KR20220104876A - Manufacturing method for fried tuna - Google Patents

Manufacturing method for fried tuna Download PDF

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Publication number
KR20220104876A
KR20220104876A KR1020210007202A KR20210007202A KR20220104876A KR 20220104876 A KR20220104876 A KR 20220104876A KR 1020210007202 A KR1020210007202 A KR 1020210007202A KR 20210007202 A KR20210007202 A KR 20210007202A KR 20220104876 A KR20220104876 A KR 20220104876A
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South Korea
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tuna
cut
packaging
thawing
moisture
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KR1020210007202A
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Korean (ko)
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여인환
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주식회사 애해야참치
여인환
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Priority to KR1020210007202A priority Critical patent/KR20220104876A/en
Publication of KR20220104876A publication Critical patent/KR20220104876A/en

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L17/00Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
    • A23L17/75Coating with a layer, stuffing, laminating, binding or compressing of original fish pieces
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L27/00Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
    • A23L27/10Natural spices, flavouring agents or condiments; Extracts thereof
    • A23L27/105Natural spices, flavouring agents or condiments; Extracts thereof obtained from liliaceae, e.g. onions, garlic
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L27/00Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
    • A23L27/10Natural spices, flavouring agents or condiments; Extracts thereof
    • A23L27/14Dried spices
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/36Freezing; Subsequent thawing; Cooling
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/20Removal of unwanted matter, e.g. deodorisation or detoxification
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/157Farinaceous granules for dressing meat, fish or the like
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P20/00Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
    • A23P20/10Coating with edible coatings, e.g. with oils or fats
    • A23P20/12Apparatus or processes for applying powders or particles to foodstuffs, e.g. for breading; Such apparatus combined with means for pre-moistening or battering
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P20/00Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
    • A23P20/20Making of laminated, multi-layered, stuffed or hollow foodstuffs, e.g. by wrapping in preformed edible dough sheets or in edible food containers
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P20/00Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
    • A23P20/20Making of laminated, multi-layered, stuffed or hollow foodstuffs, e.g. by wrapping in preformed edible dough sheets or in edible food containers
    • A23P20/25Filling or stuffing cored food pieces, e.g. combined with coring or making cavities
    • A23P2020/251Tempura batter; Leavened or other aerate batter or coating

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Zoology (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Marine Sciences & Fisheries (AREA)
  • Meat, Egg Or Seafood Products (AREA)

Abstract

A method for manufacturing fried tuna according to the present invention comprises: a cutting step (S100) of cutting tuna rapidly frozen and distributed; a drying and thawing step (S200) of washing and thawing the tuna cut through the cutting step (S100) with hot water at 50-70 ℃, drying the tuna with hot air at 50-70 ℃, and naturally drying and thawing the tuna at room temperature for 10 to 70 minutes; a moisture-removing step (S300) of removing, with moisture absorbing pulp, residual moisture of the cut tuna passing the drying and thawing step (S200); a batter forming step (S400) of inputting, into the cut tuna from which moisture is removed in the moisture-removing step (S300), 3.0 wt% of pepper, 7.5 wt% of garlic, 7.5 wt% of onion, 3.0 wt% of red pepper oil, 5.0 wt% of herb and corn flour to form 100 wt% of the total and coating the batter, for removing smells, formed in a mixing ratio of 7-6: 3-4 between the mixture and water in a refrigeration state of 3-4 ℃; a finishing treatment step (S500) of applying bread crumbs on the batter of the cut tuna passing the batter forming step (S400); a packaging step (S600) of packaging large/medium/small-sized cut tuna, passing the finishing treatment step (S500), in packaging containers according to a predetermined product standard; and a rapid freezing treatment step (S700) of rapidly freezing the product made by packaging the tuna in the packaging step (S600) at -40 to -60 ℃. The present invention can provide a tuna frying product in a semi-product state before being fried in oil so that a consumer can cook the tuna according to the consumer's preference.

