KR20190125950A - Thermoplastic resin composition and article including same - Google Patents

Abstract

The present invention provides a thermoplastic resin composition and a molded article comprising the same. In particular, the thermoplastic resin composition comprises: (D) a reactive additive having epoxide groups; and (E) an aromatic vinyl-vinyl cyanide copolymer having a weight average molecular weight of 4,000,000 g/mol or more, with respect to 100 parts by weight of a base resin comprising (A) 40-80 wt% of a polycarbonate resin, (B) 5-35 wt% of an acryl-based graft copolymer, and (C) 10-40 wt% of an aromatic vinyl-vinyl cyanide copolymer, wherein the weight ratio of (E) the aromatic vinyl-vinyl cyanide copolymer having a weight average molecular weight of 4,000,000 g/mol or more to (D) the reactive additive is 1 to 12. The thermoplastic resin composition ensures low glossiness while preserving excellent impact resistance and heat resistance.

Description

Thermoplastic resin composition and molded article comprising same {THERMOPLASTIC RESIN COMPOSITION AND ARTICLE INCLUDING SAME}

A thermoplastic resin composition and a molded article including the same.

The acrylate-styrene-acrylonitrile (ASA) resin has excellent weather resistance and is widely used for building materials used in the outdoors and interior / exterior materials for automobiles. However, in order to apply to applications requiring high impact strength due to poor impact resistance, the ASA resin needs to increase the content of the acrylic rubber polymer of the ASA resin, but when the content of the acrylic rubber polymer is increased, the heat resistance is lowered. There is a limit to application in applications requiring high heat resistance such as exterior materials.

As an alternative to this, a method of alloying ASA resin and polycarbonate (PC) resin having excellent heat resistance is proposed to supplement heat resistance and impact resistance, and such PC / ASA resin is used for various automotive interior / exterior materials. Can be applied to

As such, when the PC / ASA resin is applied to a vehicle interior / exterior material, heat resistance and low light resistance may be required according to a component to be applied. In general, in order to impart low light property to the PC / ASA resin, a method of adding an additional matting agent is considered.

However, even if low lightability is ensured by the addition of such a matting agent, there are fears that other physical properties of the PC / ASA resin, such as impact resistance and heat resistance, may be greatly reduced. Therefore, there is a need for a method capable of improving low light properties without deteriorating the basic physical properties of PC / ASA resin.

Provided is a thermoplastic resin composition having greatly improved low light resistance while maintaining excellent heat resistance and impact resistance.

Another embodiment provides a molded article including the thermoplastic resin.

According to one embodiment, (A) 40% to 80% by weight of a polycarbonate resin; (B) 5% to 35% by weight of the acrylic graft copolymer; And (C) an epoxy group-containing reactive additive, and (E) a weight average molecular weight, based on 100 parts by weight of the base resin including 10% to 40% by weight of the aromatic vinyl-vinyl cyanide copolymer. A weight ratio of the aromatic vinyl-vinyl cyanide copolymer containing 4,000,000 g / mol or more, wherein the weight average molecular weight of (E) to the reactive additive (D) is 4,000,000 g / mol or more. A phosphorus thermoplastic resin composition is provided.

The polycarbonate resin (A) may have a hydroxyl group content of 10 mol% to 50 mol%.

The polycarbonate resin (A) may be prepared by melt polymerization.

With respect to 100 parts by weight of the base resin, the (D) reactive additive contains 0.1 parts by weight to 5 parts by weight, and (E) 0.5% by weight of the aromatic vinyl-vinyl cyanide copolymer having a weight average molecular weight of 4,000,000 g / mol or more. To 10 parts by weight may be included.

The (D) reactive additive may include a compound represented by the following Formula 1.

[Formula 1]

(Q) m-L-(R) n

In Formula 1,

Q and R are each independently at least one selected from a moiety represented by Formulas (A) to (C),

L is a substituted or unsubstituted C1 to C20 alkylene group, a substituted or unsubstituted C1 to C20 heteroalkylene group, a substituted or unsubstituted C3 to C20 cycloalkylene group, a substituted or unsubstituted C2 to C20 heterocycloalkylene group, At least one selected from a substituted or unsubstituted C6 to C20 arylene group, a substituted or unsubstituted C1 to C20 heteroarylene group,

m and n are each 0 or 1, at least one of m and n is 1,

[Formula A]

[Formula B]

[Formula C]

In formulas (A) to (C), t is an integer of 1 to 10 and * represents a linking site.

The compound represented by Chemical Formula 1 may be represented by the following Chemical Formula 2.

[Formula 2]

In Chemical Formula 2,

L is a substituted or unsubstituted C1 to C20 alkylene group, a substituted or unsubstituted C1 to C20 heteroalkylene group, a substituted or unsubstituted C3 to C20 cycloalkylene group, a substituted or unsubstituted C2 to C20 heterocycloalkylene group, At least one selected from a substituted or unsubstituted C6 to C20 arylene group, a substituted or unsubstituted C1 to C20 heteroarylene group,

m and n are each an integer of 0 or 1, and at least one of m and n is an integer of 1.

L is a substituted or unsubstituted C1 to C20 heteroalkylene group containing 1 to 3 heteroatoms selected from N, O, S, and Si, a substituted or unsubstituted C2 to C20 heterocycloalkylene group, substituted or unsubstituted It may be any one selected from ring C1 to C20 heteroarylene group.

