KR20210096804A - Dried Feed for Companion Animal and Method - Google Patents

Dried Feed for Companion Animal and Method Download PDF

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KR20210096804A
KR20210096804A KR1020200010287A KR20200010287A KR20210096804A KR 20210096804 A KR20210096804 A KR 20210096804A KR 1020200010287 A KR1020200010287 A KR 1020200010287A KR 20200010287 A KR20200010287 A KR 20200010287A KR 20210096804 A KR20210096804 A KR 20210096804A
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nano
dry food
protein
companion animals
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박기원
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K40/00Shaping or working-up of animal feeding-stuffs
    • A23K40/25Shaping or working-up of animal feeding-stuffs by extrusion
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K20/00Accessory food factors for animal feeding-stuffs
    • A23K20/10Organic substances
    • A23K20/142Amino acids; Derivatives thereof
    • A23K20/147Polymeric derivatives, e.g. peptides or proteins
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K20/00Accessory food factors for animal feeding-stuffs
    • A23K20/10Organic substances
    • A23K20/163Sugars; Polysaccharides
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K20/00Accessory food factors for animal feeding-stuffs
    • A23K20/10Organic substances
    • A23K20/189Enzymes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K20/00Accessory food factors for animal feeding-stuffs
    • A23K20/20Inorganic substances, e.g. oligoelements
    • A23K20/24Compounds of alkaline earth metals, e.g. magnesium
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K20/00Accessory food factors for animal feeding-stuffs
    • A23K20/20Inorganic substances, e.g. oligoelements
    • A23K20/26Compounds containing phosphorus
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K50/00Feeding-stuffs specially adapted for particular animals
    • A23K50/40Feeding-stuffs specially adapted for particular animals for carnivorous animals, e.g. cats or dogs
    • A23K50/42Dry feed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y40/00Manufacture or treatment of nanostructures

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  • Life Sciences & Earth Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Zoology (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Animal Husbandry (AREA)
  • Inorganic Chemistry (AREA)
  • Proteomics, Peptides & Aminoacids (AREA)
  • Birds (AREA)
  • Fodder In General (AREA)

Abstract

The present invention can increase the content of raw meat up to 90% by manufacturing dry feed for companion animals using nano-technology and a protein binding agent so that it preserves the taste and aroma of fresh raw meat, increases palatability according to enhancement of flavor by pulverizing raw meat into nanoparticles, increases pepsin digestibility, reduces the amount of defecation and the smell of defecation, and prevents allergies as the molecular weight of the protein decreases.

Description

반려동물 건식사료 제조방법 및 그 방법에 따라 제조된 반려동물 건식사료{Dried Feed for Companion Animal and Method}Dry feed for companion animals and dry food for companion animals manufactured according to the method {Dried Feed for Companion Animal and Method}

본 발명은 반려동물 건식사료 제조방법에 관한 것으로, 보다 상세하게는 생고기를 나노수준으로 분쇄할때 단백질 결착제를 첨가하여 생고기 함량을 최대 90%까지 높일 수 있는 반려동물 건식사료 제조방법에 관한 것이다.The present invention relates to a method for manufacturing dry food for companion animals, and more particularly, to a method for manufacturing dry food for companion animals, which can increase the content of raw meat by up to 90% by adding a protein binder when raw meat is ground to a nano level. .

가정에서 가장 많이 키워지는 반려동물로 개나 고양이의 경우 생고기가 함유된 사료를 가장 좋아한다.It is the most widely raised companion animal at home, and in the case of dogs and cats, feed containing raw meat is the most preferred.

그런데 입자화된 생고기는 수분을 70% 이상 함유하고 있고, 상호 결착력이 떨어져 성형을 하는데 어려움이 있어 현재 사료를 만들 수 있는 생고기 최대 함량을 40% 이상 높이기가 곤란하다는 문제점이 있다.However, granulated raw meat contains more than 70% of moisture, and it is difficult to mold due to low mutual bonding power, so it is difficult to increase the maximum content of raw meat that can be made into feed by more than 40%.

본 발명자는 이러한 문제점을 해결하기위해 다각도로 노력하던 중, 생고기를 나노수준으로 분쇄하고 단백질 결착제를 첨가하여 수분과 결착력을 컨트롤하면 생고기 함량을 최대 90%까지 높일 수 있다는 사실을 발견하고 이를 이용하여 건식사료 대량 제조기술을 개발하여 기호도 높은 반려동물 사료를 개발하는데 성공하였다.The present inventors, while trying from various angles to solve this problem, discovered that raw meat content can be increased up to 90% by pulverizing raw meat to a nano level and adding a protein binder to control moisture and binding power, and using this Therefore, by developing a mass production technology for dry food, it succeeded in developing a companion animal food with high preference.

대한민국 특허공개 번호 10-2019-0066970호(2019.6.14) "생육의 원형이 보존된 동결건조 고양이 사료의 제조방법 및 이를 통해 제조된 고양이 사료"Republic of Korea Patent Publication No. 10-2019-0066970 (June 14, 2019) "Method for manufacturing freeze-dried cat food with preserved original growth and cat food manufactured through the same"

따라서, 본 발명에서 해결하고자 하는 과제는 생고기 기반의 나노화기술과 단백질 결착제를 활용한 반려동물용 건식사료의 제조방법을 제공하기 위한 것이다.Accordingly, an object to be solved in the present invention is to provide a method for manufacturing dry food for companion animals using raw meat-based nanotechnology and a protein binder.

