KR20190029912A - A method for producing the higher alkene from butene by using mesoporous aluminosilicate catalyst - Google Patents
A method for producing the higher alkene from butene by using mesoporous aluminosilicate catalyst Download PDFInfo
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- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 title claims abstract description 57
- 239000003054 catalyst Substances 0.000 title claims abstract description 54
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 title claims abstract description 53
- IAQRGUVFOMOMEM-UHFFFAOYSA-N butene Natural products CC=CC IAQRGUVFOMOMEM-UHFFFAOYSA-N 0.000 title claims abstract description 51
- 150000001336 alkenes Chemical class 0.000 title claims abstract description 45
- 229910000323 aluminium silicate Inorganic materials 0.000 title claims abstract description 43
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 42
- 238000006243 chemical reaction Methods 0.000 claims abstract description 22
- 238000000034 method Methods 0.000 claims abstract description 21
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 20
- 238000006116 polymerization reaction Methods 0.000 claims description 19
- 239000011148 porous material Substances 0.000 claims description 19
- 239000000203 mixture Substances 0.000 claims description 7
- XNMQEEKYCVKGBD-UHFFFAOYSA-N dimethylacetylene Natural products CC#CC XNMQEEKYCVKGBD-UHFFFAOYSA-N 0.000 claims description 6
- 239000000376 reactant Substances 0.000 claims description 6
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 claims 1
- 238000006384 oligomerization reaction Methods 0.000 abstract description 7
- 239000000446 fuel Substances 0.000 abstract description 6
- 239000001273 butane Substances 0.000 abstract 1
- 230000001747 exhibiting effect Effects 0.000 abstract 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 abstract 1
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 abstract 1
- 230000003606 oligomerizing effect Effects 0.000 abstract 1
- 239000010457 zeolite Substances 0.000 description 11
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 229910021536 Zeolite Inorganic materials 0.000 description 9
- 239000007864 aqueous solution Substances 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 239000000047 product Substances 0.000 description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 4
- 239000000443 aerosol Substances 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 239000012153 distilled water Substances 0.000 description 4
- 238000004817 gas chromatography Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000009792 diffusion process Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000002815 homogeneous catalyst Substances 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 230000001737 promoting effect Effects 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 239000004094 surface-active agent Substances 0.000 description 3
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- 239000002028 Biomass Substances 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000000571 coke Substances 0.000 description 2
- 239000002283 diesel fuel Substances 0.000 description 2
- 239000002638 heterogeneous catalyst Substances 0.000 description 2
- 238000011068 loading method Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- LZZYPRNAOMGNLH-UHFFFAOYSA-M Cetrimonium bromide Chemical compound [Br-].CCCCCCCCCCCCCCCC[N+](C)(C)C LZZYPRNAOMGNLH-UHFFFAOYSA-M 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- QRUYYSPCOGSZGQ-UHFFFAOYSA-L cyclopentane;dichlorozirconium Chemical compound Cl[Zr]Cl.[CH]1[CH][CH][CH][CH]1.[CH]1[CH][CH][CH][CH]1 QRUYYSPCOGSZGQ-UHFFFAOYSA-L 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 238000001027 hydrothermal synthesis Methods 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 239000012263 liquid product Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000013335 mesoporous material Substances 0.000 description 1
- 229910052680 mordenite Inorganic materials 0.000 description 1
- AOPCKOPZYFFEDA-UHFFFAOYSA-N nickel(2+);dinitrate;hexahydrate Chemical compound O.O.O.O.O.O.[Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O AOPCKOPZYFFEDA-UHFFFAOYSA-N 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000003828 vacuum filtration Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2/00—Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms
- C07C2/02—Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by addition between unsaturated hydrocarbons
- C07C2/04—Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by addition between unsaturated hydrocarbons by oligomerisation of well-defined unsaturated hydrocarbons without ring formation
