KR20210054152A - manufacturing method of pork jerky - Google Patents
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- KR20210054152A KR20210054152A KR1020190139904A KR20190139904A KR20210054152A KR 20210054152 A KR20210054152 A KR 20210054152A KR 1020190139904 A KR1020190139904 A KR 1020190139904A KR 20190139904 A KR20190139904 A KR 20190139904A KR 20210054152 A KR20210054152 A KR 20210054152A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/60—Comminuted or emulsified meat products, e.g. sausages; Reformed meat from comminuted meat product
- A23L13/67—Reformed meat products other than sausages
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/40—Meat products; Meat meal; Preparation or treatment thereof containing additives
- A23L13/42—Additives other than enzymes or microorganisms in meat products or meat meals
- A23L13/428—Addition of flavours, spices, colours, amino acids or their salts, peptides, vitamins, yeast extract or autolysate, nucleic acid or derivatives, organic acidifying agents or their salts or acidogens, sweeteners, e.g. sugars or sugar alcohols; Addition of alcohol-containing products
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L27/00—Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L27/00—Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
- A23L27/40—Table salts; Dietetic salt substitutes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2250/00—Food ingredients
- A23V2250/15—Inorganic Compounds
- A23V2250/156—Mineral combination
- A23V2250/1638—Undefined mineral extract
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- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Nutrition Science (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Biochemistry (AREA)
- Molecular Biology (AREA)
- Mycology (AREA)
- Proteomics, Peptides & Aminoacids (AREA)
- Meat, Egg Or Seafood Products (AREA)
Abstract
Description
본 발명은 돼지고기 육포의 제조방법에 관한 것으로서, 완성된 육포의 수분 함량이 40% 대를 유지하도록 하여 부드러운 육질의 육포를 제공하여 남녀노소 누구나 즐길 수 있도록 하는 돼지고기 육포에 관한 것이다.The present invention relates to a method of manufacturing pork jerky, and relates to a pork jerky that provides a soft meat jerky by maintaining the moisture content of the finished jerky in the 40% range so that anyone of all ages can enjoy it.
일반적으로 육포는 원료육을 슬라이스하여 양념 후 건조시킨 저장식품으로서, 장시간 자연건조하여 제조하거나,고온에서 일정 시간 동안 건조하기 때문에 전반적으로 질기고 딱딱한 조직감을 가지고 있는 것으로서, 폐백음식으로도 사용될 정도로 과거에는 귀한 식품으로 인정받았다.In general, jerky is a stored food obtained by slicing raw meat and seasoning and drying it. It was recognized as a valuable food.
현재에는 소비자들의 다양한 기호 및 요구를 충족시키고자, 육포에 대한 다양한 연구 개발이 진행되고 있는 실정이며, 최근에는 안주나 간식용 등 특별한 날이 아닌 평상시에도 쉽게 접할 수 있도록 간편한 가공식품으로도 많이 출시되고 있다.Currently, various research and development on beef jerky are in progress in order to meet the diverse tastes and demands of consumers, and recently, many simple processed foods such as snacks and snacks are also released so that they can be easily accessed on non-special days. Has become.
이러한 육포는 원료육으로 쇠고기를 주로 사용하여 왔으나, 근래에는 돼지고기를 사용하기도 하며, 돼지고기와 쇠고기를 혼합하여 사용하기도 한다.The beef jerky has been mainly used as raw meat, but in recent years, pork is also used, or a mixture of pork and beef is also used.
일반적인 육포의 제조방법은 쇠고기 및 돼지고기의 엉덩이 부위 살 또는 뒷다리 부위 살을 얇게 저미어 조미 및 숙성시킨 후 고온에서 오랜 시간 동안 건조시켜서 수분 함량이 20%~25% 정도 함유되게 건조하여 제작하여 왔다.The general method of manufacturing beef jerky has been produced by thinly slicing the meat of the buttocks or hind legs of beef and pork, seasoning and aging them, and drying them at high temperature for a long time to contain about 20% to 25% of moisture.
여기에 풍미를 더욱 높이기 위해 L-글루타민산나트륨과 같은 화학조미료를 첨가하기도 하며, 장기간 보존을 위해 방부제를 사용하기도 하고, 색을 좋게 하기 위해 발색제 등을 첨가하기도 한다.In order to further enhance the flavor, chemical seasonings such as sodium L-glutamate may be added, preservatives may be used for long-term storage, and color developing agents may be added to improve the color.
이러한 방법으로 제조된 육포는 수분함량이 적어 이가 부실한 사람들은 먹기가 불편한 단점이 있으며, 고온에서 건조하므로 건조 시 영양분의 손실이 크며, 여러가지 방부제, 발색제, 화학조미료 등을 사용하므로, 많은 량의 육포를 사용하는 경우 건강에 해로운 문제점이 있다.Jerky prepared in this way has a disadvantage that it is inconvenient to eat for those with poor teeth due to its low moisture content.It is dried at high temperature, so nutrients are lost when dried, and various preservatives, coloring agents, and chemical seasonings are used, so a large amount of jerky is used. There are problems that are harmful to health when using it.
이러한 문제점을 해결하기 위해 종래의 "육질이 부드러운 건강육포 제조방법"(대한민국특허청 등록번호 10-1006566호) 등에서는 가시오가피진액 및 홍삼바실러스 등이 포함된 천연조미료와 천연색소를 조미배합하여 숙성한 후 자체 수분이 45%~50%가 되도록 저온으로 짧은 시간 건조시켜서 육질이 부드러운 건강육포를 제공하는 것이 있다.In order to solve this problem, the conventional "Method of manufacturing healthy jerky with soft meat" (Korean Patent Office Registration No. 10-1006566), etc. There is one that provides healthy jerky with a soft meat quality by drying it for a short time at a low temperature so that its water content is 45% to 50%.
그러나, 이러한 제조방법은 40℃의 저온으로 건조하여 육포 내에 포함된 수분은 어느 정도 보전할 수 있으나,살균이 제대로 이루어지지 않아 살균작업을 별도로 실시하여야 하는 번거로움이 있고, 포장 후 살균작업을 거치게 되므로, 보관 및 유통 시 변질의 우려가 있다.However, this manufacturing method can preserve moisture contained in the jerky to some extent by drying at a low temperature of 40°C. However, since sterilization is not performed properly, there is a hassle to perform a separate sterilization operation, and the sterilization operation after packaging is required. Therefore, there is a risk of deterioration during storage and distribution.
또한, 천연조미료의 사용으로 육포 고유의 풍미가 떨어지는 문제점이 있으며, 이러한 문제점을 해결하기 위해여전히 소금을 포함하는 화학조미료를 가미하여야 하는 문제점이 있다.In addition, there is a problem in that the flavor of jerky is deteriorated due to the use of natural seasonings, and in order to solve this problem, there is a problem that a chemical seasoning including salt must still be added.