L is any one selected from C2 to C20 alkylene group, C6 to C20 cycloalkylene group, C6 to C20 arylene group having a-(CH ₂ ) ₂ -unit structure,

The-(CH ₂ ) ₂ -unit structure may be substituted with an ester group.

The acrylic graft copolymer (B) may have an average particle diameter of 100 nm to 300 nm of the acrylic rubbery polymer.

In the acrylic graft copolymer (B), 40 wt% to 60 wt% of the mixture of the aromatic vinyl compound and the vinyl cyanide compound may be grafted to 40 wt% to 60 wt% of the acrylic rubber polymer.

The acrylic graft copolymer (B) may be an acrylonitrile-styrene-acrylate graft copolymer.

The (C) aromatic vinyl-vinyl cyanide copolymer may be a copolymer of a monomer mixture including 60 wt% to 85 wt% of the aromatic vinyl compound and 15 wt% to 40 wt% of the vinyl cyanide compound.

The weight average molecular weight of the (C) aromatic vinyl cyanide copolymer may be 80,000 g / mol to 200,000 g / mol.

The (E) aromatic vinyl-vinyl cyanide copolymer having a weight average molecular weight of 4,000,000 g / mol or more may be a styrene-acrylonitrile copolymer having a weight average molecular weight of 4,000,000 g / mol or more.

The thermoplastic resin composition may include at least one additive selected from flame retardants, nucleating agents, coupling agents, fillers, plasticizers, impact modifiers, lubricants, antibacterial agents, mold release agents, heat stabilizers, antioxidants, inorganic additives, UV stabilizers, antistatic agents, pigments, and dyes. It may further include.

On the other hand, according to another embodiment, a molded article using the above-mentioned thermoplastic resin composition is provided.

It is possible to provide a thermoplastic resin composition having greatly improved low light resistance while maintaining excellent heat resistance and impact resistance.

Hereinafter, embodiments of the present invention will be described in detail. However, this is presented as an example, by which the present invention is not limited and the present invention is defined only by the scope of the claims to be described later.

As used herein, "copolymerization" means block copolymer to random copolymer, and "copolymer" means block copolymer to random copolymer.

In the present specification, unless otherwise specified, an average particle diameter is a volume average diameter and means a Z-average mean particle diameter measured using a dynamic light scattering analyzer.

Unless otherwise defined herein, 'substituted' means that a hydrogen atom in a compound is a halogen atom (F, Br, Cl, or I), a hydroxyl group, an alkoxy group, a nitro group, a cyano group, an amino group, an azido group, an amino group Dino group, hydrazino group, hydrazono group, carbonyl group, carbamyl group, thiol group, ester group, carboxyl group or salt thereof, sulfonic acid group or salt thereof, phosphoric acid or salt thereof, vinyl group, C1 to C20 alkyl group, C2 to C20 alkene Nyl group, C2 to C20 alkynyl group, C6 to C30 aryl group, C7 to C30 arylalkyl group, C6 to C30 allyl group, C1 to C30 alkoxy group, C1 to C20 heteroalkyl group, C3 to C20 heteroarylalkyl group, C3 to C30 cycloalkyl group , C3 to C15 cycloalkenyl group, C6 to C15 cycloalkynyl group, C3 to C30 heterocycloalkyl group and substituted with a substituent selected from these.

In addition, "unsubstituted" means that a hydrogen atom remains a hydrogen atom without being substituted with another substituent.

In addition, unless otherwise defined herein, "hetero" means containing one to three hetero atoms selected from N, O, S, P, and Si.

One embodiment provides a thermoplastic resin composition having greatly improved low light resistance while maintaining excellent heat resistance and impact resistance.

The thermoplastic resin composition is (A) 40% to 80% by weight of a polycarbonate resin; (B) 5% to 35% by weight of the acrylic graft copolymer; And (C) 10% to 40% by weight of an aromatic vinyl-vinyl cyanide copolymer; (D) an epoxide group-containing reactive additive, and (E) a weight average molecular weight A weight ratio of the aromatic vinyl-vinyl cyanide copolymer containing 4,000,000 g / mol or more, wherein the weight average molecular weight of (E) to the reactive additive (D) is 4,000,000 g / mol or more. Meets 12

Hereinafter, each component contained in the said thermoplastic resin composition is demonstrated concretely.

(A) Polycarbonate resin

In the thermoplastic resin composition, the polycarbonate is a polyester having a carbonate bond.

The polycarbonate resin (A) may be prepared using two methods, an interfacial polymerization method (also called a solvent method or a phosgene method) and a melt polymerization method. In one embodiment, the polycarbonate resin (A) may include one prepared by melt polymerization. On the other hand, in one embodiment, the polycarbonate resin (A) may be prepared by a melt polymerization method.

When preparing a polycarbonate resin through a melt polymerization method, for example, it may include the step of synthesizing the polycarbonate by separating the phenol using the transesterification reaction of the aromatic diol compound and the diaryl carbonate compound.

Examples of the aromatic diol compound include 4,4'-biphenol, 2,2-bis (4-hydroxyphenyl) propane, 2,4-bis (4-hydroxyphenyl) -2-methylbutane, 1, 1-bis (4-hydroxyphenyl) cyclohexane, 2,2-bis (3-methyl-4-hydroxyphenyl) propane, 2,2-bis (3,5-dimethyl-4-hydroxyphenyl) propane And 2,2-bis (3-chloro-4-hydroxyphenyl) propane, 2,2-bis (3,5-dichloro-4-hydroxyphenyl) propane and the like. Preferably 2,2-bis (4-hydroxyphenyl) propane, 2,2-bis (3,5-dichloro-4-hydroxyphenyl) propane, 2,2-bis (3,5-dimethyl-4 -Hydroxyphenyl) propane, 1,1-bis (4-hydroxyphenyl) cyclohexane, and the like, and more preferably 2,2-bis- (4-hydroxyphenyl) called "bisphenol A". Propane.

