KR20190049035A - Eco type interior and exterior material and its manufacture facility and method - Google Patents

Abstract

The present invention relates to eco-type interior and exterior materials which insert, inject, coat, adhere, squeez, coat with 1 to 3 mm thickness, adhere, squeez, and side wood powder, resin-containing melt or a resin-containing sheet or a heat-insulating material into one of an extrudate, a formed product, a cooled product, a withdrawal product, and a cut product of ash and resin-containing interior and exterior materials, or ash and resin-containing melt, wherein the eco-type interior and exterior materials are one in a siding work, to a production method thereof, to a device, and to a melting machine, a forming machine, a cooling machine, a cutting machine, a siding machine, and the like, which are one thereof.

Description

[0001] The present invention relates to an eco-type interior and exterior material, an eco-type interior and exterior material,

The present invention relates to an eco-type interior and exterior material, an interior material, an exterior material, a siding material, a partition material, and an apparatus and a method for manufacturing the same, which contain ash, bottom ash and fly ash.

Currently used building materials, interior materials, exterior materials, siding materials, metal materials, steel plates, wood, dry bits and the like are used. Here, corrosion of metal materials and steel plates, corrosion of wood, and durability of dry bits are disadvantageous, and wood and dry bits are vulnerable to fire. Therefore, there is a growing demand for products that are resistant to corrosion, preservation, fire, flame retardancy and fire retardancy in building materials, interior materials, exterior materials, siding materials, and partitioning materials.

Coal power plants, waste incineration plants, and cogeneration plants are operated or expanded for domestic and overseas power generation, heating and cooling, hot water, waste disposal, and incineration of combustible materials. Such coal power plants, waste incineration plants, and coal-fired power plants have generated enormous amounts of fly ash, incinerators, bottom ash and fly ash. Such fly ash, incineration ash, bottom ash, fly ash, etc. are buried in landfills and disposed of or recycled as concrete admixtures, embankment materials, ground materials, construction materials, etc. However, their recycling rates are not very large, .

Therefore, in the present invention, since the ash, fly ash, incinerator, bottom ash and fly ash have properties such as mineral reaction, pozzolan reaction, and hydroxylation reaction, in order to increase the recycling rate and use thereof, , Exterior materials, siding materials, and partition materials. Especially, existing building materials, interior materials, exterior materials, siding materials and partition materials are vulnerable to fire, but ash, bottom ash and fly ash are high quality inorganic materials, and building materials, interior materials and exterior materials have strong fire resistance Flame retardant, nonflammable building materials, interior materials and exterior materials. And ash, bottom ash, and fly ash are industrial byproducts, they contribute to waste recycling, low carbon green growth, and global warming prevention.

Prior art for existing building materials using ash, bottom ash and fly ash is as follows. 1) Korean Patent No. 10-1558328 (Oct. 01, 2015) Extrusion molding panel for building interior materials using a large amount of unrefined coal ash and manufacturing method thereof: SiO2 (quartz) and Al2O3-SiO2 ceramics usable as silica source and heat resistance 640 to 680 parts by weight of unalloyed fly ash containing 3Al2O32SiO2 (mullite) as a material, 150 to 190 parts by weight of cement, 13 to 17 parts by weight of pulp, 4 to 8 parts by weight of polypropylene fiber and 3 to 7 parts by weight of a thickener The flexural strength according to KS F 4735 concrete extrusion panel standard is 5 ~ 7MPa and horizontal load resistance test result by BS Code 5234 is 50kgf, the maximum displacement is 2.10 ~ 2.63mm and the residual displacement Permanent deformation) 0.54 ~ 0.66mm, which can be used for heavy industry Impact resistance performance test result according to the standard of SD or Impact performance evaluation standard (BS Code 5234) As for the house which can withstand impact force of 20N · m when impacted from 66mm to 30kgf Available LD Extrusion relates to a panel for construction formed with a large amount of crude ash, characterized in that geupin interior.

Eco-friendly synthetic wood having excellent flame retardancy and antimicrobial properties: 50 to 65 parts by weight of wood powder, 22 to 26 parts by weight of synthetic resin, 5 to 7 parts by weight of fly ash (by weight) 3 to 5 parts by weight of limestone and 5 to 12 parts by weight of an additive, wherein the wood flour is a mixture comprising 50 to 90 parts by weight of white waxy wood and 10 to 50 parts by weight of waste wood, and the synthetic resin is an ethylene / propylene copolymer (Ethylene / propylene copolymer), polyethylene, polypropylene, maleic anhydride, and the like.

And the additive is a lubricant, an ultraviolet ray inhibitor, and a coloring agent.

3) Korean Unexamined Patent Publication No. 10-2015-0083591 (July 20, 2015) Extruded Concrete Building Material Using Coal Ash and Its Manufacturing Method: Cement; Natural fiber; Artificial fibers; And thickeners; Wherein the fly ash is contained in an amount of 75 to 93 parts by weight based on the total weight of the composition. The extrusion-molded concrete structure according to claim 1, A material, and a composition comprising a cement, a natural fiber, a man-made fiber, a thickener and water; Extruding and cutting the mixture; The first curing step of the extrudate; A second curing step of the first cured extrudate; And a shipping step; Wherein the fly ash is added as a main raw material in the metering and mixing step of the composition, the primary curing step first curing the extrudate at a temperature of 60 to 75 ° C for 10 to 18 hours, The tea curing step is realized by secondary curing so as to ceramicize the first cured extrudate for 10 to 18 hours at a temperature of 150 ° C to 180 ° C and a pressure of 8.0 kg / cm 2 to 10 kg / cm 2 The present invention relates to a method of manufacturing an extrusion-molded concrete building material using coal ash.

Among the prior arts for existing building materials using fly ash as described above, 1) 'extrusion molding panel for construction interior material using a large amount of unrefined fly ash and method for manufacturing the same', as well as fly ash as a main material, 2) 'Eco-friendly synthetic wood with excellent flame retardancy and antibacterial properties' is synthetic wood using fly ash in addition to wood, which is the main material; and 3) Extruded concrete using coal ash The cement cement reaction plays an important role in the formation of panel by using cement in addition to fly ash as the main material.

Unlike the above and conventional techniques, resins, lubricants and the like are used in addition to main raw materials such as ash, bottom ash and fly ash, and the binding reaction of the resin and the catalytic reaction of the lubricant play an important role in the formation of the material. The production process of the material of the present invention is as follows: 1) production of raw materials including fly ash, resin, lubricant and the like, chip-like raw materials, pelletized raw materials, 2) heating of raw materials by a heater, 3) Cooling by a cooling machine, and 5) cutting by a cutting machine. Therefore, the present invention has a very different difference from the existing technology in terms of raw materials and manufacturing processes. In addition to the above-mentioned processes, a siding process is further added, and the ash interior and exterior materials that have been finished with siding or siding with synthetic wood, sheet, etc. have differentiability.

The object of the present invention to solve the above-mentioned problems is to provide a method for producing a resin-containing melt or a resin-containing melt or a resin-containing melt or extruded product in an extrudate, a forming water, a cooling water, The sheet is injected, injected, coated, adhered, squeezed, coated or adhered with a thickness of 1 to 3 mm, squeezed, inner and outer siding which is one of double siding and siding work, its manufacturing method and apparatus, melter and foaming machine , A cooling machine, a cutting machine, and a siding machine.

In order to achieve the above object, the present invention provides a method for producing a resin-containing material 1, comprising the steps of: a) mixing an ash, a resin-containing substance 1, pelletizing, melting, extruding, forming, cooling, drawing, cutting, A melt supply side or a coating side of the material 2 on the surface or side of the foaming material by the internal passage of the foaming machine and the outlet of the foaming machine c) Attaching or squeezing the sheet to the surface or side of one of a forming machine, a forming machine, a cutting machine, a forming machine, a cooling machine, a cutter, A foaming material of the material 1 coated with the melt of the material 2 or coated or pressed with the sheet, a cooling water, a cutting material, an eco-type interior / exterior material, one of which is made by at least one of the above The design of the interior, exterior, siding materials, re-partition, FA interior, FA exterior, FA siding material, FA cubicle, building interior and exterior materials, interior and exterior fire retardant, non-combustible exterior and interior, exterior materials, interior and exterior siding such as the means to resolve.

The present invention has the following effects in the interior and exterior materials: ash, bottom ash, fly ash, which is an inorganic material of industrial byproducts, substitution of natural materials thereby, economic efficiency, prevention of global warming, Or the sheet is coated, adhered, or the like, and has an effect of providing an internal or external material having an excellent appearance.

BRIEF DESCRIPTION OF THE DRAWINGS FIG.
2 is a schematic view showing an interior and exterior material siding according to the present invention.
Fig. 3 is a schematic view showing an internal and external material manufactured according to the present invention
4 is a schematic view showing a siding interior / exterior material according to the present invention.