본 발명에서 해결하고자 하는 다른 기술적 과제는 상기 제조방법에 따라 제조된 나노화기술과 단백질 결착제를 활용한 반려동물 건식사료을 제공하기 위한 것이다.Another technical problem to be solved in the present invention is to provide a dry food for companion animals using the nanotechnology and protein binder manufactured according to the above manufacturing method.

상기한 기술적 과제를 해결하기 위하여 본 발명에서는 하기 단계를 포함하는 것을 특징으로 하는 나노화기술과 단백질 결착제를 활용한 반려동물 건식사료 제조방법을 제공한다.In order to solve the above technical problem, the present invention provides a method for manufacturing dry food for companion animals using nano-technology and a protein binder, characterized in that it includes the following steps.

(S1) 생고기가 90% 이상 함유된 원료에 1~10 중량%의 단백질 결착제를 혼합하는 단계;(S1) mixing 1 to 10% by weight of a protein binder to the raw material containing 90% or more of raw meat;

(S2) 상기 혼합된 원료를 나노화시키는 단계; (S2) nanoizing the mixed raw material;

(S3) 상기 나노화된 혼합물을 익스트루더 압출하는 단계;(S3) extruder extruder of the nano-sized mixture;

(S4) 상기 압출성형된 혼합물을 냉각 이송루트를 통과시켜 절단하는 단계; (S4) cutting the extruded mixture through a cooling transport route;

(S5) 상기 절단된 혼합물을 건조하는 단계; (S5) drying the cut mixture;

또한, 본 발명의 다른 실시예에 따르면 (S1)단계의 단백질 결착제는 분리대두단백분 25~35 중량%, 난단백분 15~25 중량%, 알긴산염 25~25 중량%, 인산칼슘 3~7중량%, 혼합인산염 3~7 중량% 감자전분 8~12 중량%, 구아검 3~7 중량%, 트랜스글루타미나제 3~7 중량% 로 구성된 된다.In addition, according to another embodiment of the present invention, the protein binder of step (S1) is 25 to 35% by weight of soy protein isolate, 15 to 25% by weight of egg protein powder, 25 to 25% by weight of alginate, It is composed of 3-7 wt% of calcium phosphate, 3-7 wt% of mixed phosphate, 8-12 wt% of potato starch, 3-7 wt% of guar gum, and 3-7 wt% of transglutaminase.

생고기가 90% 이상 함유된 원료에 상기 단백질 결착제를 1~10 중량% 혼합한 원료를 투입 후 분쇄유화기를 통과시켜 나노화 시킨 혼합물을 100°C에서 25분 동안 찜하는 단계를 거쳐 익스투르더에서 압출 성형시키고, 이어서 냉각공정을 거쳐 슬라이스 형태로 절단하여 반려동물 건식사료를 제조하였다.After adding a raw material containing 1~10% by weight of the protein binder to a raw material containing 90% or more of raw meat, passing it through a pulverization emulsifier and steaming the nano-sized mixture at 100°C for 25 minutes. It was extruded and then cut into slices through a cooling process to prepare dry food for companion animals.

이때 상기 (S1) 단계의 나노화 시키는 단계는 광폭 로터-로터방식 임펠러구조를 갖춘 나노화 유화분쇄기를 통과시켜 원료 입자의 나노화가 10-2 ~ 10-3 ㎛ 크기로 분쇄한다.At this time, the nano-izing step of step (S1) is passed through a nano-emulsification grinder equipped with a wide rotor-rotor type impeller structure, and the nano-sized raw material particles are pulverized to a size of 10 -2 to 10 -3 μm.

또한 (S3) 상기 나노화된 혼합물을 100℃의 열수가 통과되는 2중자켓이 설치된 압출기 또는 익스트루더를 통과시켜 가열된 상태에서 호화시키면서 압출하는 것을 특징으로하는 반려동물 건식사료 제조방법을 제공한다.In addition, (S3) provides a method for producing dry food for companion animals, characterized in that the nanoized mixture is extruded while being gelatinized in a heated state by passing it through an extruder or an extruder equipped with a double jacket through which hot water of 100° C. passes. .

또한 (S4) 상기 압출성형된 혼합물을 냉각 이송루트를 통과시켜 20~30 ℃로 냉각시켜 절단하는 것을 특징으로하는 반려동물 건식사료 제조방법을 제공한다.In addition, (S4) provides a method for manufacturing dry food for companion animals, characterized in that the extruded mixture is cooled to 20-30 ° C through a cooling transport route and cut.

또한 상기 제조방법에 따라 제조된 반려동물 건식사료를 제공한다.In addition, there is provided dry food for companion animals prepared according to the above manufacturing method.

본 발명은 나노화기술과 단백질 결착제를 활용한 반려동물 건식사료를 제조함으로써 생고기 함량을 최대 90%까지 높일 수 있어, 신선한 원육의 맛과 향을 살리는 한편, 생고기를 분쇄하여 나노화 입자로 하면 풍부한 향미 증진에 따른 기호성 증대시키고, 펩신 소화율 증대시키며, 배변량 및 배변 냄새 감소시키고, 단백질 분자량이 작아지면서 알러지를 예방할 수 있게 된다.The present invention can increase the raw meat content by up to 90% by manufacturing dry food for companion animals using nano-technology and protein binding agent, thereby preserving the taste and aroma of fresh raw meat, while grinding raw meat into nano-sized particles gives a rich flavor It is possible to increase palatability according to the enhancement, increase the digestibility of pepsin, reduce the amount of stool and stool odor, and prevent allergies as the molecular weight of the protein decreases.