Description

참치 튀김 제조방법{Manufacturing method for fried tuna}The manufacturing method of fried tuna {Manufacturing method for fried tuna}

본 발명은 참치 튀김 제조방법에 관한 것으로, 특히 해동 및 수분제거가 된 참치로부터 발생되는 특유의 잡내를 제거하고 참치 본연의 맛을 그대로 유지가 가능하도록 다양한 양념이 포함된 튀김옷을 이용하여 참치 본연의 맛을 그대로 유지한 상태로 제조가 가능한 참치 튀김 제조방법에 관한 것이다.The present invention relates to a method for producing fried tuna, and in particular, to remove the peculiar smell generated from tuna that has been thawed and water removed, and to maintain the original taste of tuna as it is, using a frying cloth containing various seasonings to preserve the original taste of tuna It relates to a method for manufacturing fried tuna that can be manufactured while maintaining the taste.

일반적으로 참치에는 불포화 지방산인 DHA와 EPA 등이 다량 함유되어 있을 뿐만 아니라 항암작용을 하는 셀레늄을 비롯하여 각종 비타민, 미네랄 성분 및 히스티딘이나 안셀린 등의 아미노산이 다량 포함되어 있어 영양가가 매우 높은 고단백 저칼로리 식품이다.In general, tuna contains a large amount of unsaturated fatty acids, such as DHA and EPA, as well as various vitamins and minerals, including selenium, which has anticancer effects, and a large amount of amino acids such as histidine and anseline. to be.

특히, 참치에 함유된 불포화 지방산인 DHA와 EPA 등은 지능발달 등의 뇌기능 증진에 도움을 줄 뿐만 아니라 성인병의 주원인인 콜레스테롤을 분해하여 성인병 예방에 탁월한 효과가 있으며, 이외에도 동맥경화증, 고혈압, 혈전증 등의 각종 혈관 및 순환기 계열의 성인병 예방에 효과가 있다. 또한 참치에 함유되어 있는 핵산은 노화를 방지하고, 철분과 비타민은 빈혈을 예방하는 효과를 가지고 있다.In particular, DHA and EPA, which are unsaturated fatty acids contained in tuna, not only help improve brain functions such as intellectual development, but also have an excellent effect in preventing adult diseases by decomposing cholesterol, the main cause of adult diseases. It is effective in preventing adult diseases of various blood vessels and circulatory systems such as In addition, the nucleic acid contained in tuna prevents aging, and iron and vitamins have the effect of preventing anemia.

이와 같은 영양과 건강을 고려할 때 매우 우수한 식품 중의 하나인 참치는 회의 상태로 소비자에게 취식되는 경우가 많은데, 이와 같이 참치를 회 상태로 취식하기 위해서는 유통 및 보관 과정에서 주의를 요할 뿐만 아니라 고가여서 소비량이 그다지 높지 않았다.Considering such nutrition and health, tuna, one of the very excellent foods, is often eaten by consumers in a sashimi state. It wasn't that high.

따라서, 근래에는 참치를 일정하게 가공하여 제조된 통조림의 형태로 소비자에게 공급되고 있으며, 이와 같이 참치를 통조림으로 가공하여 시판하게 되면 유통 및 보관이 용이할 뿐만 아니라 소비자 역시 통조림을 간편하게 조리하여 취식할 수 있다는 이점이 있어 그 소비량이 크게 증가되고 있다.Therefore, in recent years, tuna is supplied to consumers in the form of canned food manufactured by constant processing, and when tuna is processed and marketed as such, distribution and storage are easy, and consumers can also easily cook and eat canned food. It has the advantage that it can be consumed, and its consumption is greatly increased.

그러나, 참치를 통조림으로 가공하는 경우 그 형태가 한정되어 있어 소비자의 다양한 욕구를 충족시켜 줄 수 없을 뿐만 아니라 그 소비층이 제한되는 단점이 있다. 따라서, 소비자의 다양한 욕구를 충족시켜주면서 남녀노소 누구나 간편하게 취식할 수 있는 새로운 형태의 참치 가공식품이 요구되고 있다.However, in the case of canned tuna, the form is limited, so it cannot satisfy the various needs of consumers, but also has a disadvantage in that the consumption group is limited. Therefore, there is a demand for a new type of processed tuna food that can be easily eaten by anyone, regardless of age or gender, while satisfying the various needs of consumers.