- C07C2/06—Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by addition between unsaturated hydrocarbons by oligomerisation of well-defined unsaturated hydrocarbons without ring formation of alkenes, i.e. acyclic hydrocarbons having only one carbon-to-carbon double bond
- C07C2/08—Catalytic processes
- C07C2/12—Catalytic processes with crystalline alumino-silicates or with catalysts comprising molecular sieves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- B01J29/40—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively
- B01J29/42—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively containing iron group metals, noble metals or copper
- B01J29/46—Iron group metals or copper
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- B01J35/1023—
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/61—Surface area
- B01J35/617—500-1000 m2/g
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/02—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C11/00—Aliphatic unsaturated hydrocarbons
- C07C11/02—Alkenes
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2/00—Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms
- C07C2/02—Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by addition between unsaturated hydrocarbons
- C07C2/04—Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by addition between unsaturated hydrocarbons by oligomerisation of well-defined unsaturated hydrocarbons without ring formation
- C07C2/06—Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by addition between unsaturated hydrocarbons by oligomerisation of well-defined unsaturated hydrocarbons without ring formation of alkenes, i.e. acyclic hydrocarbons having only one carbon-to-carbon double bond
- C07C2/08—Catalytic processes
- C07C2/24—Catalytic processes with metals
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2208/00—Processes carried out in the presence of solid particles; Reactors therefor
- B01J2208/00008—Controlling the process
- B01J2208/00017—Controlling the temperature
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2208/00—Processes carried out in the presence of solid particles; Reactors therefor
- B01J2208/00008—Controlling the process
- B01J2208/00548—Flow
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2529/00—Catalysts comprising molecular sieves
- C07C2529/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites, pillared clays
- C07C2529/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- C07C2529/40—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11
- C07C2529/42—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11 containing iron group metals, noble metals or copper
- C07C2529/46—Iron group metals or copper
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- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
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Abstract
Description
본 발명은 부텐의 소중합반응을 통해서 고급 알켄을 제조하는 방법에 관한 것으로, 더욱 상세하게는 중간기공의 알루미노실리케이트 촉매와 니켈이 담지된 중간기공의 알루미노실리케이트를 사용하여 부텐의 소중합반응을 촉진시켜서 항공유 영역의 고급 알켄을 제조하는 방법에 관한 것이다.The present invention relates to a method for producing a high-quality alkene through a polymerization reaction of butene, and more particularly, to a method for producing a high-quality alkene by the polymerization reaction of butene by using an intermediate alumino silicate catalyst and nickel- To a process for producing advanced alkenes in the aerosol region.
바이오매스를 원료로 활용한 항공유 합성에 관한 연구가 주목을 받고 있다. 바이오매스를 원료로 사용하여 알코올을 제조하고, 알코올로부터 항공유를 제조하기 위한 Alcohol to Jet(ATJ) 공정이 최근 들어 관심을 끌기 시작했다. 특히 부탄올을 원료로 사용하여 항공유를 제조하는 공정이 주목을 받고 있는데, 이 공정은 부탄올의 탈수반응을 통한 부텐 제조, 생성된 부텐의 소중합 반응에 의한 항공유 범위의 고급 알켄(C8 ~ C16 범위의 올레핀) 제조, 그리고 고급 알켄의 수소화 반응 등을 거쳐야 한다. Research on the synthesis of aviation oil using biomass as a raw material is attracting attention. The Alcohol to Jet (ATJ) process for producing alcohols using biomass as a raw material and for manufacturing aviation oil from alcohol has recently begun to attract attention. Particularly, a process for producing aviation oil using butanol as a raw material is attracting attention. This process is a process in which butene is produced through dehydration reaction of butanol, and high alkenes (C 8 -C 16 Range olefins), and the hydrogenation of higher alkenes.
부텐의 소중합반응에 대해서는 균일계 촉매 또는 제올라이트 등의 불균일계 산 촉매를 사용할 수 있다. 미국특허 제8,395,007호에서는 촉매로 비스(시클로펜타디에닐)지르코늄 염화물을 사용하여, 1-부텐으로부터 디젤유분 범위의 고급알켄을 합성하였다고 보고하였으나, 균일계 촉매를 사용하였기 때문에 촉매 회수 및 재사용이 어렵다는 문제점이 있다. For the polymerization of butene, a homogeneous catalyst or a heterogeneous catalyst such as zeolite can be used. U.S. Patent No. 8,395,007 reported using bis (cyclopentadienyl) zirconium chloride as a catalyst to synthesize high alkenes ranging from 1-butene to diesel oil fractions. However, since homogeneous catalysts were used, catalyst recovery and reuse were difficult There is a problem.