The present invention relates to an eco-type internal and external material and an apparatus and a method for manufacturing the same, and the summary of the present invention relates to an ash, a resin-containing internal or external material, or an ash, an extruded product of a resin containing melt, a forming water, An inner and outer material which is one of soda, soda, resin-containing melt or sheet is injected, injected, coated, adhered, squeezed, coated to 1 to 3 mm thickness, squeezed, double sided or siding work, A melting machine, a forming machine, a cooling machine, a cutting machine, a siding machine, and the like.

The eco-type internal and external material of the present invention is produced by melting (20), extruding (21) the ash-containing raw material (1) through a hopper or the like in a melting machine (30), a melt extruder Through the forming unit 22, the cooling unit 23, the drawing unit 24, and the cutting unit 25 through the forming unit 32, the cooling unit 33, the ejector unit 34, and the cutter unit 35 Moldings, interior and exterior materials, etc. (10). If necessary, the wood-containing melt 3, the sheet 5, the heat insulating material 6 and the like are coated, adhered, compressed, bonded to the outer surface and the surface of the forming material, cooling water, The siding inner and outer material 11 and the like can be obtained. Here, the inside / outside materials 10 and 11 are characterized by having no hollow space in the inside, or a hollow 12 in an empty space, a pillar 13 supporting a hollow portion, and the like. In the eco-type interior and exterior material of the present invention and the method and apparatus for producing the eco-type, the eco type is used as a by-product such as ash, recycled, economically improved, economical, natural, It represents meaning.

The siding is performed by the wood-siding machine 40, the seat-siding machine 50, and the like. The wood siding machine 40 includes a melting machine 41 for melting a mixture of wood powder, resin and the like, a supply hose 42 for supplying the wood powder-containing melt 3, 3 or the like through the air outlet 44 and the hollow line 43 or the hollow line 43 and the jet port 44 of the foaming machine to transfer the wood-containing melted material 3) coated or sided to produce an ash interior and exterior material having a synthetic wood casing. The seat siding machine 50 is provided with a bond injector 51 for injecting a bond onto the outer surface, the exterior surface and the like of a forming water or a cooling water, a seat 5 or a heat insulating material 6 on the bond spray portion thereof And a roller 53 for pressing the sheet 5 or the heat insulating material 6 against the bond portion so as to form a sheet on the outer surface, (5) or a heat insulating material (6) is adhered, pressed or sintered to produce an ash interior or exterior material having a sheet (5) or a heat insulating material (6) sheath.

Here, interior and exterior materials include interior and exterior materials, interior materials, exterior materials, siding materials, partition materials, FA interior materials, FA exterior materials, FA siding materials, FA partition materials, building interior and exterior materials, flame retardant interior / exterior materials, A siding inner and outer material, an outer structure, a panel type, and a hollow panel type. The interior material refers to one or both of the interior material and the exterior material. The interior material refers to the building material, the material, and the interior material which are installed and attached to the interior of the building. The exterior material is installed outside the building The siding material corresponds to one of the exterior materials, and the partition material corresponds to the partition material, the building partition material, the indoor partition material, the partition material, the partition material, A partitioning material, a toilet partitioning material, and an underground partitioning material.

The FA interior material refers to a Flyash interior material, a Flyash-containing interior material, a Flyash-containing interior material, and the FA exterior material represents a Flyash exterior material, a Flyash-containing exterior material, a Flyash-containing exterior material, Containing siding material. In this case, the name of the FA interior material, the FA exterior material, the FA siding material, and the FA partitioning material are used in addition to the names of the interior and exterior materials, interior materials, exterior materials, siding materials and partitioning material, as used in the interior materials, exterior materials, siding materials, , Inclusion of use, inclusion and so on. FA stands for flyash. The siding interior and exterior materials include interior and exterior materials such as siding, siding, siding machine, wood powder, sheet, insulation, etc. that are surface, exterior, and exterior sided by performing, using, coating, attaching or squeezing.

Representative claims of the present invention will be described with reference to claim 1. The contents and terms described in Claim 1 herein are also optional and common to the present invention, claims 2 to 21, and the like. Claim 1 relates to a method of producing a resin composition comprising: a) a mixer such as an ash, a mixer for mixing resin-containing materials; b) conveying means for conveying the mixture through a hose or the like by pressing it with a pump or the like; c) a hopper into which the transported feed is introduced; d) an extrusion type melter (30) for melting the input and extruding or screw extruding it to one side, or an outlet for discharging gas generated by evaporation of moisture contained in ash, resin, etc., A vacuum means for connecting a vacuum hose or the like to the front end to accelerate the discharge of the gas by applying vacuum, a filter case for filtering dust or foreign matter contained in the discharged gas while being connected thereto, (30) having at least one of the above-mentioned outlet perforating means for preventing the clogging of the outlet by containing the resin or the like in the melted material, and a reciprocating piston periodically reciprocating the inside of the outlet by one of them;

When the drilling means and the reciprocating piston are inserted into the discharge port, the gas is not discharged through the discharge port. When the perforating means and the reciprocating piston are separated from the discharge port, the gas is discharged by the discharge port, the vacuum pump, This function is repeated by the reciprocating motion of the reciprocating piston. Here, the inner periphery of the discharge port, the portion where the perforation means and the outer periphery of the reciprocating piston contact each other, and the discharge port leading end portion of the discharge port have a structure such as airtightness or watertightness to prevent the gas from leaking. It is desirable that a rubber, a padding, or the like is provided at a portion where the outer periphery of the piston is in contact, or a discharge outlet end portion thereof.

e) a forming device (32) having a forming cavity (cavity, space, etc.) having a shape corresponding to an end face of the forming material, which is connected to the melting machine and discharged to the outside by non- A passage or hollow line through which the wood melt is coated to form the surface of the wood, and a wood melt outlet, a passage or a hollow cavity through which the wood melt is coated, A supply line or a supply line for supplying the wood melt to the line, a melter for melting the wood melt connected thereto, a feeder or a supply line for supplying the raw material of the wood melt, A siding machine 40 composed of at least one of wood powder and a mixer for mixing resin-containing materials, Or cooling exchanger passage-forming water, and cooling one surface of the water to the seat 5 or the heat insulating material 6, the bonding group or a low-based or a siding group 50 for the attachment, coating, one or more of the one of compression bonding, etc. and;

g) a cooling cavity disposed at a position subsequent to the forming chamber, the cooling cavity being disposed on a line continuous with the forming cavity, so that the forming material, which is formed in the forming cavity, enters the inside of the cooling cavity, Or two or more cooling devices 33 that are installed one after the other to allow the cooling cavity to be transported in a nonmoving manner or the cross sectional area of the cooling cavity gradually decreases so that the cross sectional area of the foamed material discharged from the forming cavity gradually decreases. A cooling device (33) for reducing the cross sectional area by 5%; h) a cooling water step for circulating air or cooling water as a passage or hollow line formed in the inside of the cooling device to cool the forming material passing through the cooling cavity; A pump or the like for pressurizing or circulating air or cooling water is additionally provided,

i) a cutter 35 disposed at the rear of the cooling device for cutting the cooling water or the molded product discharged through the cooling device, or a cutter 35 for rotating the cutter or the rotating blade An automatic cutter 35 for automatically cutting the molded product or a bottom plate on which the molded product is placed after the cut molded product is cut down and the cut molded product falling down below the bottom plate An additional cutter 35; FA siding material, FA siding material, building interior and exterior materials, flame retardant interior and exterior materials, fireproof interior and exterior materials, interior and exterior materials, siding materials, and the like, which are made of an internal material, an interior material, an exterior material, a siding material, a partition material, And an inner / outer-casing material manufacturing device.

The following description, terms, and the like are optional, common, etc., to the present invention, claims 1 to 21, and the like. Particularly, the description of the following is also the description of claim 21.

1) The ash of the present invention is a mixture of a) Ash, incineration ash, incinerator, bottom ash, fly ash, b) or power plant, coal power plant, anthracite power plant, bituminous coal power plant, thermal power plant, cogeneration power plant, incinerator, C1) a loss on ignition of 0.1 to 5%, a specific gravity of 1.5 to 2.1, a powder of 2,000 to 3,000 cm2 / g, c2) or SiO2 generated from one or more of the following: Ash, incinerator, incinerator, bottom ash, fly ash, c) ₂ 40~60%, Al ₂ O ₃ 25 to 30%, CaO 5 to 10%, Fe ₂ O ₃ 3~8%, MgO 0.5~3%, other than the chemical composition, composed of one or more of the additives, c3), or _{SiO 2, Al 2 O 3,} Fe 2 O 3, MgO, one of water containing one or more of CaO in the ash , Bottom ash, fly ash, d) at least one of the above, admixture, additives, 30 to 80 parts by weight of water.

