KR20200103230A - Method for the manufacture of probiotics, feed additive for herbivores with the main ingredient of [jangdae], a new kind of Kenaf - Google Patents

Method for the manufacture of probiotics, feed additive for herbivores with the main ingredient of [jangdae], a new kind of Kenaf Download PDF

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KR20200103230A
KR20200103230A KR1020190021203A KR20190021203A KR20200103230A KR 20200103230 A KR20200103230 A KR 20200103230A KR 1020190021203 A KR1020190021203 A KR 1020190021203A KR 20190021203 A KR20190021203 A KR 20190021203A KR 20200103230 A KR20200103230 A KR 20200103230A
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kenaf
jangdae
feed additive
probiotics
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KR102188643B1 (en
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박대현
김이엽
김효진
박인화
윤여선
이종수
이장희
정산호
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박대현
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K10/00Animal feeding-stuffs
    • A23K10/30Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K10/00Animal feeding-stuffs
    • A23K10/10Animal feeding-stuffs obtained by microbiological or biochemical processes
    • A23K10/16Addition of microorganisms or extracts thereof, e.g. single-cell proteins, to feeding-stuff compositions
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K50/00Feeding-stuffs specially adapted for particular animals
    • A23K50/10Feeding-stuffs specially adapted for particular animals for ruminants
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N17/00Apparatus specially adapted for preparing animal feeding-stuffs
    • A23N17/005Apparatus specially adapted for preparing animal feeding-stuffs for shaping by moulding, extrusion, pressing, e.g. pellet-mills

Abstract

The present invention relates to a method for producing probiotics, which are feed additives for herbivorous livestock such as beef cattle, cows, sheep, goats, and horses, more specifically, to a method for producing probiotics that are feed additives for herbivores with main ingredient of jangdae that is new kind of kenaf, in which bacillus subtilis, lactobacillul casei, lactobacillus plantrium, lactobacillus acidophilus and saccharomyces cerevisiae cultures are inoculated to jandae, which is a new kind of kenaf developed in Korea, and solid-fermented. Since new-kind jangdae is used as a main raw material for producing probiotics, which are feed additives, the protein content can be remarkably increased than corn, which is widely used as hay feed for beef cattle and cows, and microbial growth can be improved than mineral or sawdust used as an extender for general feed additives. Since the new-kind jangdae can be grown and used in Korea, it is possible to reduce the production cost of feed additives compared to the conventional kenaf imported from foreign countries.

Description

신품종 케나프(kenaf)[장대(jangdae)]를 주원료로 한 초식가축용 사료첨가제인 생균제의 제조방법{Method for the manufacture of probiotics, feed additive for herbivores with the main ingredient of [jangdae], a new kind of Kenaf}Method for the manufacture of probiotics, feed additive for herbivores with the main ingredient of [jangdae], a new kind of Kenaf}

본 발명은 육우, 젖소, 양, 염소, 말 등의 초식 가축용 사료첨가제인 생균제의 제조방법에 관한 것으로 국내에서 개발된 신품종 케나프(kenaf) [장대(jangdae)]에 바실러스 서브틸리스(Bacillus subtilis), 락토바실러스 카제이(Lactobacillul casei), 락토바실러스 프란타리움(Lactobacillus plantrium), 락토바실러스 에시도필러스(Lactobacillus acidophilus), 효모(Saccharomyces cerevisiae)배양물을 접종하여 고체 발효시키는 것을 특징으로 한 신품종 케나프(kenaf)[장대(jangdae)]를 주원료로 한 초식가축용 사료첨가제인 생균제의 제조방법에 관한 것이다.The present invention relates to a method for producing a probiotic, which is a feed additive for herbivorous livestock such as beef cattle, dairy cows, sheep, goats, horses, etc., and Bacillus subtilis (Bacillus) in a new variety kenaf [jangdae] developed in Korea. subtilis), Lactobacillul casei, Lactobacillus plantrium, Lactobacillus acidophilus, yeast (Saccharomyces cerevisiae) cultures are inoculated for solid fermentation. It relates to a method for producing a probiotic, a feed additive for herbivorous livestock, using a new variety of kenaf (jangdae) as the main raw material.