Examples of the diaryl carbonates include diphenyl carbonate, ditoryl carbonate, bis (chlorophenyl) carbonate, m-cresyl carbonate, dinaphthyl carbonate, bis (diphenyl) carbonate, and the like, but these are alone or 2 More than one species may be used, for example diphenyl carbonate may be used.

The polycarbonate resin (A) may be used in the weight average molecular weight of 5,000 kPa to 200,000 kg / mol, specifically, it can be used that is 5,000 kPa to 40,000 kg / mol for mechanical properties and moldability. When the weight average molecular weight of the polycarbonate resin (A) is within the above range, excellent impact resistance and fluidity can be obtained. In addition, two or more kinds of polycarbonate resins having different weight average molecular weight ranges may be mixed to meet desired fluidity.

In general, the phosgene gas used in the interfacial polymerization method of the two methods for producing a polycarbonate resin has serious toxicity, which poses a problem in terms of environmental safety.

On the other hand, the melt polymerization method is a method of preparing a polycarbonate resin by separating phenol in a transesterification reaction without using phosgene gas, which is more environmentally friendly than the above-described interfacial polymerization method.

However, in the case of the polycarbonate resin produced by the melt polymerization method, an unintended hydrolysis reaction of the polycarbonate resin is likely to occur due to external light or heat during molding or use, resulting in unintended degradation of physical properties. There is a possibility. In addition, when the content of the polycarbonate resin is reduced in order to solve this, there is a concern that the mechanical properties of the thermoplastic resin composition including the same may be reduced.

However, the polycarbonate resin (A) according to one embodiment may include one prepared by melt polymerization as described above, or may be one manufactured by melt polymerization. That is, since the polycarbonate resin (A) according to the embodiment includes at least a polycarbonate resin produced by the melt polymerization method, a polycarbonate having a hydroxyl group content at the end of the polycarbonate polymer chain is produced by the interfacial polymerization method. It may be slightly higher than the resin.

For example, the polycarbonate resin (A) may have a hydroxyl group content of at least 15 mol%, for example, 20 mol% or more, for example, 25 mol% or more, for example, 50 mol% or less. For example, 45 mol% or less, for example 40 mol% or less, for example 15 mol% to 50 mol%, for example 20 mol% to 40 mol%.

When the hydroxyl group included in the polycarbonate resin receives external heat, ultraviolet rays, etc. in various processing processes (eg, injection molding process) of the thermoplastic composition including the polycarbonate resin or in the process of using a mold product using the thermoplastic resin composition. Unintended hydrolysis reactions may occur.

However, the thermoplastic composition according to one embodiment may deactivate the hydroxyl group in the polycarbonate resin (A) by using an epoxide group-containing reactive additive (D), and as a result, external heat during various processing or use of the thermoplastic composition And unintended hydrolysis reaction can be prevented from occurring in the polycarbonate resin (A) by ultraviolet rays or the like. The specific structure and function of the said epoxide group containing reactive additive (D) are mentioned later.

The polycarbonate resin (A), based on 100% by weight of the base resin may contain at least 40% by weight, for example 50% by weight or more, for example 60% by weight or more, for example 80% by weight Or less, for example 70% by weight or less, for example 40% by weight to 80% by weight, for example 50% by weight to 80% by weight, for example 50% by weight to 70% by weight. Can be.

When the polycarbonate resin (A) content in the base resin is less than 40% by weight, the heat resistance of the thermoplastic resin composition may be lowered. On the other hand, when the polycarbonate resin (A) content in the base resin exceeds 80% by weight, the impact resistance may be lowered, and it is difficult to deactivate the terminal hydroxyl group contained in the polycarbonate resin to a desired level, so the molding process of the thermoplastic composition There is a possibility that a decrease in physical properties due to hydrolysis may occur.

(B) Acrylic Graft Copolymer

In one embodiment, the acrylic graft copolymer (B) is alloyed with the polycarbonate resin (A) to perform a function of enhancing weather resistance and impact resistance of the thermoplastic resin composition.

In one embodiment, the acrylic graft copolymer (B) may be prepared by graft polymerization of a monomer mixture including an aromatic vinyl compound and a vinyl cyanide compound in an acrylic rubbery polymer.

The acrylic graft copolymer (B) may be prepared according to any production method known to those skilled in the art.

As the above production method, a conventional polymerization method, for example, emulsion polymerization, suspension polymerization, solution polymerization, and bulk polymerization can be used. As a non-limiting example, an acrylic rubber polymer may be prepared, and a monomer mixture containing an aromatic vinyl compound and a vinyl cyanide compound may be graft polymerized on a core having the acrylic rubber polymer formed of at least one layer to form at least one shell layer. It can manufacture by a method.

The acrylic rubber polymer may be prepared using an acrylic monomer as a main monomer. The acrylic monomer may be at least one selected from the group consisting of ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, and hexyl acrylate, but is not limited thereto.