미국특허 제9,732,295호에서는 촉매로 지르코늄메탈로센을 사용하여, 1-부텐으로부터 디젤유분 범위의 고급알켄을 합성하였다고 보고하였으나, 균일계 촉매를 사용하였기 때문에 촉매 회수 및 재사용이 어렵다는 문제점이 있다.U.S. Patent No. 9,732,295 reports the use of zirconium metallocenes as catalysts to synthesize higher alkenes ranging from 1-butene to diesel oil fractions. However, since homogeneous catalysts are used, there is a problem that catalyst recovery and reuse are difficult.
미국특허 제4,227,992호와 미국 특허 제4,211,640호는 올레핀 소중합 공정을 위한 촉매로서 ZSM-11을 청구하고 ZSM-12, ZSM-21 및 모데나이트와 같은 다른 미세기공 제올라이트를 사용 가능하다고 보고하였다. 영국 특허 제2,106,131호 및 영국 특허 제2,106,533호는 경질 올레핀의 소중합 반응에 미세기공 제올라이트인 ZSM-5 및 ZSM-11를 사용하는 방법을 보고하였다. WO93/082780에는 미세기공 제올라이트 ZSM-23을 촉매로 사용하여 부텐의 소중합 반응을 수행하는 방법이 제시되어 있다. 미국특허 제9,550,706호에는 미세기공 제올라이트인 ITQ-39 촉매를 사용하여 부텐으로부터 고급알켄을 제조하는 방법이 기술되어 있다. 이상에서 언급한 미세기공 제올라이트 촉매들은 기공의 크기가 작기 때문에 기공 내부에서 반응물과 생성물의 확산이 제한을 받을 가능성이 높고 코크의 생성 가능성이 높다는 문제점이 있다.U.S. Pat. No. 4,227,992 and U.S. Pat. No. 4,211,640 claim ZSM-11 as a catalyst for olefin polymerization and report the use of other microporous zeolites such as ZSM-12, ZSM-21 and mordenite. British Patent No. 2,106,131 and British Patent No. 2,106,533 reported the use of microporous zeolites, ZSM-5 and ZSM-11, in the oligomerization of light olefins. WO93 / 082780 discloses a method of carrying out the oligomerization reaction of butene using microporous zeolite ZSM-23 as a catalyst. U.S. Patent No. 9,550,706 describes a method for producing high-grade alkenes from butene using ITQ-39 catalyst, a microporous zeolite. The above-mentioned microporous zeolite catalysts have a problem that the diffusion of reactants and products in the pores is likely to be limited because of the small pore size, and the possibility of formation of coke is high.
이에, 본 발명자들은 상술한 문제를 해결하기 위하여 연구 노력한 결과, 불균일계 촉매인 중간기공의 알루미노실리케이트 촉매와 니켈이 담지된 중간기공의 알루미노실리케이트를 사용하여 부텐의 소중합 반응을 촉진시켜서 항공유 영역의 고급 알켄(C8 ~ C16 범위의 알켄)을 고수율로 제조 할 수 있음을 확인함으로써 본 발명을 완성하게 되었다. The present inventors have made efforts to solve the above-mentioned problems, and as a result, they have found that by using an aluminosilicate catalyst having a mesopore catalyst as a heterogeneous catalyst and a mesoporous aluminosilicate bearing nickel, (Alkene in the range of C 8 to C 16 ) can be produced in a high yield.
따라서, 본 발명의 목적은 중간기공의 알루미노실리케이트 촉매와 니켈이 담지된 중간기공의 알루미노실리케이트를 사용하여 부텐의 소중합반응을 촉진시켜서 항공유 영역의 고급 알켄을 제조하는 방법을 제공하는 데 있다.Accordingly, an object of the present invention is to provide a method for producing a high-grade alkene in an aerosol region by promoting a polymerization reaction of butene using a mesoporous aluminosilicate catalyst and a nickel-supported mesopore aluminosilicate .
다만, 본 발명이 이루고자 하는 기술적 과제들은 이상에서 언급한과제들로 제한되지 않으며, 또 다른 기술적 과제들은 아래의 기재로부터 평균적 기술자에게 명확하게 이해될 수 있을 것이다.It is to be understood, however, that the technical scope of the present invention is not limited to the above-mentioned problems, and other technical problems can be clearly understood by those skilled in the art from the following description.