2) The resin of the present invention is a resin which is a) amorphous solid or semi-solid, natural resin, synthetic resin, plastic, fossil resin, polymer composed of an organic compound or a derivative thereof, b) Acrylic resin, alkyd resin, epoxy resin, urea resin, molding resin, toluene resin, photosensitive resin, Gore-Tex, guar gum, amino resin, aminoalkyd resin, PP, PE, PP, PE, polyolefin, c) Other than rosin, koupel, zucchini, zeolite, zeolite, novolak, melamine resin, balsam resin, polypropylene A mixture of two or more selected from the group consisting of resin extracted into one of amber, alien, kauri, manila, frankincense, shellac, casein, plant, tree or animal. The PP / PE is a mixture of PP and PE, and the mixing ratio thereof is PP: PE = 50:50, 60:40, 40:60, arbitrary weight: arbitrary weight.

3) Substance 1 is a mixture of a) at least one of ash, bottom ash, fly ash and resin, b) at least 70-80 parts by weight of ash, bottom ash and fly ash, 15-20 parts by weight of resin, 8 to 8 parts by weight of an antimicrobial agent, 0.1 to 2 parts by weight of an antimicrobial agent, and 1 to 70 parts by weight of at least one of ash, bottom ash and fly ash, 15 to 20 parts by weight of PP or PE or PP / PE, 0.1 to 2 parts by weight of an antibacterial agent, 4.9 to 8 parts by weight of a lubricant, 2.9 to 4 parts by weight of a coupling agent, 2 to 4 parts by weight of an emulsifier, And substances containing additives to satisfy the requirements.

4) The blending is performed by a blender, a blender which is heated to 100 to 130 캜 and a blender whose blending time is 10 to 30 minutes.

5) The pelletization is performed by a pelletizing machine, a pellet machine for pelletizing the mixture while passing the combination, and a pellet machine for pelletizing the mixture by ejecting the mixture into the ejection port.

6) Melting may be carried out by using a melting machine, a melt extruder, a melting machine for heating and melting the pellets, an extruder or a melt extruder for heating and melting the pellets, an extruder or a melt extruder for heating at 180 to 200 ° C, Or a melt extruder, an extruder or a melt extruder which supplies the heated product or the extrudate of the pellet to the foaming machine under a pressure or a pressure of 0.001 to ¹ kg / cm ² .

7) extrusion extruder, an extruder which is heated to the extrusion of pellets, the heating of 180~200 ℃ the extruder, screw extrusion of the extruder, pressure or 0.001~1kg / cm ² groups forming the heated water or extrusion of the pellets An extruder supplied with pressure, or the like.

8) Forming is performed by a forming machine, a forming machine, a forming mold, a die, a die, and the like, which form one of the following interior materials or partitioning materials while the extrudate passes.

9) Cooling is a cooling device for cooling the forming material by at least one of a cooling device, a cooling device that is cooled while passing the forming material, cooling oil and cooling water, a cooling device for cooling the forming material, Wherein the cooling is performed by a cooling mold in which the cooling oil and the cooling water are sequentially supplied separately or circulated, and the forming material is cooled while passing through the cooling mold A cooling mold in which the cooling mold has the same shape as the forming material, a cooling mold in which the temperature of the forming material after passing the cooling oil is 110 to 160 캜, a temperature of the forming material after passing the cooling water is 50 to 70 캜 The cooling water is cooled by passing through the cooling water tank, and the cooling water is supplied to the inside of the cooling water tank Group is caused by the forming of water to which the disk that has the same shape as the internal reforming water to pass or guide.

10) The withdrawal is by the withdrawal machine, the forming agent, or the withdrawal machine which takes one of pulling, pulling, or pulling one of the cooling water.

11) The cutting is performed by a cutter, a cutter for cutting the drawn product, a cutter, a knife, a blade, a saw, a kata, a power saw, a saw, a rotary saw, and a linear motion saw.

12) a) If the surface of the material is rough when necessary after the cutting, if sanding or aesthetics are required, the pattern is added, and if necessary, one or more of the heat insulating materials is added. b) The sanding operation is to smooth the surface of the material by spraying sand, silica sand, cedar or the like. c) The pattern work may be a pattern, a pattern, a pattern, a character, a letter, a pattern, a pattern, a pattern, a pattern, a pattern, a pattern, a pattern, Printing, shaping, or engraving one of the following: a sentence, a sentence, or a color. d) The above-mentioned thermal insulation work may be performed by adhering, adhering, fixing, coalescing, compression, or attaching one of the above materials, the surface, one side or both sides of the heat insulating material, the heat insulating material, the styrofoam, the felt, the asbestos, An adhesive, an epoxy, a presser, a presser, an adhesive or an epoxy, a presser after the application of the epoxy, a presser, a presser which presses or presses for a certain period of time, or a presser.

13) Wood flour is wood flour, pulpwood, sawdust, wood or waste of wood, cut, crushed, debris and so on.

14) Substance 2 is a mixture of a) wood powder, resin, lubricant, coupling agent, emulsifier and additives, b) 50 to 70 parts by weight of wood powder, 20 to 30 parts by weight of resin, 5 to 10 parts by weight of KR dust, 4) 10 parts by weight, c) 60 parts by weight of wood powder, 25 parts by weight of resin, 8 parts by weight of dust, 7 parts by weight of additives, d) 3 parts by weight of binder, 2.5 parts by weight of lubricant, 0.2 weight part of a UV stabilizer and 0.3 weight part of an antioxidant; e) 55 to 58 weight% of wood powder, 27 to 30 weight% of a polyolefin resin, 4 to 10 weight% of loess, 1 to 2 weight% F) 0.1 to 2% by weight of iron oxide; 0.3 to 0.5% by weight of sulfur oxide; and 0.1 to 0.2% by weight of carbon black. G) the polyolefin-based resin is composed of 23 to 25% by weight of polypropylene and 4 to 5% by weight of polyethylene.

a) a lubricant is a substance, a substance, a substance, or the like, which facilitates processing by making the resin fluid, one of the mixture thereof, be heat-molded, or which facilitates withdrawing the molded article from the mold The composition of the present invention may further comprise at least one selected from the group consisting of an inorganic filler, an emulsifier, a softener, a plasticizer, a release agent, stearic acid, stearate, zinc stearate, paraffin, liquid paraffin, natural paraffin, wax, micro wax, polyethylene wax, chlorinated hydrocarbon, , Fatty acid amide, bis fatty acid amide, metal soap, magnesium stearate, stearylamide, palmitylamide, methylenebisstearylamide, ethylenebisstearylamide, oxystearic acid, wojstearic acid, ester, glyceride, ester wax, glycerol tree, Naphthalene, chlorinated naphthalene, ethylene chloride, ethyl palmitate, stearyl Is selected from the group consisting of butyl, alcohol, aliphatic alcohol, monohydric alcohol, cetyl alcohol, stearyl alcohol, ethylene glycol, diethylene glycol, glycerol monostearate, oleic acid monoglyceride, ricinolic acid monoglyceride, Or a mixture of two or more.

b) a coupling agent is one which improves one of bonding strength, adhesive property, interfacial bonding property and interfacial adhesion property of the resin, a mixture thereof, a silane coupling agent, a titanate coupling agent, a chromium coupling agent, A coupling agent, a vinyl trichlorosilane, a vinyltrimethoxysilane, ethyltrimethoxysilane, aminopropyltrimethoxysilane, phenylaminopropyltrimethoxysilane, and chloropropyltrimethoxysilane. Or a mixture of two or more thereof.

c) Emulsifying agent is a substance which improves mixing of two or more substances, a substance which improves the mixing of fly ash and resin, a substance which contains both molecules of a hydrophilic group (hydrophilic group) and a mineral oil, A nonionic surfactant, a fatty acid ester, a nonionic surfactant, an antioxidant, an antioxidant, an antioxidant, an antioxidant, an antioxidant, a soap, an organic amine soap, a sulfuric acid ester, a gelatin, an albumin, Fatty acid monoglyceride, sorbitan fatty acid ester, fatty acid ester, ethylene bisstereamide, polyethylene wax, lecithin, gum arabic, alginic acid, yolk, gelatin, sorbitan fatty acid ester, sorbitan monooleic acid ester, sorbitan monolaurate Ester, palmitic acid, stearic acid, and the like, or a mixture of two or more thereof It is applicable.

d) The additive may be selected from the group consisting of dust, dust, slag, pigment, UV stabilizer, antioxidant, loess, binder, binder, iron oxide, sulfur oxides, oxides, reductants, ionic water, carbon black, .

15) The supply hose is a hose, line, pipe, or the like that supplies the melt of the material 2 from the melter to the inner passage of the forming machine or its inlet.

16) The internal passageway of the forming machine is such that the melt of the material 2 is in contact with the forming machine or its interior, its upper, lower, left, right, top, bottom, left, right, or 1, 2, A surface, an inner surface, an outer surface, or a passage into one of the directions.

17) The jet port is formed by a nozzle, a hole, a nozzle, a slot, an ejection port, or a rim of the forming frame or forming space of the forming unit, a face, a gap, a space, Holes, holes, nozzles, slots, ejection holes, and the like, which are located at any one of 1, 2, 3 and 4, a face, an inner face, an outer face, and a direction.

