KR20180102366A - Waterproof structure of surface of concrete using aqueous elastic membrane waterproof agent and filament manufactured by needle punching - Google Patents
Waterproof structure of surface of concrete using aqueous elastic membrane waterproof agent and filament manufactured by needle punching Download PDFInfo
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- KR20180102366A KR20180102366A KR1020170028888A KR20170028888A KR20180102366A KR 20180102366 A KR20180102366 A KR 20180102366A KR 1020170028888 A KR1020170028888 A KR 1020170028888A KR 20170028888 A KR20170028888 A KR 20170028888A KR 20180102366 A KR20180102366 A KR 20180102366A
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D11/00—Roof covering, as far as not restricted to features covered by only one of groups E04D1/00 - E04D9/00; Roof covering in ways not provided for by groups E04D1/00 - E04D9/00, e.g. built-up roofs, elevated load-supporting roof coverings
- E04D11/02—Build-up roofs, i.e. consisting of two or more layers bonded together in situ, at least one of the layers being of watertight composition
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D123/00—Coating compositions based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Coating compositions based on derivatives of such polymers
- C09D123/02—Coating compositions based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
- C09D123/04—Homopolymers or copolymers of ethene
- C09D123/08—Copolymers of ethene
- C09D123/0846—Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
- C09D123/0853—Vinylacetate
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
- C09D133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0276—Polyester fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/726—Permeability to liquids, absorption
- B32B2307/7265—Non-permeable
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Laminated Bodies (AREA)
- Finishing Walls (AREA)
Abstract
Description
The present invention relates to a waterproof structure using water-soluble elastic film-forming water-repellent agent and long fiber produced by ridle punching, and to a waterproof structure of a concrete surface having excellent breathability and heat shield performance.
In general, inorganic materials such as concrete or mortar which form a structure have a problem that moisture is easily penetrated and permeated due to the nature of the material.
To solve these problems, a waterproof layer is usually installed on the roof of the building.
As a construction method of the waterproof layer, a waterproof coating method using a coating waterproofing agent, a waterproofing method using a waterproof sheet, and a composite coating waterproofing method using a sheet and a coating are used.
However, the waterproof layer constructed by the coating waterproofing method has a problem that the tensile strength is weak and it is vulnerable to cracking of the concrete. Further, the waterproof layer applied by the waterproofing method and the composite coating waterproofing method has problems such as floating phenomenon and pinholes when the inner sheet is corroded by solar heat, moisture, or the like.
On the other hand, the technology as a background of the present invention is disclosed in Korean Patent Registration No. 10-1142857.
The present invention has been made to solve the above-mentioned problems, and provides a waterproof structure that does not cause defects such as fine cracks, floating phenomenon, and pinholes even when used for a long time.
The waterproof structure of the present invention comprises: a primer layer formed by applying a first primer to an upper surface of a concrete layer; A first waterproof layer formed by coating a first waterproof agent on an upper surface of the primer layer; A sheet layer attached to an upper surface of the first waterproof layer; A second waterproof layer formed by applying a second waterproofing agent on an upper surface of the sheet layer; A third waterproof layer formed on the upper surface of the second waterproof layer by applying the second waterproof agent; A fourth waterproof layer formed by applying the second waterproof agent on the upper surface of the third waterproof layer; And a top coating layer formed by applying a third water repellent agent on the upper surface of the fourth waterproof layer.
Wherein the first primer is prepared by emulsion polymerization of 93 to 98 parts by weight of acrylic acid ester and 2 to 7 parts by weight of acrylic acid and the primer layer is a layer of the first primer, 0.28 kg to 0.32 kg per 1 m 2 can be applied and made.
The first waterproofing agent is prepared by mixing 30 to 40 parts by weight of ethylene-vinyl acetate, 40 to 50 parts by weight of the first primer, and 15 to 20 parts by weight of polybutyl acrylate , The first waterproof layer may be formed by applying the first waterproofing agent in an amount of 0.45 kg to 0.49 kg per m < 2 > of the primer layer.
Wherein the sheet layer comprises long fibers adhering to the first waterproof layer and an impregnation solution impregnated in the long fibers, wherein the impregnation solution comprises 22 to 28 parts by weight of the first primer, To 55 parts by weight of the heat insulating material, 4 to 6 parts by weight of the heat shielding material and 18 to 22 parts by weight of water, and the heat shielding material may be titanium dioxide or Alumino silicate.
The filament is made of a polyester (polyester), the thickness is 1.5mm to 3.0mm, mass per 1m 2 may be 250g to 270g.
The second waterproofing agent is prepared by mixing 52 to 56 parts by weight of ethylene-vinyl acetate, 23 to 27 parts by weight of the first primer, and 13 to 17 parts by weight of polybutyl acrylate .
