KR20220067702A - Integrated Operating Solution System for Manufacturing Firm - Google Patents

Abstract

The present invention provides an integrated operating solution system for a manufacturing firm. The integrated operating solution system for a manufacturing firm comprises: an enterprise resource planning (ERP) module; a manufacturing execution system (MES) module; a point of production (PoP) module; a supply chain management (SCM) module; a groupware module; and an ERP server integrated as three tiers of a web server, a DB server, and an application server to be linked with the respective modules. The ERP module, the MES module, the PoP module, the SCM module, and the groupware module are integrated into one platform. Therefore, the integrated operating solution system for a manufacturing firm have no need to build a separate intermediate system for each module and an interface, and can respond quickly to a failure when the same occurs.

Description

Integrated Operating Solution System for Manufacturing Firm

The present invention relates to an integrated operation solution system for a manufacturing company, and more particularly, it is not necessary to separately build a separate intermediate system for each module and interface, and an integrated operation solution for a manufacturing company that can respond quickly in the event of a failure It's about the system.

Manufacturing companies build solutions for operations.

In order to build the corresponding solution, each solution must be supplied by a specialized solution provider, and the necessary functional interfaces must be interlocked after each separate construction. For this purpose, a separate intermediate system for the interface is required. In addition, in the event of a failure, there is a problem in that responsibility is transferred and a prompt response is impossible.

Republic of Korea Patent Registration No. 10-2134290 (Registered on Jul. 09, 2020)

Accordingly, the present invention was created to solve the above problems, and there is no need to separately build a separate intermediate system for each module and interface, and provides an integrated operation solution system for manufacturing companies that can respond quickly in case of failure It is intended to

However, the technical problems of the present invention are not limited to the above-mentioned problems, and other technical problems not mentioned will be clearly understood by those skilled in the art from the following description.

An integrated operation solution system of a manufacturing company according to an embodiment of the present invention includes an ERP (Enterprise Resource Planning) module; Manufacturing Execution System (MES) module; Point of Production (PoP) module; Supply Chain Management (SCM) module; GroupWare module; and an ERP server that is integrated into three tiers of Web Server, DB Server, and Application Server to interwork with each module, wherein the ERP module, the MES module, the PoP module, the SCM module, and the GroupWare module are one platform is integrated into

The PoP module may include an adapter type.

The reference information according to the integration of the ERP module and the MES module includes at least one of user information, item information, customer information, production equipment information, process information, BOM information, workshop, and quality standards, and execution information includes order information, production Plan, purchase order information, outsourcing order information, work order, inventory information, shipment information, shipment request, work order, work performance, facility operation time, facility maintenance, facility signal, lot information, serial information, defective information, quality information, It may include at least one of SPC, material release information, warehousing information, and PoP.

The standard information according to the integration of the SCM module and the ERP module includes at least one of user information, item information, customer information, production facility information, process information, BOM information, workshop, and quality standards, and execution information includes purchase order, outsourcing It may include at least one of order, arrival information, quality information, stock information, return information, incidental documentary information, and announcements.

Using the integrated ERP module and the GroupWare module, the user can freely link with the GroupWare module in the desired process to configure a payment pass to use electronic approval, and to link the payment status to each table and column. can

According to the integrated operation solution system of the manufacturing company according to the present invention, there is no need to separately build a separate intermediate system for each module and interface, and has the effect of enabling a quick response in case of a failure.

1 is a configuration diagram of an integrated operation solution system of a manufacturing company according to an embodiment of the present invention.
2 is a functional block diagram of an ERP module according to an embodiment of the present invention.
3 is a functional block diagram of an MES module according to an embodiment of the present invention.
4 is a functional block diagram of an SCM module according to an embodiment of the present invention.
5 is a functional configuration diagram of a GroupWare module according to an embodiment of the present invention.