18) The passing material is one of the above-mentioned forming machine, cooling machine, cutting machine, forming material, cooling material, cutting material, forming material, cooling material, cutting material, inner and outer material, FA siding materials, FA siding materials, building interior and exterior materials, flame retardant interior and exterior materials, fireproof interior and exterior materials, interior and exterior materials, and siding interior and exterior materials.

19) Sheet may be one of metal, cellophane, polymer, aluminum, plastic, sheet, thin film, foil, sheet film and so on.

20) The bonding machine can be used to bond the sheet or thermal insulation to one of the foaming material or the inner and outer material, one of the two surfaces, the surface, the outer surface, or the outer periphery, with the bond, with the bond, with the roller, A sprayer for spraying a bond to one of the forming material and the outer periphery, a laying device for laying a sheet or a heat insulating material on the bond spraying part, a bonding agent sprayed on one of the forming material and the outer periphery, A presser for pressing a sheet or a heat insulating material, or a combination machine of two or more.

21) The roller may be formed by pressing the sheet or the heat insulating material on one of the foaming material or the inner and outer material, one of the two surfaces, the surface, the outer surface and the outer circumference, A mechanism for placing a sheet or a heat insulating material on one of the foams or a heat insulating material and pressing the sheet or the heat insulating material with a roller, A squeeze roller, a seat spreader, a bond injector, and a combination machine of two or more.

22) The shape of one of the foaming material or the inner and outer material is a plate, a panel, a panel, a plywood, a hollow plate, a panel, a panel and a plywood etc., and the inside is filled with two or more hollow, A cavity and a pillar repeat between the upper and lower ends and a hollow, a round, an ellipse, a square, a polygon, a square having a curved edge, etc., c) D) thickness is 5, 10, 20, 30, or more, one or both of one side, left side, right side, left side, right side, One of 30.05, such as 60, 90, 100, 200, 300, and a decimal point of 5 to 300; and e) the width is one of 5, 10, 15, F) the length is m in place of the cm, one of 5, 10, 15 and 20 of the width, 50, 100, 150 of the thickness , One of 200, etc. g) other than a) Of 0.8~1.5, b) the maximum bending load of 3400 N or more, c) Impact Strength 3.0 Kj / m ² or more, d) twisting property of 2% or less, e) the screws holding force 780N or more, f) the sliding resistance 0.4 (CSR) or more, g) a moisture absorption rate of not more than 8%, h) a freeze-thaw maximum flexural load change rate of not less than 90%, i) a linear coefficient of linear expansion of not more than 6.0 10 ^-5 / l) Carbonization length 20cm or less, m) Residual flame 10 seconds or less, n) Hazardous substances 0.1% or less of each of arsenic, cadmium, chromium, lead, 0.005ppm of mercury, o) 50%, 80% 50 to 99 including the decimal point, 70.07% of the one condition, numerical value and so on.

In the present invention, a forming machine corresponds to a forming machine and a forming mold, and a cooling machine corresponds to a cooling machine and a cooling mold. And the inclusions, mixtures, and additives include water, materials, materials, powders, etc., which contain, mix, add, etc. at least one of ash, bottom ash and fly ash. And PP / PE is a mixture of PP and PE, and the mixing ratio thereof is PP: PE = 50:50, 60:40, 40:60, arbitrary weight%: arbitrary weight% and the like. The content, mixing, addition and the like of the content, mixing, addition, or the like in the present invention as in the case of the ash, the resin-containing material, or the wood powder and the resin-containing material are 0.001 to 99.99% Volume and so on. Tests for specific gravity, maximum flexural load, impact strength, warpage, screw retention, sliding resistance, water absorption rate, maximum freezing and thawing rate of change, linear coefficient of linear expansion, weatherability, formaldehyde dispersion, carbonization length, residual flame, The method is according to KS F 3230, GR F 2016 and so on.

BRIEF DESCRIPTION OF THE DRAWINGS Fig. Fig. 1 is a schematic view showing the production of an internal and external material according to the present invention. The internal and external material of the present invention is produced by mixing the raw material 1 containing ash, resin and the like through a hopper or the like in a melting machine 30, a molten extruder 31 and the like, a molten oil 20, an ash containing melt 2 after extrusion 21 Through the processes of forming 22, cooling 23, drawing 24, cutting 25 and the like through a forming machine 32, a cooling machine 33, an extractor 34 and a cutter 35, Interior and exterior materials (10). If necessary, the wood-containing melt 3, the sheet 5, the heat insulating material 6 and the like are coated, adhered, compressed, bonded to the outer surface and the surface of the forming material, cooling water, The siding inner and outer material 11 and the like can be obtained.

2 is a schematic view showing an interior and exterior material siding according to the present invention. The siding is performed by the wood-siding machine 40, the seat-siding machine 50, and the like. The wood siding machine 40 includes a melting machine 41 for melting a mixture of wood powder, resin and the like, a supply hose 42 for supplying the wood powder-containing melt 3, 3 or the like through the air outlet 44 and the hollow line 43 or the hollow line 43 and the jet port 44 of the foaming machine to transfer the wood-containing melted material 3) coated or sided to produce an ash interior and exterior material having a synthetic wood casing. The seat siding machine 50 is provided with a bond injector 51 for injecting a bond onto the outer surface, the exterior surface and the like of a forming water or a cooling water, a seat 5 or a heat insulating material 6 on the bond spray portion thereof And a roller 53 for press-bonding the laid sheet 5 or the heat insulating material 6 in the form of a bond. The sheet laid on the outer surface, the outside, and the surface of the forming material, (5) or a heat insulating material (6) is adhered, pressed or sintered to produce an ash interior or exterior material having a sheet (5) or a heat insulating material (6) sheath.

3 is a schematic view showing an internal and external material manufactured according to the present invention. Here, the inside / outside materials 10 and 11 are characterized by having no hollow space in the inside, or a hollow 12 in an empty space, a pillar 13 supporting a hollow portion, and the like.

4 is a schematic view showing a siding interior / exterior material according to the present invention. This means that the sheet 5 or the heat insulating material 6 is adhered, pressed or sided to the outer surface, outer surface or the like of the inner and outer material, etc., and the sheet 5 or the ash interior material having the heat insulating material 6 sheath.

1: raw material 2: ash-containing melt 3: wood-containing melt
4: Bond 5: Sheet 6: Insulation
10: interior and exterior materials 11: interior and exterior siding material 12: hollow
13: Pillar 20: Melting 21: Extrusion
22: Foaming 23: Cooling 24: Discharge
25: Cutting 30: Melting machine 31: Extruder
32: forming machine 33: cooling machine 34:
35: cutter 40: wood grain siding machine 41: melting machine
42: Supply hose 43: Forming machine internal passage 44:
50: seat-siding machine 51: injector 52: seat-
53: Laura

Claims (21)