상기 목적을 달성하기 위하여 본 발명의 일 구현예는 중간기공의 알루미노 실리케이트가 고정 촉매상으로 충진된 반응기에 부텐을 반응물로 통과시켜 소중합반응을 실시하여 부텐으로부터 항공유 영역의 고급 알켄(C8 ~ C16 범위의 알켄)을 제조하는 방법을 제공하는 것이다. Implementing one of the present invention in order to attain the object example was to which the aluminosilicate is a medium pore filled with a fixed catalyst bed reactor through the butene as the reactant advanced alkene of jet fuel region from butene by carrying out predetermined polymerization (C 8 To C < 16 >).
본 발명의 다른 일 구현예는 니켈이 담지된 중간기공의 알루미노 실리케이트가 고정 촉매상으로 충진된 반응기에 부텐을 반응물로 통과시켜 소중합반응을 실시하여 부텐으로부터 항공유 영역의 고급 알켄(C8 ~ C16 범위의 알켄)을 제조하는 방법을 제공하는 것이다. Another embodiment of the present invention is advanced alkene of jet fuel region from butene by carrying out predetermined polymerization reaction to nickel is passed through the butene as the reactant in which the aluminosilicate in the supported medium pore filled with a fixed catalyst reactor (C 8 ~ C 16 range of alkenes).
기타 본 발명의 구현예들의 구체적인 사항은 이하의 상세한 설명에 포함되어 있다.Other details of the embodiments of the present invention are included in the following detailed description.
본 발명에 따르면, 중간기공의 알루미노실리케이트 촉매와 니켈이 담지된 중간기공의 알루미노실리케이트 촉매의 기공의 크기가 2 ~ 10㎚이어서 부텐 분자 또는 부텐 소중합체 분자의 촉매 기공 내의 확산이 빨라서 촉매 기공 내의 표면 활성점에 도달하기 용이하고 코크의 생성에 의한 기공 막힘현상을 지연시킬 수 있는 촉매를 제조할 수 있었으며, 기존에 사용된 촉매에 비하여 부텐의 전환율과 항공유 영역의 고급 알켄(C8 ~ C16 범위의 알켄) 수율의 향상에 효과적이었다. 따라서 본 발명에 따른 방법은 부텐을 소중합하여 항공유 영역의 고급 알켄(C8 ~ C16 범위의 알켄)을 제조하는데 우수한 성능을 보이므로 산업적으로 유용할 것으로 기대된다.According to the present invention, since the size of the pores of the mesoporous aluminosilicate catalyst supported on nickel and the pore size of mesoporous aluminosilicate catalyst is 2 to 10 nm, the diffusion of butene oligomer molecules into the catalyst pores is fast, The catalysts were found to be able to reach the surface active sites in the catalysts and to retard the pore clogging due to the formation of coke. In comparison with the conventional catalysts, the conversion of butene and the higher alkenes (C 8 -C 16 range of alkene) yield. Therefore, the method according to the present invention is expected to be industrially useful because it exhibits excellent performance in producing advanced alkenes (alkenes in the range of C 8 to C 16 ) in the aerospace region by slightly polymerizing butene.
이하, 본 발명을 상세히 설명하면 다음과 같다. Hereinafter, the present invention will be described in detail.
