KR20220122142A - Method for manufacturing mushroom meat using oyster mushroom and mushroom meat manufactured by the manufacturing method - Google Patents
Method for manufacturing mushroom meat using oyster mushroom and mushroom meat manufactured by the manufacturing method Download PDFInfo
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Abstract
Description
본 발명은 버섯을 이용한 버섯고기 제조 방법으로서, 구체적으로는 느타리버섯을 이용한 버섯고기 제조방법 및 그 제조방법으로 제조된 버섯고기에 관한 것이다.The present invention relates to a method for producing mushroom meat using mushrooms, and more particularly, to a method for producing mushroom meat using oyster mushrooms and mushroom meat prepared by the method.
느타리버섯은 한국에서 가장 많이 소비되는 버섯이고 레티오닌 성분이 있어 독특한 향기를 풍기며, 감칠맛 나는 국물요리에 알맞고, 칼로리는 낮고 섬유소와 수분이 풍부해 비만 예방에 우수한 저칼로리 식품으로 항산화 영양소인 셀레늄 함량은 100g당 18.4㎍으로 당근의 8배, 양파의 12배나 많이 들어 있다.Oyster mushroom is the most consumed mushroom in Korea. It contains rethionine, which gives it a unique flavor. It is suitable for savory soup dishes. It is low in calories and is rich in fiber and water, so it is an excellent low-calorie food to prevent obesity. It contains 18.4㎍ per 100g, which is 8 times more than carrots and 12 times more than onions.
식사 후 포도당의 흡수를 천천히 이뤄지게 함으로써 혈당 상승을 억제하고 인슐린을 절약해주어 결과적으로 비만을 방지하는 것으로 알려져 있고 칼슘의 흡수율을 높이고 뼈와 치아를 튼튼하게 만드는 비타민D의 전구체인 에르고스테롤의 함량이 높아 신체 성장에 도움이 된다. 느타리버섯은 또한 살이 부드럽고 질감이 닭고기와 유사하여 다이어트를 하는 사람들이 샐러드에 고기 대용으로 가볍게 물에 씻거나 끓는 물에 살짝 데쳐 물기를 짜고 결대로 찢어서 사용하기도 한다.By slowing the absorption of glucose after a meal, it is known to suppress the rise in blood sugar and save insulin, and consequently to prevent obesity. It helps with body growth. Oyster mushrooms are also soft in texture and similar in texture to chicken, so people on a diet can use them as a substitute for meat in salads by lightly washing them or blanching them in boiling water to squeeze out the water and tear them into grains.
그런데 느타리버섯 요리에는 찢거나 썰어서 찌개용이나 무침용, 고기와 함께 구이용으로 사용하는 것이 대부분이어서 사용이 많이 제한되어 왔었다.However, the use of oyster mushrooms has been limited because most of them are torn or sliced and used for stews, seasonings, and grilling with meat.
한편 쇠고기, 돼지고기, 닭고기, 오리고기 등 육고기의 경우 고단백과 맛으로 가장 널리 소비자의 사랑을 받아 오고 있지만 특히 쇠고기, 돼지고기의 경우 그 속에 함유된 우지, 돈지와 같은 포화 지방은 인체의 혈관 건강에 매우 좋지 않은 결과를 초래하고 이로 인한 사회적인 손실도 천문학적인 숫자가 되었다. On the other hand, meat such as beef, pork, chicken, and duck has been loved most widely by consumers for its high protein and taste. It resulted in very bad results for the society, and the social loss caused by it also became an astronomical number.
이에 대한 대안으로 식물성 고기로 콩고기 등이 개발되어 급격히 시장이 커지고 있다. 하지만As an alternative to this, soybean meat has been developed as plant-based meat, and the market is rapidly growing. However
육고기에서 느끼는 식감은 여전히 미흡하여 육고기의 소비 시장에 비하면 비교하기 힘들 정도로 작은 시장을 형성하고 있다.The texture felt from meat is still insufficient, forming a market that is too small to be compared with the market for meat consumption.