The acrylic monomer may be copolymerized with one or more radically polymerizable other monomers. When copolymerized, the amount of the at least one radically polymerizable other monomer may be 5 wt% to 30 wt%, specifically 10 wt% to 20 wt%, based on the total weight of the acrylic rubbery polymer.

The aromatic vinyl compound included in the shell layer may be at least one selected from styrene, α-methylstyrene, p-methylstyrene, pt-butylstyrene, 2,4-dimethylstyrene, chlorostyrene, vinyltoluene, and vinylnaphthalene. However, the present invention is not limited thereto.

The vinyl cyanide compound included in the shell layer may be at least one selected from acrylonitrile, methacrylonitrile, and fumaronitrile, but is not limited thereto.

The acrylic rubber polymer may be 30 wt% to 70 wt%, for example 40 wt% to 60 wt%, based on 100 wt% of the total acrylic graft copolymer (B).

Meanwhile, the monomer mixture including the aromatic vinyl compound and the vinyl cyanide compound graft-polymerized to the acrylic rubber polymer may be 30 wt% to 70 wt%, for example, 40 wt% to 60 wt%.

In the shell layer formed by graft polymerization of the monomer mixture comprising the aromatic vinyl compound and the vinyl cyanide compound in the acrylic rubber polymer, the aromatic vinyl compound is 50% to 80% by weight based on the total weight of the shell layer, Specifically, 60 wt% to 70 wt%, and the vinyl cyanide compound may be 20 wt% to 50 wt%, specifically 30 wt% to 40 wt%, based on the total weight of the shell layer.

In one embodiment, the acrylic graft copolymer (B) may be an acrylate-styrene-acrylonitrile graft copolymer.

As a non-limiting example, the acrylate-styrene-acrylonitrile graft copolymer comprises at least two layers of butyl acrylate rubbery polymer comprising an inner core copolymerized with butyl styrene and styrene and an outer core made of butyl acrylate polymer. The core may be an acrylate-styrene-acrylonitrile graft copolymer in the form of a core-shell prepared by graft polymerization of an acrylonitrile and styrene mixture through an emulsion polymerization method.

In one embodiment, the acrylic graft copolymer (B) has an average particle diameter of 100 nm or more, for example 150 nm or more, for example 300 nm or less, for example 250 nm or less, For example, 100 nm to 300 nm, for example 150 nm to 250 nm.

When the average particle diameter of the acrylic rubber polymer in the acrylic graft copolymer (B) is less than 100 nm, there is a risk that the overall mechanical properties such as impact resistance, tensile strength, etc. of the thermoplastic resin composition including the same decrease.

On the other hand, when the average particle diameter of the acrylic rubber polymer in the acrylic graft copolymer (B) exceeds 300 nm, there is a fear that the fluidity and processability of the thermoplastic resin composition including the same decrease.

The acrylic graft copolymer (B) may contain 5% by weight or more, for example 10% by weight or more, for example 15% by weight or more, based on 100% by weight of the base resin, for example 35% by weight. Or less, for example, up to 30% by weight, for example up to 25% by weight.

If the acrylic graft copolymer (B) content in the base resin is less than 5% by weight, the impact resistance of the thermoplastic resin composition may be lowered, and the acrylic graft copolymer (B) content in the base resin may exceed 35% by weight. In this case, the mechanical rigidity and colorability of the thermoplastic resin composition may be lowered.

(C) aromatic vinyl-vinyl cyanide copolymer

In one embodiment, the aromatic vinyl-cyanide copolymer (C) performs a function of maintaining a level of compatibility between the components of the thermoplastic resin composition.

In one embodiment, the aromatic vinyl-vinyl cyanide copolymer (C) may be a copolymer of an aromatic vinyl compound and a vinyl cyanide compound. The aromatic vinyl-vinyl cyanide copolymer (C) has a weight average molecular weight of 80,000 g / mol or more, for example 85,000 g / mol or more, for example 90,000 g / mol or more, for example 200,000 g / mol or less, For example, 150,000 g / mol, for example, 80,000 g / mol to 200,000 g / mol, for example, 80,000 g / mol to 150,000 g / mol may be used.

In the present invention, the weight average molecular weight is measured by dissolving the powder sample in tetrahydrofuran (THF), and then using 1200 series gel permeation chromatography (Gel Permeation Chromatography; GP) of Agilent Technologies (column is Shodex LF-804, The standard sample is made of Shodex polystyrene.

The aromatic vinyl compound may be at least one selected from styrene, α-methylstyrene, p-methylstyrene, p-t-butylstyrene, 2,4-dimethylstyrene, chlorostyrene, vinyltoluene, and vinylnaphthalene.

The vinyl cyanide compound may be at least one selected from acrylonitrile, methacrylonitrile and fumaronitrile.

In one embodiment, the aromatic vinyl-vinyl cyanide copolymer (C) may be a styrene-acrylonitrile copolymer (SAN) having a weight average molecular weight of 80,000 g / mol to 200,000 g / mol.

In one embodiment, based on 100% by weight of the aromatic vinyl-vinyl cyanide copolymer (C), at least 10% by weight, for example 15% by weight, for example 20% by weight of the vinyl cyanide compound may be included. It may be included, for example 50% by weight or less, for example 40% by weight or less, for example 10% to 50% by weight, for example 15% to 40% by weight, for example 20 Wt% to 40% by weight may be included.

In one embodiment, the aromatic vinyl-vinyl cyanide copolymer (C) may be included at least 10% by weight, for example at least 15% by weight, for example at least 20% by weight, based on 100% by weight of the base resin, for example Up to 40% by weight, for example up to 35% by weight, for example up to 30% by weight, for example 10% to 40% by weight, for example 20% to 40% by weight, for example 20 Wt% to 30% by weight may be included.