An ash, and a resin-containing material;
Conveying means for conveying the mixture through a hose or the like;
A hopper into which the conveyed material is fed;
An extrusion type melting machine for melting or extruding or screw extruding the input material or an outlet for discharging the gas generated during the melting, a vacuum means for accelerating the discharge of the gas by applying a vacuum thereto, And a reciprocating piston means for preventing the clogging of the discharge port caused by a minute discharge of the discharge port, such as a gas flowing out to the discharge port, and a reciprocating piston means;
A forming unit having a forming cavity connected to the melting machine and having a shape corresponding to an end surface of the forming material discharged outwardly by non-moving force by the extrusion pressure,
A passage or a hollow line and a wood melt outlet which are formed inside the forming machine and supply the wood melt to the surface or outer surface of the forming material passing through the forming cavity to form the wood surface and have the wood melt coated thereon, A supply line or a supply line for supplying the wood melt to the hollow line, a melting machine connected to the melting line for melting the wood melt, a feeder or a supply line connected to the supply line or the supply line for connecting the raw material of the wood melt, A siding machine composed of at least one of wood powder, wood powder and a resin-containing material, or a siding machine composed of at least one of a forming machine, a cooling machine, a forming machine, A bonding machine or a roller or a siding machine thereof;
And a cooling cavity disposed on a line continuous with the forming cavity, the foam cavity being formed in the forming cavity and entering the cooling cavity, A cooling device for gradually reducing the cross-sectional area of the foaming material discharged from the forming cavity by gradually reducing the cross-sectional area of the cooling cavity;
A cooling water step for circulating air or cooling water as a passage or a hollow line formed in the inside of the cooling device to cool the forming material passing through the cooling cavity;
A cutter disposed at the rear of the cooling device for cutting a cooling water or a molded product discharged through the cooling device or a cutter or a rotating blade automatically operating when a sensor is touched while the discharged molded product is being transported by a predetermined distance, A cutter equipped with an automatic cutter for automatically cutting a cut material or a bottom plate on which the cut material is placed after cutting the cut material so that the cut material is dropped below the bottom plate to be stacked;
FA siding material, FA siding material, building interior and exterior materials, flame retardant interior and exterior materials, fireproof interior and exterior materials, interior and exterior materials, siding materials, and the like, which are made of an internal material, an interior material, an exterior material, a siding material, a partition material, Wherein the eco-friendly internal and external material manufacturing device
An ash, a forming machine or a cooling machine for forming or molding a resin-containing melt, cooling or cooling the resin-containing melt,
A discharge port for discharging the gas generated in melting the melt, a vacuum means for applying a vacuum to the discharge port to accelerate discharge of the gas, a filter box for filtering dust or foreign substances contained in the discharge gas and connected to the discharge port, , Said outlet perforating means for preventing the clogging of said outlet port by a minute amount of discharged melt, and a reciprocating piston means which is one of said outlet perforating means,
A coating machine, a bonding machine, a launderer, a double siding machine, or the like for coating, attaching, or pressing wood powder, resin-containing melt or sheet or heat insulating material on one surface of the forming machine or the cooling water passing through the forming machine, the cooling machine, group,
An exterior material, an interior material, a siding material, a partition material, an FA interior material, an FA exterior material, an FA siding material, an FA partition material, a building interior and exterior material, a flame retardant internal and external material, , An inner and outer material, and an inner and outer siding material.
An ash, and a resin-containing material;
Conveying means for conveying the mixture through a hose or the like;
A hopper into which the conveyed material is fed;
An extrusion type melting machine for melting or extruding or screw extruding the input material or an outlet for discharging the gas generated during the melting, a vacuum means for accelerating the discharge of the gas by applying a vacuum thereto, And a reciprocating piston means for preventing the clogging of the discharge port caused by a minute discharge of the discharge port, such as a gas flowing out to the discharge port, and a reciprocating piston means;
A forming unit having a forming cavity connected to the melting machine and having a shape corresponding to an end surface of the forming material discharged outwardly by non-moving force by the extrusion pressure,
A passage or a hollow line and a wood melt outlet which are formed inside the forming machine and supply the wood melt to the surface or outer surface of the forming material passing through the forming cavity to form the wood surface and have the wood melt coated thereon, A siding machine constituted by at least one of a feeding means for feeding the wood melt to the hollow line, a melter for melting the wood melt, a wood powder connected thereto, and a mixer for mixing the resin-containing material, or a siding machine A bonding machine or a roller or a siding machine for bonding one or more of a sheet or a heat insulating material to one surface of a forming material, a forming material, a cooling material, a coating, and a pressing;
And a cooling cavity disposed on a line continuous with the forming cavity, the foam cavity being formed in the forming cavity and entering the cooling cavity, A cooling device for gradually reducing the cross-sectional area of the foaming material discharged from the forming cavity by gradually reducing the cross-sectional area of the cooling cavity;
A cooling water step for circulating air or cooling water as a passage or a hollow line formed in the inside of the cooling device to cool the forming material passing through the cooling cavity;
A cutter disposed at the rear of the cooling device for cutting a cooling water or a molded product discharged through the cooling device or a cutter or a rotating blade automatically operating when a sensor is touched while the discharged molded product is being transported by a predetermined distance, A cutter equipped with an automatic cutter for automatically cutting a cut material or a bottom plate on which the cut material is placed after cutting the cut material so that the cut material is dropped below the bottom plate to be stacked;
A FA siding material, an FA siding material, an FA partitioning material, a building interior and exterior material, a flame retardant interior and exterior material, a flame retardant interior and exterior material, and an interior and exterior material of the molded product, An inner and outer material, and a siding inner and outer material,
Injection, coating, adhering, pressing, coating to a thickness of 1 to 3 mm, or the like in one of an ash, an extrudate of a resin-containing melt, a forming water, a cooling water, FA siding material, FA siding material, FA siding material, siding material, siding material, partition material, FA inner material, FA outer material, FA siding material, An interior / exterior material, a building interior / exterior material, a flame retardant interior / exterior material, a fireproof interior / exterior material, an interior / exterior material,
An asphalt material, an asphalt material, a siding material, a partition material, an FA interior material, an FA exterior material, an FA siding material, an FA material, or the like, which is produced by one or more of the following methods: In one of the materials for partition, building interior and exterior materials, flame retardant interior and exterior materials, fireproof interior and exterior materials, interior and exterior materials, and siding interior and exterior materials,
The resin-containing melt is injected, injected into one of the outer, outer, or one of the surfaces of the above-mentioned material, which is one of the above, or the forming material, means, apparatus, process, step, mold, , Coating, coating to 1 to 3 mm thickness,
A sheet or a heat insulating material is adhered to one of the above-mentioned forming, cooling, drawing, and cutting materials, its outer surface, its surface, and its outer periphery by a bonding machine, pressed by a roller, attached by a thickness of 1 to 3 mm,
Siding, siding, coating, adhesion, squeezing,
Wherein the eco-friendly interior / exterior material
An asphalt, an asphalt, an asphalt, an asphalt, an asphalt, an asphalt, an asphalt, an asphalt, an asphalt, an asphalt, or a resin-containing ash melt is produced by one or more of the following methods: extrusion, forming, cooling, drawing, FA partition material, building interior and exterior materials, flame retardant interior and exterior materials, fireproof interior and exterior materials, interior and exterior materials, and siding interior and exterior materials,
The wood powder and the resin-containing wood powder melt are injected into the forming material passing through the forming space of the forming mold through the inner side passage of the forming mold, and the wood powder melt is coated or sintered to a thickness of 1 to 3 mm,
Or one of the above forming, cooling, drawing, or cutting, a sheet or a heat insulating material is attached to one of the outer surface, the outer surface, and the outer circumference of the material by a bonding machine, a squeeze with a roller, a squeeze with a thickness of 1 to 3 mm,
Wherein the eco-friendly interior / exterior material is one of the inside / outside material and the FA partitioning material
FA interior material, FA siding material, FA partition material, building interior and exterior material, exterior material, interior and exterior materials, which are manufactured in the order or non-sequential order of molding, melting, extrusion, forming, siding, Flame retardant interior and exterior materials, fireproof interior and exterior materials, interior and exterior materials, and siding interior and exterior materials,
Wherein at least one of the ash, the bottom ash, the fly ash, the at least one containing substance, the mixture, the additive, and the water containing 30 to 80 parts by weight is added to, mixed with, Eco-type interior and exterior material
Characterized in that one or more of siding, sanding, patterning is added to one of the synthetic material containing one or more of ash, ash, bottom ash, fly ash, one of them decking material,