본 발명의 목적은 냉동된 상태로 유통되는 참치를 이용하여 해동 및 수분을 제거하고, 이때 발생되는 참치 특유의 비린내 및 잡내의 발생을 억제하여 참치 고유의 맞을 음미할 수 있으면서도 남녀노소 누구나 즐길 수 있는 튀김으로 조리하여 즐길 수 있도록 기름에 튀기기 전 상태의 반제품 상태의 참치 튀김 제조방법을 제공하는 데 있다.An object of the present invention is to use tuna that is distributed in a frozen state to remove thawing and moisture, and suppress the occurrence of fishy and miscellaneous smells peculiar to tuna that occur at this time, so that you can enjoy the unique flavor of tuna, and deep-fried that can be enjoyed by anyone, regardless of age or gender. It is to provide a method for preparing fried tuna in a semi-finished state before frying in oil so that it can be cooked and enjoyed.

상기와 같은 목적을 달성하기 위하여 본 발명의 참치 튀김 제조방법은, 급속동결되어 유통되는 참치를 절단하는 절단단계; 상기 절단단계를 통해 절단된 참치를 온수 50~70℃로 세척 및 해동시키고, 온풍 50~70℃로 건조시킨 후, 실온에서 10분~70분간 자연건조 및 해동시키는 건조 및 해동단계; 상기 건조 및 해동단계를 마친 절단된 참치의 잔존 수분을 수분흡수펄프로 제거하는 수분제거단계; 3~4℃의 냉장상태에서 상기 수분제거단계에서 수분이 제거된 절단된 참치에 후추 3.0중량%, 마늘 7.5중량%, 양파 7.5중량%, 고추기름 3.0중량%, 허브 5.0중량%에 옥수수가루를 투입혼합하여 전체 100중량%로 형성하여 물과 혼합비가 7~6:3~4로 형성된 잡내제거용 튀김옷을 입히는 튀김옷형성단계; 상기 튀김옷형성단계를 거친 절단된 참치의 튀김옷상에 빵가루를 도포하는 마감처리단계; 상기 마감처리단계를 거친 상기 절단된 참치를 미리 정해진 제품의 규격대로 포장용기에 대중소의 참치를 각각 포장하는 포장단계; 및 상기 포장단계를 통해 참치가 포장된 제품을 -40℃~-60℃로 급속동결하는 급속냉동처리단계를 구비한 것을 특징으로 한다.In order to achieve the above object, the method for producing fried tuna of the present invention includes a cutting step of cutting the tuna that is rapidly frozen and distributed; A drying and thawing step of washing and thawing the tuna cut through the cutting step with hot water at 50 to 70° C., drying it with warm air at 50 to 70° C., and then naturally drying and thawing at room temperature for 10 to 70 minutes; a moisture removal step of removing the remaining moisture of the cut tuna after the drying and thawing steps with moisture-absorbing pulp; Pepper 3.0% by weight, garlic 7.5% by weight, onion 7.5% by weight, red pepper oil 3.0% by weight, and herb 5.0% by weight corn flour to the cut tuna that has been dehydrated in the water removal step in a refrigerated state at 3 to 4°C A batter forming step of adding and mixing to form a total of 100% by weight, and applying a batter for removing odors formed in a mixing ratio of 7 to 6:3 to 4 with water; A finishing treatment step of applying bread crumbs on the batter of the cut tuna that has undergone the batter forming step; A packaging step of packaging the cut tuna that has passed through the finishing step, respectively, in a packaging container according to the specifications of a predetermined product; and It is characterized in that it comprises a quick freezing treatment step of rapidly freezing the tuna packaged product at -40°C to -60°C through the packaging step.

본 발명은 냉동된 상태로 유통되는 참치를 이용하여 해동 및 수분을 제거하고, 이때 발생되는 참치 특유의 비린내 및 잡내의 발생을 억제하여 참치 고유의 맞을 음미할 수 있으면서도 남녀노소 누구나 즐길 수 있는 튀김으로 조리하여 즐길 수 있도록 기름에 튀기기 전 상태의 반제품 상태의 참치 튀김 제품을 소비자의 기호에 맞게 요리가 가능하다.The present invention uses tuna that is distributed in a frozen state to remove thawing and moisture, and suppresses the occurrence of a fishy and miscellaneous smell peculiar to tuna that is generated at this time, so that you can enjoy the unique fit of tuna and cook it with tempura that can be enjoyed by anyone, regardless of age or gender. It is possible to cook the semi-finished tuna fried product in the state before frying in oil to enjoy it according to the consumer's preference.

도 1은 본 발명의 참치 튀김 제조방법의 순서도이다.1 is a flowchart of a method for manufacturing fried tuna according to the present invention.