If the content of the aromatic vinyl-vinyl cyanide copolymer (C) is less than 10% by weight, the mechanical rigidity and heat resistance of the thermoplastic resin composition may be lowered. When the content of the aromatic vinyl-vinyl cyanide copolymer (C) exceeds 40% by weight, the impact resistance and weatherability of the thermoplastic resin composition may be reduced. There is a risk of deterioration.

(D) Reactive additives containing an epoxide group

In one embodiment, the epoxide group-containing reactive additive inactivates the hydroxyl groups in the polycarbonate resin (A) as described above, thereby preventing unintended hydrolysis reactions from occurring in the polycarbonate resin (A). It performs the function. However, the epoxide group-containing reactive additive according to one embodiment may perform a function of improving the low light characteristic of the thermoplastic resin composition in addition to the above-described function.

First, as a specific method of deactivating the hydroxyl group in the polycarbonate resin (A), the epoxide group in the reactive additive (D) may form a chemical bond with the hydroxyl group of the polymer chain terminal of the polycarbonate resin.

In one embodiment, the epoxy group in the reactive additive (D) may be a ring opening reaction by the hydroxyl group contained in the polycarbonate resin. In this case, any one of the two carbon atoms that constituted the epoxide group together with the oxygen atom may form an ether bond with the hydroxyl group included in the polycarbonate resin.

That is, in one embodiment, the reactive additive (D) may be inactivated by capping a highly reactive hydroxyl group contained in the polycarbonate resin with an epoxide group. Accordingly, by effectively inactivating the hydroxyl group contained in the polycarbonate resin (A) as the reactive additive (D), it is possible to provide a thermoplastic resin composition excellent in both light resistance and low light properties.

In one embodiment, the reactive additive (D) may include a compound represented by the following formula (1).

[Formula 1]

(Q) m-L-(R) n

In Formula 1,

Q and R are each independently at least one selected from a moiety represented by Formulas (A) to (C),

L is a substituted or unsubstituted C1 to C20 alkylene group, a substituted or unsubstituted C1 to C20 heteroalkylene group, a substituted or unsubstituted C3 to C20 cycloalkylene group, a substituted or unsubstituted C2 to C20 heterocycloalkylene group, At least one selected from a substituted or unsubstituted C6 to C20 arylene group, a substituted or unsubstituted C1 to C20 heteroarylene group,

m and n are each 0 or 1, at least one of m and n is 1,

[Formula A]

[Formula B]

[Formula C]

In formulas (A) to (C), t is an integer of 1 to 10 and * represents a linking site.

In Formula 1, Q and R may be selected from the same moiety, or may be selected from different moieties.

The compound represented by Chemical Formula 1 may be represented by the following Chemical Formula 2.

[Formula 2]

In Formula 2,

L is a substituted or unsubstituted C1 to C20 alkylene group, a substituted or unsubstituted C1 to C20 heteroalkylene group, a substituted or unsubstituted C3 to C20 cycloalkylene group, a substituted or unsubstituted C2 to C20 heterocycloalkylene group, At least one selected from a substituted or unsubstituted C6 to C20 arylene group, a substituted or unsubstituted C1 to C20 heteroarylene group,

m and n are each 0 or 1, and at least one of m and n is 1.

In one embodiment, L is a substituted or unsubstituted C1 to C20 heteroalkylene group containing 1 to 3 heteroatoms selected from N, O, S, and Si, a substituted or unsubstituted C2 to C20 heterocycloalkyl It may be any one selected from a ethylene group, a substituted or unsubstituted C1 to C20 heteroarylene group.

On the other hand, L is - (CH _{2) 2} - are either Hanai selected from C2 to C20 alkylene groups, C6 to C20 cycloalkyl group, C6 to C20 arylene group having a unit structure, and the - (CH _{2) 2} - unit of structure It may also be substituted with an ester group.

The reactive additive (D) may be composed of one kind of compound satisfying the general formula (1), or may be a mixture of two or more kinds of compounds satisfying the general formula (1).

In one embodiment, based on 100 parts by weight of the base resin, the reactive additive (D) may be included more than 0, for example 0.1 parts by weight or more, for example 0.2 parts by weight or more, less than 5 parts by weight, for example For example 4 parts by weight or less, for example 3 parts by weight or less, for example 2 parts by weight or less, for example, 0.1 parts by weight to 5 parts by weight, for example 0.1 parts by weight to 3 parts by weight, for example 0.1 parts by weight to 2 parts by weight may be included.

When the thermoplastic resin composition according to one embodiment does not contain the reactive additive (D), the inactivation of the hydroxyl group in the polycarbonate resin (A) and the low light characteristics of the thermoplastic resin composition may not be properly controlled, and thus, the molding or use process is not intended. Unfavorable physical properties may occur and it may be difficult to express low light properties. On the other hand, when a thermoplastic resin composition contains more than 5 weight part of reactive additives (D), there exists a possibility that a reactive additive (D) may reduce the impact resistance function intrinsic to polycarbonate resin.

(E) aromatic vinyl-vinyl cyanide copolymers having a weight average molecular weight of 4,000,000 g / mol or more

In one embodiment, the aromatic vinyl-vinyl cyanide copolymer (E) having a weight average molecular weight of 4,000,000 g / mol or more functions to impart low light characteristics of the thermoplastic resin composition.

