the distribution box 1400 to the outlet terminal 252. An extended first electric wire 1520 (not shown), and a pipe 1500 made of non-heating material having a third thickness d3 installed and fixed to the wall 1200 to surround the first electric wire 1520. can do. Here, the tube 1500 may be exposed to the outside to facilitate management and repair. The third thickness d3 may correspond to, for example, a diameter of 30 mm, but is not limited thereto.

More specifically, the modular facility 1000 includes a second electric wire 1620 (not shown) extending from an external trunk line (not shown) to the distribution box 1400, and a wall 1000 to surround the second electric wire 1620. It may further include a tube 1600 of a non-heating material having a fourth thickness installed and fixed thereto. The fourth thickness d4 may correspond to, for example, a diameter of 100 mm, but is not limited thereto.

9 is a flowchart conceptually showing each step of a modular facility manufacturing method according to the present disclosure.

Referring to FIG. 9 , the modular facility manufacturing method of the present disclosure starts with arranging at least one unit base plate 1120 on the floor where the modular facility 1000 is to be placed (S100).

According to the modular facility manufacturing method of the present disclosure, after step (S100), unit blocks 200 are stacked in two or more layers on a unit base plate 1120 to form a base portion 1100 (S200). At this time, the lowermost end surfaces 200' of the unit blocks 200 forming the base portion 1100 are fixed by the protrusions 1124 of the unit base plate 1120. A portion 1150 of the upper surface of the base portion 1100 may be exposed while the unit block 200 is not filled so that a drainage gutter (not shown) may be installed.

Next, in the modular facility manufacturing method of the present disclosure, a drain pipe 1140 having a first thickness d1 is installed between the unit blocks 200 forming the base portion 1100, or the unit forming the base portion Forming an empty drainage channel between blocks (S300) is further included.

In the installation of the drain pipe 1140 in step S300, both side surfaces 230 facing each other of the first unit block 200a, which is a part of the blocks forming the base portion 1100, have a first thickness d1 Through-holes or notches 240 may be formed on both side surfaces 230 of the first unit block 200a so that the drain pipe 1140 passes therethrough.

Alternatively, the hole or notch 240 may be formed by through-molding both sides of the first unit block 200a in step S200 or step S300.

Continuing to refer to FIG. 9, the modular facility manufacturing method of the present disclosure includes the steps of forming a wall 1200 by stacking unit blocks 200 to a predetermined height h so as to surround a base portion 1100 ( S400) is further included.

Step (S400) is the step of fixing the auxiliary plate 1220 to at least one surface of the wall 1200, for example, the inner surface 1210 of the wall (S420), and after the auxiliary plate 1220 is fixed, the wall 1200 A step (S440) of coating at least one surface of, for example, the inner surface 1210 of the wall with a waterproofing material may be further included.

Additionally, in step (S400), after the auxiliary plate 1220 is fixed, fixing at least one kitchen equipment (not shown) to the auxiliary plate 1220 with a perforated hole and a fastener (not shown) for the auxiliary plate 1220. (S460) may be further included.

If step S400 further includes step S420 and step S440 as well as step S460, step S440 and step S460 may be performed at the same time or at different times, but when performed at different times Step S440 may be performed before or after step S460.

Next to step (S400), the modular facility manufacturing method according to the present disclosure may further include installing and fixing the water supply pipe 1300 having the second thickness d2 to the wall 1200 (S500). . As described above, the water supply pipe 1300 may penetrate the wall 1200 and extend to the irrigation facility in order to supply water to the irrigation facility installed in the modular facility 1000.

In addition, the modular facility manufacturing method according to the present disclosure includes a distribution box 1400 connected to an external main line (not shown) through a second electric cable 1620, and an outlet terminal formed on the wall 1200 from the distribution box 1400 ( A step of installing the first electric wire 1520 reaching 252 and the outlet terminal 252 to the wall 1200 (S600) may be further included.

Among steps S500 and S600, step S500 may be performed earlier or step S600 may be performed earlier. In addition, those skilled in the art will understand that each step included in the method for manufacturing a modular facility according to the present disclosure is not limited to having to be performed in the order described, and may be performed in any order as long as it is realistically possible. You will be able to.

As described so far, the advantage obtained by the manufacturing method of the modular facility of the present disclosure is that a modular facility that can be recycled and moved can be manufactured more cheaply, quickly, quickly and easily, and functional without demanding conditions regarding time and space. This makes it possible to create a perfect modular facility.

In the above, the present invention has been described by specific details such as specific components and limited embodiments and drawings, but these are provided to help a more general understanding of the present invention, and the present invention is not limited to the above embodiments. , Various modifications and variations can be made from these descriptions by those of ordinary skill in the art to which the present invention belongs.

