KR20220100250A - Intelligent grain manufacturing execution system - Google Patents

Abstract

Disclosed is a system for managing an intelligent grain production. The system for managing the intelligent grain production of the present invention comprises: a purchase management part that manages a purchase and a purchase of rough grains through a weighing device and hopper scale; a production management part connected to the purchase management part, processing the grains from purchased rough grains, and managing a yield and byproduct through a condensation system; a delivery management part connected to the production management part, and managing a transaction and shipment of the produced grains; and an inventory management part connected to the delivery management part, and managing the inventory of the purchased rough grains and produced grains. Therefore, the present invention is capable of enabling all the information and processes to be efficiently integrated and managed.

Description

Intelligent Grain Production Management System {INTELLIGENT GRAIN MANUFACTURING EXECUTION SYSTEM}

The present invention relates to an intelligent grain production management system, and more particularly, to an intelligent grain production management system that can integrate and manage the entire production process from grain purchase, processing, by-product management, inventory management, packaging, and shipment. .

The Rice Processing Complex (RPC) handles the entire process of rice processing, from importation of harvested rice through sorting, weighing, quality inspection, drying, storage, and milling to product shipping and sales, and processing of by-products at the individual farm level. It refers to a facility that processes batches through a large-scale automated process rather than a process, and aims to reduce rural labor, reduce rice loss, reduce costs, improve quality, and improve distribution structure.

On the other hand, in the conventional milling method, harvested rice is packed with a combine, binder, sickle, etc. and transported to a drying facility to be dried. Quality inspection is carried out in a packed state, and it is stored in the warehouse for each grade and stored for a certain period of time. In the case of RPC, harvested rice is transported directly to the treatment plant by a product transport vehicle, and is then processed in batches through drying, storage, milling, and packaging processes.

However, even in this RPC, there is no efficient management system for the process leading to the purchase and shipment of grain, there is a problem that the production management of the grain is not efficient. In particular, since a systematic database and integrated management program have not been established, it is possible to easily check the types of grains loaded in the warehouse, regions, customers, unloading fees, storage fees, etc. method was absent.

Accordingly, since a lot of manpower and time were wasted in the management of grains, the need for a system for efficiently managing them has increased.

It is an object of the present invention to solve the above problems, and an object of the present invention is to provide an intelligent grain production management system that can efficiently integrate and manage the entire process for the production of grains.

Intelligent grain production management system according to an embodiment of the present invention for achieving the above object is connected to the purchase management unit for managing the purchase of coarse grain through the weighbridge and hopper scale, and the purchase management unit, from the purchased coarse grain A production management unit that processes and manages the yield and by-products through the chain, a shipment management unit that is connected to the production management unit, and manages the transaction and shipment of the produced grains, and the shipment management unit, connected to the purchased coarse grain and production It includes an inventory management unit that manages the inventory of the finished grain.

At this time, the purchase management unit receives the weight information of the truck, the weight information of the tolerance, the raw material weight information and the stocking date from the weighbridge, and the weight information of the coarse grain, moisture information, variety information and customer information from the hopper scale. have.

In addition, the purchase management unit may manage purchase-related information including variety management, variety inventory management, purchase contract management, and farmhouse management, and provide an inquiry service thereto.

In addition, the production management unit may receive moisture and weight information of brown rice and moisture and weight information of white rice from the fuel system, and manage yield calculation information of the brown rice and white rice through this.

In addition, the intelligent grain production management system may further include a packaging management unit that receives, from the packaging machine, the number of packaging, the number of times of loading, and the number of loadings of the produced grain.

In addition, the shipment management unit may manage information on the shipping destination, shipment amount, shipment amount, shipment date, monthly storage fee and loading and unloading cost of the produced jeonggok, and provide inquiry and output services for the monthly storage fee and loading and unloading cost.

In addition, the intelligent grain production management system is a manager device for controlling the purchase management unit, the production management unit, the shipment management unit, the inventory management unit and the packaging management unit according to a control command corresponding to the processing instruction when the processing instruction is registered and an MES server for receiving and storing management data from the purchase management unit, the production management unit, the shipment management unit, the inventory management unit, and the packaging management unit.