이하, 첨부된 도면을 참조하여 본 발명의 참치 튀김 제조방법에 대하여 상세히 설명한다.Hereinafter, with reference to the accompanying drawings, it will be described in detail with respect to the method for manufacturing fried tuna of the present invention.

도 1에 도시된 바와 같이, 본 발명의 참치 튀김 제조방법은 급속동결되어 유통되는 참치를 절단하는 절단단계(S100)와, 절단단계(S100)를 통해 절단된 참치를 온수 50~70℃로 세척 및 해동시키고, 온풍 50~70℃로 건조시킨 후, 실온에서 10분~70분간 자연건조 및 해동시키는 건조 및 해동단계(S200)와, 건조 및 해동단계(S200)를 마친 절단된 참치의 잔존 수분을 수분흡수펄프로 제거하는 수분제거단계(S300)와, 3~4℃의 냉장상태에서 수분제거단계(S300)에서 수분이 제거된 절단된 참치에 후추 3.0중량%, 마늘 7.5중량%, 양파 7.5중량%, 고추기름 3.0중량%, 허브 5.0중량%에 옥수수가루를 투입혼합하여 전체 100중량%로 형성하여 물과 혼합비가 7~6:3~4로 형성된 잡내제거용 튀김옷을 입히는 튀김옷형성단계(S400)와, 튀김옷형성단계(S400)를 거친 절단된 참치의 튀김옷상에 빵가루를 도포하는 마감처리단계(S500)와, 마감처리단계(S500)를 거친 상기 절단된 참치를 미리 정해진 제품의 규격대로 포장용기에 대중소의 참치를 각각 포장하는 포장단계(S600)와, 포장단계(S600)를 통해 참치가 포장된 제품을 -40℃~-60℃로 급속동결하는 급속냉동처리단계(S700)로 구성된다.As shown in FIG. 1, the method for preparing fried tuna of the present invention includes a cutting step (S100) of cutting tuna that is rapidly frozen and distributed, and washing the cut tuna through the cutting step (S100) with hot water at 50 to 70 ° C. And the remaining moisture of the cut tuna after the drying and thawing step (S200) and drying and thawing step (S200) of thawing, drying with hot air at 50 to 70° C., and then naturally drying and thawing at room temperature for 10 to 70 minutes. In the water removal step (S300) of removing the water with a water absorption pulp, and the water removal step (S300) in a refrigerated state at 3-4 ° C., pepper 3.0% by weight, garlic 7.5% by weight, and onion 7.5 Tempura batter forming step ( S400) and the finishing step (S500) of applying breadcrumbs on the tempura of the cut tuna that has undergone the tempura forming step (S400), and the finishing step (S500) of the cut tuna according to the standard of a predetermined product It consists of a packaging step (S600) of packaging large and small tuna in a packaging container, and a quick freezing treatment step (S700) of rapidly freezing the tuna packaged product at -40°C to -60°C through the packaging step (S600). do.

상기와 같이 구성된 본 발명의 참치 튀김 제조방법의 동작은 다음과 같다.The operation of the method for manufacturing fried tuna of the present invention configured as described above is as follows.

절단단계(S100)는 급속동결되어 유통되는 참치를 취식이 가능한 크기로 절단하는 단계로, 참치의 절단크기는 2g~10g으로 소비자의 요구에 따라 선택적으로 절단한다. The cutting step (S100) is a step of cutting the tuna that is rapidly frozen and distributed to a size that can be eaten, and the cut size of the tuna is 2g to 10g, which is selectively cut according to the needs of the consumer.

즉, 소비자의 연령층과 취식경향을 고려하여 선택적으로 참치를 절단하는 단계이며, 10g을 넘게 절단할 경우 절단된 참치가 고르게 익지 못하고 내외부가 서로 다르게 익혀서 비린냄새나 잡내가 취식도중 발생될 우려가 있다. 2g미만으로 절단하게 되면 참치가 과도하게 타버려 참치 고유의 맛을 느끼지 못하는 문제점이 있다.In other words, it is a step of selectively cutting tuna in consideration of the age group and eating tendency of consumers. . If it is cut to less than 2g, the tuna burns excessively, and there is a problem that the original taste of tuna cannot be felt.

