KR101994389B1 - Waterproof structure of surface of concrete using aqueous elastic membrane waterproof agent and filament manufactured by needle punching - Google Patents
Waterproof structure of surface of concrete using aqueous elastic membrane waterproof agent and filament manufactured by needle punching Download PDFInfo
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- KR101994389B1 KR101994389B1 KR1020170028888A KR20170028888A KR101994389B1 KR 101994389 B1 KR101994389 B1 KR 101994389B1 KR 1020170028888 A KR1020170028888 A KR 1020170028888A KR 20170028888 A KR20170028888 A KR 20170028888A KR 101994389 B1 KR101994389 B1 KR 101994389B1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D11/00—Roof covering, as far as not restricted to features covered by only one of groups E04D1/00 - E04D9/00; Roof covering in ways not provided for by groups E04D1/00 - E04D9/00, e.g. built-up roofs, elevated load-supporting roof coverings
- E04D11/02—Build-up roofs, i.e. consisting of two or more layers bonded together in situ, at least one of the layers being of watertight composition
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D123/00—Coating compositions based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Coating compositions based on derivatives of such polymers
- C09D123/02—Coating compositions based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
- C09D123/04—Homopolymers or copolymers of ethene
- C09D123/08—Copolymers of ethene
- C09D123/0846—Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
- C09D123/0853—Vinylacetate
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
- C09D133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0276—Polyester fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/726—Permeability to liquids, absorption
- B32B2307/7265—Non-permeable
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Laminated Bodies (AREA)
- Finishing Walls (AREA)
Abstract
The present invention is a primer layer made by applying a first primer on the upper surface of the concrete layer; A first waterproof layer formed by applying a first waterproofing agent to an upper surface of the primer layer; A sheet layer attached to an upper surface of the first waterproof layer; A second waterproofing layer formed by applying a second waterproofing agent on an upper surface of the sheet layer; A third waterproofing layer formed by applying the second waterproofing agent on an upper surface of the second waterproofing layer; A fourth waterproofing layer formed by applying the second waterproofing agent on an upper surface of the third waterproofing layer; And a top coating layer formed by applying a third waterproofing agent to an upper surface of the fourth waterproofing layer.
Description
The present invention relates to a waterproof structure using a water-soluble elastic coating waterproofing agent and long fibers manufactured by ladle punching, and to a waterproof surface of a concrete surface having excellent breathability and thermal barrier performance.
In general, an inorganic material such as concrete or mortar forming a structure has a problem that moisture is easily penetrated and permeated due to the characteristics of the material.
In order to solve this problem, a waterproof layer is generally installed on the roof of a building.
As a method for constructing the waterproof layer, a coating film waterproofing method using a coating film waterproofing agent, a sheet waterproofing method using a waterproof sheet, and a composite film waterproofing method using a sheet and a coating film together are used.
However, the waterproof layer constructed by the coating waterproof method has a problem that the tensile strength is weak and vulnerable to cracking of the concrete. In addition, the waterproof layer constructed by the sheet waterproofing method and the composite film waterproofing method has problems such as lifting phenomenon and pinhole generation when the inner sheet is corroded by solar heat, moisture, or the like.
On the other hand, the background technology of the present invention is disclosed in Republic of Korea Patent No. 10-1142857.
The present invention has been made to solve the above problems, and provides a waterproof structure that does not generate defects such as fine cracks, lifting phenomenon and pinholes even after long use.
Waterproof structure of the present invention, the primer layer is formed by applying the first primer on the upper surface of the concrete layer; A first waterproof layer formed by applying a first waterproofing agent to an upper surface of the primer layer; A sheet layer attached to an upper surface of the first waterproof layer; A second waterproofing layer formed by applying a second waterproofing agent on an upper surface of the sheet layer; A third waterproofing layer formed by applying the second waterproofing agent on an upper surface of the second waterproofing layer; A fourth waterproofing layer formed by applying the second waterproofing agent on an upper surface of the third waterproofing layer; And a top coating layer made by applying a third waterproofing agent to an upper surface of the fourth waterproofing layer.