도 1은 본원 발명을 실시하기 위한 공정도를 나타낸다.
도 2는 본원 발명을 실시하기 위한 장치를 나타낸다.
1 shows a flow chart for carrying out the present invention.
2 shows an apparatus for practicing the present invention.

이하, 본 발명의 이해를 돕기 위하여 실시예 등을 들어 상세하게 설명하기로 한다. 그러나, 본 발명에 따른 실시예들은 여러 가지 다른 형태로 변형될 수 있으며, 본 발명의 범위가 하기 실시예들에 한정되는 것으로 해석되어서는 안 된다. 본 발명의 실시예들은 당업계에서 평균적인 지식을 가진 자에게 본 발명을 보다 완전하게 설명하기 위해 제공되는 것이다. Hereinafter, examples and the like will be described in detail to help the understanding of the present invention. However, the embodiments according to the present invention may be modified in various other forms, and the scope of the present invention should not be construed as being limited to the following examples. The embodiments of the present invention are provided to more completely explain the present invention to those of ordinary skill in the art.

본 발명에서 나노화기술과 단백질 결착제를 활용한 반려동물 건식사료 제조방법은 (S1) 생고기가 90% 이상 함유된 원료에 1~10 중량%의 단백질 결착제를 혼합하는 단계;(S2) 상기 혼합된 원료를 나노화시키는 단계; (S3) 상기 나노화된 혼합물을 익스트루더 압출하는 단계;(S4) 상기 압출성형된 혼합물을 냉각 이송루트를 통과시켜 절단하는 단계; (S5) 상기 절단된 혼합물을 건조하는 단계; 를 거쳐 제조된다.In the present invention, the method for manufacturing dry food for companion animals using nano-technology and a protein binder comprises the steps of (S1) mixing 1 to 10% by weight of a protein binder with a raw material containing 90% or more of raw meat; (S2) the above mixing nano-izing the raw material; (S3) extruder extruding the nanosized mixture; (S4) cutting the extruded mixture through a cooling transport route; (S5) drying the cut mixture; manufactured through

본 발명에서 나노화기술과 단백질 결착제를 활용한 반려동물 건식사료 제조방법은 생고기가 90% 이상 함유된 원료에 단백질 결착제가 혼합된 원료를 투입 후 나노화 시키는 단계를 포함한다.In the present invention, the method for manufacturing dry food for companion animals using the nano-technology and protein binder includes the step of nano-izing the raw material containing the raw meat containing 90% or more of the protein binder after adding the raw material.

이때 단백질 결착제는 분리대두단백분 25~35 중량%, 난단백분 15~25 중량%, 알긴산염 25~25 중량%, 인산칼슘 3~7중량%, 혼합인산염 3~7 중량% 감자전분 8~12 중량%, 구아검 3~7 중량%, 트랜스글루타미나제 3~7 중량%으로 구성되며, 더욱 바람직하게는 분리대두단백분 30중량%, 난단백분 2중량0%, 알긴산염 20중량%, 인산칼슘 5중량%, 혼합인산염 5중량%, 감자전분 10중량%, 구아검 5중량%, 트랜스글루타미나제 5중량%로 구성될 수 있다. At this time, the protein binder is 25 to 35% by weight of soy protein isolate, 15 to 25% by weight of egg protein powder, 25 to 25% by weight of alginate, Calcium phosphate 3-7% by weight, mixed phosphate 3-7% by weight potato starch 8-12% by weight, guar gum 3-7% by weight, transglutaminase 3-7% by weight, more preferably separated Soybean protein powder 30% by weight, egg protein powder 2% by weight 0%, alginate 20% by weight, 5 wt% of calcium phosphate, 5 wt% of mixed phosphate, 10 wt% of potato starch, 5 wt% of guar gum, and 5 wt% of transglutaminase.

나노화기술은 잘게부순 생고기를 30~60% 생수와 함께 연속적으로 투입할 수 있는 임펠러구조의 분산유화기에서 수행될 수 있다. 더욱 바람직하기로는 외부에 냉온수를 순환시킬 수 있는 냉각 및 히팅 시스템이 구비된 임펠러구조를 갖춘 나노화 유화분쇄기를 통과시켜 원료 입자의 나노화가 10-2 ~ 10-3 ㎛ 크기로 분쇄함을 특징으로 하는 반려동물 건식사료 제조방법일 수 있다.Nanotechnology can be carried out in an impeller-structured dispersion emulsifier that can continuously inject minced raw meat with 30 to 60% mineral water. More preferably, by passing through a nano-emulsification grinder equipped with an impeller structure equipped with a cooling and heating system capable of circulating cold and hot water to the outside, the nano-sized raw material particles are pulverized to a size of 10 -2 to 10 -3 μm. It may be a method of manufacturing dry food for companion animals.

가장 바람직하기로는 나노화 분쇄과정에서 생고기 온도가 지나치게 상승하여 변질되는 것을 방지할 수 있는 냉각 및 히팅 시스템이 구비된 로터-로터방식 임펠러구조의 분산유화기에서 수행될 수 있다. Most preferably, it can be carried out in a dispersion emulsifier having a rotor-rotor type impeller structure equipped with a cooling and heating system that can prevent deterioration of raw meat due to an excessive increase in the temperature of the raw meat during the nano-pulverization process.