사육가축은 사육환경으로부터 지속적으로 스트레스를 받게 되고 이로 인해 항상성이 무너지면 장내세균의 정상균총에 변화를 일으켜 유익세균 균총의 세력이 약해지고 유해한 세균이 증식하게 되면 장 기능의 약화로 사료 흡수율이 떨어지게 된다. 따라서 장내 환경변화로 인해 초래되는 여러 가지 질병 발생을 억제하기 위해 프리바이오틱스(prebiotics)가 개발되어 사람에게 사용되어지고 있으며, 가축에게는 사료첨가제인 생균제로 사용하고 있다. 아울러 사료에 첨가된 스트랩토마이신(streptomycin)이 병아리의 사료 요구율(FCR, Feed Conversion Ratio)을 개선한다는 보고 이후 널리 항생제로 사용되어지고 있으나 항생제는 동물조직에 잔류하여 인체 혹은 동물에게 유해한 병원균체의 항생제 내성을 증가시켜 인체보건을 위협하는 위험성으로 인하여 사용이 규제되면서 생균제, 효소제, 효모제 및 성장 호르몬 등 비 항생제적 생리활성 물질이 널리 이용되고 있는 실정이다. 이중에 생균제는 가축의 장내환경을 개선하거나 혹은 특별한 생리활성물질의 생성능을 이용하여 가축의 성장촉진 및 항상성 유지를 통한 사육가축의 건강유지를 목적으로 사료첨가제로 사용되고 있다. 또한 정상적인 장내 미생물학적인 항상성 유지를 위해서 여러 종류 미생물을 이용한 프로바이오틱스의 제품이 개발되어 사료 첨가제로 사용되고 있는 실정이다. Breeding livestock is constantly under stress from the breeding environment, and if homeostasis is broken due to this, it causes a change in the normal flora of the intestinal bacteria, which weakens the power of the beneficial bacteria colony, and when harmful bacteria proliferate, the feed absorption rate decreases due to the decline in intestinal function. . Therefore, to suppress the occurrence of various diseases caused by changes in the intestinal environment, prebiotics have been developed and used in humans, and are used as feed additives for livestock as probiotics. In addition, since the report that streptomycin added to feed improves the feed conversion ratio (FCR) of chicks, it has been widely used as an antibiotic. However, antibiotics remain in animal tissues and thus prevent pathogens harmful to humans or animals. As the use is regulated due to the risk of threatening human health by increasing antibiotic resistance, non-antibiotic physiologically active substances such as probiotics, enzymes, yeasts and growth hormones are widely used. Among them, probiotics are used as feed additives for the purpose of improving the intestinal environment of livestock or for the purpose of maintaining the health of livestock by promoting the growth of livestock and maintaining homeostasis by using the ability to produce special physiologically active substances. In addition, to maintain normal intestinal microbiological homeostasis, probiotics products using various types of microorganisms have been developed and used as feed additives.

세계의 직접 급여 생균제(DFM) 시장 규모는 2016년에 7억 8,400만 달러를 기록했다. 시장은 2017년 ~ 2022년 8.1%의 연평균 성장율(CAGR)로 성장하여 2017년 8억 5,100만 달러에서 2022년 약 13억달러, 국내의 경우도 2016년 사료첨가 미생물제제 시장규모가 1,658억으로 연평균 15%이상 성장할 것으로 예측하고 있다. 더욱이 매년 지구 온난화로 인한 기후이변으로 사료작물인 콩, 밀, 옥수수의 생산량감소는 사육가축의 생산성과 밀접한 관련이 있기 때문에 생균제를 이용한 가축 증체율 개선에 필수적인 요소로 인식되고 있다. The size of the world's direct benefit probiotics (DFM) market reached $784 million in 2016. The market grew at an annual average growth rate (CAGR) of 8.1% from 2017 to 2022, from $851 million in 2017 to about $1.3 billion in 2022, and in Korea, the market size of feed-added microbial products in 2016 was 1658 billion, with an annual average 15 It is expected to grow more than %. Moreover, the decrease in the production of soybean, wheat, and corn, which are feed crops due to climate change caused by global warming every year, is closely related to the productivity of breeding livestock, so it is recognized as an essential factor in improving the growth rate of livestock using probiotics.