느타리버섯은 천연물 중 육고기와 가장 식감이 유사하고 재배 과정에서 무농약 재배로 이루어지며 고유의 버섯 향취도 버섯 중에서도 가장 부담 없는 버섯으로 육고기를 대체하기에는 가장 좋은 천연물 원료라 할 수 있다. 무엇보다 스펀지와 같은 흡수성이 새송이버섯이나 표고에 비하여 훨씬 뛰어나 육고기와 함께 구이를 할 때 육즙과 양념을 흡수하여 함께 굽는 육고기와 맛과 식감이 구별하기 어려울 정도로 육고기와 유사한 맛을 낸다.Oyster mushrooms have the most similar texture to meat among natural products, and are grown without pesticides during the cultivation process. Above all, its sponge-like absorbency is much better than that of king oyster mushroom or shiitake, so it absorbs the juices and seasonings when grilled with meat, so that it is difficult to distinguish the taste and texture from meat cooked together.
느타리버섯으로 성형화 되어 육고기의 성분을 흡수시키고 양념을 함께 흡수시키면 고단백이면서 포화지방이 제거되어 영양학적으로 우수하고 혈행 건강에도 좋은 버섯고기를 만들 수 있다.When molded into oyster mushrooms to absorb the ingredients of the meat and the seasonings are absorbed, the high protein and saturated fats are removed to make mushroom meat that is nutritionally excellent and good for blood circulation.
선행 특허에서 본 발명자는 “느타리버섯을 이용한 버섯 맛살 제조 방법”을 발명특허 10-1965836으로 발표하였다. 핵심적인 내용은 느타리버섯을 세절(細切)하여 압축을 함으로서 버섯과 버섯간의 접촉을 최대한 가깝게 하고 접촉 면적을 넓힘으로써 조직간에 군사체의 엉킴을 통하여 버섯 덩어리를 형성하게끔 유도를 하고 버섯 맛살로 성형을 하였다.In a prior patent, the present inventor announced "a method for preparing mushroom meat meat using oyster mushrooms" as Invention Patent 10-1965836. The key content is to make the contact between the mushrooms as close as possible and to widen the contact area by slicing the oyster mushroom and compressing it to induce the formation of a mushroom mass through the entanglement of the military body between the tissues and mold it into mushroom meat. did
그러나 이러한 방식이 대량 생산에 있어서 세절(細切)이라는 잘게 썰어야 하는 공정에 이외로 많은 시간이 소요되어 생산 원가를 높이는 원인이 되었다. 또한 느타리버섯의 육고기 식감이 세절로 인해 좀 더 떨어지는 현상이 발생하였다. However, in mass production, this method takes a lot of time other than the process of slicing (細切), which increases the production cost. Also, the meat texture of the oyster mushroom was slightly reduced due to the shredding.
상기와 같은 종래 기술의 문제점을 해소하기 위하여, 본 발명은 버섯의 육질을 최대한 살리고 작업 공정 시간이 크게 절약되는 버섯고기의 제조 방법을 제공하는 것을 목적으로 한다.In order to solve the problems of the prior art as described above, an object of the present invention is to provide a method for producing mushroom meat that maximizes the meat quality of mushrooms and greatly saves working process time.
또한, 본 발명은 상기 제조 방법에 의해 제조된 버섯 가공품, 구체적으로 버섯고기를 제공하는 것을 목적으로 한다.In addition, an object of the present invention is to provide a mushroom processed product, specifically, mushroom meat prepared by the above manufacturing method.
상기 목적을 달성하기 위하여, 본 발명은 버섯고기 가공품의 제조방법을 제공한다. 보다 상세하게는, 본 발명은 느타리버섯고기 제조 방법을 제공한다.In order to achieve the above object, the present invention provides a method for producing a processed mushroom meat product. More specifically, the present invention provides a method for producing oyster mushroom meat.
이하 본 발명을 보다 상세하게 설명한다.Hereinafter, the present invention will be described in more detail.