이때 생고기를 분쇄하여 나노화 입자로 하면 풍부한 향미 증진에 따른 기호성 증대시키고, 펩신 소화율 증대시키며, 배변량 및 배변 냄새 감소시키고, 단백질 분자량이 작아지면서 알러지를 예방할 수 있게 된다.At this time, if raw meat is pulverized into nano particles, it is possible to increase the palatability according to the enhancement of rich flavor, increase the digestibility of pepsin, reduce the amount of defecation and the smell of stool, and prevent allergies by reducing the protein molecular weight.

이때 (S1) 단계의 나노화 시키는 단계는 냉각시스템이 구비된 로터-로터방식 임펠러구조를 갖춘 나노화 유화분쇄기를 통과시켜 원료 입자의 나노화가 10-2 ~ 10-3 ㎛ 크기임을 특징으로하는 반려동물 건식사료 제조방법일 수 있다.At this time, the nano-izing step of step (S1) is passed through a nano-emulsification grinder equipped with a rotor-rotor type impeller structure equipped with a cooling system, and the nano-ization of raw material particles is 10 -2 to 10 -3 ㎛ size Companion animal dry food It may be a feed manufacturing method.

상기 나노화된 혼합원료를 혼합물을 익스투르더에서 압출 성형시키고, 이어서 냉각하여 일정한 절단하고 건조하여 포장하는 공정을 거친다.The nanoized mixed raw material is extruded in an extruder, then cooled, cut, dried, and packaged.

또한 (S1)단계는 생고기가 90% 이상 함유된 원료에 단백질 결착제가 1~10 중량%를 혼합 원료를 투입 반려동물 건식사료 제조방법을 제공한다.In addition, step (S1) provides a method for manufacturing dry food for companion animals by adding 1 to 10% by weight of a protein binder to a raw material containing 90% or more of raw meat.

상기 단백질 결착제 조성물에 있어서 인산염으로는 인산칼슘과 혼합인산염으로 메타인산염, 폴리인산염, 피로인산염 등이 혼합되어 사용되는데 단백질의 보수력을 높이고 결착성을 증가시킬 목적으로 사용된다.In the protein binder composition, calcium phosphate and metaphosphate, polyphosphate, pyrophosphate, etc. are mixed as the phosphate as the phosphate, which is used for the purpose of increasing the water holding capacity of the protein and increasing the binding property.

유화보조제로서 대두단백과 난단백은 제품의 유화력을 향상시키고 단백질이 부족할 경우 대체 단백질로 사용되어 지는데, 본 발명에서 사용되는 대두단백질(soy protein)을 사용하고, 난단백질인 난백분은 단백질 함량이 매우 높고, 난황분은 단백질과 레시틴을 함유하고 있어 효과적인 유화제로 이용된다. As emulsifying aids, soy protein and egg protein improve the emulsification power of the product and are used as an alternative protein when protein is insufficient. , Egg yolk powder contains protein and lecithin, so it is used as an effective emulsifier.

알긴산염과 검류는 증점 및 조직강화 역할을 하는데, 이것들은 수분을 보유하는 능력이 20-30배가 되며, 고기 젤을 고정하여 조직을 개량하여 깔끔하게 슬라이스 되게 한다. 검류는 제품에 점성을 제공하고 젤화시키는 기능 이외에 상업적 멸균 시 고온에 잘 견디며 냉동과 기계적 처리에도 잘 견디도록 한다. Alginates and gums act as thickening and tissue-strengthening agents, which increase their ability to retain water 20-30 times, and fix the meat gel to improve the tissue so that it can be sliced neatly. In addition to the function of providing viscosity and gelling products, gum can withstand high temperatures during commercial sterilization and also withstand freezing and mechanical processing.

또한 탄수화물로서 CMC(carboxy methyl cellulose:)가 이용된다. CMC는 셀룰로오스 중 히드록시기의 40% 이상을 카르복시메틸화한 것은 냉수에도 잘 용해되고, 점도가 높은 안정적인 콜로이드용액이 된다. 이러한 CMC는 점도를 높이는 증점제 또는 유화안정제로 이용되며, 장내에서 흡수되지 않으면서도 수분을 흡수하고 성형에도 중요한 역할을 하지만 전체 사료의 2% 이하로 사용하여야 한다.In addition, CMC (carboxy methyl cellulose:) is used as a carbohydrate. CMC is carboxymethylated of more than 40% of hydroxyl groups in cellulose, which dissolves well in cold water and becomes a stable colloidal solution with high viscosity. Such CMC is used as a thickener or emulsion stabilizer to increase viscosity, absorbs moisture without being absorbed in the intestine and plays an important role in molding, but should be used in less than 2% of the total feed.

전분(starch)류는 감자전분을 사용하는데 전분은 호화시 물을 흡수하여 성형에 도움이 되고 증량 효과 목적으로 사용한다. Potato starch is used for starch, and starch absorbs water during gelatinization to help molding and is used for the purpose of increasing the volume.

산화칼슘은 난각칼슘을 사용하는데 물에 녹았을 때, 고기 표면의 단백질을 녹여내어 인산염, 단백질 등이 잘 접착할 수 있는 여건을 만들어 주는 역할을 한다. Calcium oxide uses eggshell calcium, and when dissolved in water, it dissolves the protein on the surface of the meat and creates conditions for phosphate and protein to adhere well.