가축 급여용으로 생산하여 사용되는 생균제는 각 구성 미생물의 기능을 수행할 수 있는 개체 수 유지가 가장 중요하다. 생균제는 생산과정에서 수분 조절제 내지 부형제로 대개 주변에서 쉽고 싸게 구할 수 있는 쌀겨, 보릿겨등의 강피류, 황토, 질석, 제오라이트, 일라이트 등의 광물질을 많이 사용하고 있으며, 이와 더불어 가축이 섭취 가능한 톱밥을 일부 첨가하여 생균제를 생산, 판매하고 있다. 일반적으로 생균제 제조과정에서 사용하는 부형제의 경우는 대부분 미생물 담체, 증량제 혹은 수분 조절의 기능을 위해 많이 사용한다. 1940년대 초부터 미국을 중심으로 케나프(kenaf)를 조사료로 사용해 왔으며, 케나프는 ha당 최대 30톤 내외의 수확량이 높은 편이다. 케나프는 아프리카와 인도가 원산지로 줄기 높이가 3-5M인 아욱과 일년생 초본식물로 단백질을 최대 23% 함유하고 있으며 섬유질의 경우 품종에 따라 다르나 최소 23.9% ~ 최대 29.1%를 함유하고 있어 반추위 동물을 포함한 초식동물의 조사료로 이용되어 왔다. 아울러 칼슘, 인, 칼륨, 마그네슘, 나트륨, 아연, 철을 함유하고 있고 항산화제인 플라보노이드(Flavonoide)와 기능성 생리활성 물질인 캠프페놀 등의 다양한 폴리페놀(Polyphenol)류와 비타민, 미네랄 등 미생물 생균제 발효과정에 유용한 물질들과 사육가축에 유용한 성분을 함유하고 있다.Probiotics produced and used for feeding livestock are most important in maintaining the number of individuals capable of performing the functions of each constituent microorganism. Probiotics use a lot of minerals such as rice bran, barley bran and other minerals such as rice bran and barley bran, which can be easily and cheaply obtained in the vicinity as a moisture control agent or excipient in the production process, and other minerals such as loess, vermiculite, zeolite, illite, and sawdust that can be consumed by livestock. Probiotics are produced and sold by adding some of them. In general, excipients used in the manufacturing process of probiotics are mostly used for the function of microbial carriers, extenders, or moisture control. Since the early 1940s, kenaf has been used as forage, mainly in the United States, and kenaf has a high yield of up to 30 tons per ha. Kenaf is a mallow and annual herbaceous plant native to Africa and India, with a stem height of 3-5M. It contains up to 23% protein. In the case of fiber, it varies depending on the variety, but contains at least 23.9% and up to 29.1%. It has been used as a forage for herbivorous animals, including. In addition, various polyphenols such as flavonoids, which are antioxidants, and campphenols, which are functional physiologically active substances, and microbial probiotics such as vitamins and minerals, are fermented in the process of fermentation of calcium, phosphorus, potassium, magnesium, sodium, zinc, and iron. It contains useful substances and ingredients useful for breeding and livestock.

이와 관련하여 케나프 100 중량%에 페디오코쿠스 펜토사세우스(Pediococcus pentosaceus) 0.01 중량%, 락토바실러스 부크네리(Lactobacillus buchneri) 0.01 중량%, 락토바실러스 플란타룸(Lactobacillus plantarum) 0.1 중량% 및 자일란분해효소 0.1 중량%를 접종하는 단계와 0~40℃에서 30~60일 동안 발효시키는 것을 특징으로 하는 케나프 사일리지의 제조방법이 국내 등록특허공보 10-1898246호로 알려진바가 있으나, 생균제의 담체, 수분조절제, 부형제로 케나프를 사용하여 바실러스 서브틸리스(Bacillus subtilis), 락토바실러스 카제이(Lactobacillul casei), 락토바실러스 프란타리움(Lactobacillus plantarum), 락토바실러스 에시도필러스(Lactobacillus acidophilus), 효모(Saccharomyces cerevisiae)를 고체 배양시키는 본 발명과는 큰 차이점이 있다.In this regard, to 100% by weight of kenaf, 0.01% by weight of Pediococcus pentosaceus, 0.01% by weight of Lactobacillus buchneri, 0.1% by weight of Lactobacillus plantarum and xylan The method of manufacturing kenaf silage, characterized by inoculating 0.1% by weight of degrading enzyme and fermenting at 0 to 40°C for 30 to 60 days, has been known as Korean Patent Publication No. 10-1898246, but carrier of probiotics, moisture Using Kenaf as a modulator and excipient, Bacillus subtilis, Lactobacillul casei, Lactobacillus plantarum, Lactobacillus acidophilus, yeast ( Saccharomyces cerevisiae) is a major difference from the present invention for solid culture.

현재까지 본 발명에서와같이 사육가축과 미생물 배양에 유용한 신품종 [장대(jangdae)]를 포함한 케나프(kenaf)를 미생물 담체 내지 수분 조절제 및 고체 발효배지의 부형제로 사용하여 최적, 최대 생균수를 유지하는 생균제의 제조방법은 알려진 바가 없다. Up to now, as in the present invention, kenaf, including a new variety [jangdae] useful for breeding livestock and microbial culture, is used as a microbial carrier, a moisture control agent, and as an excipient for a solid fermentation medium to maintain optimal and maximum viable bacteria count. There is no known method for preparing probiotics.