본 발명은 상기 문제점을 해결하기 위한 것으로서, 최적 비율의 원료육과 부재료 첨가량 및 이에 따른 최적의 훈연건조 조건을 제시하여, 육포의 수분 함량이 40% 대를 유지하도록 하여 우수한 풍미와 부드러운 육질을 제공하는 돼지고기 육포의 제조방법의 제공을 그 목적으로 한다.The present invention is to solve the above problems, by presenting the optimum ratio of raw meat and subsidiary material addition amount and the optimal smoke drying conditions accordingly, so that the moisture content of the jerky is maintained in the 40% range to provide excellent flavor and soft meat quality. Its purpose is to provide a method for producing pork jerky.
상기 목적을 달성하기 위해 본 발명은, 돼지고기 원료육을 정형하는 제1단계와, [정형된 원료육을 세절하는 제2단계와, 상기 세절된 원료육 91~94중량부와, 육포 조미료 250~464중량부, 갈색설탕 164~167중량부 및 첨가제 020~161중량부의 부재료를 텀블러에 넣고 텀블링하는 제3단계와, 텀블링이 완료된 반제품을 2℃~4℃에서 1In order to achieve the above object, the present invention has a first step of shaping the pork raw meat, [the second step of slicing the standard raw meat, 91 to 94 parts by weight of the minced raw meat, and jerky seasoning 250 to 464 A third step of tumbling by putting 164 to 167 parts by weight of brown sugar and 020 to 161 parts by weight of additives into a tumbler and tumbling the finished semi-finished product at 2℃~4℃ at 1
시간~24시간 동안 저온숙성시키는 제4단계와, 숙성이 완료된 반제품을 육포용 스틱에 걸어 트롤리에 적재하는 제5단계와, 적재가 완료된 제품을 훈연기에 넣어 60℃에서 1시간, 65℃에서 30분, 70℃에서 30분, 75℃~78℃에서 30분, 85℃에서 60분 동안 훈연건조처리하는 제6단계와, 훈연건조처리가 완료된 제품을 40%~45%의 습도하에서 2~3시간 동안 냉각시키는 제7단계 및 냉각이 완료된 제품을 포장규격에 의거 계량하여 포장하는 제8단계를 포함하여 이루어지는 것을 특징으로 하는 돼지고기 육포의 제조방법을 그 기술적 요지로 한다.The fourth step of low-temperature aging for a period of time to 24 hours, the fifth step of loading the finished semi-finished product on a trolley by hanging it on a jerky stick, and putting the loaded product in a smoker at 60℃ for 1 hour at 65℃. The sixth step of smoke drying treatment for 30 minutes, 70℃ for 30 minutes, 75℃~78℃ for 30 minutes, and 85℃ for 60 minutes. A method of manufacturing pork jerky, characterized in that it comprises a seventh step of cooling for 3 hours and an eighth step of weighing and packaging the product after cooling according to packaging standards, as its technical gist.
또한, 상기 제3단계에서의 상기 첨가제에는, 칠리가루 018~020중량부, 고추가루 015~017중량부, 캐러웨이(caraway) 008~010중량부, 후추가루 008~010중량부를 포함하여 이루어지는 칠리맛첨가제가 더 추가되는 것이 바람직하다.또한, 상기 칠리맛첨가제에는, 청양고추가루 01~015중량부가 더 추가되어 매운맛을 조절할 수 있도록 한다.In addition, the additives in the third step include chili powder 018 to 020 parts by weight, chili powder 015 to 017 parts by weight, caraway 008 to 010 parts by weight, and black pepper powder 008 to 010 parts by weight. It is preferable that a taste additive is further added. In addition, to the chili flavor additive, 01 to 015 parts by weight of cheongyang red pepper are further added to control the spicy taste.
또한, 상기 제3단계에서는, 마늘 슬라이스 5~10중량부, 버섯 슬라이스 3~5중량부, 인삼 슬라이스 2~3중량부, 카레 분말 5~10중량부 중 어느 하나 또는 이들이 혼합재료가 더 첨가되는 것이 바람직하다.In addition, in the third step, any one of 5 to 10 parts by weight of garlic slice, 3 to 5 parts by weight of mushroom slice, 2 to 3 parts by weight of ginseng slice, 5 to 10 parts by weight of curry powder, or a mixture thereof is further added. It is desirable.
또한, 상기 제3단계에서는, 오미자 원액 2~3중량부 또는 녹차가루 1~2중량부가 더 첨가되는 것이 바람직하며,또한, 상기 제3단계에서는, 해양심층수 또는 천일염 1~5중량부를 더 첨가하는 것이 바람직하다.In addition, in the third step, 2 to 3 parts by weight of the Schisandra chinensis stock solution or 1 to 2 parts by weight of green tea powder is further added, and in the third step, 1 to 5 parts by weight of deep sea water or sea salt is further added. It is desirable.
또한, 제4단계에서는, 텀블링이 완료된 반제품의 표면에 프로폴리스 원액을 도포 후 저온숙성시키는 것이 바람직하며, 상기 제4단계에서는, 프로폴리스 원액 10중량부에 대해 과일효소액 또는 약초효소액 20중량부를 혼합하여 함께 도포하는 것이 바람직하다.In addition, in the fourth step, it is preferable to apply the propolis undiluted solution to the surface of the semi-finished tumbling and then aging at low temperature, and in the fourth step, mix 20 parts by weight of a fruit enzyme solution or an herbal enzyme solution with respect to 10 parts by weight of the propolis undiluted solution. It is preferable to apply it together.
이와 같이, 본 발명에 따라 상기 제8단계의 냉각이 완료된 제품의 수분 함량은 40%~45%인 것이 바람직하다.As described above, it is preferable that the water content of the product that has been cooled in the eighth step according to the present invention is 40% to 45%.
본 발명은 종래의 육포에 포함된 최적 비율의 원료육과 부재료 첨가량 및 이에 따른 최적의 훈연건조 조건을 제시하여, 육포의 수분 함량이 40% 대를 유지하도록 하여 우수한 풍미와 부드러운 육질을 제공할 수 있는 효과가있다.The present invention proposes the optimum amount of raw meat and subsidiary added in the conventional jerky, and the optimal smoke-drying conditions according thereto, so that the moisture content of the jerky is maintained in the 40% range, thereby providing excellent flavor and soft meat quality. It works
또한, 완성된 육포의 수분 함량이 40% 대를 유지하도록 하여 부드러운 육질의 육포를 제공하면서, 부재료를 추가함으로써, 유통기한 및 품질보증 기간은 오히려 연장되도록 하여 남녀노소 누구나 즐길 수 있는 육포를 제공하는 효과가 있다.In addition, the moisture content of the finished jerky is maintained in the 40% range to provide a soft meat jerky, and by adding subsidiary materials, the shelf life and quality guarantee period are rather extended, providing a jerky that can be enjoyed by all men and women of all ages. It works.