According to various embodiments of the present invention as described above, all information and processes for the production of grains such as types, regions, customers, loading and storage fees, etc., input/output management, inventory management, checklist inquiry, etc. of grains loaded in the warehouse can be efficiently integrated and managed.

In order to more fully understand the drawings recited in the Detailed Description of the Invention, a brief description of each drawing is provided.
1 is a block diagram schematically showing the configuration of an intelligent grain production management system according to an embodiment of the present invention;
Figure 2 is a block diagram for explaining the production and inventory management process of grain and by-products according to an embodiment of the present invention;
3 is a block diagram for explaining information managed in an intelligent grain production management system according to a process according to an embodiment of the present invention;
Figure 4 is a block diagram for explaining the operation sequence of the grain production management program according to an embodiment of the present invention;
5 is a view showing a screen of the grain production management program according to an embodiment of the present invention.

First, the terms used in the present specification and claims were selected in consideration of functions in various embodiments of the present invention. However, these terms may vary depending on the intention, legal or technical interpretation of a person skilled in the art, and the emergence of new technology. Also, some terms may be arbitrarily selected by the applicant. These terms may be interpreted in the meaning defined in the present specification, and if there is no specific term definition, it may be interpreted based on the general content of the present specification and common technical knowledge in the art.

Also, the same reference numerals or reference numerals in each drawing appended hereto indicate parts or components that perform substantially the same functions. For the convenience of explanation and understanding, the same reference numbers or reference numerals are used in different embodiments to be described. That is, even though all the components having the same reference number are shown in the plurality of drawings, the plurality of drawings do not mean one embodiment.

In addition, in this specification and claims, terms including ordinal numbers such as 'first' and 'second' may be used to distinguish between elements. This ordinal number is used to distinguish the same or similar components from each other, and the meaning of the term should not be limitedly interpreted due to the use of the ordinal number. As an example, the components combined with such an ordinal number should not be construed as limiting the order of use or arrangement by the number. If necessary, each ordinal number may be used interchangeably.

In this specification, the singular expression includes the plural expression unless the context clearly dictates otherwise. In the present application, terms such as 'comprise' or 'comprise' are intended to designate that a feature, number, step, operation, component, part, or a combination thereof described in the specification exists, but one or more other It should be understood that this does not preclude the possibility of addition or presence of features or numbers, steps, operations, components, parts, or combinations thereof.

In addition, in an embodiment of the present invention, when a part is connected to another part, this includes not only direct connection but also indirect connection through another medium. In addition, the meaning that a certain part includes a certain component means that other components may be further included, rather than excluding other components, unless specifically stated to the contrary.

Hereinafter, the present invention will be described in more detail with reference to the accompanying drawings.

1 is a block diagram schematically illustrating the configuration of an intelligent grain production management system according to an embodiment of the present invention.

The intelligent grain production management system 1000 of the present invention consists of a purchase management unit 100 , a production management unit 200 , a shipment management unit 300 , and an inventory management unit 400 .

The purchase management unit 100 is a configuration that manages the purchase status of the coarse grain through the weighbridge and hopper scale. Specifically, the embedding management unit 100 manages a plurality of weighbridges and hopper scales based on ID information read from barcodes attached to weighbridges and hopper scales through a barcode reader.

The purchase management unit 100, when the coarse grain is in stock, registers the stock status and manages the import and purchase status information. The import and purchase status information may include purchase-related information on purchase contract management contracted with the farmhouse, the amount of purchased grain, purchase shortage, purchase settlement cost, variety management, variety inventory management and farmhouse management, etc., and the user can control the manager device You can inquire about import and purchase status information.

In addition, the purchase management unit 100 may receive the weight information of the truck, the weight information of the tolerance, the raw material weight information and the stocking date from the weighbridge, and input the weight information of the coarse grain, moisture information, variety information and customer information from the hopper scale. can receive

The production management unit 200 is connected to the purchase management unit 100, and processes fine grains from the purchased coarse grains, and is configured to manage the yield and by-products through the fuel system.