대한민국 등록특허공보 10-0983791 (2010.9.16 등록)Korean Registered Patent Publication 10-0983791 (registered on September 16, 2010) 대한민국 공개특허공보 10-2017-0051890 (2017.5.12 공개)Republic of Korea Patent Publication 10-2017-0051890 (published on May 12, 2017) 대한민국 등록특허공보 10-0934252 (2009.12.18 등록)Republic of Korea Patent Publication 10-0934252 (registered on December 18, 2009) 대한민국 등록특허공보 10-1898246(2018.9.6 등록)Republic of Korea Patent Publication 10-1898246 (registered on September 6, 2018)

본 발명은 기존의 방법과는 다른 부형제인 케나프(kenaf)를 사용하는 것이다. 가축의 증체율과 장내환경 개선에 도움을 주는 바실러스 서브틸리스(Bacillus subtilis), 락토바실러스 카제이(Lactobacillul casei), 락토바실러스 프란타리움(Lactobacillus plantarum), 락토바실러스 에시도필러스(Lactobacillus acidophilus), 효모(Saccharomyces cerevisiae) 배양물을 본 발명에서 담체로 사용하는 케나프 [장대(jangdae)]에 접종하여 고체 발효한 초식가축용 사료첨가제인 생균제를 제공하기 위한 것이다.The present invention uses kenaf, an excipient different from the conventional method. Bacillus subtilis, Lactobacillul casei, Lactobacillus plantarum, Lactobacillus acidophilus, which help improve the growth rate and intestinal environment of livestock It is intended to provide a probiotic, a feed additive for herbivorous livestock, obtained by inoculating a yeast (Saccharomyces cerevisiae) culture into a kenaf [jangdae] used as a carrier in the present invention and fermenting it solid.

본 발명은 가축사료첨가제인 생균제를 제조함에 있어 신품종 [장대(jangdae)]를 포함한 케나프(kenaf)분말를 배양하고자 하는 미생물의 담체, 수분조절제, 부형제로 사용한다. 케나프에 접종되는 미생물은 각각의 최적 성장 특성에 충족시켜주는 유기물과 무기질을 첨가하여 배양한다. 미생물 배양체의 첨가양은 전체 중량의 0.01중량% ~ 0.5중량%로 접종하여 배양한다.The present invention is used as a carrier, a moisture control agent, and an excipient for a microorganism to be cultured of kenaf powder, including a new variety [jangdae], in manufacturing a probiotic, a livestock feed additive. Microorganisms inoculated into kenaf are cultured with the addition of organic matter and minerals that satisfy each optimal growth characteristic. The amount of microbial culture added is inoculated and cultured at 0.01% to 0.5% by weight of the total weight.

담체로 케나프를 사용한 고체배양은 각각의 유기물과 무기질이 혼합되어 온도, 습도가 조절되는 배양용기에서 바실러스 서브틸리스(Bacillus subtilis), 락토바실러스 카제이(Lactobacillul casei), 락토바실러스 프란타리움(Lactobacillus plantarum), 락토바실러스 에시도필러스((Lactobacillus acidophilus), 효모(Saccharomyces cerevisiae)를 배양한다. Solid culture using kenaf as a carrier is carried out in a culture vessel in which temperature and humidity are controlled by mixing organic substances and inorganic substances. Bacillus subtilis, Lactobacillul casei, and Lactobacillus plantarium ( Lactobacillus plantarum), Lactobacillus acidophilus, and yeast (Saccharomyces cerevisiae) are cultured.

케나프를 담체로 사용하는 미생물 고체 배양 시 수분은 바실러스 서브틸리스(Bacillus subtilis), 락토바실러스 카제이(Lactobacillul casei), 락토바실러스 프란타리움(Lactobacillus plantarum), 락토바실러스 에시도필러스(Lactobacillus acidophilus) 등의 세균류는 40 ~ 50%로 배양을 시작하고 효모(Saccharomyces cerevisiae)의 경우는 50 ~ 60% 수분을 함유한 고체배지에서 배양을 시작한다.When culturing microbial solids using kenaf as a carrier, water is Bacillus subtilis, Lactobacillul casei, Lactobacillus plantarum, Lactobacillus acidophilus. ), etc., start culturing at 40-50%, and for yeast (Saccharomyces cerevisiae), start culturing in a solid medium containing 50-60% moisture.

고체배양이 완료된 케나프 담체의 수분 함량을 17%이하로 강제로 조절하여 불필요한 곰팡이류와 공기중의 잡균이 오염되는 것을 방지한다. By forcibly adjusting the moisture content of the kenaf carrier after solid culture is completed to less than 17%, unnecessary molds and various bacteria in the air are prevented from being contaminated.