또한, 칠리맛첨가제 등을 이용하여 매운맛을 조절하여 소비자들의 다양한 욕구를 충족시키는 육포를 제공할 수있도록 하며, 각종 혼합재료가 슬라이스된 형태로 제공되도록 하여, 육포의 풍미 및 식감을 더욱 다양화 및 개선시키고, 각종 기능성 식품을 첨가하여 육포에 결여된 영양분을 보충하도록 하였으며, 해양심층수 또는 천일염을 가공 과정 중에 추가하여 나트륨 함량을 최소화하고 미네랄 함량을 높인 육포를 제공할 수 있는 효과가있다.In addition, by controlling the spicy taste using chili flavor additives, etc., it is possible to provide jerky that satisfies various needs of consumers, and various mixed materials are provided in a sliced form, further diversifying the flavor and texture of jerky and In addition, various functional foods were added to supplement nutrients lacking in jerky, and deep sea water or sea salt was added during processing to minimize sodium content and provide jerky with increased mineral content.
또한, 프로폴리스 원액을 육포의 표면에 도포하여 숙성시킴으로써, 유해세균의 번식을 억제하여 육포의 유통기한 및 보존기간을 연장시킬 수 있으며, 숙성 시 과일효소액 또는 약초효소액을 첨가시킴으로써, 방부제의 사용을 최소화할 수 있도록 한 효과가 있다.In addition, by applying the propolis undiluted solution to the surface of the jerky and aging it, it is possible to prolong the shelf life and storage period of the jerky by inhibiting the propagation of harmful bacteria. There is an effect that can be minimized.
도 1 - 본 발명에 따른 돼지고기 육포의 제조방법에 대한 순서도.Figure 1-A flow chart for the manufacturing method of pork jerky according to the present invention.
본 발명은 종래의 육포에 포함된 방부제, 발색제, 화학조미료의 사용을 최소화하고, 돼지고기만을 사용하여 제조된 육포에 관한 것으로서, 특히 완성된 육포의 수분 함량이 40% 대를 유지하도록 하여 부드러운 육질의 육포를 제공하여 남녀노소 누구나 즐길 수 있도록 하는 돼지고기 육포에 관한 것이다.The present invention minimizes the use of preservatives, colorants, and chemical seasonings contained in conventional jerky, and relates to a jerky manufactured using only pork. It relates to pork jerky that provides jerky meat for everyone, regardless of age or sex.
또한, 칠리맛첨가제 등을 이용하여 매운맛을 조절하여 소비자들의 다양한 욕구를 충족시키는 육포를 제공할 수있도록 하며, 각종 혼합재료가 슬라이스된 형태로 제공되도록 하여, 육포의 풍미 및 식감을 더욱 개선시키고,각종 기능성 식품을 첨가하여 육포에 결여된 영양분을 보충하도록 하였으며, 나트륨 함량을 최소화하고 미네랄 함량을 최대화하기 위해 해양심층수 또는 천일염을 이용함으로써, 육포의 기능성을 강화하도록 한 것이다.In addition, by controlling the spicy taste using chili flavor additives, etc., it is possible to provide jerky that satisfies various needs of consumers, and various mixed materials are provided in a sliced form, further improving the flavor and texture of jerky, Various functional foods were added to supplement the nutrients lacking in jerky, and by using deep sea water or sea salt to minimize sodium content and maximize mineral content, the functionality of jerky was strengthened.
또한, 프로폴리스 원액을 육포의 표면에 도포하여 숙성시킴으로써, 유해세균의 번식을 억제하여 육포의 유통기한 및 보존기간을 연장시킬 수 있으며, 숙성 시 과일효소액 또는 약초효소액을 첨가시킴으로써, 방부제의 사용을 최소화할 수 있도록 한 것이다.In addition, by applying the propolis undiluted solution to the surface of the jerky and aging it, it is possible to prolong the shelf life and storage period of the jerky by inhibiting the propagation of harmful bacteria. It was done so that it can be minimized.
이하에서는 본 발명에 대해 첨부된 도면을 참조하여 상세히 설명하고자 한다. 도 1은 본 발명에 따른 돼지고기 육포의 제조방법에 대한 순서도이다.Hereinafter, with reference to the accompanying drawings for the present invention will be described in detail. 1 is a flow chart for a method of manufacturing pork jerky according to the present invention.
도시된 바와 같이, 돼지고기 원료육을 정형하는 제1단계와, 정형된 원료육을 세절하는 제2단계와, 상기 세절된 원료육 91~94중량부와, 육포 조미료 250~464중량부, 갈색설탕 164~167중량부 및 첨가제 055~161중량부의 부재료를 텀블러에 넣고 텀블링하는 제3단계와, 텀블링이 완료된 반제품을 2℃~4℃에서 1시간~24시간 동안 저온As shown, the first step of shaping the pork raw meat, the second step of slicing the shaped raw meat, 91 to 94 parts by weight of the minced raw meat, 250 to 464 parts by weight of jerky seasoning, brown sugar 164 -167 parts by weight and additives 055 to 161 parts by weight of the subsidiary material in the tumbler and the third step of tumbling, and the tumbling semi-finished product at 2℃~4℃ at low temperature for 1 to 24 hours
숙성시키는 제4단계와, 숙성이 완료된 반제품을 육포용 스틱에 걸어 트롤리에 적재하는 제5단계와, 적재가 완료된 제품을 훈연기에 넣어 60℃에서 1시간, 65℃에서 30분, 70℃에서 30분, 75℃~78℃에서 30분, 85℃에서 60분동안 훈연건조처리하는 제6단계와, 훈연건조처리가 완료된 제품을 35%~45%의 습도하에서 2~3시간 동안 냉각시키는 제7단계와, 냉각이 완료된 제품을 포장규격에 의거 계량하여 포장하는 제8단계를 포함하여 이루어지는 것이 바람직하다.The fourth step of ripening, the fifth step of placing the finished semi-finished product on a jerky stick and loading it on a trolley, and putting the finished product in a smoker for 1 hour at 60℃, 30 minutes at 65℃, at 70℃ The sixth step of smoke-drying treatment for 30 minutes, 75℃~78℃ for 30 minutes, and 85℃ for 60 minutes, and the product cooling the smoke-dried product under 35%~45% humidity for 2~3 hours. It is preferable to include step 7 and an eighth step of weighing and packaging the cooled product according to the packaging standard.
먼저, 돼지고기의 특정 부위를 원료육으로 정형한다.(제1단계)First, a specific part of pork is formed into raw meat (Step 1).
냉장 상태의 돼지고기에서 지방을 제거하여 원료육으로 정형한다. 여기에서, 원료육으로 사용되는 돼지고기의 부위는 지방이 거의 없는 부위를 사용하거나, 지방을 90% 이상 제거한 후 사용한다.Fat is removed from the refrigerated pork and shaped into raw meat. Here, the part of pork used as raw material is used after using a part with little fat or after removing more than 90% of the fat.
특히, 돼지고기의 뒷다리살 중 알후지 부위는 지방 함량이 거의 없어, 육포로 제작시 그 풍미 및 식감이 뛰어나고, 장기간 보관 및 유통이 가능한 장점이 있다. 이러한 알후지 부위는 삼겹살이나 목심 등에 비해서 소비량이 상대적으로 적어, 가격도 저렴한 장점이 있다. 필요에 의해 돼지고기의 등심이나 안심도 사용할 수 있다.In particular, the alfuji part of the hind legs of pork has almost no fat content, so when it is made from jerky, its flavor and texture are excellent, and it has the advantage of long-term storage and distribution. These alfuji portions have a relatively low consumption compared to pork belly or moksim, and thus have an advantage of being inexpensive. Pork loin or tenderloin can also be used if necessary.