건조 및 해동단계(S200)는 참치 본연의 맛과 비린내 및 잡내가 제거된 상태로 취식이 가능하도록 절단된 참치를 온수 50~70℃로 세척 및 해동한다. 여기서, 온수에 세척과 함께 해동함으로써, 참치를 냉동시 함께 급속냉동되는 참치의 비린내와 잡내를 제거하고, 참치의 표면에 부착된 이물질을 제거하여 위생상 청결함을 유지하도록 한다.In the drying and thawing step (S200), the cut tuna is washed and thawed with hot water at 50~70℃ so that the original taste, fishy smell, and odor of the tuna are removed so that the cut tuna can be eaten. Here, by thawing together with washing in warm water, the fishy smell and bad smell of tuna that is rapidly frozen together when freezing tuna is removed, and foreign substances attached to the surface of the tuna are removed to maintain sanitary cleanliness.

깨끗하게 세척된 절단된 참치의 수분을 증발시키고 참치 내부까지 해동이 가능하도록 온풍 50~70℃로 해동 및 건조시킨 후, 실온에서 약 10분~70분간 자연건조 및 해동하여 참치 조직이 부스러지지 않고 형태를 유지하도록 하여 참치 튀김의 식감을 높이도록 한다. After thawing and drying with warm air at 50~70℃ to evaporate the moisture of the cleaned cut tuna and thawing to the inside of the tuna, naturally dry and thaw at room temperature for about 10~70 minutes to form the tuna tissue without breaking it. to enhance the texture of the fried tuna.

수분제거단계(S300)는 수분흡수펄프를 이용하여 참치를 둘러싼 후, 참치에 잔존하는 수분을 제거하도록 하는 것으로, 수분의 제거도에 따라 2~3회 반복하여 수분을 제거하는 것이 바람직하다.The moisture removal step (S300) is to remove the moisture remaining in the tuna after surrounding the tuna using the moisture-absorbing pulp, and it is preferable to remove the moisture by repeating 2-3 times depending on the degree of moisture removal.

튀김옷형성단계(S400)는 3~4℃의 냉장상태에서 절단된 참치의 표면에 잡내 제거 및 참치 본연의 풍미를 느끼도록 하고, 외부 산소와 접촉을 차단하여 참치의 산화방지와 식감을 유지하도록 잡내제거용 튀김옷을 입히게 된다. In the tempura batter forming step (S400), the tuna smell is removed on the surface of the cut tuna in a refrigerated state of 3 to 4 ° C, and the original flavor of the tuna is felt, and the contact with external oxygen is blocked to prevent oxidation of the tuna and maintain the texture. It will be coated in a frying pan for removal.

잡내제거용 튀김옷은 후추 3.0중량%, 마늘 7.5중량%, 양파 7.5중량%, 고추기름 3.0중량%, 허브 5.0중량%에 옥수수가루를 투입혼합하여 전체 100중량%로 형성하여 물과 혼합비가 7~6:3~4로 형성한다. 여기서, 상기 허브는 로즈마리, 타임, 바질, 파슬리, 세이지 중 어느 하나를 선택하여 혼합하거나, 모두를 합하여 혼합한 것을 투입하여도 바람직하다.To remove odors, add corn flour to 3.0% by weight, garlic 7.5% by weight, onion 7.5% by weight, red pepper oil 3.0% by weight, and herbs 5.0% by weight to form a total of 100% by weight, and the mixing ratio with water is 7~ It is formed in 6:3~4. Here, it is preferable that the herb is mixed by selecting any one of rosemary, thyme, basil, parsley, and sage, or mixing them all together.

마감처리단계(S500)는 튀김옷형성단계(S400)를 거친 참치의 튀김옷상에 빵가루를 도포하여 잡내제거용 튀김옷과 함께 기름에 튀겨질 경우 튀김시간의 체크가 가능하도록 하고, 빵가루의 고소함을 함께 느낌과 바삭한 식감을 느끼도록 하기 위한 처리단계이다.In the finishing step (S500), breadcrumbs are applied on the tempura of tuna that has undergone the tempura forming step (S400), and when fried in oil together with the tempura for removing odors, it is possible to check the frying time, and feel the savory taste of the breadcrumbs together. It is a processing step to feel and crispy texture.

포장단계(S600)는 마감처리단계(S500)를 거친 절단된 참치를 미리 정해진 제품의 규격대로 포장용기에 참치를 각각 포장한다.In the packaging step (S600), the cut tuna that has passed through the finishing step (S500) is individually packaged in a packaging container according to the standard of a predetermined product.