전술한 바와 같이, 본 발명은 중간기공의 알루미노실리케이트가 고정 촉매상으로 충진된 반응기에 부텐을 반응물로 통과시켜 소중합반응을 실시하여 부텐으로부터 항공유 영역의 고급 알켄(C8 ~ C16 범위의 알켄)을 제조하는 방법에 관한 것이다. As it described above, the present invention was to which the aluminosilicate is a medium pore filled with a fixed catalyst bed reactor through the butene as the reactant in the high alkene (C 8 ~ C 16 range of jet fuel region from butene by carrying out predetermined polymerization Alkene ").≪ / RTI >
본 발명에서 촉매는 중간기공의 알루미노실리케이트 촉매와 니켈이 담지된 중간기공의 알루미노실리케이트 촉매이다. 본 발명에 따른 중간기공 알루미노 실리케이트 촉매는 표면적이 600m2/g ~ 1000m2/g이고, ZSM-5 단위구조로 구성되어 있어서 산점을 보유하기 때문에 소중합 반응을 촉진시킬 수 있고, 기공의 크기가 2 ~ 10㎚이어서 부텐 분자 또는 부텐 소중합체 분자의 촉매 기공 내의 확산이 빨라서 촉매 기공 내의 표면 활성점에 도달하기 용이하다는 장점이 있다. 또한, 니켈이 담지된 중간기공의 알루미노실리케이트 촉매는 상기 메조기공 알루미노 실리케이트 촉매의 장점과 더불어서 강한 세기의 산점을 보유하고 있어서 소중합 반응을 효과적으로 촉진시킬 수 있다는 장점이 있다. In the present invention, the catalyst is a mesoporous aluminosilicate catalyst and nickel supported mesoporous aluminosilicate catalyst. The mesoporous aluminosilicate catalyst according to the present invention has a surface area of 600 m 2 / g to 1000 m 2 / g and has a ZSM-5 unit structure, which can promote the oligomerization reaction due to the acid sites, Is 2 to 10 nm, so that the diffusion of the butene molecule or the butene oligomer molecule in the catalyst pores is fast, and it is easy to reach the surface active sites in the catalyst pores. In addition, the mesoporous aluminosilicate catalyst supported with nickel has advantages of mesoporesic aluminosilicate catalyst as well as strong acidity of acid, which can effectively promote the polymerization reaction.
본 발명에서 니켈이 담지된 중간기공의 알루미노실리케이트 촉매는 니켈의 담지량이 10 wt% 미만인 촉매가 바람직하게 사용될 수 있으며, 더욱 바람직하게는, 5 wt% 미만인 촉매가 사용된다. 여기서 니켈의 담지량을 10 wt% 이상인 촉매를 사용하면 니켈에 의해 중간기공의 알루미노실리케이트 촉매의 기공이 막혀서 촉매의 표면적과 기공크기가 큰 폭으로 감소하는 문제점으로 인하여 바람직하지 않게 된다.In the present invention, the intermediate-pore aluminosilicate catalyst supported with nickel in the present invention is preferably a catalyst in which the loading amount of nickel is less than 10 wt%, more preferably, less than 5 wt% is used. If a catalyst having a nickel loading of 10 wt% or more is used, the pores of the mesoporous aluminosilicate catalyst are clogged by nickel, and thus the surface area and the pore size of the catalyst are greatly reduced.
상기 중간기공의 알루미노실리케이트 촉매와 니켈이 담지된 중간기공의 알루미노실리케이트 촉매는, 1-부텐, 2-부텐, 또는 1-부텐과 2-부텐의 혼합물을 반응물로 이용한 소중합반응에 다음과 같은 반응조건에서 적용될 수 있다. The intermediate pore aluminosilicate catalyst and nickel-supported mesoporous aluminosilicate catalyst were prepared by the following polymerization process using 1-butene, 2-butene, or a mixture of 1-butene and 2-butene as reactants Can be applied under the same reaction conditions.
본 발명에서 중간기공의 알루미노실리케이트와 니켈이 담지된 중간기공의 알루미노실리케이트를 사용하여 부텐의 소중합 반응을 촉진시켜서 항공유 영역의 고급 알켄을 제조하는 반응은 고정 촉매상으로 충진된 반응기에서 부텐을 반응물로 통과시켜 200℃ ~ 550℃, 바람직하게는 250℃ ~ 450℃의 반응온도에서 수행되는 데, 상기 반응온도가 200℃ 미만이면 반응활성이 낮아지고, 550℃를 초과하면 중간기공 촉매 구조에 변화가 와서 반응 활성이 낮아질 수 있다. 또한, 부텐의 유량과 촉매의 비는 WHSV(weigh hour space velocity)로 1 hr-1 ~ 50 hr-1, 더욱 바람직하게는 WHSV 5 hr-1 ~ 30 hr-1이며, 1 hr-1 미만에서는 부반응으로 인하여 선택도가 감소할 수 있고, 30 hr-1 를 초과하면 접촉시간이 너무 짧아서 활성이 낮아질 수 있다. In the present invention, the reaction for producing the advanced alkene in the aerosol region by promoting the polymerization of butene by using the intermediate pore aluminosilicate and nickel-supported aluminosilicate in the present invention is carried out in a reactor packed with a fixed catalyst bed, Is conducted at a reaction temperature of 200 ° C to 550 ° C, preferably 250 ° C to 450 ° C. When the reaction temperature is lower than 200 ° C, the reaction activity is lowered. When the reaction temperature is higher than 550 ° C, And the reaction activity may be lowered. In addition, the flow rate of n-butene and the catalyst ratio is 1 hr -1 ~ 50 hr -1, and more preferably from WHSV 5 hr -1 ~ 30 hr -1 to (weigh hour space velocity) WHSV, hr -1 is less than 1 The selectivity may be reduced due to the side reaction, and if it exceeds 30 hr <" 1 >, the contact time may be too short and the activity may be lowered.