트랜스글루타미나아제(Transglutaminase)는 본발명의 생고기(Real Meat)의 단백질(protein) 결착 기술에서 중요한 역할을 하는데 단백질 분자간의 가교중합반응을 촉진시키는 효소로 단백질 분자의 글루타민 잔기와 라이신 잔기 간의 가교 결합과 중합화를 촉진하는 효소이다. Transglutaminase plays an important role in the protein binding technology of real meat of the present invention. It is an enzyme that promotes cross-linking polymerization between protein molecules, and cross-linking between glutamine and lysine residues of protein molecules. It is an enzyme that promotes binding and polymerization.

도 2는 본 발명의 실시예에 따른 나노화기술과 단백질 결착제를 활용한 반려동물 반건식사료 제조를 위한 제조 장치(100)(이하, 제조 장치)를 나타내는 도면이다. 도 2를 참조하면, 제조 장치(100)는 원료혼합부(110), 나노유화부(120), 압출부(130), 냉각부(140), 절단부(150), 건조부(160), 포장부(170)를 포함할 수 있다.2 is a view showing a manufacturing apparatus 100 (hereinafter, referred to as a manufacturing apparatus) for manufacturing semi-dry food for companion animals using nano-technology and a protein binder according to an embodiment of the present invention. Referring to FIG. 2 , the manufacturing apparatus 100 includes a raw material mixing unit 110 , a nano-emulsifying unit 120 , an extruding unit 130 , a cooling unit 140 , a cutting unit 150 , a drying unit 160 , and packaging. It may include a unit 170 .

그리고, 원료 혼합부(110)는 육류 호퍼(110a), 결착제 호퍼(110b), 생수 투입관(110c)를 포함하는 것이 바람직하며, 세 원료가 혼합되는 경로 상의 종착점에는 흡입 스크류를 통해 나노유화부(120)로 이송시키는 기능을 수행할 수 있다. In addition, the raw material mixing unit 110 preferably includes a meat hopper 110a, a binder hopper 110b, and a bottled water input pipe 110c, and the terminal point on the path where the three raw materials are mixed is nano-emulsified through a suction screw. A function of transferring to the unit 120 may be performed.

나노유화부(120)는 육류 호퍼(110a)로부터 제공된 생고기와, 결착제 호퍼(110b)로부터 제공된 결착제, 생수 투입관(110c)으로부터 제공된 생수의 혼합체에 대해서 로터 분산 유화기에서 20 내지 60 나노 크기의 혼합물을 생성한 뒤, 압출부(130)로 이송하는 기능을 수행할 수 있다. The nano-emulsifier 120 is 20 to 60 nanometers in a rotor dispersion emulsifier for a mixture of raw meat provided from the meat hopper 110a, the binder provided from the binder hopper 110b, and bottled water provided from the mineral water input pipe 110c. After creating a mixture of the size, it may perform a function of transferring it to the extrusion unit 130 .

여기서 생수는 나노유화기(120) 상에서 생고기 상의 수분에 더하여 생고기 중량의 30~60%의 수분을 공급함으로써, 생고기의 열화를 방지하는 기능을 수행한다. Here, the bottled water supplies 30 to 60% of the weight of the raw meat in addition to the moisture on the raw meat on the nanoemulsifier 120 , thereby preventing deterioration of the raw meat.

압출부(130)는 나노유화부(120)에서 제공된 혼합물에 대해서 재혼합을 하면서 미리 설정된 온도 범위(90 내지 150℃)로 가열함과 동시에 외주부를 따라 형성된 펠티어 소자 모듈로 구성된 냉온공급단에 대한 제어부의 제어에 따라 내부의 온도를 조정을 수행함으로써, 안정적 온도 범위에서 익히는 공정을 수행할 뿐만 아니라, 혼합물 속의 결착제와 육류 분쇄물이 1차적으로 상호 결착되는 기능을 수행할 수 있다. The extrusion unit 130 is heated to a preset temperature range (90 to 150 ° C.) while re-mixing with respect to the mixture provided by the nano-emulsification unit 120, and at the same time as a cold/hot supply stage composed of a Peltier element module formed along the outer periphery. By adjusting the internal temperature under the control of the controller, it is possible not only to perform the cooking process in a stable temperature range, but also to perform a function in which the binder in the mixture and the ground meat are primarily mutually bound.

냉각부(140)는 압출부(130)를 통과한 분쇄물에 대한 미리 설정된 냉각 온도범위(15 내지 35℃)로 냉각을 수행함과 동시에 외주부를 따라 펠티어 소자 모듈로 구성된 냉온공급단에 대한 제어부의 제어에 따라 내부의 온도와 차등화된 온도 범위(5 내지 10℃)로 안정적 냉기가 보존될 수 있을 뿐만 아니라, 냉각부(140) 내부의 온도의 외부로의 순환 기능을 제공할 수 있다.The cooling unit 140 performs cooling in a preset cooling temperature range (15 to 35° C.) for the pulverized material that has passed through the extrusion unit 130, and at the same time, along the outer periphery of the control unit for the cold and hot supply stage composed of the Peltier element module According to the control, not only can the stable cold air be preserved in the temperature range (5 to 10° C.) differentiated from the internal temperature, but also it is possible to provide a function of circulating the internal temperature of the cooling unit 140 to the outside.