A coupling agent in an amount of 2.9 to 4% by weight, an emulsifier in an amount of 2 to 10% by weight, a filler in an amount of 70 to 80% by weight of fly ash, 15 to 20% by weight of PP or PE or PP / PE in the resin, The deck material, the lube material, and the FA decks produced by the processes of blending, pelletizing, melting, extruding, forming, cooling, drawing, It is one of the deck material, lava material, FA deck material, FA lube material of one form of material, FA louver material, panel, plate material, plate material, band material, width material, length material, constant width length material, Ash-containing decklawa ash
70 to 80 parts by weight of at least one of ash, bottom ash and fly ash, 15 to 20 parts by weight of a resin, 4.9 to 8 parts by weight of a lubricant, 0.1 to 2 parts by weight of an antibacterial agent, FA interior material, FA siding material, FA partition material, building interior and exterior materials, flame retardant interior and exterior materials, non-combustible interior and exterior materials , An inner and outer material, and an inner and outer siding material.
70 to 80 parts by weight of ash, bottom ash and fly ash of an incinerator, a combustion plant, a power plant, a thermal power plant, a coal power plant, etc. 15 to 20 parts by weight of PP or PE or PP / PE in the resin, 2.9 to 4 parts by weight of a coupling agent in 4.9 to 8 parts by weight of the lubricant, 2 to 4 parts by weight of an emulsifier, and one of an architectural, panel or hollow panel type containing an additive for satisfying at least 100 parts by weight of the above It is one of the interior and exterior materials, which is one of the interior materials, exterior materials, siding materials, partition material, FA interior material, FA exterior material, FA siding material, FA partition material, building interior and exterior material, flame retardant interior and exterior materials, interior and exterior materials, Eco-type interior and exterior materials
70 to 80 parts by weight of ash, bottom ash and fly ash of an incinerator, a combustion plant, a power plant, a thermal power plant, a coal power plant, etc. 15 to 20 parts by weight of PP or PE or PP / PE in the resin, 2.9 to 4 parts by weight of a coupling agent in 4.9 to 8 parts by weight of the lubricant, 2 to 4 parts by weight of an emulsifier, and a raw material containing an additive for satisfying at least 100 parts by weight of at least one of the above are compounded, pelletized, FA siding material, FA siding material, FA siding material, or the like, which is one of the construction, panel type, hollow panel type manufactured by forming, cooling, drawing, An inner and outer material, a siding inner / outer material, an interior / exterior material of a building, an interior / exterior material of a building, a building material / interior material, a flame retardant interior / exterior material,
A molding material containing at least one of an ash, an ash, a bottom ash and a fly ash having an inner hollow portion manufactured by at least one of a forming process, a cooling process and a cutting process, and an inner and outer material, an interior material, an exterior material, a siding material, FA siding material, FA siding material, FA partition material, building interior and exterior materials, flame retardant interior and exterior materials, fireproof interior and exterior materials, interior and exterior materials,
Wherein one of a sheet, a heat insulating material, a synthetic wood, and a melt thereof is coated, adhered, or pressed on the outer or outer surface of one of the molding material and the inner and outer material,
The inner and outer material materials or the pellet material are melted and extruded after the foaming, the steps, the steps, the process, the apparatus, the mold, the ash containing material, the double one side, the side, the upper surface, the lower surface, the surface, the inside, , One or more of a siding material, a coating material, a melt-type coating material, and a coating material melt is injected into at least one of the outer, the peripheral, the four sides, the four inner sides, 4, 4, 4, 5, 6, 7, 8, 9, 10, 10, 10, 10, 10, Performing one of the above operations by the saddle for performing the above-mentioned filling, painting, or double-siding on one or one of the outer surfaces of the inside of the mold, the inside of the mold,
b2) or one of metal, cellophane, polymer, aluminum, plastic, one membrane, sheet, thin film, foil, sheet film, with bond, with bond, with laura, with laura, with bond and laura , Performing one of the above operations by a bonding machine or a laying machine,
c) coating, film coating, film deposition, sheet deposition, siding re-coating, siding reattachment,
d) The above operations by sanding, shorting, blasting, sanding, grinding, patterning, lettering, embossing, embossing,
e) one of the above tasks, tasks,
FA siding material, FA siding material, building interior and exterior materials, flame retardant interior and exterior materials, fireproof interior and exterior materials, interior and exterior materials, siding interior and exterior materials, and so on. Wherein the method for producing an eco-type interior and exterior material
FA interior material, FA siding material, FA partition material, building interior and exterior material, exterior material, interior and exterior materials, which are manufactured in the order or non-sequential order of molding, melting, extrusion, forming, siding, Flame retardant interior and exterior materials, fireproof interior and exterior materials, interior and exterior materials, and siding interior and exterior materials,
In addition to one of adding, containing, or incorporating one of the above-mentioned melting, the ash, the bottom ash, the fly ash, the at least one containing substance, the mixture, the additive and the 30 to 80 wt.
A) one of the extruding or cutting, the double, the apparatus, the apparatus, the equipment, the means other than the inside / outside material or the FA partitioning material,
b) one of them b1) one or more of the extruded to FA partitions, the double one, the tool, the mold, the means, one of the sides, side, top, bottom, surface, inside, inside, Injection, injection, pressurization, feeding, spraying, adhesion, adhesion of one or more of a siding material melt, a coating material, a meltable coating material and a coating material melt to at least one of the four sides, , 4, 4, 4, 4, 1, 3 mm thick, inside of the mold, 4, 4, 4, 4, One of the above operations by the siding machine which performs the above-mentioned injection or painting, one of the outer surfaces of the material,
b2) or one of metal, aluminum, double membrane, sheet, thin film, foil, sheet film, bond attachment, bond attachment, laura attachment, laura attachment, bond and laura attachment, Performing one of the above operations by a group or rower,
c) coating, film coating, film deposition, sheet deposition, siding re-coating, siding reattachment,
d) The above operations by sanding, shorting, blasting, sanding, grinding, patterning, lettering, embossing, embossing,
e) one of the above tasks, tasks,
Wherein at least one of the eco-type internal and external materials
70 to 80 parts by weight of at least one of ash, bottom ash and fly ash, 15 to 20 parts by weight of a resin, 4.9 to 8 parts by weight of a lubricant, 0.1 to 2 parts by weight of an antibacterial agent, FA interior material, FA siding material, FA partition material, building interior and exterior materials, flame retardant interior and exterior materials, non-combustible interior and exterior materials , Interior and exterior materials, and siding interior and exterior materials,
At least one of the inner and outer materials or the FA partitioning material, the raw material or the pellet raw material for melting, extruding, forming, cooling, cutting, loading,
b) one or more of b1) one or more of the inside / outside material to the FA partition, the extruder or means, the double one, the mechanism, the mold, the means, the side, side, top, bottom, One of the outer side, the peripheral side, the four side, the four inner sides, and the four outer sides, one of the melted material of the siding material, the coating material, the meltable coating material and the coating material melt is injected, infused, injected, pressed, 4, 4, 4, 5, 6, 7, 8, 9, 10, 10, 10, 10, 10, One of the above-mentioned operations by the siding machine which performs the above-mentioned insertion or painting, one of the outer surfaces of the material, or one of the outer surfaces of the material,
b2) or one of metal, aluminum, double membrane, sheet, thin film, foil, sheet film, bond attachment, bond attachment, laura attachment, laura attachment, bond and laura attachment, Performing one of the above operations by a group or rower,
c) coating, film coating, film deposition, sheet deposition, siding re-coating, siding reattachment,
d) The above operations by sanding, shorting, blasting, sanding, grinding, patterning, lettering, embossing, embossing,
e) one of the above tasks, tasks,
Wherein at least one of the eco-type internal and external materials
a) Dissolving, extruding, forming, cooling, cutting, loading of raw or pellet stock containing at least one of ash, bottom ash and fly ash; b) , c) One or two of inner and outer material, interior material, exterior material, siding material, partition material, FA interior material, FA exterior material, FA siding material, FA partition material, building interior and exterior materials, flame retardant interior and exterior materials, interior and exterior materials, ) One of the above side, side, top, bottom, surface, inner, inner, gap, outer, outer, circumference, 4, inner 4, outer 4
a) the introduction, inflow, injection, pressurization, pressurization, feeding, spraying, adhesion, adhesion, adhesion, coating, painting, or phaseing of one of the siding material melt, coating, melt coating or coating melt by a siding machine 4, 4, 4, 1, 3 mm thick, inside of the mold, inside of 4, inside of the mold, outside of the material, or one Coating, film coating, film adhesion, sheet adhesion, siding re-coating, siding reattachment,
b) Attachment of one of metal, aluminum, double membrane, sheet, film, foil or sheet film by bonding machine or roller machine, bond attachment, bond attachment, roller press, roller press, Coating, film coating, film deposition, sheet deposition, siding re-coating, siding reattachment,
c) sanding, shorting, blasting, sanding, polishing, patterning, lettering, embossing, engraving, engraving,
A) or b), a) or b) after c), b) after c), c) after a) or b) ), And c) after b) or a), the eco-type interior / exterior material
a) one or more of the ash, bottom ash and fly ash; f) melting, extruding, forming, cooling, cutting, loading of the raw or pellet raw material; b) , Side, top, bottom, surface, inside, inside, gaps, outside, outside, circumference, 4 sides, 4 inside, 4 outside