본 발명에서 중간기공의 알루미노실리케이트와 니켈이 담지된 중간기공의 알루미노실리케이트를 사용하여 부텐의 소중합 반응을 촉진시켜서 항공유 영역의 고급 알켄을 제조하는 반응에 사용하는 반응기는 내경 1/4인치(inch), 길이 10㎝의 스테인레스 스틸 튜브로 제작하여 사용하였다. 부텐 저장탱크와 반응기 사이에 질량 유량 조절기를 설치하여 유량을 조절하였다. 반응기의 온도는 주문 제작한 관상로를 사용하여 조절하였으며, 액상 생성물을 받아 낸 후에 기상 생성물은 가스 크로마토그래피에 직접 연결하여 분석하였다. 하기의 수학식 1 내지 3에 의해 전환율, 선택도 및 수율을 계산하였다.In the present invention, the reactor used for the reaction for producing the advanced alkene in the aerosol region by promoting the polymerization of butene by using the intermediate pore aluminosilicate and the nickel-supported mesoporous aluminosilicate has the inner diameter of 1/4 inch (inch) and 10 cm long stainless steel tube. A mass flow regulator was installed between the butene storage tank and the reactor to regulate the flow rate. The temperature of the reactor was adjusted using a customized tubular furnace, and the gaseous products were analyzed by direct connection to gas chromatography after receiving the liquid product. The conversion, selectivity and yield were calculated by the following formulas (1) to (3).
이하, 실시예를 통해 본 발명을 좀 더 구체적으로 설명하나, 이에 본 발명의 범주가 한정되는 것은 아니다.Hereinafter, the present invention will be described in more detail by way of examples, but the scope of the present invention is not limited thereto.
[비교예 1][Comparative Example 1]
고정층 연속식반응기에 미세기공 제올라이트인 HZSM-5 촉매를 1g 충진하고 1-부텐과 2-부텐이 1:1.3의 중량비로 혼합된 부텐 혼합물을 10.0g/h의 유량으로 투입하고, 350℃, 10기압에서 소중합반응 실험을 실시하였다. 반응 시작 5시간 후에 가스 크로마토그래피를 사용하여 생성물을 분석한 결과 부텐 전환율은 76.9%, C8 ~ C16 범위의 알켄 선택도는 64.9%, C8 ~ C16 범위의 알켄의 수율은 49.9%이었다. 1 g of a microporous zeolite HZSM-5 catalyst was charged and a butene mixture of 1-butene and 2-butene in a weight ratio of 1: 1.3 was charged at a flow rate of 10.0 g / h, The polymerization was carried out at atmospheric pressure. Analysis of the product by gas chromatography 5 hours after the start of the reaction showed that the butene conversion was 76.9%, the alkene selectivity in the range of C 8 to C 16 was 64.9%, and the yield of the alkene in the C 8 to C 16 range was 49.9% .
[실시예 1][Example 1]
중간기공의 알루미노실리케이트를 사용하여 부텐혼합물의 소중합반응을 수행하는 것이다. 상기 중간기공의 알루미노실리케이트는 제조한 것을 사용하였으며, 이러한 상기 중간기공의 알루미노실리케이트의 제조 방법은 제올라이트와 염기성 수용액을 이용하여 제올라이트 골격의 중간기공의 물질을 제조하는 방법을 이용한다. To perform the oligomerization reaction of the butene mixture using mesoporous aluminosilicate. The mesoporous aluminosilicate is prepared by using the method of preparing mesoporous material of zeolite skeleton by using zeolite and basic aqueous solution.