The aromatic vinyl-vinyl cyanide copolymer (E) having a weight average molecular weight of 4,000,000 g / mol or more according to one embodiment has a weight average molecular weight of at least 4,000,000 g / mol or more, for example 5,000,000 g / mol or more, for example 5,000,000 g aromatic vinyls / mol to 10,000,000 g / mol, for example 5,000,000 g / mol to 9,000,000 g / mol, for example 5,000,000 g / mol to 8,000,000 g / mol, for example 6,000,000 g / mol to 8,000,000 g / mol It means vinyl cyanide copolymer.

In the aromatic vinyl-vinyl cyanide copolymer (E) having a weight average molecular weight of 4,000,000 g / mol or more, the aromatic vinyl compound is styrene, α-methylstyrene, p-methylstyrene, pt-butylstyrene, 2,4-dimethylstyrene, chlorostyrene It may be at least one selected from vinyltoluene, vinylnaphthalene.

In the aromatic vinyl-vinyl cyanide copolymer (E) having a weight average molecular weight of 4,000,000 g / mol or more, the vinyl cyanide compound may be at least one selected from acrylonitrile, methacrylonitrile and fumaronitrile.

In one embodiment, the aromatic vinyl-vinyl cyanide copolymer (E) having a weight average molecular weight of 4,000,000 g / mol or more may be a styrene-acrylonitrile copolymer (SAN) having a weight average molecular weight of 4,000,000 g / mol or more.

The aromatic vinyl-vinyl cyanide copolymer (E) having a weight average molecular weight of 4,000,000 g / mol or more according to one embodiment is greater than 0, for example, 0.5 parts by weight or more, for example 1 part by weight, based on 100 parts by weight of the base resin. Or more, for example, 10 parts by weight or less, for example, 8 parts by weight or less, for example, 6 parts by weight or less, for example, 5 parts by weight or less, and for example, 0.5 to 10 parts by weight. For example, it may contain 0.5 to 5 parts by weight.

If the copolymer (E) is not included or is too small, the low light properties improving effect of the thermoplastic resin composition may not be expressed. If the copolymer (E) is too high, the moldability and heat resistance of the thermoplastic resin composition may be deteriorated. have.

Meanwhile, in one embodiment, the weight ratio of the aromatic vinyl-vinyl cyanide copolymer having (E) weight average molecular weight of 4,000,000 g / mol or more with respect to the (D) reactive additive included in the thermoplastic resin composition is 1 or more, for example For example 2 or more, for example 3 or more, for example less than 15, for example 12 or less, for example 10 or less, for example 1 to 12, for example 2 to 12, for example 3 To 10 days.

(D) When the weight ratio of the copolymer (E) to the reactive additive is outside the above-mentioned range, the low light properties improving effect of the thermoplastic resin composition may not be expressed or other properties may be improved even if the low light properties are improved. , Impact resistance, fluidity, etc.) may be greatly reduced, which is not preferable.

(F) additive

In addition to the components (A) to (E), the thermoplastic resin composition according to one embodiment may express excellent low light properties, but does not cause deterioration of other physical properties, and may be caused by hydrolysis of the polycarbonate resin during processing or use. It may further include one or more additives necessary to balance the physical properties under conditions that can also prevent physical degradation, or according to the end use of the thermoplastic resin composition.

Specifically, as the additive, a flame retardant, a nucleating agent, a coupling agent, a filler, a plasticizer, an impact modifier, a lubricant, an antibacterial agent, a release agent, a heat stabilizer, an antioxidant, an inorganic additive, an ultraviolet stabilizer, an antistatic agent, a pigment, a dye, and the like may be used. These may be used alone or in combination of two or more.

These additives may be appropriately included within the range of not impairing the physical properties of the thermoplastic resin composition, and specifically, may be included in 20 parts by weight or less with respect to 100 parts by weight of the total amount of the components (A) to (E), It is not limited.

On the other hand, the thermoplastic resin composition according to one embodiment may be mixed with other resins or other rubber components to be used together.

On the other hand, another embodiment provides a molded article comprising a thermoplastic resin composition according to one embodiment. The molded article may be manufactured by various methods known in the art, such as injection molding and extrusion molding, using the thermoplastic resin composition.

The molded article can be advantageously used for various electric and electronic parts, building materials, sports articles, interior / exterior parts for automobiles that are used outdoors by greatly improving low light characteristics while maintaining excellent mechanical properties such as impact resistance and heat resistance. Specifically, the molded products may be used in satellite antennas, door panels, car radiator grilles, side mirror housings, but are not limited thereto.

Hereinafter, preferred embodiments of the present invention are described. However, the following examples are only preferred embodiments of the present invention, and the present invention is not limited by the following examples.

Example

Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples, but the following Examples 비교 and Comparative Examples are for illustrative purposes only and are not intended to limit the present invention.

Examples 1-7

Each of the components shown in Table 1 below were mixed, melted and extruded in the amounts shown in Table 1 to prepare a thermoplastic resin composition in pellet form. The extrusion was a twin screw extruder L / D = 44, 35 mm in diameter, the barrel temperature was set to 260 ℃.