케나프는 단백질과 섬유질 함량이 높고 칼슘, 칼륨, 마그네슘, 인, 철 등의 미생물의 성장에 도움이 되고 항산화제인 폴리페놀을 다량 함유하기 때문에 사육가축의 생육에 도움이 되는 프리바이오틱스로서도 유용한 기능을 가지고 있다. 다양한 미량원소를 함유하고 있으며, 입도크기 조절이 가능하여 고체 배양 시 산소가 필요한 미생물에 공극을 제공할 수 있고 광물질과는 달리 독성 및 세균의 생장을 저해하는 중금속원소가 없고, 식물성 섬유질과 조직구조를 가지고 있어 미생물이 부착, 생장할 수 있는 담체로 사용할 수 있고, 수분조절이 용이한 이상적인 재료이다.Kenaf has a high content of protein and fiber, helps the growth of microorganisms such as calcium, potassium, magnesium, phosphorus, and iron, and contains a large amount of polyphenol, an antioxidant, so it is useful as a prebiotic that helps the growth of livestock. Have. It contains various trace elements, and its particle size is adjustable, so it can provide voids for microorganisms that require oxygen during solid culture. Unlike minerals, there is no heavy metal element that inhibits toxicity and bacterial growth, and vegetable fiber and tissue structure It is an ideal material that can be used as a carrier for attaching and growing microorganisms, and easy to control moisture.

본 발명에서 사용하고자 하는 케나프(kenaf)[장대(jangdae)]는 고체 배양이 완료된 담체의 수분 함량이 17%이하, 입도가 최소크기1mm ~ 2mm에서 최대 10mm ~ 30mm로 분쇄기로 분쇄한 케나프 분쇄물 90 ~ 95중량%에 상기 미생물 배양 배지 성분으로 질소성분을 공급하는 배지성분인 단백질과 에너지를 공급하는 탄소원 배지성분, 미네랄과 비타민을 공급하는 배지 5 ~ 10중량% 비율로 혼합한다. Kenaf (jangdae) to be used in the present invention is a kenaf pulverized with a grinder from a minimum size of 1mm to 2mm to a maximum of 10mm to 30mm with a water content of 17% or less of the carrier on which the solid culture has been completed The pulverized material is mixed in a ratio of 5 to 10% by weight of a medium supplying protein, a carbon source medium supplying energy, and a medium supplying minerals and vitamins, to 90 to 95% by weight of the microbial culture medium.

사육가축의 사료 첨가제인 생균제로 사용되는 미생물들은 케나프를 담채로 하여 식물의 조직과 다공질 내에서 증식한다.Microorganisms used as probiotics, which are feed additives for livestock, grow in the tissues and pores of plants using kenaf as a tint.

본 발명은 신품종 케나프 [장대(jangdae)]를 사료첨가제인 생균제를 제조하는 주원료로 사용함으로써 육우나 젖소의 건초사료로 많이 사용하는 옥수수보다 단백질 함유량이 매우 높은 효과가 있고, 일반사료첨가의 증량제로 사용하는 광물질이나 톱밥보다 미생물 성장이 우수하며, 신품종 [장대]를 국내에서 재배하여 사용할 수 있기 때문에 종래 케나프를 외국에서 수입하여 사용하는 것에 비해 사료첨가제 생산 원가를 줄일 수 있는 효과가 있다.The present invention uses a new kind of kenaf [jangdae] as the main raw material for manufacturing probiotics, which are feed additives, so that the protein content is much higher than that of corn, which is often used as hay feed for beef cattle or dairy cows, and an extender of general feed additives Microbial growth is better than minerals or sawdust used as a material, and since a new variety [pole] can be grown and used in Korea, it has the effect of reducing the production cost of feed additives compared to the conventional kenaf imported from foreign countries.

도1은 본 발명의 신품종 케나프 [장대(jangdae)]를 주원료로 사용하여 제조한 사료첨가제인 생균제의 실물 제품 사진1 is a photograph of a real product of a feed additive, a probiotic, manufactured using a new variety of kenaf [jangdae] of the present invention as a main raw material

이하, 본 발명의 제조공정을 실시예에 의하여 상세히 설명하면 다음과 같다.Hereinafter, the manufacturing process of the present invention will be described in detail by examples.

[실시예][Example]

(제조공정1)(Manufacturing process 1)