먼저, 76.5g의 증류수에 15g의 수산화나트륨을 용해하여 수산화나트륨 수용액을 제조하고, 33.8g의 HZSM-5 제올라이트(실리콘과 알루미늄의 비가 50)를 수산화나트륨 수용액에 섞어 1시간 동안 교반하여 중간기공 물질을 합성하기 위한 전구체 용액으로 사용한다. 헥사데실트리메틸암모늄브로마이드 69g을 1050g의 증류수에 용해하여 계면활성제 용액을 준비하고, 상기 계면활성제 용액을 HZSM-5 제올라이트가 포함된 용액에 한 방울씩 떨어뜨려 첨가하면서 24시간 동안 교반한다. 100℃ 오븐에서 교반 없이 12시간 동안 수열합성 반응한 후, 실온에서 50% 초산으로 pH 10을 맞추고 100 오븐에서 12시간 건조하였다. 전술한 pH 조절과 건조 과정을 2회 더 반복하였다. 이렇게 얻어진 침전물을 진공여과법으로 얻어내고 증류수로 세척하고, 100℃ 오븐에서 24시간 건조하였다. 전술한 세척과 건조 과정을 2회 더 반복한다. 에탄올로 세척하여 잔존한 계면활성제를 제거하고, 100℃ 오븐에서 24시간 건조한 후, 550℃에서 3시간 동안 소성한다. 1M의 염화암모늄 수용액을 이용해 이온교환을 실시하여 암모늄 치환 물질로 전환 시키고, 500℃에서 3시간 동안 소성과정을 거쳐 수소 치환 물질로 전환된 중간기공을 가지는 알루미노실리케이트(MMZZSM-5)를 얻을 수 있게 된다. First, an aqueous sodium hydroxide solution was prepared by dissolving 15 g of sodium hydroxide in 76.5 g of distilled water, and 33.8 g of HZSM-5 zeolite (ratio of silicon to aluminum = 50) was mixed with an aqueous solution of sodium hydroxide and stirred for 1 hour, Is used as a precursor solution for synthesis. 69 g of hexadecyltrimethylammonium bromide is dissolved in 1050 g of distilled water to prepare a surfactant solution. The surfactant solution is added dropwise to the solution containing HZSM-5 zeolite while stirring for 24 hours. After hydrothermal synthesis in an oven at 100 ° C for 12 hours without stirring, the solution was adjusted to pH 10 with 50% acetic acid at room temperature and dried in a 100 oven for 12 hours. The pH control and drying process described above was repeated two more times. The precipitate thus obtained was collected by vacuum filtration, washed with distilled water, and dried in an oven at 100 ° C for 24 hours. The above-described washing and drying process is repeated two more times. The remaining surfactant is removed by washing with ethanol, dried in an oven at 100 ° C for 24 hours, and then calcined at 550 ° C for 3 hours. (MMZ ZSM-5 ) having mesopores converted to a hydrogen substitute material by calcination at 500 ° C. for 3 hours is obtained by performing ion exchange using a 1 M ammonium chloride aqueous solution .
고정층 연속식반응기에 상기 중간기공의 알루미노실리케이트(MMZZSM -5) 촉매를 1g 충진하고 1-부텐과 2-부텐이 1:1.3의 중량비로 혼합된 부텐 혼합물을 10.0g/h의 유량으로 투입하고, 350℃, 10기압에서 소중합반응 실험을 실시하였다. 반응 시작 5시간 후에 가스 크로마토그래피를 사용하여 생성물을 분석한 결과 부텐 전환율은 85.0%, C8 ~ C16 범위의 알켄의 선택도는 68.0%, C8 ~ C16 범위의 알켄의 수율은 57.8%이었다. A fixed-bed continuous reactor was charged with 1 g of the mesoporous aluminosilicate (MMZ ZSM -5 ) catalyst, and a butene mixture of 1-butene and 2-butene in a weight ratio of 1: 1.3 was charged at a flow rate of 10.0 g / h And the polymerization reaction was carried out at 350 ° C and 10 atm. The reaction started is 85.0% 5 hours after the result butene conversion rate by using the gas chromatography analysis of the product, C 8 ~ C the selectivity to 16 range alkene is the yield of alkene, of 68.0%, C 8 ~ C 16 range is 57.8% .