Therefore, the spirit of the present invention should not be limited to the above-described embodiments and should not be determined, and not only the claims to be described later, but also all modifications equivalent or equivalent to these claims fall within the scope of the spirit of the present invention. will do it

1000: modularization facility
1100: base
1110: the lower surface of the base
1120: unit base plate
1122: top surface of unit base plate
1124: Projection of unit base plate
1130a, 1130b: waterproof tile
1140: drain pipe
1150: drainage meat installation unit
1200: wall
1210: inner side of the wall
1220: auxiliary plate
1300: water supply pipe
1400: distribution box
1500: Tube of non-heating material of third thickness
1600: tube of non-heating material of the fourth thickness
1620: second electric wire
200: unit block
210: lower side of unit block
220: top side of unit block
222: Projection of unit block
230: both sides of the unit block
200a: first unit block
240: hole or notch
200b: second unit block
232: one side of the second unit block
250: first side recess
252: outlet terminal
200c: third unit block
260: second side recess

Claims (16)

In the modular facility,
The unit blocks include a plurality of unit blocks, the lower surface of the unit block being open and a protrusion for fixing the lower surface of the unit block is formed on the upper surface of the unit block,
The unit blocks form a base of the modular facility, and a wall extending from the base and stacked to a predetermined height.
According to claim 1,
The modular facility,
Further comprising at least one unit base plate on the lower surface of the base portion,
A modular facility, wherein a protrusion for fixing the lower end surface of the unit block is formed on the upper surface of the unit base plate, so that the lowermost end surfaces of the unit blocks forming the base are fixed by the protrusion part of the unit base plate.
According to claim 1,
The base portion is formed of unit blocks stacked in two or more layers, and drain pipes having a first thickness can pass through both opposite sides of the first unit block, which is a part of the unit blocks forming the base portion. Modularization facility, wherein through-holes or notches are formed on both sides of the first unit block.
According to claim 1,
The modular facility,
Further comprising a drain pipe having a first thickness penetrating the first unit blocks.
According to claim 1,
Further comprising an auxiliary plate fixed to at least one surface of the wall,
At least one surface is coated with a waterproofing material, modular facility.
According to claim 1,
The modular facility,
Further comprising a water supply pipe having a second thickness extending to the water supply facility through the wall to supply water to the water supply facility seated in the modular facility, and as part of the water supply pipe, a portion present inside the modular facility Is installed and fixed to the wall, modular facilities.
According to claim 1,
Modularization facility, wherein a first side recessed portion capable of seating an outlet terminal is formed on one side of a second unit block, which is a part of the unit blocks forming the wall.
According to claim 7,
A modular facility, wherein a second side recess for accommodating an electric wire connected to the outlet terminal is formed on a side surface of at least one third unit block adjacent to the second unit block.
According to claim 7,
The modular facility,
A distribution box installed and fixed on the wall and including a distribution panel;
A first electric wire extending from the distribution box to the outlet terminal, and
A tube of non-heating material of a third thickness installed and fixed to the wall to surround the first electric wire
Further comprising a modular facility.
According to claim 9,
The modular facility,
A second electric wire extending from the external main line to the distribution box, and
A tube of non-heating material of a fourth thickness installed and fixed to the wall to surround the second electric wire
Further comprising a modular facility.
As a method of manufacturing a modular facility,
(a) placing at least one unit base plate on the floor;
(b) forming a base by stacking unit blocks in two or more layers on the unit base plate, the lower surface of the unit block being open, and fixing the lower surface of the unit block to the upper surface of the unit block forming a protrusion and fixing a lower end surface of the unit block to an upper surface of the unit base plate, so that the lowermost surfaces of the unit blocks forming the base are fixed by the protrusion of the unit base plate;
(c) installing a drain pipe having a first thickness between the unit blocks forming the base or forming an empty drainage channel between the unit blocks forming the base; and
(d) forming a wall by stacking the unit blocks to a predetermined height so as to surround the base portion.
Including, modular facility manufacturing method.
According to claim 11,
In the drain pipe installation in step (c),
Through-holes or notches are formed on both side surfaces of the first unit block so that a drain pipe having a first thickness passes through both opposite sides of the first unit block, which is a part of the blocks forming the base, facing each other How to make a modular facility.
According to claim 11,
In step (d),
fixing an auxiliary plate to at least one surface of the wall; and
After the auxiliary plate is fixed, coating at least one surface of the wall with a waterproofing material.
Further comprising a modular facility manufacturing method.
According to claim 13,
In step (d),
After the auxiliary plate is fixed, fixing at least one kitchen equipment to the auxiliary plate using a hole and a fastener for the auxiliary plate.
Further comprising a modular facility manufacturing method.
According to claim 11,
(e) installing and fixing a water supply pipe having a second thickness to the wall
Further comprising a modular facility manufacturing method.
According to claim 11,
(f) installing a distribution box connected to an external main line through a second electric cable, a first electric cable extending from the distribution box to an outlet terminal formed on the wall, and the outlet terminal to the wall
Further comprising a modular facility manufacturing method.

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