a) the introduction, inflow, injection, pressurization, pressurization, feeding, spraying, adhesion, adhesion, adhesion, coating, painting, or phaseing of one of the siding material melt, coating, melt coating or coating melt by a siding machine 4, 4, 4, 1, 3 mm thick, inside of the mold, inside of 4, inside of the mold, outside of the material, or one Coating, film coating, film adhesion, sheet adhesion, siding re-coating, siding reattachment,
b) Attachment of one of metal, aluminum, double membrane, sheet, film, foil or sheet film by bonding machine or roller machine, bond attachment, bond attachment, roller press, roller press, Coating, film coating, film deposition, sheet deposition, siding re-coating, siding reattachment,
c) sanding, shorting, blasting, sanding, polishing, patterning, lettering, embossing, engraving, engraving,
A) or b), a) or b) after c), b) after c), c) after a) or b) ), And c) after one of b) or a)
It is one of the interior and exterior materials, which is one of the interior materials, exterior materials, siding materials, partition material, FA interior material, FA exterior material, FA siding material, FA partition material, building interior and exterior material, flame retardant interior and exterior materials, interior and exterior materials, Eco-type interior and exterior materials
One or more of the ash, bottom ash and fly ash is added to one of the raw material, the raw material of the raw material, the raw material of the pellet,
a) Specific gravity 0.8 to 1.5 b) Maximum flexural load 3400 N or more c) Impact strength 3.0 Kj / m ² or more d) Warpage 2% or less e) Screw retention force 780 N or more f) Slip resistance 0.4 (CSR) I) a coefficient of linear thermal expansion of not more than 6.0 × 10 ^-5 / ° C, j) a weatherability of not more than 80%, k) a formaldehyde dispersion amount of not more than 1.5 mg / L, l) Carbonization length 20cm or less, m) Residual flame 10 seconds or less, n) Hazardous substances 0.1 ppm or less of mercury, 0.005 ppm or less of mercury,
FA siding material, FA partition material, building interior and exterior materials, flame retardant interior and exterior materials, fireproof interior and exterior materials, interior and exterior materials, interior and exterior materials, siding interior and exterior materials, interior and exterior materials, one of them, interior material, exterior material, siding material, partition material, FA interior material,
Or a) one or more of the self, the interior and exterior materials to the FA compartment, b) the extrusion, forming, cooling, drawing, cutting, At least one of four sides, four sides, four sides, side, side, top, bottom, side, surface, inside, inside, gaps, outer, outer,
a) the introduction, inflow, injection, pressurization, pressurization, feeding, spraying, adhesion, adhesion, adhesion, coating, painting, or phaseing of one of the siding material melt, coating, melt coating or coating melt by a siding machine 4, 4, 4, 1, 3 mm thick, inside of the mold, inside of 4, inside of the mold, outside of the material, or one Coating, film coating, film adhesion, sheet adhesion, siding re-coating, siding reattachment,
b) Attachment of one of metal, aluminum, double membrane, sheet, film, foil or sheet film by bonding machine or roller machine, bond attachment, bond attachment, roller press, roller press, Coating, film coating, film deposition, sheet deposition, siding re-coating, siding reattachment,
c) sanding, shorting, blasting, sanding, polishing, patterning, lettering, embossing, engraving, engraving,
A) or b), a) or b) after c), b) after c), c) after a) or b) ), And c) after one of b) or a)
It is one of the interior and exterior materials, which is one of the interior materials, exterior materials, siding materials, partition material, FA interior material, FA exterior material, FA siding material, FA partition material, building interior and exterior material, flame retardant interior and exterior materials, interior and exterior materials, Eco-type interior and exterior materials
A mixer for mixing material 1;
Conveying means for conveying the mixture through a hose or the like;
A hopper into which the conveyed material is fed;
An extrusion type melting machine for melting or extruding or screw extruding the input material or an outlet for discharging the gas generated during the melting, a vacuum means for accelerating the discharge of the gas by applying a vacuum thereto, And a reciprocating piston means for preventing the clogging of the discharge port caused by a minute discharge of the discharge port, such as a gas flowing out to the discharge port, and a reciprocating piston means;
A forming unit having a forming cavity connected to the melting machine and having a shape corresponding to an end surface of the forming material discharged outwardly by non-moving force by the extrusion pressure,
A passage or a hollow line and a wood melt outlet which are formed inside the forming machine and supply the wood melt to the surface or outer surface of the forming material passing through the forming cavity to form the wood surface and have the wood melt coated thereon, A supply line or a supply line for supplying the wood melt to the hollow line, a melting machine connected to the melting line for melting the wood melt, a feeder or a supply line connected to the supply line or the supply line for connecting the raw material of the wood melt, And a mixer for mixing the material 2, or a bonding device for bonding one or more of a sheet or an insulation material to the surface of one of the forming device or the cooling device passing form material and the cooling material, Or Laura or a siding machine thereof;
And a cooling cavity disposed on a line continuous with the forming cavity, the foam cavity being formed in the forming cavity and entering the cooling cavity, A cooling device for gradually reducing the cross-sectional area of the foaming material discharged from the forming cavity by gradually reducing the cross-sectional area of the cooling cavity;
A cooling water step for circulating air or cooling water as a passage or a hollow line formed in the inside of the cooling device to cool the forming material passing through the cooling cavity;
A cutter disposed at the rear of the cooling device for cutting a cooling water or a molded product discharged through the cooling device or a cutter or a rotating blade automatically operating when a sensor is touched while the discharged molded product is being transported by a predetermined distance, A cutter equipped with an automatic cutter for automatically cutting a cut material or a bottom plate on which the cut material is placed after cutting the cut material so that the cut material is dropped below the bottom plate to be stacked;
An exterior material, a siding material, a partitioning material, an FA interior material, an FA exterior material, an FA siding material, an FA partition material, a building interior and exterior material, a flame retardant interior and exterior material, a fireproof interior and exterior material, and an interior and exterior material manufactured by a manufacturing apparatus As one of or both of the exterior material, the siding interior and exterior materials,
The material 1 is an ash, a resin-containing material,
Wherein the substance 2 is wood powder or a resin-containing substance.
In addition to at least one of ashing, resin-containing material 1 blending, pelletizing, melting, extruding, forming, cooling, drawing, cutting,
A supply side of the material 2 to the surface or the side of the foaming material by the inner passage of the foaming machine, the outlet of the foaming machine, the outlet of the foaming machine, Siding, siding,
A bonding device for adhering a sheet or a heat insulating material to one of the forming machine, the cooling machine, and the cutter, and a bonding device for attaching the sheet or the heat insulating material to the surface or side of one of the foaming material, cooling material, Or squeezing, doing siding, siding work,
A cooling material, a cutting material, an inner or outer material of which one is coated with a melt of the material 2, or an inner material or an outer material of which one of the two is coated or adhered with the sheet or the heat insulating material FA siding material, FA siding material, building interior and exterior materials, flame retardant interior and exterior materials, fireproof interior and exterior materials, interior and exterior materials, and siding interior and exterior materials, as one of the siding materials, siding materials, partitioning materials, FA interior materials, FA exterior materials,
1) The ash is selected from the group consisting of a) Ash, incineration ash, incinerator, bottom ash, fly ash, b) or power plant, coal plant, anthracite plant, bituminous coal plant, thermal power plant, cogeneration plant, incinerator, or ash, incineration ash, incineration time generated in one, bottom ash, fly ash, c) or c1) 0.1 to 5% ignition loss, specific gravity 1.5 to 2.1, fineness 2,000~3,000cm2 / g, c2) or SiO ₂ 40~60%, Al ₂ O ₃ 25 to 30%, CaO 5 to 10%, Fe ₂ O ₃ 3~8%, MgO 0.5~3%, other than the chemical composition, composed of one or more of the additives, c3), or _{SiO 2, Al 2 O 3,} Fe 2 O 3, MgO, one of water containing one or more of CaO in the ash , Bottom ash, fly ash, d) one or more of the above, admixture, additives, and 30 to 80 parts by weight of water,
2) The resin may be selected from the group consisting of a) amorphous solid or semi-solid, natural resin, synthetic resin, plastic, fossil resin, polymer composed of an organic compound or a derivative thereof, b) An acrylic resin, an alkyd resin, an epoxy resin, a urea resin, a molding resin, a toluene resin, a photosensitive resin, a Gore-Tex resin, an acrylic resin, an acrylic resin, (PP), Polyethylene (PE), Polycarbonate (PC), PVC, HDPE, LDPE, PP / PE, Polyolefin, c) Other than rosin, koupel, amber ), A resin extracted in one of plants of Elie, Kauri, Manila, Oriental, Shellac, Casein, Trees, Animal, or a mixture of two or more selected from the group consisting of Resin,
The PP / PE is a mixture of PP and PE, and the mixing ratio thereof is one of PP: PE = 50:50, 60:40, 40:60, arbitrary weight: arbitrary weight,
3) The material 1 is a mixture of a) at least one of ash, bottom ash, fly ash, resin, b) at least 70-80 parts by weight of ash, bottom ash and fly ash, 15-20 parts by weight of resin, C) or from 70 to 80 parts by weight of at least one of ash, bottom ash and fly ash, at least one additive selected from the group consisting of resin 0.1 to 2 parts by weight of PP or PE or PP / PE, 0.1 to 2 parts by weight of an antibacterial agent, 4.9 to 8 parts by weight of a lubricant, 2.9 to 4 parts by weight of a coupling agent, 2 to 4 parts by weight of an emulsifier, Is a substance containing an additive for satisfying a weight part,
4) The above blending is carried out by using a blender, a blender which is heated at a temperature of 100 to 130 캜 and a blender whose blending time is 10 to 30 minutes,
5) The pelletizing is performed by one of a pelletizing machine, a pellet machine for pelletizing the blend while passing the blend, and a pellet machine for cutting and pelletizing the blend by ejecting the blend to a discharge port.