본 발명에서는 세절 방식이 아닌 획기적인 개선된 방식으로 버섯고기를 제조하는 방식을 고안하였다. 느타리버섯의 경우 자실체가 어릴 때, 즉 애느타리의 경우 보관 시에 서로 뭉쳐지거나 결합하는 성질이 없는 반면 남자 성인의 얼굴만큼 크게 키운 자실체의 경우 수 시간만 지나더라도 주변에서 접촉한 버섯 자실체와 결합이 되어 떼어 낼 경우 자실체 일부가 떨어져 상품의 가치가 크게 저하 되는 현상을 발견하였다. 버섯을 덩어리 형태로 성형화하여 버섯고기로 가공하기 위해서는 이러한 현상이 매우 도움이 되는 현상이라 할 수 있다.In the present invention, a method for manufacturing mushroom meat was devised in an innovatively improved method, not in a minced method. In the case of oyster mushrooms, when the fruiting bodies are young, that is, in the case of oyster mushrooms, there is no property of agglomeration or bonding with each other, whereas in the case of a fruiting body grown as large as the face of a male adult, even after a few hours, the fruiting bodies in contact with the surrounding mushrooms do not combine with each other. It has been found that when the product is removed, a part of the fruiting body falls off and the value of the product is greatly reduced. This phenomenon is very helpful in order to shape mushrooms into lumps and process them into mushroom meat.
개선된 새로운 방식은 느타리버섯을 최대한 크게 재배한 후에 유압프레스를 통한 압축으로 조직간 밀착도를 높이고 조직 간에 균사체가 배양되어 버섯 자실체들 간에 결합이 이루어지고 버섯 덩어리가 형성되어 버섯고기가 완성되도록 하였다.The new improved method is to increase the adhesion between tissues by compressing the oyster mushroom as large as possible after cultivating the oyster mushroom as large as possible, and by culturing the mycelium between the tissues to form a bond between the mushroom fruiting bodies and to form a mushroom mass to complete the mushroom meat.
느타리버섯의 경우 버드나무 그루터기나 원목, 버드나무 톱밥 배지 등에서 재배할 경우 고기느타리라고 불리우며 그 맛과 식감이 적은 크기의 느타리버섯보다 훨씬 뛰어나며 소비자들로부터 좋은 반응을 받고 있다. 이러한 버섯 자실체를 사각 햄이나 스팸햄 혹은 어묵처럼 성형화하고 보존성이 15일에서 100일 이상으로 연장된다면 느타리버섯을 소비하는 모든 고객들에게 매우 편한 식자재가 되고 나아가 즉석 섭취식품으로도 이용될 것이다.Oyster mushrooms are called meat oysters when grown on willow stumps, logs, or willow sawdust media. If these mushroom fruit bodies are molded like square ham, spam ham or fish cakes and the preservation is extended from 15 days to more than 100 days, it will be a very convenient food material for all customers who consume oyster mushrooms, and furthermore, it will be used as a ready-to-eat food.
이하, 본 발명을 상세하게 설명한다.Hereinafter, the present invention will be described in detail.
본 발명은 버섯 압축단계; 성형단계; 침지단계를 포함하는 것을 특징으로 하는 버섯고기 제조 방법에 관한 것이다.The present invention is a mushroom compression step; forming step; It relates to a method for producing mushroom meat, characterized in that it comprises a dipping step.
상기 압축단계는 버섯을 직경이 11mm~50mm로 하고 길이가 101mm 내지 400mm가 되도록 크게 재배하여 성형틀에 두께 5mm 내지 200mm 두께로 포개어 투입한 후 유압프레스를 이용하여 초기 부피의 50% 미만 내지 5%가 되도록 압축하여 수분을 최대한 제거하고 자실체 조직간에 접촉이 밀접하게 되도록 한다. 압축된 버섯 자실체는 물리적인 수분 제거와 냉풍 건조를 통하여 바람직하게는 수분 함량이 60~70%가 되도록 한다.In the compression step, mushrooms are grown to a diameter of 11 mm to 50 mm and a length of 101 mm to 400 mm, and then superimposed in a forming mold with a thickness of 5 mm to 200 mm, and then using a hydraulic press less than 50% to 5% of the initial volume. Remove moisture as much as possible by compressing it to become The compressed mushroom fruiting body preferably has a moisture content of 60 to 70% through physical moisture removal and cold air drying.
성형단계는 온도를 0℃ 부터 40℃의 온도 범위 안에서 성형을 한다. 성형 기간은 48시간 초과하여 7일간 배양하는 단계, 바람직하게는 72시간에서 96시간이면 적합하다.In the molding step, the temperature is molded within a temperature range of 0°C to 40°C. The molding period is suitable for the step of culturing for more than 48 hours for 7 days, preferably 72 hours to 96 hours.