The first primer is made by emulsion polymerization of 93 to 98 parts by weight of acrylic acid (esther acrylate) and 2 to 7 parts by weight of acrylic acid (acrylic acid), the primer is a layer, the first primer of the concrete layer 0.28 kg to 0.32 kg per 1 m 2 may be applied.
The first waterproofing agent is made by mixing 30 to 40 parts by weight of ethylene vinyl acetate, 40 to 50 parts by weight of the first primer, and 15 to 20 parts by weight of polybutyl acrylate. The first waterproof layer may be made by applying the first waterproofing agent to 0.45 kg to 0.49 kg per 1 m 2 of the primer layer.
The sheet layer may include long fibers adhered to the first waterproof layer, an impregnation solution impregnated in the long fibers, and the impregnation solution may include 22 to 28 parts by weight of the first primer, and the first waterproofing agent 45 To 55 parts by weight, 4 to 6 parts by weight of the heat shield, and 18 to 22 parts by weight of water are made of a mixture, the heat shield may be titanium dioxide (titanium dioxide) or aluminum silicate (Alumino Silicate).
The long fiber is made of polyester, the thickness is 1.5mm to 3.0mm, the mass per 1 m 2 may be 250g to 270g.
The second waterproofing agent may be made by mixing 52 to 56 parts by weight of ethylene-vinyl acetate, 23 to 27 parts by weight of the first primer, and 13 to 17 parts by weight of polybutyl acrylate. Can be.
The third waterproofing agent may be made by mixing 75 to 80 parts by weight of an oily top coat material, 7 to 9 parts by weight of the heat shield, and 13 to 16 parts of urethane thinner.
The second waterproof layer may be made by applying the second waterproofing agent to the 0.6kg to 0.8kg per m 2 of the sheet layer.
According to the waterproof structure according to the present invention, it is excellent in chemical resistance, moisture resistance, and heat insulation, and no defects such as fine cracks, floating phenomenon, and pinholes are generated even when exposed to light such as long-term ultraviolet rays or humidity.
1 is a cross-sectional view of a waterproof structure according to an embodiment of the present invention,
2 is a flow chart of the construction method of the waterproof structure according to an embodiment of the present invention.
Hereinafter, some embodiments of the present invention will be described in detail.
In describing the embodiments of the present invention, when it is determined that a detailed description of a related well-known configuration or a known function interferes with an understanding of an embodiment of the present invention, the detailed description thereof will be omitted.
In addition, in describing the components of the embodiment of the present invention, terms such as first, second, A, B, (a), and (b) may be used. These terms are only for distinguishing the components from other components, and the nature, order or order of the components are not limited by the terms.
1 is a cross-sectional view of a waterproof structure according to an embodiment of the present invention, Figure 2 is a flow chart of the construction method of the waterproof structure according to an embodiment of the present invention.
Referring to FIG. 1, the
The
The
Since the
The first
The first
The first waterproofing agent is made by mixing 30 to 40 parts by weight of ethylene vinyl acetate, 40 to 50 parts by weight of the aqueous acrylic emulsion resin, and 15 to 20 parts by weight of polybutyl acrylate. Can lose. The first
The first
The sheet layer 13 may be provided on an upper surface of the first
Here, the long fibers are attached to the top surface of the first
Accordingly, the sheet layer 13 may be attached to the first
The sheet layer 13 may be formed by penetration of an impregnating solution into long fibers.
And the long fibers are made of polyester (polyester), can be produced by the needle punching (needle punching) method. In addition, the thickness of the long fiber is 1.5mm to 3.0mm, the mass per 1m 2 is preferably 250g to 270g.
Such long fibers can absorb shocks such as vibrations due to excellent tensile performance, thereby effectively preventing microcracks. In addition, the long fiber is good thermal insulation can prevent the heat transfer to the first waterproof layer (12).
The impregnation solution is the first plastic, and is made by mixing the first waterproofing agent, the heat shield, and water.
The impregnation solution may be made by mixing 22 to 28 parts by weight of the first primer, 45 to 55 parts by weight of the first waterproofing agent, 4 to 6 parts by weight of the thermal barrier material, and 18 to 22 parts by weight of water.
The impregnation solution may not only improve the tensile performance of the long fibers, but also minimize the damage of the long fibers by heat.