Advantages and features of the present invention and methods of achieving them will become apparent with reference to the embodiments described below in detail in conjunction with the accompanying drawings. However, the present invention is not limited to the embodiments disclosed below, but may be implemented in other various forms, and only these embodiments allow the disclosure of the present invention to be complete and common knowledge in the technical field to which the present invention pertains. It is provided to fully inform the possessor of the scope of the invention, and the present invention is only defined by the claims.

Like reference numerals refer to like elements throughout.

Hereinafter, an integrated operation solution system of a manufacturing company according to an embodiment of the present invention will be described with reference to the accompanying drawings.

At this time, it will be understood that each block of the flowchart diagrams and combinations of the flowchart diagrams may be performed by computer program instructions.

These computer program instructions may be embodied in a processor of a general purpose computer, special purpose computer, or other programmable data processing equipment, such that the instructions performed by the processor of the computer or other programmable data processing equipment are not described in the flowchart block(s). It creates a means to perform functions.

These computer program instructions may also be stored in a computer-usable or computer-readable memory that may direct a computer or other programmable data processing equipment to implement a function in a particular manner, and thus the computer-usable or computer-readable memory. It is also possible for the instructions stored in the flowchart block(s) to produce an article of manufacture containing instruction means for performing the function described in the flowchart block(s).

computer program instructions It may also be mounted on a computer or other programmable data processing equipment, such that a series of operational steps is performed on the computer or other programmable data processing equipment to create a computer-executed process to perform the computer or other programmable data processing equipment. It is also possible for instructions to provide steps for performing the functions described in the flowchart block(s).

In addition, each block may represent a module/segment or a portion of code including one or more executable instructions for executing specified logical function(s). It should also be noted that in some alternative implementations it is possible for the functions mentioned in the blocks to occur out of order.

For example, two blocks shown one after another may in fact be performed substantially simultaneously, or the blocks may sometimes be performed in the reverse order according to a corresponding function.

1 is a configuration diagram of an integrated operation solution system of a manufacturing company according to an embodiment of the present invention, Figure 2 is a functional configuration diagram of an ERP module according to an embodiment of the present invention, Figure 3 is an embodiment of the present invention It is a functional configuration diagram of an MES module according to an example, FIG. 4 is a functional configuration diagram of an SCM module according to an embodiment of the present invention, and FIG. 5 is a functional configuration diagram of a GroupWare module according to an embodiment of the present invention.

As shown in Figure 1, the integrated operation solution system of a manufacturing company according to an embodiment of the present invention is an ERP (Enterprise Resources Management) module 110, MES (Manufacturing Execution System) module 120 configured to be integrated into one platform ), PoP (point of production) module 130, SCM (supply chain management system) module 140, GroupWare (groupware system) module 150, including Web Server, DB Server, Application to interwork with each module It includes an ERP server 160 that is integrated into three tiers of Server.

The ERP (Enterprise Resources Management) module 110 is a management solution encompassing the enterprise business process.

As shown in FIG. 2, the ERP module 110 is a solution configured to fit the company's business processes such as sales, production, purchasing, materials, inventory, quality, human resources, general affairs, and accounting, and the organic relationship of data generated during business and plays a role in storing and managing data. It is a form of result data input and provides management data through statistical analysis.

The MES (Manufacturing Execution System) module 120 manages a production site of a manufacturing company.

It is a solution in charge of production planning, production management, manufacturing site management, quality control, and inventory management, and enables real-time management and monitoring of production personnel, facilities, and manufacturing logistics using IT technology. Here, technologies such as barcode, RFID, IoT communication, and PLC are applied to support functions so that the manufacturing site can flow accurately and quickly, and synergy can be achieved only when it is linked with the ERP module 110.

The MES module 120 supports production site informatization, and implements real-time data collection and monitoring and prediction functions. Real-time data collection identifies the flow of producer (human), production equipment (machine), logistics (work-in-process, product, material), and quality information. The MES module 120 executes by linking information of other modules (ERP, SCM, etc.), and provides reference information, sales, production plan, purchase, and inventory information of the ERP module 110, and purchase information of the SCM module 140 (materials, outsourcing), and linking inventory information (see Fig. 3).