[실시예 2][Example 2]
니켈이 담지된 중간기공의 알루미노실리케이트를 사용하여 부텐혼합물의 소중합반응을 수행하는 것이다. 상기 니켈이 담지된 중간기공의 알루미노실리케이트는 제조한 것을 사용하였으며, 이러한 상기 중간기공의 알루미노실리케이트의 제조 방법은 제올라이트와 염기성 수용액을 이용하여 제올라이트 골격의 중간기공의 물질을 지지체로 사용하고 이 지지체에 니켈금속을 담지하여 제조하는 방법을 이용한다.And then carrying out the oligomerization reaction of the butene mixture using the nickel-supported mesoporous aluminosilicate. The mesoporous aluminosilicate prepared above was prepared by using zeolite and a basic aqueous solution as a support in a mesopore of zeolite skeleton, A method in which nickel metal is supported on a support is used.
먼저, 실시예 1에서 전술한 바와 동일한 방법으로 중간기공의 알루미노실리케이트(MMZZSM-5)를 제조한다. 질산니켈수화물(Nickel nitrate hexahydrate) 0,47g을 증류수 5g에 니켈 수용액을 제조한 후, 중간기공의 알루미노실리케이트(MMZZSM-5) 3g에 젖음법을 사용하여 상기 니켈 수용액을 담지하였다. 이렇게 제조한 촉매의 니켈 금속 담지량은 3wt%이다. 100℃ 오븐에서 24시간 건조한 후, 550℃에서 4시간 동안 소성과정을 거쳐 니켈이 담지된 중간기공의 알루미노실리케이트 (NiO/MMZZSM-5)촉매를 완성하였다. First, a mesoporous aluminosilicate (MMZ ZSM-5 ) is prepared in the same manner as in Example 1. A nickel aqueous solution was prepared by adding 0.47 g of nickel nitrate hexahydrate to 5 g of distilled water and then 3 g of alumino silicate (MMZ ZSM-5 ) having intermediate pores was immersed in the nickel aqueous solution by using a wetting method. The amount of nickel metal supported on the thus prepared catalyst is 3 wt%. After drying in an oven at 100 ° C. for 24 hours, the catalyst was calcined at 550 ° C. for 4 hours to complete a mesoporous aluminosilicate (NiO / MMZ ZSM-5 ) catalyst carrying nickel.
고정층 연속식반응기에 상기 니켈이 담지된 중간기공의 알루미노실리케이트 (Ni/MMZZSM-5)촉매를 1g 충진하고 1-부텐과 2-부텐이 1:1.3의 중량비로 혼합된 부텐 혼합물을 10.0g/h의 유량으로 투입하고, 350℃, 10기압에서 소중합반응 실험을 실시하였다. 반응 시작 5시간 후에 가스 크로마토그래피를 사용하여 생성물을 분석한 결과 부텐 전환율은 89.4%, C8 ~ C16 범위의 알켄의 선택도는 69.1%, C8 ~ C16 범위의 알켄의 수율은 61.0 %이었다. A fixed-bed continuous reactor was charged with 1 g of the mesoporous aluminosilicate (Ni / MMZ ZSM-5 ) catalyst on which nickel was supported, and 10.0 g of a butene mixture mixed at a weight ratio of 1-butene and 2-butene of 1: / h, and the polymerization reaction was carried out at 350 ° C and 10 atm. The reaction started is 89.4% 5 hours after the result butene conversion rate by using the gas chromatography analysis of the product, C 8 ~ C the selectivity to 16 range alkene is the yield of alkene, of 69.1%, C 8 ~ C 16 range is 61.0% .
(℃)Reaction temperature
(° C)
(hr-1)WHSV
(hr -1 )
전환율(%)Butene
Conversion Rate (%)
알켄 선택도(%)C 8 ~ C 16 in the range
Alken selectivity (%)
상기 실시예 및 비교예에 나타낸 바와 같이, 종래 부텐의 소중합반응에 사용되었던 촉매에 비하여 본 발명에 따른 촉매를 사용할 경우, 부텐의 전환율과 C8 ~ C16 범위의 알켄의 수율이 향상됨을 확인할 수 있었다. As shown in the above Examples and Comparative Examples, when the catalyst according to the present invention was used in comparison with the catalyst used in the conventional polymerization of butene, it was found that the conversion of butene and the yield of alkene in the range of C 8 to C 16 were improved I could.
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