본 발명에서의 돼지고기는 무항생제 돼지(제주산), 유기농 돼지, 도토리먹인 이베리코 돼지(오메가 6가 없고,오메가 3가 풍부), 게르마늄 음용수를 먹인 돼지만을 사용하여, 지속적으로 섭취하여도 건강에 해롭지 않은 육포를 제공할 수 있다.그리고, 정형된 원료육을 세절한다.(제2단계)Pork in the present invention uses only antibiotic-free pigs (Jeju), organic pigs, acorn-fed Iberico pigs (no Omega 6, rich in omega 3), and germanium drinking water, and is healthy even when ingested continuously. It can provide jerky that is not harmful to the body, and the standard raw meat is shredded (2nd step).
이 과정에서 육포의 최종 형태를 결정짓게 되는데, 원료육을 제공하고자 하는 육포의 크기 및 두께로 균일하게 세절한다. 즉, 돼지고기 원료육을 조각을 뜨거나, 일정 크기 및 두께로 자른 후 칼로 두들겨 육질을 부드럽게 만들어서 세절할 수도 있다.In this process, the final shape of the jerky is determined, and the raw meat is uniformly cut to the size and thickness of the jerky to be provided. In other words, the raw pork meat can be cut into pieces or cut into a certain size and thickness and then beaten with a knife to soften the quality of the meat.
또한, 필요에 따라 소금 또는 간장이나, 후추, 설탕 등으로 밑간을 할 수도 있으며, 냄새 제거를 위해 일정량의 술을 분사할 수도 있다.In addition, if necessary, it may be seasoned with salt or soy sauce, pepper, sugar, etc., and a certain amount of liquor may be sprayed to remove odor.
그 다음, 상기 세절된 원료육과 육포 조미료, 갈색설탕 및 첨가제 등의 부재료를 첨가하여 텀블링하는 단계를 거치게 된다.(제3단계)Then, a step of tumbling is performed by adding subsidiary materials such as the minced raw meat and jerky seasoning, brown sugar and additives. (Step 3)
여기에서, 텀블링(tumbling)은 상기의 재료들이 골고루 섞이게 주무르는 공정으로써, 양념이 골고루 베어들게하고, 원료육이 보다 연하게 되도록 하는 과정이다.Here, tumbling is a process in which the above ingredients are rubbed evenly, so that the seasoning is cut evenly and the raw meat is made softer.
상기 텀블링 공정은, 상기 세절된 원료육 91~94중량부와, 육포 조미료 250~464중량부, 갈색설탕 164~167중량부 및 첨가제 020~161중량부의 부재료를 텀블러에 넣고 텀블링하게 된다.In the tumbling process, 91 to 94 parts by weight of the chopped raw meat, 250 to 464 parts by weight of jerky seasoning, 164 to 167 parts by weight of brown sugar, and 020 to 161 parts by weight of an additive are added to a tumbler and tumbled.
여기에서, 상기 육포 조미료(pork jerky seasoning)는 흰설탕, 포도당, [0039] 분말쇠고기 추출물, 마늘가루,양파가루, 후추 가루, 그릴 양념, 구연산 나트륨, 비타민 C, 흰 후추 가루, 수용성 생강 가루, 탄산수소나트륨,세이지(sage) 분말, 마조람(marjoram) 분말, 육두구(nutmeg) 가루, 카레 가루를 적정량 혼합하여 사용할 수 있으며, 시중에 파는 육포 조미료를 구입하여 사용할 수도 있다.Here, the jerky seasoning (pork jerky seasoning) is white sugar, glucose, powdered beef extract, garlic powder, onion powder, pepper powder, grill seasoning, sodium citrate, vitamin C, white pepper powder, water-soluble ginger powder, Sodium hydrogen carbonate, sage powder, marjoram powder, nutmeg powder, and curry powder can be mixed in an appropriate amount and used, and a commercially available jerky seasoning can also be purchased and used.
본 발명에서의 육포 조미료는 상기 세절된 원료육 91~94중량부에 대해 250~464중량부만큼 첨가되는 것으로서,후술할 첨가제나 혼합재료, 해양심층수 또는 천일염 등의 혼합량에 따라서, 육포의 풍미를 향상시키고, 소비자들의 입맛을 충족시킬 수 있도록 상기 육포 조미료를 이루는 재료를 배합하여 사용하거나, 적정량을 조절하여사용한다.The jerky seasoning in the present invention is added by 250 to 464 parts by weight based on 91 to 94 parts by weight of the chopped raw meat, and improves the flavor of the jerky according to the amount of additives or mixed materials, deep sea water, or sea salt to be described later. And, in order to satisfy the taste of consumers, the ingredients constituting the jerky seasoning are mixed and used, or an appropriate amount is adjusted and used.
상기 갈색설탕은 상기 세절된 원료육 91~94중량부에 대해 164~167중량부를 사용하여, 단맛을 조절하고, 육포의 색감을 향상시키고, 감칠맛을 상승시키는 역할을 하게 된다.The brown sugar uses 164 to 167 parts by weight based on 91 to 94 parts by weight of the minced raw meat, and serves to adjust the sweetness, improve the color of the jerky, and increase the umami taste.
그리고, 상기 첨가제는 상기 세절된 원료육 91~94중량부에 대해 055~161중량부를 사용하며, D-소르비톨액(sorbitol solution), 정제염, 큐어 믹스(cure mix), 소르빈산칼륨(Potassium Sorbate)을 혼합하여 사용한다.In addition, the additive is 055 to 161 parts by weight based on 91 to 94 parts by weight of the minced raw meat, and D-sorbitol solution, refined salt, cure mix, and potassium sorbate are mixed. And use it.
상기 첨가제는 육포의 보존기간을 늘이기 위한 재료로서, 방부제의 역할을 하게 되며, 미량 첨가하여 인체에 해롭지 않도록 한다.The additive is a material for extending the preservation period of the jerky, and serves as a preservative, and is added in a small amount so as not to be harmful to the human body.
한편, 상기 첨가제에는 상기 세절된 원료육 91~94중량부에 대해 칠리가루 018~020중량부, 고추가루 015~017중량부, 캐러웨이(caraway) 008~010중량부, 후추가루 008~010중량부를 더 추가하여 칠리맛첨가제를 제조하여, 텀블러에 함께 투입함으로써, 다양한 맛의 육포를 제공할 수 있도록 한다.On the other hand, the additive includes 018 to 020 parts by weight of chili powder, 015 to 017 parts by weight of red pepper powder, 008 to 010 parts by weight of caraway, and 008 to 010 parts by weight of black pepper based on 91 to 94 parts by weight of the chopped raw meat. In addition, a chili flavor additive is prepared and added together in a tumbler to provide various flavors of jerky.
여기에서, 상기 칠리맛첨가제에는, 청양고추가루 01~015중량부가 더 추가될 수 있도록 하여, 매운맛을 조절할수 있도록 한다.Here, in the chili flavor additive, 01 to 015 parts by weight of cheongyang red pepper can be further added, so that the spicy taste can be adjusted.