The PoP (Point of Production) module 130 is also included within the scope of the MES module 120, and monitors and manages production line information in real time by interlocking production facilities, barcodes, RFID, etc. to realize real-time manufacturing site management. make it It is a system that directly collects and processes production information generated moment by moment from machines, equipment, workers, and jobs in real time during the production process of a factory and provides it to site managers. It is also a component of the MES module 120, and may be installed alone.

The SCM (supply chain management system) module 140 is a system that provides functions for work efficiency and convenience between suppliers.

As a system configured to be optimized for the purchasing/procurement business process in the supply chain, when an order for necessary goods is placed, the supplier is notified, and the supplier logs into the SCM module 140 with the issued ID to check the order details and delivery schedule Enter to communicate with the ordering party.

Quality information is input, and information such as delivery departure information, arrival information, and import inspection is entered. Based on these data, it is a system that manages suppliers. In other words, it is a solution for maximizing work efficiency between the demanding company and the supplier.

The SCM module 140 is a result data input type, and executes by linking information from other modules (ERP, MES), and identifies and statistically processes suppliers, delivery quality, freight logistics, etc. (refer to FIG. 4 ).

The GroupWare (groupware system) module 150 is a system that supports general management tasks of a company, and as shown in FIG. 5 , oversees general management tasks such as e-mail, electronic approval, bulletin board, data room, and schedule management.

The GroupWare module 150 is partially interlocked with other modules (ERP, MES, SCM) and executed independently, and interlocks payment/e-mail/notice/schedule for each major task.

This system integrates the above 5 modules into one platform, so that the entire system can be used without an interface with one login Server 160 is included.

When integrating ERP and MES, consider the organic relationship between data and add columns to the existing ERP table and MES-specific modules and tables. ERP contains 12 modules, approximately 1,028 tables, and approximately 20,000 columns, and MES contains approximately 5 modules, approximately 350 tables, and approximately 8,000 columns. When ERP and MES are integrated, 15 modules, about 1,200 tables, and about 25,000 columns can be included. This allows organic integration in one system rather than an interface.

When ERP and MES are integrated, standard information includes at least one of user information, item information, customer information, production facility information, process information, BOM information, workshop, and quality standards, and execution information includes order information, production plan, and purchase order information. ·Outsourcing order information·work order·stock information·shipment information·shipment request·work order·work performance·facility operation time·facility maintenance·facility signal·lot information·serial information·defect information·quality information·SPC·material delivery information ·Includes at least one of warehousing information·PoP.

The production site is different depending on the type of production, the type of product, the type of industry, etc., the type of equipment is diverse, and the terminals (PDA, on-site PC, tablet, etc.) for business support are also diverse. Therefore, when the PoP 130 is integrated, there are various types of technologies and communication protocols that link real-time contacts with lines, so various technologies such as PLC, TCP/IP, LoRa, WiSun, BLE, RFID, NFC, and barcodes can be used according to the situation. should be

Taking this into consideration during integration, the module was configured in the form of an adapter so that all existing technologies could be linked, and the UI/UX of the field terminal was configured so that it could be easily modified and applied according to the customer's situation.

When interworking with existing SCM and ERP, two ERP servers (DB server, application server), interface server (one or ERP application server if necessary), SCM server (in addition to the SCM application server, additional configuration of Web Server and WAS Server is required) However, when integrating SCM and ERP, the ERP server 160 is integrated into a 3-tier configuration (Web Server, DB Server, Application Server).

When integrating SCM and ERP, standard information includes at least one of user information, item information, customer information, production facility information, process information, BOM information, workshop, and quality standards, and execution information includes purchase order, outsourcing order, arrival information, It includes at least one of quality information, stock information, return information, incidental documentary information, and notices.