침지단계는 성형물을 말토덱스트린, 포도당, 쇠고기엑기스분말 등에 버섯 성형물을 침지하여 2~3일 간 실온에서 침지하거나 바람직하게는 100℃ 한시간 30분 간 가열 침지시킨다.In the immersion step, the molded product is immersed in maltodextrin, glucose, beef extract powder, or the like, and immersed at room temperature for 2-3 days or preferably heated at 100°C for 1 hour and 30 minutes.
침지액의 종류로는 단백질 함량이 높은 ISP(Isolated Soybean Protein:탈지대두분리단백), 미강 및 밀기울 추출액, 간장, 연육추출물, 효모추출물, 클로렐라추출물이 이에 해당된다.The types of immersion solution include ISP (Isolated Soybean Protein) with high protein content, rice bran and bran extracts, soy sauce, tender meat extract, yeast extract, and chlorella extract.
본 발명은 상기 제조방법에 의해 제조된 버섯고기에 관한 것이다.The present invention relates to mushroom meat prepared by the above method.
본 발명의 제조방법에 의하면, 느타리버섯을 농가에서 대량생산 시 기존 자실체보다 2~5배 크기와 무게가 많이 나가며 수확시간이 획기적으로 단축이 된다. 통상적으로 버섯 재배 농가가 50kg의 느타리버섯을 수확하고 선별하여 등급별로 포장하여 농수산물 도매시장에 경매로 판매를 할 경우 작업시간이 약 8시간 정도가 소요된다. 이에 비하여 본 발명의 산물인 버섯고기의 생산을 위한 농가의 작업시간은 50kg 기준으로 2시간이면 충분하다.According to the manufacturing method of the present invention, when mass-producing oyster mushrooms at a farmhouse, the size and weight of oyster mushrooms are 2 to 5 times larger than that of the existing fruiting body, and the harvest time is remarkably shortened. Usually, when a mushroom grower harvests 50 kg of oyster mushrooms, selects them, packs them by grade, and sells them at auction in the agricultural and marine products wholesale market, it takes about 8 hours to work. In contrast, the working time of the farmhouse for the production of mushroom meat, which is the product of the present invention, is sufficient for 2 hours based on 50 kg.
또한, 버섯고기의 경우 고단백 추출물의 흡수로 인하여 상대적인 수분함량이 크게 줄어들기 때문에 냉장 보관시 통상 느타리버섯의 보존기간인 7~15일에 비하여 획기적으로 연장된 100~180일의 보존성을 가질 수 있게 된다.In addition, in the case of mushroom meat, the relative moisture content is greatly reduced due to the absorption of high-protein extracts. do.
버섯고기의 경우 양념처리 및 열처리가 가해져 즉석 섭취 식품으로 이용이 가능하다.Mushroom meat is seasoned and heat-treated, so it can be used as a ready-to-eat food.
도 1은 본 발명에 따른 버섯고기 제조과정을 설명하기 위한 예시도이다.
도 2는 본 발명의 실시예에 따른 느타리버섯으로 제조된 것으로 어묵이나 햄처럼 생산할 수 있는 성형물로써 A4용지 크기의 버섯고기 베이스를 촬영한 사진이다.
도 3은 버섯고기 베이스를 양념에 침지하고 건조시킨 것으로, 상품화 포장 전단계의 사진이다.1 is an exemplary view for explaining the mushroom meat manufacturing process according to the present invention.
2 is a photograph of a mushroom meat base of A4 paper size as a molding that can be produced like fish cakes or ham as manufactured from oyster mushrooms according to an embodiment of the present invention.
3 is a picture of a mushroom meat base immersed in seasoning and dried, before commercialization and packaging.
이하 본 발명을 더욱 구체적으로 설명하기 위하여 제조예 및 실시예를 제시한다. 그러나 하기 제조예 및 실시예는 본 발명의 이해를 돕기 위하여 제시한 것일 뿐. 여러 가지 다른 형태로 변형될 수 있으며, 본 발명의 범위가 하기 예들에 한정되는 것은 아니다.Hereinafter, preparation examples and examples are provided to more specifically describe the present invention. However, the following preparation examples and examples are only presented to help the understanding of the present invention. It may be modified in various other forms, and the scope of the present invention is not limited to the following examples.