Here, the thermal barrier material may be titanium dioxide.
Since titanium oxide absorbs light energy, titanium oxide can prevent heat from being transferred to the first
On the other hand, the heat shield may be a fine vacuum ceramic powder, the main component is aluminum silicate (Alumino Silicate).
The aluminum silicate has good chemical resistance to minimize deformation of the long fibers, and can prevent heat from being transferred to the first
In addition, since the aluminium silicate may improve moisture permeability to discharge moisture of the
And the long fiber has a thickness of 1.5mm to 3.0mm, the impregnating solution may be applied 0.8kg to 0.9kg in the long fiber width 1m 2 .
[ Example 1] first sheet layer manufacturing
The first impregnating solution made by mixing 25 parts by weight of the first primer, 50 parts by weight of the first waterproofing agent, 5 parts by weight of aluminum silicide, and 20 parts by weight of water is made of polyester and has a thickness. A first sheet fiber was impregnated with a first long fiber of 2.6 mm and a mass per 1 m 2 of 257 g.
Here, the first primer may be made of 95 parts by weight of acrylic acid (esther acrylate) and 4 parts by weight of acrylic acid (acrysion acid) as the main component of the first aqueous acrylic emulsion resin emulsified polymerization.
In addition, the first waterproofing agent is made by mixing 35 parts by weight of ethylene-vinyl acetate, 45 parts by weight of the first aqueous acrylic emulsion resin, and 17 parts by weight of polybutyl acrylate.
[ Experimental Example 1] tensile strength of the first sheet layer Elongation
Tensile strength and elongation of the first long fiber and the first sheet layer were tested.
Table 1 shows the results of measuring tensile strength and elongation of the first long fiber and the second sheet layer.
It can be seen that the first sheet layer has improved tensile strength and elongation than the first long fiber.
[ Example 2] second sheet layer fabrication
The first sheet was impregnated with a first impregnating solution made by mixing 25 parts by weight of the first primer, 50 parts by weight of the first waterproofing agent, 5 parts by weight of titanium oxide, and 20 parts by weight of water, to form a second sheet. I made a layer.
Here, the first primer may be made of 95 parts by weight of acrylic acid (esther acrylate) and 4 parts by weight of acrylic acid (acrysion acid) as the main component of the first aqueous acrylic emulsion resin emulsified polymerization.
In addition, the first waterproofing agent is made by mixing 35 parts by weight of ethylene-vinyl acetate, 45 parts by weight of the first aqueous acrylic emulsion resin, and 17 parts by weight of polybutyl acrylate.
[ Experimental Example 2] tensile strength of the second sheet layer Elongation
Tensile strength and tensile elongation of the first long fiber and the second sheet layer were tested.
Table 2 shows the results of measuring tensile strength and elongation of the first long fiber and the second sheet layer.
It can be seen that the tensile strength and the elongation of the second sheet layer are improved than the first long fibers.
[ Experimental Example 3] Determination of the thermal conductivity reduction rate of the first sheet layer and the second sheet layer
Table 3 below shows the reduction rate of the thermal conductivity of the first sheet layer and the second sheet layer when the thermal conductivity of the first long fiber is 1.
The second waterproof layer 14, the third waterproof layer 15, and the fourth
The second waterproofing agent may be made by mixing 52 to 56 parts by weight of ethylene-vinyl acetate, 23 to 27 parts by weight of the aqueous acrylic emulsion resin, and 13 to 17 parts by weight of polybutyl acrylate. Can be.
The second waterproof layer 14 may be formed by applying the second waterproofing agent to 0.6 kg to 0.8 kg in an area of 1 m 2 of the sheet layer 13. As the second waterproof agent penetrates into the interior space of the sheet layer 13, the second waterproof layer 14 may have a portion of the lower layer bonded to the sheet layer 13.
The second waterproof layer 14 is completely combined with the sheet layer 13, thereby preventing lifting or pinhole generation.
The third waterproofing layer may be formed by applying the second waterproofing agent to 0.4 kg to 0.5 kg in an area of 1 m 2 of the second waterproofing layer 14.