On the other hand, there are tasks that require electronic approval due to internal process regulations in ERP and MES work. For example, sales and purchasing departments must obtain approval in several stages for money-related parts, and in production, approval is absolutely necessary for line shutdown/startup, quality problems, etc. To this end, a lot of time and money was required to interface with the GroupWare electronic payment system.

Therefore, by integrating ERP and GroupWare, the user can freely link with the groupware in the process desired by the customer to configure the payment path to use the electronic approval, and each module has a built-in function at the time of the first integrated design. It is composed by linking the payment status to each table and column.

In addition, by linking tasks such as e-mail, messenger, schedule, and collaboration with ERP, MES, and SCM, it is possible to easily send and receive screens or data proofs in addition to payment.

When linking existing ERP and GroupWare module 150, 2 ERP servers (DB server, application server), interface server (1 or ERP application server if necessary), GroupWare server (in addition to SCM application server, Web Server, WAS Server configuration is required), but when integrating ERP and GroupWare, the ERP server 160 is integrated into a 3-tier configuration (Web Server, DB Server, Application Server).

Meanwhile, the above-described embodiments of the present invention can be written as a program that can be executed on a computer, and can be implemented in a general-purpose digital computer that operates the program using a computer-readable recording medium. The computer-readable recording medium includes a magnetic storage medium (eg, a ROM, a floppy disk, a hard disk, etc.), an optically readable medium (eg, a CD-ROM, a DVD, etc.), and a carrier wave (eg, through the Internet). storage media such as transmission).

As such, in the present invention, there is no need to separately construct a separate intermediate system for each module and interface, and a quick response is possible in case of a failure.

So far, with respect to the present invention, the preferred embodiments have been looked at. Those of ordinary skill in the art to which the present invention pertains will understand that the present invention can be implemented in a modified form without departing from the essential characteristics of the present invention. Therefore, the disclosed embodiments are to be considered in an illustrative rather than a restrictive sense. The scope of the present invention is indicated in the claims rather than the foregoing description, and all differences within the scope equivalent thereto should be construed as being included in the present invention.

110: ERP module 120: MES module
130: PoP module 140: SCM module
150: GroupWare module (150) 160: ERP server

Claims (5)

Enterprise Resource Planning (ERP) module;
MES (Manufacturing Execution System) module;
Point of Production (PoP) module;
Supply Chain Management (SCM) module;
GroupWare module; and
It includes an ERP server that is integrated into 3 Tier of Web Server, DB Server, and Application Server to be linked with each module,
The ERP module, the MES module, the PoP module, the SCM module, and the GroupWare module are integrated and configured in one platform.
According to claim 1,
The PoP module is an integrated operation solution system of a manufacturing company including an adapter type.
According to claim 1,
The reference information according to the integration of the ERP module and the MES module includes at least one of user information, item information, customer information, production facility information, process information, BOM information, workshop, and quality standards, and the execution information includes order information and production Plan/purchase order information/outsourcing order information/work order/stock information/shipment information/shipment request/work sequence/work performance/facility operation time/equipment maintenance/equipment signal/lot information/serial information/defective information/quality information- An integrated operation solution system of a manufacturing company including at least one of SPC, material delivery information, warehousing information, and PoP.
According to claim 1,
The standard information according to the integration of the SCM module and the ERP module includes at least one of user information, item information, customer information, production facility information, process information, BOM information, workshop, and quality standards, and execution information includes purchase order/outsourcing An integrated operation solution system for a manufacturing company that includes at least one of order, arrival information, quality information, stocking information, return information, incidental documentary information, and announcements.
The method of claim 1,
Through the integrated ERP module and the GroupWare module, the user can freely link with the GroupWare module in the process desired by the customer to configure the payment pass to use the electronic payment, and to link the payment status to each table and column. An integrated operating solution system for manufacturing enterprises.

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