단백질과 전분을 분해하는 효소를 생성하는 바실러스 서브틸리스(Bacillus subtilis)의 경우는 케나프 [장대] 분쇄물 93중량%에, 배지 성분인 대두펩톤(soy peptone) 4중량%, 효모추출물 2중량%, 청정해역 해수에서 소금성분만 제거한 농축 미네랄 1중량%를 혼합한 후, 수분 50%가 되도록 물을 첨가하여 리본 믹서기로 혼합한 다음 배양온도 35℃ ~ 37℃의 고체배양실내에서 72시간 배양하고, 대조구의 경우는 케나프 대신 일반 톱밥을 사용하였고, 배양 개체 수를 12시간 간격으로 측정한 결과 균체 수는 평균 107 ~ 108 CFU(ColonyFormingUnit)/gram으로 나타났다.In the case of Bacillus subtilis, which produces enzymes that degrade proteins and starch, 93% by weight of crushed kenaf [pole], 4% by weight of soy peptone as a medium, and 2% by weight of yeast extract %, 1% by weight of concentrated minerals from which only salt is removed from seawater in the clean sea area, water is added to 50% of moisture, mixed with a ribbon mixer, and incubated for 72 hours in a solid culture room with a culture temperature of 35℃ to 37℃ In the case of the control, ordinary sawdust was used instead of kenaf, and as a result of measuring the number of cultured individuals at 12 hour intervals, the average number of cells was 10 7 ~ 10 8 CFU (ColonyForming Unit) / gram.

※제조공정1의 케나프를 부형제로 사용한 바실러스 서브틸리스(Bacillus subtilis)의 72시간 고체배양 3반복 실험예※Example of three repeated experiments of 72 hours solid culture of Bacillus subtilis using Kenaf of Manufacturing Process 1 as an excipient

Figure pat00001
Figure pat00001

Figure pat00002
Figure pat00002

Figure pat00003
Figure pat00003

상기 실험결과 바실러스 서브틸러스(Bacillus subtilis)의 균체 수는 48시간이 지나면서 대조구에 비해 처리구에서 증가 되었으며60시간, 72시간 배양 시 차이가 더 많이 나타났다. As a result of the above experiment, the number of bacteria in Bacillus subtilis was increased in the treatment group compared to the control group as 48 hours passed, and the difference was greater when cultured for 60 hours and 72 hours.

(제조공정2)(Manufacturing process 2)

효모(Saccharomyces cerevisiae)의 경우는 케나프 [장대] 분쇄물 95중량%에 옥수수 추출물 분말 3중량%, 효모추출물 2중량%, 농축미네랄 1중량%를 혼합한 후, 수분 50%가 되도록 물을 첨가하여 혼합한 다음 배양온도 30℃ ~ 36℃로 유지되는 고체 배양실내에서 72시간 배양하였다. 대조구의 경우는 케나프 대신 일반 톱밥을 사용하였다. 그리고 그 결과인 배양 개체 수를 12시간 간격으로 생균 수를 측정한 결과 균체수는 평균 106 ~ 107 CFU(ColonyFormingUnit)/gram으로 나타났다.In the case of yeast (Saccharomyces cerevisiae), 3% by weight of corn extract powder, 2% by weight of yeast extract, and 1% by weight of concentrated mineral were mixed with 95% by weight of Kenaf [pole] pulverized product, and then water was added to 50% moisture. Then, the mixture was incubated for 72 hours in a solid culture chamber maintained at a culture temperature of 30°C to 36°C. In the case of the control, ordinary sawdust was used instead of kenaf. And as a result of measuring the number of viable cells at 12-hour intervals, the resulting number of cultured organisms averaged 10 6 ~ 10 7 CFU (ColonyForming Unit) / gram.

※제조공정2의 케나프를 부형제로 사용한 효모(Saccharomyces cerevisiae)의 72시간 고체배양 3반복 실험예※Example of three repeated experiments of 72 hours solid culture of yeast (Saccharomyces cerevisiae) using Kenaf from Manufacturing Process 2 as an excipient

Figure pat00004
Figure pat00004

Figure pat00005
Figure pat00005

Figure pat00006
Figure pat00006

상기 실험결과 효모(Saccharomyces cerevisiae)의 균체 수는 60시간 배양 시 대조구에 비해 처리구에서 가장 크게 증가 되었으며, 72시간 배양 시 증가 폭은 오히려 줄어들었다. As a result of the above experiment, the number of cells of yeast (Saccharomyces cerevisiae) was increased the most in the treated group compared to the control group when cultured for 60 hours, and the width of the increase decreased when cultured for 72 hours.

(제조공정3)(Manufacturing process 3)