이와 함께 냉각부(140)는 압출부(130) 상의 1차적 결착제와 육류 분쇄물의 결착 기능의 강화에 의한 혼합물의 고체화를 통한 2차적 결착 기능을 수행할 수 있다. In addition, the cooling unit 140 may perform a secondary binding function through solidification of the mixture by strengthening the binding function of the primary binding agent and the ground meat on the extrusion unit 130 .

절단부(150)는 냉각부(140)를 통해 완전 결착 및 고체화된 혼합물에 대한 미리 설정된 입자 크기, 바람직하기로는 3mm 내지 10mm의 입자 크기로의 절단을 통해 성형을 수행한 뒤, 건조부(160)로 이송하는 기능을 수행할 수 있다. The cutting unit 150 performs molding through cutting into a particle size of a preset particle size for the completely binding and solidified mixture through the cooling unit 140, preferably 3 mm to 10 mm, and then the drying unit 160 The function to transfer to

건조부(160)는 절단부(150)로 제공된 혼합물의 수분의 범위를 건조 사료에 대해서는 5% 내지 15% 범위로 조절하여 포장부(170)로 이송하는 기능을 수행할 수 있다. The drying unit 160 may perform a function of transferring the moisture content of the mixture provided to the cutting unit 150 to the range of 5% to 15% for the dry feed and transferring it to the packaging unit 170 .

이하, 본 발명의 이해를 돕기 위하여 실시예 등을 들어 상세하게 설명하기로 한다.Hereinafter, examples and the like will be described in detail to help the understanding of the present invention.

<실시예 1> <Example 1>

분리대두단백분 30 kg, 난단백분 20 kg, 알긴산염 20 kg, 인산칼슘 5 kg, 혼합인산염 5 kg, 감자전분 10 kg, 구아검 5 kg, 트랜스글루타미나제 5 kg로 구성된 단백질 결착제 혼합물을 준비했다. Soy protein isolate 30 kg, egg protein powder 20 kg, alginate 20 kg, A protein binder mixture consisting of 5 kg of calcium phosphate, 5 kg of mixed phosphate, 10 kg of potato starch, 5 kg of guar gum, and 5 kg of transglutaminase was prepared.

생고기가 90% 이상 함유된 1차파쇄된 원료에 40%의 생수와함께 상기 단백질 결착제 혼합물을 5중량%를 첨가하여 혼합된 원료를 투입 후 분쇄유화기를 통과시켜 나노화 시키고, 상기 나노화된 혼합원료를 익스투르더에서 압출 성형시키고 냉각공정을 거쳐, 이어서 절단하여 수분함량 5~15% 건조 상태로 건조하여 단위별로 포장하였다.5% by weight of the protein binder mixture is added with 40% mineral water to the primary crushed raw material containing 90% or more of raw meat, the mixed raw material is added, and then the mixed raw material is passed through a pulverization emulsifier to make it nano, and the nanoized mixed raw material was extruded in an extruder, subjected to a cooling process, then cut, dried to a moisture content of 5 to 15%, and packaged in units.

<비교예1-1> <Comparative Example 1-1>

나노화과정을 거치지 않고 상기 실시예 1과 동일한 방법으로 개 사료를 제조하였다.A dog food was prepared in the same manner as in Example 1 without going through a nano-processing process.

<비교예1-2> <Comparative Example 1-2>

단백질 결착제를 첨가하지 않는 것을 제외하고 상기 실시예 1과 동일한 방법으로 개 사료를 제조하였다.A dog food was prepared in the same manner as in Example 1, except that no protein binder was added.

<제제예1-1> <Formulation Example 1-1>

상기 실시예 1에서 수득된 개 영양사료 조성물을 통상의 방법으로 압출성형하고 슬라이스하여 직경 3 내지 10 mm 두께의 박막형 사료를 제형화하였다. The dog nutrition composition obtained in Example 1 was extruded and sliced in a conventional manner to formulate a thin-film feed having a diameter of 3 to 10 mm.

<시험예1- 1> <Test Example 1-1>

상기 제제예 1에서 수득된 개 영양사료 및 비교예 1-1 및 1-2의 사료 조성물로 제형화된 사료를 총 75마리의 개를 3군으로 나누어 각각 10일 동안 섭취시킨 후 서료의 섭취 용이성, 냄새, 털의 변화, 식욕의 변화, 운동성 변화, 변의 변화 및 전체적인 기호도를 전문 수의사가 관찰하였으며 그 결과를 하기 표 1에 나타내었다.A total of 75 dogs of the feed formulated with the dog nutritional feed obtained in Formulation Example 1 and the feed composition of Comparative Examples 1-1 and 1-2 were divided into 3 groups and each ingested for 10 days. , odor, hair change, appetite change, motility change, stool change and overall acceptance were observed by a professional veterinarian, and the results are shown in Table 1 below.