6) The melting may be carried out by using a melting machine, a melt extruder, a melting machine for heating and melting the pellet, an extruder or a melt extruder for heating and melting the pellet, an extruder or a melt extruder for heating at 180 to 200 ° C, An extruder or a melt extruder, an extruder or a melt extruder which feeds the heated product or extrudate of the pellet to a foaming machine under a pressure or a pressure of 0.001 to ¹ kg / cm ² ,
7) The extrusion is carried out in an extruder, an extruder for heating and extruding the pellet, an extruder for heating at 180 to 200 ° C, an extruder for screw extrusion, a heated product or an extrudate of the pellet in a foaming machine at a pressure of 0.001 to ¹ kg / Of the extruder,
8) The foaming is carried out by one of a foaming machine, a forming machine, a forming mold, a die, and a die which forms one of the following interior materials or partition members while the extrudate is passed through,
9) The cooling system according to claim 1, wherein the cooling includes a cooling device that cools the forming material by at least one of a cooling device, a cooling device that is cooled while passing the forming material, cooling oil and cooling water, A cooling device which is a cooling device, a cooling device which is a primary cooling device and a secondary cooling device, a primary cooling device which is cooled by a cooling mold in which cooling oil and cooling water are sequentially supplied separately or circulated, A cooling mold in which the cooling mold has the same shape as the forming material, a cooling mold in which the temperature of the forming material after passing the cooling oil is 110 to 160 캜, a temperature of the forming material after passing the cooling water is 50 to 70 캜 The cooling water is cooled by passing the cooling water through the cooling water tank, the cooling water in the cooling water tank is cooled by the cooling water, Uihago to one of the one of the disk that has the same shape as the internal reforming water to the reforming water can pass or guide,
10) The withdrawal may be made by one of the withdrawal machine, the forming material, and the withdrawal machine to take one of the pulling, pulling, pulling,
11) The cutting method according to one of the preceding claims, wherein the cutting is performed by one of a cutter, a cutter for cutting the drawn product, a cutter, a knife, a blade, a saw, a kata, a power saw,
12) If the surface of the material is rough after the cutting, if sanding or aesthetics are required, one or more of the heat insulating materials may be added, if necessary,
The sanding operation is to smooth the surface of the material by spraying sand, silica sand,
The pattern work may be a pattern, a pattern, a pattern, a character, a letter, a pattern, a pattern on a surface of a material by using a pattern, a mold, a lettering, a laurea or a printing frame in which a pattern, a pattern, a veneer, a letter, One of the colors is one of printing, forming, engraving,
The thermal insulation work may be performed by adhering one of the heat insulating material, the heat insulating material, styrofoam, felt, asbestos, glass wool, incombustible or flame retardant heat insulating material or glass wool to one of its surface, one side or both sides thereof, bonding, fixing, coalescing, A press, a press, a press, a press, a press, a press, a press, a press, a press, a press, a press,
13) The wood powder is one of wood powder, wood pulp, sawdust, wood or waste wood powder, cut, crushed,
14) The substance 2 is a mixture of a) wood powder, resin, lubricant, coupling agent, emulsifier and additives, b) 50 to 70 parts by weight of wood powder, 20 to 30 parts by weight of resin, 5 to 10 parts by weight of KR dust, C) 60 parts by weight of wood powder, 25 parts by weight of resin, 8 parts by weight of dust and 7 parts by weight of additives; d) 3 parts by weight of a binder, 2.5 parts by weight of a lubricant, E) about 55 to about 58% by weight of wood powder, about 27 to about 30% by weight of a polyolefin resin, about 4 to about 10% by weight of loess, about 1 to about 2% by weight of a lubricant, Wherein the pigment is selected from the group consisting of 1 to 2% by weight of iron oxide, 0.3 to 0.5% by weight of sulfur oxide, 0.1 to 0.2% by weight of carbon black, %, G) the polyolefin-based resin is one composed of 23 to 25% by weight of polypropylene and 4 to 5% by weight of polyethylene However,
The lubricant may be a material, a drug, or a material which facilitates the processing by making the resin fluid, one of the resin, or a mixture thereof, A liquid paraffin, a natural paraffin, a wax, a micro wax, a polyethylene wax, a chlorinated hydrocarbon, a fluorocarbon oil, a fatty acid, an oxy fatty acid, a fatty acid, a fatty acid, Fatty acid amides, fatty acid amides, bis fatty acid amides, metal soaps, magnesium stearate, stearyl amide, palmitylamide, methylenebisstearylamide, ethylene bisstearylamide, oxystearic acid, wojstearic acid, ester, glyceride, ester wax, glycerol tri Oleic stearate, naphthalene, chlorinated naphthalene, ethylene chloride, ethyl palmitate, stearate And an alcohol selected from the group consisting of butyl alcohol, butyl alcohol, butyl alcohol, alcohols, aliphatic alcohols, monohydric alcohols, cetyl alcohol, stearyl alcohol, ethylene glycol, diethylene glycol, glycerol monostearate, oleic acid monoglyceride, One or a mixture of two or more,
The coupling agent may be one of enhancing one of bonding strength, adhesive property, interfacial bonding property and interfacial adhesion property of the resin, a mixture thereof, a silane coupling agent, a titanate coupling agent, a chromium coupling agent, A vinyl trichlorosilane, a vinyltrimethoxysilane, an ethyltrimethoxysilane, an aminopropyltrimethoxysilane, a phenylaminopropyltrimethoxysilane, and a chloropropyltrimethoxysilane. Any one or a mixture of two or more selected,
The emulsifying agent may be a substance improving the mixing of two or more substances, a substance improving the mixing of fly ash and resin, a substance containing both molecules of a hydrophilic group (hydrophilic group) and a mineral oil, an alkali soap , Organic amine soap, sulfuric acid ester, gelatin, albumin, casein, vegetable rubber, gum arabic, tragacanth gum, alginate, carboxymethylcellulose, saponin, lanolin, rosin, cholesterol, lecithin, nonionic activator, fatty acid ester, fatty acid Sorbitan fatty acid esters, sorbitan fatty acid esters, fatty acid esters, ethylene bisstearamide, polyethylene wax, lecithin, gum arabic, alginic acid, yolk, gelatin, sorbitan fatty acid esters, sorbitan monooleic acid esters, sorbitan monolaurate , Palmitic acid, stearic acid, or a mixture of two or more thereof And,
The additive is one of dust, dust, slag, pigment, UV stabilizer, antioxidant, loess, binder, binder, iron oxide, sulfur oxide, oxide, reduced water, ion water, carbon black, ,
15) The supply hose is one of a hose, a line, and a pipe for supplying the melt of the material 2 from the melter to the inner passage of the forming machine or its inlet,
16) The inner passageway of the forming machine is such that the melt of the material 2 is located within the forming machine or its interior, up, down, left, right, top, bottom, left, right, or 1, 2, 3, , A surface, an inner surface, an outer surface, or a direction,
17) The jet port may be formed in the form of a sphere, a hole, a hole, a nozzle, a slot, an injection hole, or a rim of the forming frame or forming space of the forming unit, a face, A hole, a nozzle, a slot, and an injection hole located at any one of a surface, an inner surface, an outer surface, and a direction of 1, 2, 3,
18) The passing material is one of passing material, cooling material, cutting material, forming material, cooling material, cutting material, one inner and outer material, one of the forming material, the cooling material, FA siding material, FA siding material, building interior and exterior material, flame retardant interior and exterior materials, fireproof interior and exterior materials, interior and exterior materials, and siding interior and exterior materials, and is one of siding materials, siding material, partitioning material, FA interior material, FA exterior material, FA siding material,
19) The sheet is one of a metal, a cellophane, a polymer, an aluminum, and a plastic film, a sheet, a thin film, a foil,
20) The bonding machine is characterized in that the sheet or the heat insulating material is attached to one of the foaming material or the inner and outer material, one of the two surfaces, the surface, the outer surface, and the outer periphery, A bonding device for injecting a bond into one of the forming material and the outer periphery, a laying device for laying a sheet or a heat insulating material on the bond spraying part, a bonding agent injected to one of the forming material and the outer material, And a presser for pressing the sheet or the heat insulating material,
21) The roller may be formed by pressing the sheet or the heat insulating material on one of the forming material or the inner and outer material, one of the two surfaces, the surface, the outer surface and the outer circumference, A mechanism for placing a sheet or a heat insulating material on one of the outer peripheries and pressing the sheet or heat insulating material with a roller, a mechanism for spraying a bond on one of the above-mentioned forming materials or outer peripherals, A heat insulator squeeze roller, a sheet squeezer, a bond injector, or a combination of two or more of these,
22) The shape of one of the foaming material to the inner and outer material is one of a plate shape, a panel, a panel, a plywood, a hollow plate, a panel, a panel and a plywood,
b) Inside is filled with at least two hollows, hollow, 10 ~ 80% of the cross-sectional area of hollow, cross-section of cavity and pillar between upper and lower ends, Multiple, square with curved corners, multiple,
c) One of left, right, left, and right sides of one end, one end, one side, both sides, left, right, left and right, width is formed in one of plane, c, concave, convex,
d) The thickness is 5, 10, 20, 30, 60, 90, 100, 200, 300, 5 to 300 including the decimal point,
e) the width is one of cm, 1, 5, 10, 15 or 20 times the thickness, 1/5, 1/10, 1/15,
f) the length is one of m, 1, 5, 10, 15 or 20 times the width, 50, 100, 150 or 200 times the thickness,
g) a) Specific gravity 0.8 to 1.5 b) Maximum flexural load 3400 N or more c) Impact strength 3.0 Kj / m ² or more, d) Torsional 2% or less e) Screw retention force 780 N or more, f) (CSR), g) water absorption rate of not more than 8%, h) freezing and thawing maximum flexural load change rate of not less than 90%, i) a linear coefficient of linear expansion of not more than 6.0 × 10 ^-5 / 1.5mg / L, l) Carbonization length 20cm or less, m) Residual flame 10seconds or less, n) Hazardous substances 0.1ppm or less of each of arsenic, cadmium, chromium and lead, 0.005ppm of mercury, o) 50% %, 90%, 50 to 99 inclusive of a decimal point, and 70.07%, one of them.

Images