급속냉동처리단계(S700)는 포장단계(S600)를 통해 참치가 포장된 제품을 -40℃~-60℃로 급속동결하여 참치 본연의 맞을 유지하고 포장제품의 보존기간을 길어지게 할 수 있다.In the rapid freezing treatment step (S700), the tuna packaged product is rapidly frozen at -40°C to -60°C through the packaging step (S600) to maintain the original fit of the tuna and lengthen the storage period of the packaged product.

따라서, 본 발명의 참치 튀김 제조방법에 의해 제조된 튀김용 참치를 가정이나 음식점에서 소비자가 기름에 간편하게 튀겨 취식이 가능하도록 함으로써, 누구나 손쉽게 참치 튀김 요리가 가능하고, 참치의 비린내 및 잡내가 제거되어 참치 본연의 맛과 식감을 그대로 유지하면서 영양만점이 참치의 취식이 가능하다.Therefore, by making the fried tuna prepared by the method for frying tuna of the present invention easy for consumers to eat by frying it in oil at home or at a restaurant, anyone can easily cook fried tuna, and the fishy and miscellaneous smell of tuna is removed. It is possible to eat tuna with full nutrition while maintaining the original taste and texture of tuna.

S100 : 절단단계 S200 : 건조 및 해동단계
S300 : 수분제거단계 S400 : 튀김옷형성단계
S500 : 마감처리단계 S600 : 포장단계
S700 : 급속냉동처리단계
S100: Cutting step S200: Drying and thawing step
S300: moisture removal step S400: frying clothes forming step
S500: Finishing step S600: Packing step
S700: quick freezing treatment step

Claims (1)

급속동결되어 유통되는 참치를 절단하는 절단단계(S100);
상기 절단단계(S100)를 통해 절단된 참치를 온수 50~70℃로 세척 및 해동시키고, 온풍 50~70℃로 건조시킨 후, 실온에서 10분~70분간 자연건조 및 해동시키는 건조 및 해동단계(S200);
상기 건조 및 해동단계(S200)를 마친 절단된 참치의 잔존 수분을 수분흡수펄프로 제거하는 수분제거단계(S300);
3~4℃의 냉장상태에서 상기 수분제거단계(S300)에서 수분이 제거된 절단된 참치에 후추 3.0중량%, 마늘 7.5중량%, 양파 7.5중량%, 고추기름 3.0중량%, 허브 5.0중량%에 옥수수가루를 투입혼합하여 전체 100중량%로 형성하여 물과 혼합비가 7~6:3~4로 형성된 잡내제거용 튀김옷을 입히는 튀김옷형성단계(S400);
상기 튀김옷형성단계(S400)를 거친 절단된 참치의 튀김옷상에 빵가루를 도포하는 마감처리단계(S500);
상기 마감처리단계(S500)를 거친 상기 절단된 참치를 미리 정해진 제품의 규격대로 포장용기에 대중소의 참치를 각각 포장하는 포장단계(S600); 및
상기 포장단계(S600)를 통해 참치가 포장된 제품을 -40℃~-60℃로 급속동결하는 급속냉동처리단계(S700)를 구비한 것을 특징으로 하는 참치 튀김 제조방법.
Cutting step (S100) of cutting the tuna that is rapidly frozen and distributed;
Drying and thawing step ( S200);
A water removal step (S300) of removing the remaining moisture of the cut tuna after the drying and thawing step (S200) with a water absorption pulp;
Pepper 3.0% by weight, garlic 7.5% by weight, onion 7.5% by weight, red pepper oil 3.0% by weight, herb 5.0% by weight to the cut tuna from which moisture has been removed in the water removal step (S300) in a refrigerated state at 3 to 4°C A batter forming step (S400) of adding and mixing corn flour to form a total of 100% by weight, and applying a batter for removing odors formed in a mixing ratio of 7 to 6:3 to 4 with water (S400);
A finishing step (S500) of applying bread crumbs on the tempura of the cut tuna that has undergone the tempura forming step (S400);
A packaging step (S600) of packaging the cut tuna that has passed through the finishing step (S500) in a packaging container according to the specifications of a predetermined product; and
A method for manufacturing fried tuna, characterized in that it comprises a quick freezing treatment step (S700) of rapidly freezing the tuna packaged product at -40°C to -60°C through the packaging step (S600).
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