락토바실러스 카제이(Lactobacillul casei), 락토바실러스 프란타리움(Lactobacillus plantarum), 락토바실러스 에시도필러스(Lactobacillus acidophilus) 의 고체배양은 케나프 [장대] 분쇄물 90중량%에 배지 성분인 효모 추출물 4중량%, 대두펩톤(soy peptone) 5 중량%, 농축미네랄 1중량%로 배지를 구성하였으며,, 수분은 전체중량부의 50중량% 되도록 물을 혼합하여 배양온도 30℃ ~ 37℃로 유지되는 고체 배양실내에서 120시간 배양하였다. 산도(pH)를 측정하여 pH5.0 이하로 떨어질 경우 이 인산칼륨(potassium phosphate, Dibasic) 으로 pH를 6.0이상을 유지시켰다. 대조구의 경우는 케나프 대신 일반 톱밥을 사용하였고, 그리고 그 결과인 배양 개체 수를 12시간 간격으로 생균 수를 측정한 결과 균체 수는 평균 107 ~ 108 CFU(ColonyFormingUnit)/gram이었다.Solid culture of Lactobacillul casei, Lactobacillus plantarum, and Lactobacillus acidophilus is a yeast extract 4 as a medium component in 90% by weight of the crushed material of Kenaf [pole] The medium was composed of weight%, soy peptone 5% by weight, and concentrated mineral 1% by weight, and water was mixed so that water was 50% by weight of the total weight, and the culture temperature was maintained at 30℃ ~ 37℃. Incubated for 120 hours indoors. When the pH fell below 5.0 by measuring the acidity (pH), the pH was maintained above 6.0 with this potassium phosphate (Dibasic). For the control group the cake was used instead of naphthyl general sawdust, and as a result the results of measuring the cell number of viable cells to be cultured object every 12 hours is an average from 7 to 10 It was 10 8 CFU (Colony Forming Unit)/gram.

※제조공정3의 케나프를 부형제로 사용한 락토바실러스(Lactobacillus spp.)의 120시간 고체배양 3반복 실험예※Example of 3 replicates of Lactobacillus spp. in solid culture for 120 hours using Kenaf from Manufacturing Process 3 as an excipient

Figure pat00007
Figure pat00007

Figure pat00008
Figure pat00008

Figure pat00009
Figure pat00009

상기 실험결과 락토바실러스(Lactobacillus spp.)의 균체 수는 72시간 배양 후 대조구에 비해 처리구에서 증가하기 시작했으며, 84시간 배양 시 증가 폭이 최대였고 96, 108시간 배양 시 증가 폭이 줄어들다가 120시간 배양 시 다시 늘었다. As a result of the above experiment, the number of cells of Lactobacillus spp. began to increase in the treatment group compared to the control after 72 hours incubation, and the increase was the maximum at 84 hours incubation, and the increase in 96 and 108 hours incubation decreased, then 120 hours. It increased again during culture.

(제조공정4)(Manufacturing process 4)

상기 제조공정 1, 2, 3을 통해 고체발효가 이루어진 각각의 균체를 제조공정1의 바실러스 30중량%, 제조공정2의 효모 40중량%, 제조공정3의 락토바실러스 30중량%로 각각 혼합하고 담체의 수분 함량을 17%이하로 강제로 조절하여 불필요한 곰팡이류와 공기 중의 잡균에 오염되는 것을 방지한 본 발명의 초식가축용 사료첨가제인 생균제를 제조하였다.Each of the cells subjected to solid fermentation through the manufacturing processes 1, 2, and 3 are mixed with 30% by weight of bacillus in manufacturing process 1, 40% by weight of yeast in manufacturing process 2, and 30% by weight of lactobacillus in manufacturing process 3, and A probiotic, which is a feed additive for herbivorous livestock of the present invention, was prepared by forcibly controlling the moisture content of less than 17% to prevent contamination by unnecessary molds and various germs in the air.

상술한바와 같은 공정을 거쳐 제조된 본 발명의 사료첨가제는 건초, 또는 농후사료 500kg ~ 1,000kg에 1kg의 본 발명 사료첨가제를 혼합하여 가축사료로 사용하는 것이며, 본 발명의 사료첨가제는 제조 후 일반농장에는 20kg단위로 포장하여 공급을 하고 사료공장에는 500kg ~ 1,000kg의 대용량으로 포장하여 공급하는 것으로서, 본 발명의 주원료로 사용되는 케나프는 국내에서 개발된 신품종 [장대]이외에 일반적인 케나프도 주원료로 사용할 수도 있다.The feed additive of the present invention prepared through the same process as described above is used as livestock feed by mixing 1 kg of the feed additive of the present invention with hay or 500 kg to 1,000 kg of thick feed, and the feed additive of the present invention is generally It is packaged and supplied in units of 20kg to farms and supplied in large quantities of 500kg to 1,000kg to feed factories. Kenaf used as the main raw material of the present invention is not only a new variety developed in Korea, but also general kenaf. Can also be used as.