Comparative Examples 1 to 8

A pelletized thermoplastic resin composition was prepared in the same manner as in Example 1 except for using the components and amounts shown in Table 2 below.

ingredient unit Example One 2 3 4 5 6 7 Basic resin (A) weight% 55 55 55 55 55 75 55 (B) weight% 20 20 20 20 20 10 20 (C) weight% 25 25 25 25 25 15 25 (D) Type-I Parts by weight 0.3 0.5 1.0 0 0 0.3 0.5 Type-II Parts by weight 0 0 0 0.5 1.0 0 0.5 (E) Parts by weight 3 3 3 3 3 3 3 E / D weight ratio - 10 6 3 6 3 10 3

Parts by weight: parts by weight based on 100 parts by weight of the base resin ((A) + (B) + (C))

ingredient division Comparative example One 2 3 4 5 6 7 8 Basic resin (A) weight% 55 55 55 55 55 90 20 55 (B) weight% 20 20 20 20 20 5 40 20 (C) weight% 25 25 25 25 25 5 40 25 (D) Type-I Parts by weight 0 One 0 10 One One One 3 Type-II Parts by weight 0 0 One 0 0 0 0 3 (E) Parts by weight 3 0 0 3 15 3 3 3 E / D weight ratio - N / A 0 0 0.3 15 3 3 0.5

Parts by weight: parts by weight based on 100 parts by weight of the base resin ((A) + (B) + (C))

(A) Polycarbonate resin: A polycarbonate resin prepared by melt polymerization method and having a weight average molecular weight of about 28,000 g / mol as measured by gel permeation chromatography (GPC) and having a terminal hydroxyl group content of about 30 mol% (manufacturer: LOTTE Advanced Materials)

(B) Acrylic graft copolymer: Acrylonitrile-styrene-acrylate graft copolymer in which 50 parts by weight of styrene and acrylonitrile are graft copolymerized to 50 parts by weight of butyl acrylate rubbery polymer having an average particle diameter of 180 nm (manufacturer) LOTTE Advanced Materials)

(C) aromatic vinyl-vinyl cyanide copolymer: a styrene-acrylonitrile copolymer having a weight average molecular weight of about 110,000 g / mol and an acrylonitrile content of about 24% by weight, as determined by gel permeation chromatography (GPC) ( Manufacturer: Lotte Advanced Materials)

(D) reactive additives

Type-I: Reactive additive containing an epoxide group represented by Chemical Formula 2, provided that m = 0 and n = 1 in Chemical Formula 2 (manufacturer: Momentive Performance materials)

Type-II: Reactive additive containing an epoxide group represented by Chemical Formula 2, provided that m = n = 1 in Chemical Formula 2 (manufacturer: Daicel Corp.)

(E) Aromatic vinyl-vinyl cyanide copolymers having a weight average molecular weight of 4,000,000 g / mol or more: Styrene-acrylonitrile copolymers having a weight average molecular weight of about 5,000,000 g / mol (manufacturer: Zibo Huaxing Additives)

Property evaluation

After drying the pellets prepared in Examples 1 to 7 and Comparative Examples 1 to 8 for 6 hours at 80 ℃ using a 6 oz injection molding machine under the conditions of a cylinder temperature of 260 ℃, mold temperature of 60 ℃, each of the test specimens for physical properties About the specimen of, after measuring glossiness, impact resistance, and fluidity as follows, the result was put together in Table 3 (Examples 1-7) and Table 4 (Comparative Examples 1-8), respectively.

(1) Impact resistance (unit: kgf · cm / cm): Notched Izod impact strength was measured for each of 3.2 mm and 6.4 mm thick specimens in accordance with ASTM D256.

(2) Flowability (unit: g / 10min): According to ASTM D1238, the melt flow index (MI) was measured under a load condition of 220 ° C and 10 kg.

(3) Glossiness (unit: GU): Using the VG7000 glossmeter of Nippon Denshoku Co., Ltd. according to JIS Z 8741, measured at 20 °, 45 °, 60 °, 75 °, 85 °, respectively.

Properties Example One 2 3 4 5 6 7 Impact strength
(kgfcm / cm) 3.2mm 43.5 42.2 41.3 48.1 40.1 69.1 41.8 6.4mm 18.1 14.8 13.7 15.4 14.1 34.5 13.9 Flow index
(g / 10min) 22.0 19.2 14.0 17.2 16.1 9.8 14.8 Glossiness
(GU) 20 ° 4.3 4.6 4.4 5.7 4.4 4.1 4.6 45 ° 21.0 22.5 23.9 25.3 21.8 20.8 23.1 60 ° 25.0 27.8 31.3 31.3 27.1 23.9 31.6 75 ° 55.8 59.5 66.6 62.8 58.9 51.4 67.0 85 ° 81.2 84.4 88.5 85.6 84.6 79.6 88.7

Properties Comparative example One 2 3 4 5 6 7 8 Impact strength
(kgfcm / cm) 3.2mm 42.7 44.5 42.0 24.4 35.2 75.4 21.3 25.6 6.4mm 18.6 16.2 14.6 6.5 10.2 48.5 10.5 8.1 Flow index
(g / 10min) 29.2 35.9 33.8 6.7 4.5 0.8 45.2 7.7 Glossiness
(GU) 20 ° 98.1 97.5 98.5 4.8 4.3 7.8 6.3 4.4 45 ° 99.0 99.0 98.7 26.5 21.5 31.0 29.2 22.5 60 ° 99.8 99.4 99 30.2 31.5 44.5 38.6 30.1 75 ° 99.4 99.1 99.1 57.4 67.5 71.6 69.8 54.3 85 ° 99.2 99.0 99.6 83.2 87.4 89.7 88.5 81.9

Tables 1 to 4 show that the specimens made of the thermoplastic resin composition of the examples can maintain excellent impact resistance and fluidity while maintaining excellent low light properties. Although the present invention has been described in detail, the scope of the present invention is not limited thereto, and various modifications and improvements of those skilled in the art using the basic concept of the present invention as defined in the appended claims also belong to the scope of the present invention.