The production management unit 200 may receive moisture and weight information of brown rice and moisture and weight information of white rice from the fuel system, and may manage yield calculation information of brown rice and white rice through this.

The milled grains processed through the chain go through inventory management, packaging and shipping processes, and the remaining by-products go through by-product inventory management and shipping processes. Here, the by-products may include crushed rice, seolmi and saragi.

The shipment management unit 300 is connected to the production management unit 200 and is configured to manage the transaction and shipment of the produced rice.

The shipment management unit 300 may generate a transaction statement including return information according to the shipment instruction input through the manager device. The transaction statement generated here can be used as sales status information for business management. Shipment management unit 300 may manage not only the shipment of the produced grain, but also the shipment of by-products.

The shipment management unit 300 may manage information on the shipping destination, shipment amount, shipment amount, shipment date, monthly storage fee and loading and unloading cost of the produced jeonggok, and provide inquiry and output services for the monthly storage fee and loading and unloading cost.

The inventory management unit 400 is connected to the shipment management unit 300, and is configured to manage the stock of the purchased coarse grain and the produced grain. The inventory management unit 400 may manage the stock status by condition and the reference date stock status at the time when the production of the grain is complete, and may manage the stock status of the by-products at the time when the by-products are produced.

Base date inventory and by-product inventory can be automatically adjusted according to the transaction statement and by-product shipment status generated by the shipment management unit 300, and the raw material inventory can be automatically adjusted according to the stocking status and import purchase status information registered in the purchase management unit 100 have.

On the other hand, the intelligent grain production management system 1000 according to an embodiment of the present invention may further include a packaging management unit (500). The packaging management unit 500 may receive from the packaging machine the number of packaging, the number of times of loading, and the number of loaded grains of finished grain, and manage the information on the packaging status.

In addition, the packaging management unit 500 may manage the stock status and the inventory status therefrom for each item of the packaging material.

Figure 2 is a block diagram for explaining the production and inventory management process of grain and by-products according to an embodiment of the present invention.

When the processing instruction is registered through the manager device, according to the registered processing instruction, the warehousing HMI 22 controls the warehousing 23 to process the coarse grain, and the received coarse grain goes through the grain processing process, and is produced as grain and by-product ( 25) can be

In the processing instruction, the total amount of coarse grains, the total amount of grains, the yield, the quota for each type of by-product and the amount of production for each type of by-product may be set as processing conditions.

The packaging unit HMI 24 may perform the operation of processing the produced grain into the packaging material 26 . In the packaging material, the packaging management unit 500 manages stocking, shipment, and inventory status.

Some of the produced grains and by-products go through the process of grain inventory management (27) and by-product inventory management (28), and the grains and by-products may be transported (29) to the shipping location according to the shipment amount according to the processing instruction.

Figure 3 is a block diagram for explaining information managed in the intelligent grain production management system according to an embodiment of the present invention according to the process.

As shown in FIG. 3 , the manager PC 600 includes a vehicle-based modern unit 110 , a raw material input port 120 , a raw material carry-in condensing unit 210 , a brown rice condensing unit 220 , a by-product management unit 230 , and a polished rice condensing unit. 240 and the packaging management unit 500 may be sequentially connected to transmit a command or data, and the MES server 700 may include a manager PC 600, a vehicle-based modern unit 110, a raw material input port 120, and a raw material import chain meter. 210 , it is possible to receive and store information managed from the brown rice condensing unit 220 , the by-product management unit 230 , the white rice condensing unit 240 , and the packaging management unit 500 .