구분division 특성characteristic 실시예1Example 1 비교예1-1Comparative Example 1-1 비교예1-2Comparative Example 1-2 섭취 용이성ease of intake 입과 이에 붙음attached to the mouth and teeth -- 2323 2020 입과 이에 붙지 않고 잘 먹음Eat well without sticking to the mouth and teeth 2525 -- -- 냄새smell 좋지 않은 냄새가 강함strong bad odor 1One 1010 2222 좋지 않은 냄새가 없음no bad smell 2424 1414 22 식욕의 변화changes in appetite 식욕의 변화가 없거나 오히려 줄음No change or decrease in appetite -- 1One 1One 식욕이 왕성해짐increased appetite 2525 2222 2020 변의 변화change in stool 변화가 없음no change -- 22 33 쾌변으로 변을 잘봄Have a good bowel movement with pleasure 2525 1919 2020 전체적인 기호도overall sign 기호도 변화가 없음No change in sign -- 2020 2323 기호도가 증진됨Preference is improved 2525 1One --

상기 표 1에서 보듯이, 본 발명에 따른 개 영양사료는 비교예 1 및 2의 사료에 비하여 섭취 용이성이 매우 우수하고, 좋지 않은 냄새가 나지 않았으며, 뿐만 아니라 항스트레스성으로 식욕도 증진되고 활동성이 좋아졌으며, 쾌변을 보는 것을 알 수 있었다. 따라서, 전체적인 기호도가 월등하게 높아졌음을 알 수 있다.As shown in Table 1, the dog nutritional feed according to the present invention has very good ingestion convenience, does not smell bad, and improves appetite and activity due to anti-stress properties, compared to the feeds of Comparative Examples 1 and 2 This improved, and it was found that I was having a good bowel movement. Accordingly, it can be seen that the overall preference is significantly increased.

특히, 본 발명의 개 영양사료는 섭취 5 내지 7일만에 상기와 같은 우수한 효과가 나타낸 것으로서 개 성장 및 건강을 증진하기 위한 개 영양사료로서 매우 적합하다고 판단된다.In particular, the dog nutritional food of the present invention exhibits the above-described excellent effects within 5 to 7 days of ingestion, and is therefore judged to be very suitable as a dog nutritional food for promoting dog growth and health.

<실시예 2> <Example 2>

생고기가 90% 이상 함유된 원료에 실시예1과같이 처리하되 상기 단백질 결착제를 3 kg 혼합된 원료를 투입 후 분쇄유화기를 통과시켜 나노화 시킨 혼합물을 익스투르더에서 압출 성형시킨 다음, 냉각부에서 20 ℃로 냉각 고화시켜고 절단하고 건조하여 단위별로 포장하였다.Raw meat containing 90% or more of raw meat is treated as in Example 1, but 3 kg of the protein binder is added, and the nano-sized mixture is passed through a pulverization emulsifier and extruded in an extruder, and then in the cooling unit. Cooled to 20° C., solidified, cut, dried, and packaged in units.

<비교예2-1> <Comparative Example 2-1>

나노화과정을 거치지 않고 상기 실시예 2와 동일한 방법으로 고양이 사료를 제조하였다.A cat food was prepared in the same manner as in Example 2 without going through the nanoization process.

<비교예2-2> <Comparative Example 2-2>

단백질 결착제를 첨가하지 않는 것을 제외하고 상기 실시예 2와 동일한 방법으로 고양이 사료를 제조하였다.A cat food was prepared in the same manner as in Example 2, except that a protein binder was not added.

<제제예2-1> <Formulation Example 2-1>

상기 실시예 2에서 수득된 고양이 영양사료 조성물을 통상의 방법으로 압출성형하여 슬라이스하여 직경 3 내지 10 mm 두께의 박막형 사료를 제형화하였다. The cat nutrition composition obtained in Example 2 was extruded and sliced in a conventional manner to formulate a thin-film feed having a diameter of 3 to 10 mm.

<시험예2-1> <Test Example 2-1>

상기 제제예 2에서 수득된 고양이 영양사료 및 비교예 2-1 및 2-2의 사료 조성물로 제형화된 사료를 총 75마리의 고양이를 3군으로 나누어 각각 10일 동안 섭취시킨 후 서료의 섭취 용이성, 냄새, 털의 변화, 식욕의 변화, 운동성 변화, 변의 변화 및 전체적인 기호도를 전문 수의사가 관찰하였으며 그 결과를 하기 표 2에 나타내었다.A total of 75 cats were divided into 3 groups of the cat nutrition feed obtained in Formulation Example 2 and the feed formulated with the feed composition of Comparative Examples 2-1 and 2-2, each ingested for 10 days. , odor, hair change, appetite change, motility change, stool change and overall acceptance were observed by a professional veterinarian, and the results are shown in Table 2 below.

구분division 특성characteristic 실시예2Example 2 비교예2-1Comparative Example 2-1 비교예2-2Comparative Example 2-2 섭취 용이성ease of intake 입과 이에 붙음attached to the mouth and teeth -- 1616 2222 입과 이에 붙지 않고 잘 먹음Eat well without sticking to the mouth and teeth 2626 -- -- 냄새smell 좋지 않은 냄새가 강함strong bad odor 1One 1010 2222 좋지 않은 냄새가 없음no bad smell 2424 1414 22 식욕의 변화changes in appetite 식욕의 변화가 없거나 오히려 줄음No change or decrease in appetite -- 1One 1One 식욕이 왕성해짐increased appetite 2525 1818 2020 변의 변화change in stool 변화가 없음no change -- 22 33 쾌변으로 변을 잘봄Have a good bowel movement with pleasure 2626 1212 1616 전체적인 기호도overall sign 기호도 변화가 없음No change in sign -- 2020 2020 기호도가 증진됨Preference is improved 2626 -- --

상기 표 2에서 보듯이, 본 발명에 따른 고양이 영양사료는 비교예 2-1 및 2-2의 사료에 비하여 섭취 용이성이 매우 우수하고, 냄새가 좋을 뿐만 아니라 항스트레스성으로 식욕이 증진되고 활동성이 좋아졌으며, 쾌변을 보는 것을 알 수 있었다. 따라서, 전체적인 기호도가 월등하게 높아졌음을 알 수 있다.As shown in Table 2, the cat nutrition food according to the present invention has very good ingestion convenience, good smell, and improved appetite and activity due to anti-stress properties, compared to the feeds of Comparative Examples 2-1 and 2-2. It got better, and I could see that I was having a good bowel movement. Accordingly, it can be seen that the overall preference is significantly increased.