The third waterproofing agent may be prepared by mixing 75 to 80 parts by weight of an oil-based top coat material, 7 to 9 parts by weight of the heat barrier material, and urethane thinners 13 to 16.
The second waterproofing layer may be formed by applying the second waterproofing agent in an amount of 0.6 kg to 0.8 kg per m 2 of the sheet layer.
According to the waterproof structure of the present invention, it is excellent in chemical resistance, moisture resistance, and heat insulation, and even if exposed to light such as long-term ultraviolet rays or humidity, defects such as micro cracks, lifting phenomenon and pinholes are not generated.
1 is a cross-sectional view of a waterproof structure according to an embodiment of the present invention,
2 is a flowchart of a method of constructing a waterproof structure according to an embodiment of the present invention.
Hereinafter, some embodiments of the present invention will be described in detail.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS In the following description of the embodiments of the present invention, a detailed description of known functions and configurations incorporated herein will be omitted when it may make the understanding why the present invention is not intended to be a complete disclosure.
In describing the components of the embodiment of the present invention, terms such as first, second, A, B, (a), and (b) may be used. These terms are intended to distinguish the constituent elements from other constituent elements, and the terms do not limit the nature, order or order of the constituent elements.
FIG. 1 is a cross-sectional view of a waterproof structure according to an embodiment of the present invention, and FIG. 2 is a flowchart of a method of constructing a waterproof structure according to an embodiment of the present invention.
1, the
The
The
Since the
The first
The first
The first waterproofing agent is prepared by mixing 30 to 40 parts by weight of ethylene-vinyl acetate, 40 to 50 parts by weight of the aqueous acrylic emulsion resin, and 15 to 20 parts by weight of polybutyl acrylate Can be. The first
The first
The sheet layer 13 is provided on the upper surface of the first
The long fibers are attached to the upper surface of the first
Accordingly, the sheet layer 13 may be adhered to the first
The sheet layer 13 may be formed by impregnating the long fiber with an impregnation solution.
The long fibers are made of polyester and can be manufactured by a needle punching method. The thickness of the long fibers is preferably from 1.5 mm to 3.0 mm, and the mass per 1 m 2 is preferably from 250 g to 270 g.
Such long fibers are excellent in tensile performance and can absorb impacts such as vibration, thereby effectively preventing microcracks. Also, the long fibers can prevent the heat from moving to the first
The impregnation solution is made by mixing the first pore, the first waterproofing agent, the heat barrier material, and water.
The impregnation solution may be prepared by mixing 22 to 28 parts by weight of the first primer, 45 to 55 parts by weight of the first waterproofing agent, 4 to 6 parts by weight of the heat shielding material, and 18 to 22 parts by weight of water.
The impregnating solution not only improves the tensile performance of long fibers, but also minimizes the damage of long fibers due to heat.
The heat shield may be titanium dioxide.
Since the titanium oxide absorbs the light energy, the titanium oxide can prevent heat from being transferred to the first
The heat barrier material may be a fine vacuum ceramic powder mainly composed of aluminum silicate.
The aluminum nitrate silicate has good chemical resistance and minimizes the deformation of the long fiber and can prevent the heat transfer to the first
Since the alunium silicate improves the air permeability and can discharge the moisture of the
The long fiber is formed to have a thickness of 1.5 to 3.0 mm, and 0.8 to 0.9 kg of the impregnation solution can be applied to a length of 1 m 2 of the long fiber.
[ Example 1] Production of first sheet layer
A first impregnation solution prepared by mixing 25 parts by weight of the first primer, 50 parts by weight of the first waterproofing agent, 5 parts by weight of aluminum silicate and 20 parts by weight of water was made of polyester, 2.6mm is, 2 parts by mass per 1m is impregnated on 257g of the one fiber, making the first sheet layer.
The first primer may be composed mainly of a first aqueous acrylic emulsion resin emulsion polymerized with 95 parts by weight of an ester acrylate and 4 parts by weight of acrylic acid.
The first waterproofing agent is prepared by mixing 35 parts by weight of ethylene-vinyl acetate, 45 parts by weight of the first aqueous acrylic emulsion resin, and 17 parts by weight of polybutyl acrylate.
[ Experimental Example 1] tensile strength of the first sheet layer and Tensile elongation
The tensile strength and tensile elongation of the first sheet and the first sheet were tested.
Table 1 shows the tensile strength and tensile elongation measurement results of the first filament and the second sheet layer.
It can be seen that the tensile strength and the tensile elongation of the first sheet layer are improved than that of the first sheet.
[ Example 2] Second sheet layer production
A first impregnation solution prepared by mixing 25 parts by weight of the first primer, 50 parts by weight of the first waterproofing agent, 5 parts by weight of titanium oxide and 20 parts by weight of water was impregnated into the first long fiber, Layer.