Claims (16)

(A) 40% to 80% by weight of polycarbonate resin;
(B) 5% to 35% by weight of the acrylic graft copolymer; And
(C) 10% to 40% by weight of aromatic vinyl-vinyl cyanide copolymer;
Based on 100 parts by weight of the base resin including:
(D) an epoxide group-containing reactive additive, and
(E) an aromatic vinyl-vinyl cyanide copolymer having a weight average molecular weight of at least 4,000,000 g / mol,
The thermoplastic resin composition of the weight ratio of the said (E) weight average molecular weight with respect to said (D) reactive additive of 4,000,000 g / mol or more is 1-12. In claim 1,
The (A) polycarbonate resin is a thermoplastic resin composition, the hydroxyl group content of the terminal is 10 mol% to 50 mol%. In claim 1,
The (A) polycarbonate resin is a thermoplastic resin composition prepared by melt polymerization (Melt Polymerization). In claim 1,
For 100 parts by weight of the base resin,
The (D) reactive additive is included 0.1 parts by weight to 5 parts by weight,
The (E) aromatic vinyl-vinyl cyanide copolymer having a weight average molecular weight of 4,000,000 g / mol or more is 0.5 parts by weight to 10 parts by weight, the thermoplastic resin composition. In claim 1,
The (D) reactive additive comprises a thermoplastic resin composition comprising a compound represented by the following formula (1):
[Formula 1]
(Q) m-L-(R) n
In Formula 1,
Q and R are each independently at least one selected from a moiety represented by Formulas (A) to (C),
L is a substituted or unsubstituted C1 to C20 alkylene group, a substituted or unsubstituted C1 to C20 heteroalkylene group, a substituted or unsubstituted C3 to C20 cycloalkylene group, a substituted or unsubstituted C2 to C20 heterocycloalkylene group, At least one selected from a substituted or unsubstituted C6 to C20 arylene group, a substituted or unsubstituted C1 to C20 heteroarylene group,
m and n are each 0 or 1, at least one of m and n is 1,
[Formula A]

[Formula B]

[Formula C]

In formulas (A) to (C), t is an integer of 1 to 10 and * represents a linking site. In claim 5,
The compound represented by Chemical Formula 1 is represented by the following Chemical Formula 2, a thermoplastic resin composition:
[Formula 2]

In Formula 2,
L is a substituted or unsubstituted C1 to C20 alkylene group, a substituted or unsubstituted C1 to C20 heteroalkylene group, a substituted or unsubstituted C3 to C20 cycloalkylene group, a substituted or unsubstituted C2 to C20 heterocycloalkylene group, At least one selected from a substituted or unsubstituted C6 to C20 arylene group, a substituted or unsubstituted C1 to C20 heteroarylene group,
m and n are each 0 or 1, and at least one of m and n is 1. In claim 5,
L is a substituted or unsubstituted C1 to C20 heteroalkylene group containing 1 to 3 heteroatoms selected from N, O, S, and Si, a substituted or unsubstituted C2 to C20 heterocycloalkylene group, substituted or unsubstituted Any one selected from ring C1 to C20 heteroarylene group, the thermoplastic resin composition. In claim 5,
L is any one selected from C2 to C20 alkylene group, C6 to C20 cycloalkylene group, C6 to C20 arylene group having a-(CH ₂ ) ₂ -unit structure,
The-(CH ₂ ) ₂ -unit structure is substituted with an ester group, the thermoplastic resin composition. In claim 1,
The (B) acrylic graft copolymer is a thermoplastic resin composition having an average particle diameter of 100 nm to 300 nm of the acrylic rubber polymer. In claim 1,
Wherein (B) the acrylic graft copolymer is a thermoplastic resin composition 40 to 60% by weight of the mixture of the aromatic vinyl compound and the vinyl cyanide compound graft polymer 40 to 60% by weight of the acrylic rubber polymer. In claim 1,
The (B) acrylic graft copolymer is an acrylonitrile-styrene-acrylate graft copolymer, thermoplastic resin composition. In claim 1,
Wherein said (C) aromatic vinyl-vinyl cyanide copolymer is a copolymer of a monomer mixture comprising 60% to 85% by weight of an aromatic vinyl compound and 15% to 40% by weight of a vinyl cyanide compound. In claim 1,
The thermoplastic resin composition of (C) the aromatic vinyl-vinyl cyanide copolymer has a weight average molecular weight of 80,000 g / mol to 200,000 g / mol. In claim 1,
The (E) aromatic vinyl-vinyl cyanide copolymer having a weight average molecular weight of 4,000,000 g / mol or more is a styrene-acrylonitrile copolymer having a weight average molecular weight of 4,000,000 g / mol or more. The method of claim 1,
Thermoplastic further comprising at least one additive selected from flame retardants, nucleating agents, coupling agents, fillers, plasticizers, impact modifiers, lubricants, antibacterial agents, mold release agents, heat stabilizers, antioxidants, inorganic additives, UV stabilizers, antistatic agents, pigments, dyes Resin composition. A molded article prepared from the thermoplastic resin composition according to any one of claims 1 to 15.