First, the manager PC 600 receives information and processing conditions such as processing instruction, product name/type information, yield, transport date, quality grade, and customer information, and among them, control information corresponding to the vehicle modernization 110 It can be transmitted to (110). In accordance with the control information received from the manager PC 600, the vehicle weighbridge 110 automatically acquires and manages information on the target vehicle number, gross weight, empty vehicle weight, load weight and stocking date and time of the vehicle weighbridge 110. can

When crude grain is brought into the raw material carrying-in condensometer 210 through the raw material inlet 120, the raw material carrying-in entrainer 210 automatically acquires information on the current weight, accumulated weight, number of times of measurement and measurement date of crude grain, which is a raw material. · Can be managed. Brown rice linkage meter 220 can also automatically acquire and manage information on the current weight of brown rice, the cumulative weight of brown rice, the number of times of measurement and the measurement date of the brown rice in which the coarse grain is primarily processed.

The by-products produced through the brown rice condensers 220 are managed by receiving information about the types of by-products and the date when the types of by-products are input from the by-product management unit 230 .

The polished rice permeation meter 220 may automatically acquire and manage information on the present weight of the white rice whose coarse grains are secondarily processed, the accumulated weight of the polished rice, the number of times and the measurement date of the polished rice.

The glare rate may be calculated from the raw material take-in condensers 210 and the brown rice condensers 220 , and the whitening rate may be calculated from the brown rice condensers 220 and the polished rice condensers 240 . Information on the milling yield may be generated through the calculated glare and whitening ratio.

The packaging management unit 500 may automatically store information on the number of packages, the number of times of loading, the amount of loading, and the work date, or may be manually input and stored.

Figure 4 is a block diagram for explaining the operation sequence of the grain production management program according to an embodiment of the present invention.

First, the manager PC 600 receives reference information 41 registered. The reference information 41 may include information on a product name, a type of by-product, and the name and type of a packaging material. Among them, the information on the product name and the type of by-product is registered in the processing instruction (42), and the information on the name and type of the packaging material is transmitted to the packaging management unit 500 and recorded as information for the packaging material management (46). have.

The packaging management unit 500 may manage the warehousing, shipment, and inventory of packaging materials.

When the processing instruction is registered, coarse grains and grains are added, and grains can be processed into products and by-products. The by-products can be managed by the by-product HMI 48 .

When the production (47) of the grain is completed, the manual packing machine or the automatic packing machine is controlled through the packing management unit 500 to register the packing material, and through this grain processing process, the grain increases, the packing material decreases, the coarse grain decreases, Inventory management 44 status may be updated with inventory-related information indicating that by-products have increased.

Similarly, when the stock of coarse grain is registered, it is possible to update the inventory management 44 status through the inventory-related information indicating that the coarse grain has increased. In the warehousing registration process, warehousing schedule management, warehousing schedule inquiry, and warehousing completion inquiry may be performed. Such warehousing status can be managed by the warehousing department HMI.

For coarse grains and fine grains shipped out of stock, operations such as registration/deletion of transportation orders, inquiry/output of transportation orders, etc. may be performed through the transportation management 45 .

In addition, it is possible to perform the daily report output 49 such as grain storage ledger and coarse grain storage ledger.

5 is a view showing a screen of a grain production management program according to an embodiment of the present invention.

As shown in (a) of FIG. 5, the manager can check the status of importing raw materials through the grain production management program, and the input status of brown rice, as shown in FIG. 5 (c), as shown in FIG. As shown, the shipment status of polished rice, the production status of by-products as shown in FIG. 5(d), and manual packaging status information as shown in FIG. 5(e) can be grasped.

Through the grain production management program, the administrator can manage basic information such as common code, grain code, customer information, warehouse information, and storage fee.

The common code is information on the type of grain, bag, area, etc., and is a code for registering and setting the type of grain, bag, and area (feeding) used for warehouse management.

Grain code is a code indicating the type of grain, sacks, and loading/unloading fees (loading/unloading fees, entry/exit fees) for each set/package loaded in the warehouse.

The warehouse information contains information on the name of the currently managed warehouse and the person in charge, and the storage fee management information shows management information on the storage fee by region feed, grain type, and warehouse classification (normal/low temperature) based on the registered grain code. .