실시예 1Example 1
본 발명의 바람직한 예를 첨부한 도면을 참조하여 자세히 설명한다.A preferred example of the present invention will be described in detail with reference to the accompanying drawings.
첨부한 도1에 도시되어 있는 바와 같이 크게 느타리버섯을 압축하는 단계, 성형 단계, 침지 단계를 포함하는 방법으로 수행하였다.As shown in the accompanying Figure 1, it was performed by a method including a step of compressing the oyster mushroom, a molding step, and a immersion step.
느타리버섯의 압축은 유압프레스를 이용하여 성형을 하였다. 초기 부피의 30%가 되도록 버섯의 부피를 압축하고 이 때 버섯 속에 함유된 수분이 밖으로 유출되도록 작업을 진행하였다,The compression of oyster mushrooms was performed using a hydraulic press. The volume of the mushroom was compressed so that it was 30% of the initial volume, and at this time, the water contained in the mushroom was discharged to the outside.
상기 압축된 느타리버섯을 냉풍건조기 안에서 온도를 유지하며 숙성을 진행하였다. 이 때 수분함량이 전단계의 85%에서 70%로 줄어들어 일반적인 버섯 균사체가 가장 활발하게 배양되는 조건을 유지하였다. 즉, 바람직하게는 20~25℃ 온도 범위 안에서 충분한 산소공급을 통하여 균사체가 배양이 되도록 하였다.The compressed oyster mushroom was aged while maintaining the temperature in a cold air dryer. At this time, the moisture content was reduced from 85% to 70% of the previous stage, maintaining the conditions in which the general mushroom mycelium was most actively cultured. That is, preferably, the mycelium was cultured through sufficient oxygen supply within a temperature range of 20 to 25°C.
압축된 버섯고기 베이스는 쇠고기엑기스분말, 탈지대두분, 저감미당 등에 침지를 하면 장기간 보관이 가능하다.Compressed mushroom meat base can be stored for a long time by immersing it in beef extract powder, skim soybean powder, or low sweet sugar.
Claims (2)
(2) 상기 성형 단계에서 성형된 성형물을 초기 부피의 50% 미만 내지 5%가 되도록 압축하는 압축 단계;
(3) 상기 압축 단계에서 압축된 압축성형물에 버섯균사체 분말을 결착제로 첨가하는 결착 단계;
(4) 상기 결착 단계에서 결착된 버섯압축물을 48시간 내지 7일간 배양하는 배양 단계;
(5) 상기 배양 단계에서 배양된 버섯 덩어리에 고기 추출물을 흡수시켜 고기와 같은 식감과 맛을 구비한 버섯고기를 제조하는 추출물 흡수 단계; 및
(6) 상기 추출물 흡수 단계에서 제조된 버섯고기에 미강 추출물, 밀기울 추출물, 탈지대두박 추출물, 간장, 연육 추출물, 효모 추출물, 클로렐라 추출물을 혼합시켜 단백질 함량을 높이는 단백질 함량을 증가 시키는 단계;를 포함하는 버섯고기 제조 방법.(1) forming a mushroom mass only by simple compression without mincing after cultivating the mushrooms to a diameter of 11 mm to 50 mm and a length of 101 mm to 400 mm;
(2) a compression step of compressing the molding molded in the molding step to be less than 50% to 5% of the initial volume;
(3) a binding step of adding mushroom mycelium powder as a binder to the compression molding compressed in the compression step;
(4) a culturing step of culturing the mushroom compress bound in the binding step for 48 hours to 7 days;
(5) an extract absorption step of absorbing the meat extract into the mushroom mass cultured in the culturing step to produce mushroom meat having the same texture and taste as meat; and
(6) mixing the mushroom meat prepared in the extract absorption step with rice bran extract, bran extract, defatted soybean meal extract, soy sauce, tender meat extract, yeast extract, and chlorella extract to increase the protein content to increase the protein content; including; How to make mushroom meat.
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