특히, 본 발명의 개 영양사료는 섭취 10일 만에 상기와 같은 우수한 효과가 나타낸 것으로서 고양이 성장 및 건강을 증진하기 위한 영양사료로서 매우 적합하다고 판단된다.In particular, the dog nutritional food of the present invention is judged to be very suitable as a nutritional food for promoting the growth and health of cats as the excellent effect as described above is shown within 10 days of ingestion.

110 : 원료 혼합부
110a : 육류 호퍼
110b : 결착제 호퍼
110c : 생수 투입관
120 : 나노화 유화부
130 : 압출부
140 : 냉각부
150 : 절단부
160 : 건조부
170 : 포장부
110: raw material mixing unit
110a : meat hopper
110b: binder hopper
110c: bottled water input pipe
120: nano-emulsification part
130: extruded part
140: cooling unit
150: cut part
160: drying unit
170: packaging unit

Claims (6)

하기 단계를 포함하는 것을 특징으로 하는 포함하는 것을 특징으로하는 나노화기술과 단백질 결착제를 활용한 반려동물 건식사료 제조방법:
(S1) 생고기가 90% 이상 함유된 원료에 1~10 중량%의 단백질 결착제를 혼합하는 단계;
(S2) 상기 혼합된 원료를 30~60 중량%의 생수와 함께 투입하여 나노화시키는 단계;
(S3) 상기 나노화된 혼합물을 익스트루더 압출하는 단계;
(S4) 상기 압출성형된 혼합물을 냉각부를 통과시켜 절단하는 단계;
(S5) 상기 절단된 혼합물을 수분함량 5~15%로 건조하는 단계;
A method for manufacturing dry food for companion animals using nano-technology and protein binder comprising the following steps:
(S1) mixing 1 to 10% by weight of a protein binder to the raw material containing 90% or more of raw meat;
(S2) adding the mixed raw material together with 30 to 60% by weight of mineral water to make it nano;
(S3) extruder extruding the nanoized mixture;
(S4) cutting the extruded mixture through a cooling unit;
(S5) drying the cut mixture to a moisture content of 5 to 15%;
제1항에 있어서,
(S1)단계에 혼합되는 단백질 결착제는 분리대두단백분 25~35 중량%, 난단백분 15~25 중량%, 알긴산염 25~35 중량%, 인산칼슘 3~7중량%, 혼합인산염 3~7 중량% 감자전분 8~12 중량%, 구아검 3~7 중량%, 트랜스글루타미나제 3~7 중량% 임을 특징으로하는 반려동물 건식사료 제조방법.
According to claim 1,
The protein binder mixed in step (S1) is 25 to 35% by weight of soy protein isolate, 15 to 25% by weight of egg protein powder, 25 to 35% by weight of alginate, 3 to 7% by weight of calcium phosphate, 3 to 7% by weight of mixed phosphate, 8 to 12% by weight of potato starch, 3 to 7% by weight of guar gum, 3 to 7% by weight of transglutaminase Manufacturing dry food for companion animals method.
제1항에 있어서,
(S2) 단계의 나노화 시키는 단계는 광폭 로터-로터방식 임펠러구조를 갖춘 나노화 유화분쇄기를 통과시켜 원료 입자의 나노화가 10-2 ~ 10-3 ㎛ 크기임을 특징으로하는 반려동물 건식사료 제조방법.
According to claim 1,
(S2) step of nano-izing is passed through a nano-emulsion grinder equipped with a wide rotor-rotor type impeller structure to nano- sized raw material particles 10 -2 ~ 10 -3 ㎛ size of companion animal dry food manufacturing method.
제1항에 있어서,
(S3)단계에서 상기 나노화된 혼합물을 100℃의 열수가 통과되는 2중자켓이 설치된 압출기 또는 익스트루더를 통과시켜 호화시키면서 압출성형하는 것을 특징으로하는 반려동물 건식사료 제조방법.
According to claim 1,
A method for producing dry food for companion animals, characterized in that in step (S3), the nanoized mixture is extruded while being gelatinized by passing it through an extruder or an extruder equipped with a double jacket through which hot water of 100°C passes.
제1항에 있어서,
(S4)단계에서 상기 압출성형된 혼합물을 냉각부를 통과시켜 20~30 ℃로 냉각시켜 절단하고 수분함량을 5~15%로 건조하는 것을 특징으로하는 반려동물 건식사료 제조방법.
According to claim 1,
A method for producing dry food for companion animals, characterized in that the extruded mixture in step (S4) is passed through a cooling unit, cooled to 20-30° C., cut, and dried to a moisture content of 5 to 15%.
제 1 항 내지 제 5 항 중 어느 한 항에 따른 제조방법에 따라 제조된 반려동물 건식사료 A dry food for companion animals manufactured according to the manufacturing method according to any one of claims 1 to 5
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