상기 첨가제의 양은 되도록 최소한으로 첨가하는 것이 바람직하며, 후술할 첨가제나 혼합재료, 해양심층수 등의 혼합량에 따라서, 첨가제의 양을 조절하며, 특히, 프로폴리스나 과일효소액 또는 약초효소액 등을 숙성과정에 첨가함으로써, 방부제의 사용량을 최소화하면서, 육포의 장기 보전성을 향상시키고자 할 수 있다.The amount of the additive is preferably added to the minimum as possible, and the amount of additives is adjusted according to the mixing amount of additives or mixed materials, deep sea water, etc., which will be described later, and in particular, propolis, fruit enzyme solution, or herbal enzyme solution, etc. are used in the aging process. By adding it, it is possible to improve the long-term preservation property of jerky while minimizing the amount of preservative used.
또한, 상기 텀블러에는 육포의 풍미를 더욱 다양화하고 부족한 영양소를 보충하며, 기능성을 강화하기 위해서 혼합재료를 더 첨가할 수 있는데, 상기 혼합재료로는 상기 세절된 원료육 91~94중량부에 대해 마늘 슬라이스5~10중량부, 버섯 슬라이스 3~5중량부, 인삼 슬라이스 2~3중량부, 카레 분말 5~10중량부 중 어느 하나 또는 이In addition, a mixed material may be further added to the tumbler to further diversify the flavor of jerky, supplement insufficient nutrients, and enhance functionality. As the mixed material, garlic for 91 to 94 parts by weight of the chopped raw meat 5 to 10 parts by weight of slice, 3 to 5 parts by weight of mushroom slice, 2 to 3 parts by weight of ginseng slice, 5 to 10 parts by weight of curry powder or any one of
들을 혼합하여 첨가할 수 있다.They can be added by mixing.
또한, 텀블링 공정 시에 상기 세절된 원료육 91~94중량부에 대해 오미자 원액 2~3중량부 또는 녹차가루 1~2중량부를 더 첨가하여 육포의 풍미를 개선하고, 기능성을 더욱 강화시키도록 할 수 있다.In addition, during the tumbling process, 2 to 3 parts by weight of Schisandra chinensis stock solution or 1 to 2 parts by weight of green tea powder is further added to 91 to 94 parts by weight of the chopped raw meat to improve the flavor of the jerky and further enhance the functionality. have.
한편, 상기의 텀블링 공정 시에 상기 세절된 원료육 91~94중량부에 대해 해양심층수 또는 천일염 1~5중량부를 더 첨가할 수도 있다.일반적으로, 해양심층수는 수면으로부터 대략 300m~1300m 지점에서 취수한 것으로서, 염분을 기본적으로 포함하Meanwhile, during the tumbling process, 1 to 5 parts by weight of deep sea water or sea salt may be further added to 91 to 94 parts by weight of the chopped raw material. In general, the deep sea water is taken from about 300 m to 1300 m from the surface of the water. As a result, it basically contains salt
면서, 천연미네랄(소디움, 칼슘, 마그네슘, 포타시움 뿐만 아니라 셀레늄(Se), 아연 등의 항암 작용을 갖는 무기성분과 철, 망간 등의 금속 이온 등의 미네랄 성분)이 풍부한 것으로서, 본 발명에서의 해양심층수는 성분 변화를 최소화하기 위하여 해양심층수 원수를 사용한다.In addition, it is rich in natural minerals (not only sodium, calcium, magnesium, potassium, but also inorganic components having anticancer activity such as selenium (Se) and zinc, and mineral components such as metal ions such as iron and manganese). For deep water, raw water of deep ocean water is used to minimize the change in composition.
즉, 육포의 풍미 조절을 위해서 해양심층수 원수를 적정량 사용할 수 있으며, 정수물 등이 혼합된 혼합수를 사용할 수도 있으며, 탈염처리를 하여 염분의 농도를 조절하여 사용할 수도 있다.That is, in order to control the flavor of jerky, an appropriate amount of raw water of deep sea water may be used, a mixed water mixed with purified water, etc. may be used, and the concentration of salt may be adjusted by desalting.
이러한 해양심층수나 천일염의 양의 조절에 따라 상기의 육포 조미료, 갈색설탕, 첨가제의 첨가량을 조절할 수있으며, 육포의 풍미에 대한 요구를 고려하면서 육포 조미료나 첨가제가 최소한으로 첨가되도록 최선의 조합이 되도록 실시할 수 있다.The amount of added jerky seasoning, brown sugar, and additives can be adjusted by adjusting the amount of such deep sea water or sea salt. The best combination is to ensure that jerky seasonings or additives are added to a minimum while taking into account the demand for the flavor of jerky. You can do it.
이러한 세절된 원료육, 육포 조미료, 갈색설탕, 첨가제 등의 부재료 또는 혼합재료 등을 텀블러에 넣고 재료의 양에 따라 텀블링 조건을 조절하면서 텀블링 작업을 수행한다.Subsidiary materials or mixed materials such as such minced raw meat, jerky seasoning, brown sugar, and additives are put in a tumbler, and tumbling is performed while adjusting the tumbling conditions according to the amount of the material.
그 다음, 텀블링이 완료된 반제품을 2℃~4℃에서 1시간~24시간 동안 저온숙성시키는 것으로서(제4단계), 이는재료에 양념이 골고루 베이도록 하면서 육질을 연하게 하도록 하여, 육포의 풍미를 더욱 개선시키고자 하는 것이다.Then, the tumbling semi-finished product is aged at a low temperature at 2℃ to 4℃ for 1 to 24 hours (Step 4), which makes the meat evenly cut and softens the quality of the meat, enhancing the flavor of the jerky. I want to improve it further.
특히, 저온숙성을 수행하여 육포의 영양소 파괴를 최소화하면서, 유익균의 번식이 활발히 이루어지도록 하는 것이다.In particular, by performing low-temperature aging, while minimizing the destruction of nutrients in the jerky, the propagation of beneficial bacteria is made actively.
또한, 저온숙성 과정을 수행하기 전에 텀블링이 완료된 반제품의 표면에 프로폴리스 원액을 소량(전체 텀블링이 완료된 반제품 100중량부에 대해 01~05중량부) 도포 후 숙성시키므로써, 완성된 제품의 항균성을 개선시켜,방부제 등의 사용을 더욱 최소화하면서, 육포의 풍미에는 거의 영향을 끼치지 않으면서, 유통기한 및 저장기간In addition, before performing the low-temperature aging process, apply a small amount of propolis undiluted solution to the surface of the tumbling semi-finished product (01 to 05 parts by weight per 100 parts by weight of the total tumbling semi-finished product). Improvement, further minimizing the use of preservatives, etc., while almost not affecting the flavor of jerky, shelf life and storage period
을 향상시킬 수 있도록 한다.To be able to improve.