The first primer may be composed mainly of a first aqueous acrylic emulsion resin emulsion polymerized with 95 parts by weight of an ester acrylate and 4 parts by weight of acrylic acid.
The first waterproofing agent is prepared by mixing 35 parts by weight of ethylene-vinyl acetate, 45 parts by weight of the first aqueous acrylic emulsion resin, and 17 parts by weight of polybutyl acrylate.
[ Experimental Example 2] tensile strength of the second sheet layer and Tensile elongation
The tensile strength and tensile elongation of the first sheet and the second sheet were tested.
Table 2 shows the tensile strength and tensile elongation measurement results of the first long fiber and the second long layer.
It can be seen that the tensile strength and the tensile elongation of the second sheet layer are improved compared to the first sheet.
[ Experimental Example 3] Measurement of the thermal conductivity reduction ratio between the first sheet layer and the second sheet layer
Table 3 below shows the reduction ratio of the thermal conductivity of the first sheet layer and the second sheet layer when the thermal conductivity of the first sheet is taken as 1.
The second waterproof layer 14, the third waterproof layer 15, and the fourth
The second waterproofing agent is prepared by mixing 52 to 56 parts by weight of ethylene-vinyl acetate, 23 to 27 parts by weight of the aqueous acrylic emulsion resin, and 13 to 17 parts by weight of polybutyl acrylate .
The second waterproof layer 14 may be formed by applying the second waterproof agent to the sheet layer 13 in an area of 1 m 2 to 0.6 kg to 0.8 kg. The second waterproofing agent may permeate into the inner space of the sheet layer 13 and a part of the lower layer of the second waterproof layer 14 may be bonded to the sheet layer 13. [
The second waterproof layer 14 is completely bonded to the sheet layer 13 to prevent lifting and pinholes.
The third waterproof layer may be formed by applying the second waterproof agent to the first waterproof layer 14 in an area of 1 m 2 to 0.4 kg to 0.5 kg.
And the fourth waterproof layer and the second waterproof agent may be applied in an amount of 0.23 kg to 0.27 kg per 1 m 2 of the third waterproof layer.
The
The
The third waterproofing agent may be prepared by mixing 75 to 80 parts by weight of an oil-based top coat material, 7 to 9 parts by weight of the heat barrier material, and 13 to 16 parts by weight of a urethane thinner.
The
The third waterproofing agent may be prepared by mixing 87 to 92 parts by weight of the second waterproofing agent and 7 to 9 parts by weight of the heat blocking agent.
The thermal barrier material may be titanium dioxide or Alumino Silicate. These thermal barrier materials may be in the form of a ceramic powder of a vacuum structure.
Wherein the thermal barrier material may be titanium dioxide. The titanium oxide may convert the light energy into kinetic energy and block the heat transfer to the fourth waterproof layer.
Meanwhile, the thermal barrier material may be an aluminum silicate.
The aluminum silicate has good chemical resistance and minimizes the deformation of the long fibers and can prevent the heat from being transferred to the first
[ Example 3] Construction of first waterproof structure
Referring to FIG. 2, the
The first
The sheet layer 13 was formed as the first sheet layer (S30).
The second waterproof layer 14, the third waterproof layer 15 and the fourth
The
[ Experimental Example 4] Appearance change of 1st waterproof structure
The first waterproof structure actually constructed was exposed to the external environment for 5 years. As a result, in the first waterproof structure, there was almost no change in appearance and defects such as micro cracks, lifting and pinholes were not generated. Generally, when the concrete waterproofing structure has passed for about 5 years, the above-described defects are generated, but the first waterproofing structure has not suffered any defects.
The foregoing description is merely illustrative of the technical idea of the present invention, and various changes and modifications may be made by those skilled in the art without departing from the essential characteristics of the present invention. Therefore, the embodiments disclosed in the present invention are intended to illustrate rather than limit the scope of the present invention, and the scope of the technical idea of the present invention is not limited by these embodiments. The scope of protection of the present invention should be construed according to the following claims, and all technical ideas within the scope of equivalents should be construed as falling within the scope of the present invention.
11: Primer layer
12: first waterproof layer
13: sheet layer
14: second waterproof layer
15: Third waterproof layer
16: fourth waterproof layer
17: Top goth floor
Claims (8)
A first waterproof layer formed by coating a first waterproof agent on an upper surface of the primer layer;
A sheet layer attached to an upper surface of the first waterproof layer;
A second waterproof layer formed by applying a second waterproofing agent on an upper surface of the sheet layer;
A third waterproof layer formed on the upper surface of the second waterproof layer by applying the second waterproof agent;
A fourth waterproof layer formed by applying the second waterproof agent on the upper surface of the third waterproof layer; And
And a top coating layer formed by applying a third water repellent agent on an upper surface of the fourth waterproof layer.