Claims (3)

(1). 단백질과 전분을 분해하는 효소를 생성하는 바실러스 서브틸리스(Bacillus subtilis)의 경우는 케나프 [장대] 분쇄물 93중량%에, 배지 성분인 대두펩톤(soy peptone) 4중량%, 효모추출물 2중량%, 청정해역 해수에서 소금성분만 제거한 농축 미네랄 1중량%를 혼합한 후, 수분 50%가 되도록 물을 첨가하여 리본 믹서기로 혼합한 다음 배양온도 35℃ ~ 37℃의 고체배양실내에서 72시간 배양하는 단계,
(2). 효모(Saccharomyces cerevisiae)의 경우는 케나프 [장대]분쇄물 95중량%에 옥수수 추출물 분말 3중량%, 효모추출물 2중량%, 농축미네랄 1중량%를 혼합한 후, 수분 50%가 되도록 물을 첨가하여 혼합한 다음 배양온도 30℃ ~ 36℃로 유지되는 고체 배양실내에서 72시간 배양하는 단계,
(3). 락토바실러스 카제이(Lactobacillul casei), 락토바실러스 프란타리움(Lactobacillus plantarum), 락토바실러스 에시도필러스(Lactobacillus acidophilus) 의 고체배양은 케나프 [장대] 분쇄물 90중량%에 배지 성분인 효모 추출물 4중량%, 대두펩톤(soy peptone) 5 중량%, 농축미네랄 1중량%로 배지를 구성하였으며, 수분은 전체중량부의 50중량% 되도록 물을 혼합하여 배양온도 30℃ ~ 37℃로 유지되는 고체 배양실내에서 120시간 배양하는 단계,
(4). 상기 (1),(2),(3) 단계를 거쳐 고체 발효가 이루어진 각각의 균체를 (1)단계의 바실러스 30중량%, (2)단계의 효모 30중량%,(3)단계의 락토바실러스 30중량%로 각각 혼합하고 수분함량을을 17%이하로 강제로 조절하여 본 발명의 사료첨가제인 생균제를 제조하는 것을 특징으로하는 신품종 케나프(kenaf) [장대(jangdae)]를 주원료로 한 초식 가축용 사료첨가제인 생균제의 제조방법.
(One). In the case of Bacillus subtilis, which produces enzymes that degrade proteins and starch, 93% by weight of crushed kenaf [pole], 4% by weight of soy peptone as a medium, and 2% by weight of yeast extract %, 1% by weight of concentrated minerals from which only salt is removed from seawater in the clean sea area, water is added to 50% of moisture, mixed with a ribbon mixer, and incubated for 72 hours in a solid culture room with a culture temperature of 35℃ to 37℃ Steps to do,
(2). In the case of yeast (Saccharomyces cerevisiae), 3% by weight of corn extract powder, 2% by weight of yeast extract, and 1% by weight of concentrated mineral were mixed with 95% by weight of kenaf [pole] crushed product, and then water was added to 50% of moisture. And then incubating for 72 hours in a solid culture chamber maintained at a culture temperature of 30℃ to 36℃,
(3). Solid culture of Lactobacillul casei, Lactobacillus plantarum, and Lactobacillus acidophilus is a yeast extract 4 as a medium component in 90% by weight of the crushed material of Kenaf [pole] The medium was composed of weight%, soy peptone 5% by weight, and concentrated mineral 1% by weight, and water was mixed so that water was 50% by weight of the total weight, and the culture temperature was maintained at 30℃ ~ 37℃. Incubating for 120 hours at,
(4). Each of the cells obtained by solid fermentation through the steps (1), (2), and (3) was converted to 30% by weight of bacillus in step (1), 30% by weight of yeast in step (2), and lactobacillus in step (3). A herbivorous diet made from a new variety of kenaf [jangdae], characterized in that the probiotic, which is the feed additive of the present invention, is prepared by mixing each at 30% by weight and forcibly adjusting the moisture content to 17% or less. A method of manufacturing a probiotic, a feed additive for livestock.
육우, 젖소, 양, 염소 말 등 초식가축의 사료첨가제인 생균제를 제조함에있어 미생물 담체 및 부형제로 신품종인 [장대(jangdae)]를 포함한 케나프(kenaf)를 사용하는 것을 특징으로 하는 초식가축용 사료첨가제인 생균제의 제조방법.For herbivorous livestock, characterized by the use of kenaf, including a new variety of [jangdae], as a microbial carrier and excipient in the production of probiotics, which are feed additives for herbivorous livestock such as beef cattle, cows, sheep, goats, and horses. A method for producing a feed additive, a probiotic. 제 1항에 있어서, 케나프 [장대(jangdae)]를 입도가 최소크기 1mm ~ 2mm에서 최대크기 10mm ~ 30mm로 되도록 분쇄기로 분쇄하여 사용하는 것을 특징으로 하는 초식가축용 사료첨가제인 생균제의 제조방법.The method of claim 1, wherein the kenaf [jangdae] is pulverized with a grinder so that the particle size is from 1mm to 2mm to the maximum size is 10mm to 30mm, and is used as a feed additive for herbivorous livestock. .
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