또한, 프로폴리스 원액 10중량부에 대해 과일효소액 또는 약초효소액 20중량부를 혼합한 재료를 전체 텀블링이 완료된 반제품 100중량부에 대해 01~05중량부 정도 도포 후 숙성시키므로써, 유익균의 번식을 활발히 하면서,육질의 풍미를 개선시키고, 방부제 등을 최소한으로 사용함에도 유통기한은 상온에서 1년 정도, 품질보증 기간은 1년 3개월 정도 가능하였다.In addition, by applying a mixture of 20 parts by weight of fruit enzyme solution or herbal enzyme solution to 10 parts by weight of propolis undiluted solution, about 01 to 05 parts by weight with respect to 100 parts by weight of the entire tumbling semi-finished product, and then aging it, while actively propagating beneficial bacteria. ,Even though the flavor of the meat was improved and preservatives were used to a minimum, the shelf life was about 1 year at room temperature, and the quality warranty period was about 1 year and 3 months.
그 다음, 숙성이 완료된 반제품을 육포용 스틱에 걸어 트롤리에 적재하고(제5단계), 적재가 완료된 제품을 훈연기에 넣어 60℃에서 1시간, 65℃에서 30분, 70℃에서 30분, 75℃~78℃에서 30분, 85℃에서 60분 동안 훈연건조 처리한다.(제6단계)Then, the finished semi-finished product is loaded onto a trolley by hanging it on a jerky stick (Step 5), and the loaded product is put in a smoker for 1 hour at 60℃, 30 minutes at 65℃, 30 minutes at 70℃, Smoke drying treatment at 75℃~78℃ for 30 minutes and 85℃ for 60 minutes (Step 6)
이와 같이 본 발명은 고온에서 장시간 훈연건조처리하는 것이 아니라, 낮은 온도에서부터 서서히 훈연건조처리를 수행함으로써, 육포의 수분량을 조절할 수 있도록 하였으며, 영양소의 파괴를 최소화하면서, 양념과 함께 육포가 골고루 훈연건조되도록 함으로써, 육포의 풍미를 더욱 개선한 것이다.As described above, the present invention does not perform smoke-drying treatment at high temperature for a long time, but gradually smoke-drying treatment from a low temperature, so that the moisture content of jerky can be controlled, and while minimizing the destruction of nutrients, the jerky is smoke-dried evenly with seasoning. By doing so, the flavor of the jerky is further improved.
그리고, 훈연건조처리가 완료된 제품을 40%~45%의 습도하에서 2~3시간 동안 냉풍건조기를 이용하여 냉각시키며(제7단계), In addition, the smoke-dried product is cooled using a cold air dryer for 2 to 3 hours under a humidity of 40% to 45% (Step 7),
냉각이 완료된 제품은 포장규격에 의거 계량하여 포장한다.(제8단계)After cooling, the product is weighed and packaged according to the packaging standard (Step 8).
상기 냉각 공정은 훈연건조처리 과정에서 손실된 수분을 냉각과정에서 보충하도록 함으로써, 최종 제품의 수분함량이 40%~45%가 되도록 조절하도록 하는 것이다.The cooling process is to adjust the moisture content of the final product to be 40% to 45% by replenishing the moisture lost in the smoke drying process during the cooling process.
특히, 완성된 육포의 수분 함량이 40%대로 유지됨에도 불구하고, 유통기한 및 품질보증 기간이 연장되도록하며, 부드러운 육질의 육포를 제공할 수 있도록 한 것이다.이하에서는 본 발명에 따른 돼지고기 육포의 몇 가지 실시예를 설명하고자 한다.In particular, even though the moisture content of the finished jerky is maintained at 40%, the shelf life and quality guarantee period are extended, and a soft meat jerky can be provided. Hereinafter, the pork jerky according to the present invention Several embodiments will be described.
실시예 1 - 순한맛 돼지고기 육포의 제조방법Example 1-Method for producing mild pork jerky
제주도산 무항생제 돼지고기 9212%, 돼지고기 육포 조미료 462%, 갈색설탕 166%, D-소르비톨액(sorbitolsolution) 092%, NPS(정제염, 아질산나트륨) 045%, 큐어 믹스(cure mix) 014%, 소르빈산칼륨(PotassiumSorbate) 009%를 텀블러에 투입하여 텀블링 작업을 수행하였다.Jeju-do antibiotic-free pork 9212%, pork jerky seasoning 462%, brown sugar 166%, D-sorbitol solution 092%, NPS (refined salt, sodium nitrite) 045%, cure mix 014%, Potassium Sorbate (009%) was added to a tumbler to perform a tumbling operation.
텀블링이 완료된 반제품을 2℃에서 20시간 저온숙성시키고, 숙성이 완료된 반제품을 육포용 스틱에 걸어 트롤리에 적재한 후, 적재가 완료된 제품을 훈연기에 넣어 60℃에서 1시간, 65℃에서 30분, 70℃에서 30분, 76℃에서 30분, 85℃에서 60분 동안 훈연건조처리하였다.After tumbling the finished semi-finished product is aged at 2℃ for 20 hours at low temperature, the finished semi-finished product is loaded on a trolley by hanging it on a jerky stick, and then put the finished product in a smoker for 1 hour at 60℃ and 30 minutes at 65℃. , Smoke-dried treatment at 70°C for 30 minutes, 76°C for 30 minutes, and 85°C for 60 minutes.
훈연건조처리가 완료된 제품을 45%의 습도하에서 냉풍건조기를 통해 3시간 동안 냉각시킨 후, 포장규격에 의거 계량하여 포장함으로써, 수분 함량이 40%대인 본 발명에 따른 돼지고기 육포의 제조가 완료되었다.After the smoke-dried product was cooled through a cold-air dryer under 45% humidity for 3 hours, the production of pork jerky according to the present invention having a moisture content of 40% was completed by weighing and packaging according to the packaging standard. .
10대부터 60대까지 각 연령별로 관능평가를 실시한 결과(10대 5명, 20대 5명, 30대 5명, 40대 5명, 50대 5명,60대 5명), 맛과 향, 육질, 기호도에서 평균 4점 이상을 획득하여, 본 발명의 실시예 1에 따른 돼지고기 육포는 남녀노소 누구나 즐길 수 있음을 확인할 수 있었다.(1-아주 나쁨, 2-나쁨, 3-보통, 4-좋음, 5-아주 좋음)Results of sensory evaluation for each age group from teens to 60s (5 people in teens, 5 people in 20s, 5 people in 30s, 5 people in 40s, 5 people in 50s, 5 people in 60s), taste and aroma, By obtaining an average of 4 points or more in meat quality and preference, it was confirmed that pork jerky according to Example 1 of the present invention can be enjoyed by anyone of all ages (1-very bad, 2-bad, 3-normal, 4). -Good, 5-Very good)
실시예 2 [0069] - 칠리맛 돼지고기 육포의 제조방법Example 2-Method for producing chili-flavored pork jerky
제주도산 무항생제 돼지고기 9161%, 돼지고기 육포 조미료 462%, 갈색설탕 165%, D-소르비톨액(sorbitolsolution) 092%, NPS(정제염, 아질산나트륨) 046%, 큐어 믹스(cure mix) 013%, 소르빈산칼륨(PotassiumSorbate) 008%, 칠리가루 019%, 고추가루 016, 캐러웨이 009%, 후추 가루 009%를 텀블러에 투입하여 텀블링 작업을 수행하였다.Jeju-do antibiotic-free pork 9161%, pork jerky seasoning 462%, brown sugar 165%, D-sorbitol solution 092%, NPS (refined salt, sodium nitrite) 046%, cure mix 013%, Potassium sorbate 008%, chili powder 019%, red pepper powder 016, caraway 009%, and pepper powder 009% were added to a tumbler to perform a tumbling operation.