In addition, the manager can manage the stock/shipment management and inventory transfer (warehouse, grain code, region, and year-by-year stocking) status. In this case, when registering the amount of grain according to the class of grain for each reference item, the registered cargo handling fee at the time of registration may be stored together.

In case of inventory transfer, unloading fee may be registered as 0.

In addition, the manager can check the current inventory and compare and adjust the actual inventory on a warehouse basis. Here, the difference from the stock transfer in the warehouse and warehouse management is that if the stock transfer is a stock transfer from the warehouse to the warehouse, the inventory management may mean a function of adjusting the documents and the actual amount of the current warehouse stock.

In addition, the administrator may perform inquiry/printing of the form through the administrator PC 600 . First, by filling out the receipt and delivery and storage confirmation of grain, it is possible to inquire and output the monthly storage fee information calculated based on the registered storage fee unit price by calculating the warehouse storage date after inquiring the selected monthly entry/exit information.

In addition, it is possible to inquire the information on the storage charge for each month based on the selected month, and then check the information on the storage fee calculated based on the registered storage fee unit price by calculating the warehouse storage date.

In addition, through grain work confirmation, you can inquire/print the unit price of incoming/outgoing and unloading costs for each grain based on the selected month. You can inquire or print the information on the loading fee calculated based on the unit price of the loading fee.

According to such various embodiments, all information and processes for the production of grains such as types, regions, customers, unloading fees, storage fees, etc., input/output management, inventory management, checkbook inquiry, etc. of grains loaded in the warehouse are efficiently integrated be able to manage

On the other hand, although preferred embodiments of the present invention have been illustrated and described above, the present invention is not limited to the specific embodiments described above, and the technical field to which the present invention pertains without departing from the gist of the present invention as claimed in the claims Various modifications are possible by those of ordinary skill in the art, and these modifications should not be individually understood from the technical spirit or prospect of the present invention.

1000: intelligent grain production management system 100: purchase management unit
200: production management department 300: shipment management department
400: inventory management unit

Claims (7)

In the intelligent grain production management system,
Purchase management unit that manages the purchase of coarse grains through weighbridges and hopper scales;
a production management unit that is connected to the purchase management unit, processes the grains from the purchased coarse grains, and manages the yield and by-products through the flow system;
a shipment management unit connected to the production management unit to manage the transaction and shipment of the produced rice; and
Intelligent grain production management system comprising a; connected to the shipment management unit, the inventory management unit for managing the stock of the purchased coarse grains and produced grains. According to claim 1,
The purchase management unit,
Intelligent grain production, characterized in that receiving truck weight information, tolerance weight information, raw material weight information and stocking date from the weighbridge, and receiving coarse grain weight information, moisture information, variety information and customer information from the hopper scale management system. According to claim 1,
The purchase management unit,
An intelligent grain production management system, characterized in that it manages purchase-related information, including variety management, variety inventory management, purchase contract management, and farmhouse management, and provides an inquiry service. According to claim 1,
The production management department,
An intelligent grain production management system, characterized in that it receives moisture and weight information of brown rice and moisture and weight information of polished rice from the fuel system, and manages yield calculation information of the brown rice and white rice through this. According to claim 1,
Intelligent grain production management system, characterized in that it further comprises; from the packaging machine, the packaging number, the number of loading and the packaging management unit receiving the number of loaded grains of the produced grain. According to claim 1,
The delivery management unit,
Intelligent grain production management system, characterized in that it manages information on the shipping destination, shipment amount, shipment amount, shipment date, monthly storage fee and unloading fee of the produced grain, and provides inquiry and printing service for the monthly storage fee and loading and unloading fee. 6. The method of claim 5,
a manager device for controlling the purchase management unit, the production management unit, the shipment management unit, the inventory management unit, and the packaging management unit according to a control command corresponding to the processing instruction when the processing instruction is registered; and
The MES server for receiving and storing management data from the purchase management unit, the production management unit, the shipment management unit, the inventory management unit, and the packaging management unit; Intelligent grain production management system further comprising a.

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