The first primer is prepared by emulsion polymerization of 93 to 98 parts by weight of an ester acrylate and 2 to 7 parts by weight of acrylic acid,
Wherein the layer of the primer is made by applying the first primer in an amount of 0.28 kg to 0.32 kg per m 2 of the concrete layer.
The first waterproofing agent is prepared by mixing 30 to 40 parts by weight of ethylene-vinyl acetate, 40 to 50 parts by weight of the first primer, and 15 to 20 parts by weight of polybutyl acrylate ,
Wherein the first waterproof layer is formed by applying the first waterproofing agent in an amount of 0.45 kg to 0.49 kg per m < 2 > of the primer layer.
The sheet layer
A long fiber adhered to the first waterproof layer,
And an impregnation solution impregnated in the long fiber,
The impregnation solution is prepared by mixing 22 to 28 parts by weight of the first primer, 45 to 55 parts by weight of the first waterproofing agent, 4 to 6 parts by weight of the heat shielding material and 18 to 22 parts by weight of water,
Wherein the thermal barrier material is titanium dioxide or aluminum silicate.
The long-fiber is a water-proof structure, a polyester made of a (polyester), the thickness is 1.5mm to 3.0mm, mass per 1m 2 is 250g to 270g.
Wherein the second waterproofing agent comprises 52 to 56 parts by weight of ethylene vinyl acetate, 23 to 27 parts by weight of the first primer and 13 to 17 parts by weight of polybutyl acrylate rescue.
The third waterproofing agent is a waterproof structure formed by mixing 75 to 80 parts by weight of an oil-based top coat material, 7 to 9 parts by weight of the heat barrier material, and urethane thinners 13 to 16.
And the second waterproof layer is formed by applying the second waterproofing agent in an amount of 0.6 kg to 0.8 kg per 1 m 2 of the sheet layer.
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102051845B1 (en) * | 2019-01-24 | 2019-12-05 | (주)확실한방수 | Waterproof structure and method using aqueous elastic memberane waterproof material including high-fineness powder and chopped fiber and mesh-type fiber-reinforced sheet including non-woven fabric of fiber manufactured by needle punching |
KR102097655B1 (en) * | 2019-07-11 | 2020-05-27 | (주)확실한방수 | Jointless aqueous composite waterproof structure and construction method of the same |
KR102146629B1 (en) * | 2019-06-24 | 2020-08-24 | 선구시엠(주) | A waterproof sheet and method constructing the structure wall being united with CIP wall by waterproof sheet |
CN112761316A (en) * | 2020-12-28 | 2021-05-07 | 富思特新材料科技发展股份有限公司 | Anti-efflorescence composite layer and preparation method and application thereof |
KR102454231B1 (en) * | 2022-04-08 | 2022-10-12 | 서창덕 | Composite waterproofing method of building structures and waterproofing structure by this method |
KR102615088B1 (en) * | 2022-12-02 | 2023-12-19 | (주) 수향방수 | Waterproof process of roof surface bend parts using uncompressed glass fiber nonwoven web |
KR102638513B1 (en) * | 2023-05-18 | 2024-02-20 | 표승열 | Indoor wet waterproofing construction method |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR101253028B1 (en) * | 2012-09-10 | 2013-04-16 | 오배행 | Sheet complex waterproof construction method using aqueous membrane waterproof agents |
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Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR101253028B1 (en) * | 2012-09-10 | 2013-04-16 | 오배행 | Sheet complex waterproof construction method using aqueous membrane waterproof agents |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102051845B1 (en) * | 2019-01-24 | 2019-12-05 | (주)확실한방수 | Waterproof structure and method using aqueous elastic memberane waterproof material including high-fineness powder and chopped fiber and mesh-type fiber-reinforced sheet including non-woven fabric of fiber manufactured by needle punching |
KR102146629B1 (en) * | 2019-06-24 | 2020-08-24 | 선구시엠(주) | A waterproof sheet and method constructing the structure wall being united with CIP wall by waterproof sheet |
KR102097655B1 (en) * | 2019-07-11 | 2020-05-27 | (주)확실한방수 | Jointless aqueous composite waterproof structure and construction method of the same |
CN112761316A (en) * | 2020-12-28 | 2021-05-07 | 富思特新材料科技发展股份有限公司 | Anti-efflorescence composite layer and preparation method and application thereof |
KR102454231B1 (en) * | 2022-04-08 | 2022-10-12 | 서창덕 | Composite waterproofing method of building structures and waterproofing structure by this method |
KR102615088B1 (en) * | 2022-12-02 | 2023-12-19 | (주) 수향방수 | Waterproof process of roof surface bend parts using uncompressed glass fiber nonwoven web |
KR102638513B1 (en) * | 2023-05-18 | 2024-02-20 | 표승열 | Indoor wet waterproofing construction method |
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