텀블링이 완료된 반제품을 2℃에서 20시간 저온숙성시키고, 숙성이 완료된 반제품을 육포용 스틱에 걸어 트롤리에 적재한 후, 적재가 완료된 제품을 훈연기에 넣어 60℃에서 1시간, 65℃에서 30분, 70℃에서 30분, 76℃에서 30분, 85℃에서 60분 동안 훈연건조처리하였다.After tumbling the finished semi-finished product is aged at 2℃ for 20 hours at low temperature, the finished semi-finished product is loaded on a trolley by hanging it on a jerky stick, and then put the finished product in a smoker for 1 hour at 60℃ and 30 minutes at 65℃. , Smoke-dried treatment at 70°C for 30 minutes, 76°C for 30 minutes, and 85°C for 60 minutes.
훈연건조처리가 완료된 제품을 45%의 습도하에서 냉풍건조기를 통해 3시간 동안 냉각시킨 후, 포장규격에 의거 계량하여 포장함으로써, 수분 함량이 40%대인 본 발명에 따른 칠리맛 돼지고기 육포의 제조가 완료되었다.After the smoke-dried product is cooled through a cold-air dryer under 45% humidity for 3 hours, it is measured and packaged according to the packaging standard, so that the production of chili-flavored pork jerky according to the present invention with a moisture content of 40% is possible. Completed.
10대부터 60대까지 각 연령별로 관능평가를 실시한 결과(10대 5명, 20대 5명, 30대 5명, 40대 5명, 50대 5명,60대 5명), 맛과 향, 육질, 기호도에서 평균 4점 이상을 획득하여, 본 발명의 실시예 2는 칠리맛 돼지고기 육포에 관한 것으로서, 남녀노소 누구나 즐길 수 있음을 확인할 수 있었다.(1-아주 나쁨, 2-나쁨, 3-보통, 4-좋음,Results of sensory evaluation for each age group from teens to 60s (5 people in their teens, 5 people in their 20s, 5 people in their 30s, 5 people in their 40s, 5 people in their 50s, 5 people in their 60s), taste and aroma, By obtaining an average of 4 points or more in meat quality and preference, Example 2 of the present invention relates to chili-flavored pork jerky, and it was confirmed that anyone of all ages could enjoy it. (1-very bad, 2-bad, 3 -Medium, 4-good,
5-아주 좋음)5-very good)
실시예 3 - 순한맛 돼지고기 육포의 제조방법(해양심층수)Example 3-Manufacturing method of mild pork jerky (deep sea water)
제주도산 무항생제 돼지고기 9212%, 돼지고기 육포 조미료 262%, 갈색설탕 166%, D-소르비톨액(sorbitolsolution) 051%, NPS(정제염, 아질산나트륨) 035%, 큐어 믹스(cure mix) 014%, 소르빈산칼륨(PotassiumSorbate) 007%, 해양심층수 원수 2%를 텀블러에 투입하여 텀블링 작업을 수행하였다.Jeju-do antibiotic-free pork 9212%, pork jerky seasoning 262%, brown sugar 166%, D-sorbitol solution 051%, NPS (refined salt, sodium nitrite) 035%, cure mix 014%, Potassium sorbate (007%) and deep ocean water (2%) were added to a tumbler to perform a tumbling operation.
텀블링이 완료된 반제품에 프로폴리스 원액 02% 도포하여 2℃에서 20시간 저온숙성시키고, 숙성이 완료된 반제품을 육포용 스틱에 걸어 트롤리에 적재한 후, 적재가 완료된 제품을 훈연기에 넣어 60℃에서 1시간, 65℃에서 30분, 70℃에서 30분, 76℃에서 30분, 85℃에서 60분 동안 훈연건조처리하였다.Apply 02% of propolis undiluted solution to the finished tumbling semi-finished product, and aging it at 2℃ for 20 hours. After placing the finished semi-finished product on a trolley by hanging it on a jerky stick, put the finished product in a smoker and put it at 60℃. It was smoke-dried for 30 minutes at 65°C, 30 minutes at 70°C, 30 minutes at 76°C, and 60 minutes at 85°C.
훈연건조처리가 완료된 제품을 45%의 습도하에서 냉풍건조기를 통해 3시간 동안 냉각시킨 후, 포장규격에 의거 계량하여 포장함으로써, 수분 함량이 40%대인 본 발명에 따른 돼지고기 육포의 제조가 완료되었다.After the smoke-dried product was cooled through a cold-air dryer under 45% humidity for 3 hours, the production of pork jerky according to the present invention having a moisture content of 40% was completed by weighing and packaging according to the packaging standard. .
10대부터 60대까지 각 연령별로 관능평가를 실시한 결과(10대 5명, 20대 5명, 30대 5명, 40대 5명, 50대 5명,60대 5명), 맛과 향, 육질, 기호도에서 평균 4점 이상을 획득하여, 본 발명의 일실시예에 따른 돼지고기 육포는 남녀노소 누구나 즐길 수 있음을 확인할 수 있었다.(1-아주 나쁨, 2-나쁨, 3-보통, 4-좋음, 5-아주 좋음)Results of sensory evaluation for each age group from teens to 60s (5 people in their teens, 5 people in their 20s, 5 people in their 30s, 5 people in their 40s, 5 people in their 50s, 5 people in their 60s), taste and aroma, By obtaining an average of 4 points or more in meat quality and preference, it was confirmed that pork jerky according to an embodiment of the present invention can be enjoyed by anyone of all ages. (1-very bad, 2-bad, 3-medium, 4 -Good, 5-Very good)
본 발명의 실시예 3에 따라 해양심층수 원수를 일정량 사용하고, 다른 실시예에 비해 육포 조미료 및 첨가제의 첨가량을 줄여 실시하였음에도, 맛, 향, 육질, 기호도에서 우수한 평가 결과가 도출되어졌음을 확인할 수 있었다.Although a certain amount of raw water of deep sea water was used according to Example 3 of the present invention, and the amount of added jerky seasoning and additives was reduced compared to other examples, it was confirmed that excellent evaluation results were derived in taste, aroma, meat quality, and preference. there was.
이와 같이, 본 발명은 종래의 육포에 포함된 방부제, 발색제, 화학조미료의 사용을 최소화하고, 무항생제 돼지(제주산), 유기농 돼지, 도토리먹인 이베리코 돼지(오메가 6가 없고, 오메가 3가 풍부), 게르마늄 음용수를 먹인 돼지만을 사용하여 육포를 제조함으로써, 건강에도 유익하며, 다량 섭취하여도 인체에 무해한 육포를 제공할 수 있도록 하는 것이다.As described above, the present invention minimizes the use of preservatives, colorants, and chemical seasonings contained in conventional jerky, and contains antibiotic-free pigs (Jeju), organic pigs, and acorn-fed Iberico pigs (no omega 6, rich in omega 3). ), by making jerky using only pigs fed with germanium drinking water, it is beneficial to health and can provide harmless jerky to the human body even when ingested in large amounts.
특히, 완성된 육포의 수분 함량이 40% 대를 유지하도록 하여 부드러운 육질의 육포를 제공하면서, 부재료를 추가함으로써 유통기한 및 품질보증 기간은 오히려 연장되도록 하여 남녀노소 누구나 즐길 수 있도록 하는 돼지고기 육포에 관한 것이다.In particular, the moisture content of the finished jerky is maintained in the 40% range to provide a soft meat jerky, while the expiration date and quality guarantee period are extended by adding subsidiary materials, so that everyone of all ages can enjoy pork jerky. About.
또한, 칠리맛첨가제 등을 이용하여 매운맛을 조절하여 소비자들의 다양한 욕구를 충족시키는 육포를 제공할 수 있도록 하며, 각종 혼합재료가 슬라이스된 형태로 제공되도록 하여, 육포의 풍미 및 식각을 더욱 개선시키고,각종 기능성 식품을 첨가하여 육포에 결여된 영양분을 보충하도록 하였으며, 나트륨 함량을 최소화하고 미네랄함량을 최대화하기 위해 해양심층수나 천일염을 이용함으로써, 육포의 기능성을 강화하도록 한 것이다.또 한, 프로폴리스 원액을 육포의 표면에 도포하여 숙성시킴으로써, 유해세균의 번식을 억제하여 육포의 유통기한 및 보존기간을 연장시킬 수 있으며, 숙성 시 과일효소액 또는 약초효소액을 첨가시킴으로써, 방부제의 사용In addition, by controlling the spicy taste by using chili flavor additives, it is possible to provide jerky that satisfies various needs of consumers, and various mixed materials are provided in a sliced form, further improving the flavor and etching of jerky, Various functional foods were added to supplement the nutrients lacking in jerky, and by using deep sea water or sea salt to minimize sodium content and maximize mineral content, the functionality of jerky was enhanced. By applying and aging the jerky on the surface of the jerky, it is possible to inhibit the propagation of harmful bacteria and prolong the shelf life and storage period of the jerky, and the use of preservatives by adding fruit enzyme solution or herbal enzyme solution during aging.
을 최소화할 수 있도록 한 것이다.This is to minimize the
D-소르비톨액(sorbitolsolution)
NPS(정제염, 아질산나트륨)
큐어 믹스(cure mix)
소르빈산칼륨(PotassiumSorbate)D-sorbitol solution
NPS (refined salt, sodium nitrite)
Cure mix
Potassium Sorbate
Claims (9)
정형된 원료육을 세절하는 제2단계;
상기 세절된 원료육 91~94중량부와, 육포 조미료 250~464중량부, 갈색설탕 164~167중량부 및 첨가제020~161중량부의 부재료를 텀블러에 넣고 텀블링하는 제3단계;
텀블링이 완료된 반제품을 2℃~4℃에서 1시간~24시간 동안 저온숙성시키는 제4단계;
숙성이 완료된 반제품을 육포용 스틱에 걸어 트롤리에 적재하는 제5단계;
적재가 완료된 제품을 훈연기에 넣어 60℃에서 1시간, 65℃에서 30분, 70℃에서 30분, 75℃~78℃에서 30분, 85℃에서 60분 동안 훈연건조처리하는 제6단계;
훈연건조처리가 완료된 제품을 40%~45%의 습도하에서 2~3시간 동안 냉각시키는 제7단계;
냉각이 완료된 제품을 포장규격에 의거 계량하여 포장하는 제8단계;를 포함하여 이루어지는 것을 특징으로 하는
돼지고기 육포의 제조방법.The first step of shaping the pork raw meat;
A second step of slicing the shaped raw meat;
A third step of putting 91 to 94 parts by weight of the minced raw meat, 250 to 464 parts by weight of jerky seasoning, 164 to 167 parts by weight of brown sugar, and 020 to 161 parts by weight of additives into a tumbler and tumbling;
A fourth step of low-temperature aging for 1 to 24 hours at 2°C to 4°C on the semi-finished tumbling;
A fifth step of loading the semi-finished product, which has been matured, on a jerky stick and loaded on a trolley;
A sixth step of smoke drying treatment at 60°C for 1 hour, 65°C for 30 minutes, 70°C for 30 minutes, 75°C to 78°C for 30 minutes, and 85°C for 60 minutes by putting the loaded product into a smoker;
A seventh step of cooling the smoke-dried product completed for 2 to 3 hours under a humidity of 40% to 45%;
Characterized in that it comprises; an eighth step of weighing and packaging the cooled product according to the packaging standard
Method for producing pork jerky.
칠리가루 018~020중량부, 고추가루 015~017중량부, 캐러웨이(caraway) 008~010중량부, 후추가루
008~010중량부를 포함하여 이루어지는 칠리맛첨가제가 더 추가되는 것을 특징으로 하는 돼지고기 육포의 제조
방법.The method of claim 1, wherein the additive in the third step,
Chili powder 018~020 parts by weight, red pepper powder 015~017 parts by weight, caraway 008~010 parts by weight, black pepper powder
Preparation of pork jerky, characterized in that a chili flavor additive comprising 008 to 010 parts by weight is further added
Way.
청양고추가루 01~015중량부가 더 추가되는 것을 특징으로 하는 돼지고기 육포의 제조방법The method of claim 2, wherein the chili flavor additive,
Method for producing pork jerky, characterized in that 01 to 015 parts by weight of Cheongyang red pepper powder are further added
마늘 슬라이스 5~10중량부, 버섯 슬라이스 3~5중량부, 인삼 슬라이스 2~3중량부, 카레 분말 5~10중량부 중 어느하나 또는 이들이 혼합재료가 더 첨가되는 것을 특징으로 하는 돼지고기 육포의 제조방법.The method of claim 1, wherein in the third step,
5 to 10 parts by weight of garlic slice, 3 to 5 parts by weight of mushroom slice, 2 to 3 parts by weight of ginseng slice, 5 to 10 parts by weight of curry powder, or a mixture of these ingredients is further added. Manufacturing method.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115316611A (en) * | 2022-08-27 | 2022-11-11 | 青岛康禾园绿色食品有限公司 | Meat pickling method |
KR20230109194A (en) | 2022-01-12 | 2023-07-20 | 유승현 | Dried meat containing natural spices and its manufacturing method |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20230109194A (en) | 2022-01-12 | 2023-07-20 | 유승현 | Dried meat containing natural spices and its manufacturing method |
CN115316611A (en) * | 2022-08-27 | 2022-11-11 | 青岛康禾园绿色食品有限公司 | Meat pickling method |
CN115316611B (en) * | 2022-08-27 | 2023-11-24 | 青岛康禾园绿色食品有限公司 | Meat pickling method |
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