The fourth waterproof layer may be formed by applying the second waterproof agent to 0.23kg to 0.27kg in an area of 1 m 2 of the third waterproof layer.
The
The
The third waterproofing agent may be made by mixing 75 to 80 parts by weight of the oily topcoat material, 7 to 9 parts by weight of the heat shield and 13 to 16 parts by weight of the urethane thinner.
The
On the other hand, the third waterproofing agent may be made by mixing 87 to 92 parts by weight of the second waterproofing agent and 7 to 9 parts by weight of the heat shield.
The heat shield may be titanium dioxide or aluminum silicate. This heat shield may be in the form of a ceramic powder in a vacuum structure.
The heat shield may be titanium dioxide. Titanium oxide may convert light energy into kinetic energy to block heat transfer to the fourth waterproof layer.
On the other hand, the heat shield may be aluminum silicate (Alumino Silicate).
The aluminium silicate has good chemical resistance to minimize deformation of the long fiber and can prevent heat from being transferred to the first
[ Example 3] Construction of the first waterproof structure
Referring to FIG. 2, the
The first
The sheet layer 13 was formed of the first sheet layer (S30).
The second waterproof layer 14, the third waterproof layer 15, and the fourth
The
[ Experimental Example 4] appearance change of the first waterproof structure
In fact, the first waterproof structure constructed was exposed to the external environment for 5 years. As a result, there was little change in appearance in the first waterproof structure, and no defects such as fine cracks, lifting phenomenon, and pinholes were generated. In general, when the concrete waterproof structure is about 5 years, the above-described defects occur, but the first waterproof structure did not cause any defects.
The above description is merely illustrative of the technical idea of the present invention, and those skilled in the art to which the present invention pertains may make various modifications and changes without departing from the essential characteristics of the present invention. Therefore, the embodiments disclosed in the present invention are not intended to limit the technical idea of the present invention but to describe the present invention, and the scope of the technical idea of the present invention is not limited by these embodiments. The protection scope of the present invention should be interpreted by the following claims, and all technical ideas within the equivalent scope should be interpreted as being included in the scope of the present invention.
11: primer layer
12: first waterproof layer
13: sheet layer
14: the second waterproof layer
15: third waterproof layer
16: 4th waterproof layer
17: top coating layer
Claims (8)
A first waterproof layer formed by applying a first waterproofing agent to an upper surface of the primer layer;
A sheet layer attached to an upper surface of the first waterproof layer;
A second waterproofing layer formed by applying a second waterproofing agent on an upper surface of the sheet layer;
A third waterproofing layer formed by applying the second waterproofing agent on an upper surface of the second waterproofing layer;
A fourth waterproofing layer formed by applying the second waterproofing agent on an upper surface of the third waterproofing layer; And
A top coating layer formed by applying a third waterproofing agent to an upper surface of the fourth waterproofing layer,
The first primer is made by emulsion polymerization of 93 to 98 parts by weight of acrylic acid ester (esther acrylate) and 2 to 7 parts by weight of acrylic acid (acrylic acid),
The primer layer is made by applying the first primer 0.28kg to 0.32kg per 1m 2 of the concrete layer,
The first waterproofing agent is made by mixing 30 to 40 parts by weight of ethylene vinyl acetate, 40 to 50 parts by weight of the first primer, and 15 to 20 parts by weight of polybutyl acrylate. ,
The first waterproof layer is made by applying the first waterproofing agent 0.45kg to 0.49kg per 1m 2 of the primer layer,
The sheet layer,
Long fibers bonded to the first waterproof layer,
Including the impregnation solution impregnated in the long fiber,
The impregnation solution is made by mixing 22 to 28 parts by weight of the first primer, 45 to 55 parts by weight of the first waterproofing agent, 4 to 6 parts by weight of thermal barrier material, and 18 to 22 parts by weight of water.
The thermal barrier material is titanium oxide (titanium dioxide) or aluminum silicate (Alumino Silicate) waterproof structure.
The long fiber is made of polyester (polyester), the thickness is 1.5mm to 3.0mm, the mass per 1 m 2 is a waterproof structure of 250g to 270g.
The second waterproofing agent is water-resistant made by mixing 52 to 56 parts by weight of ethylene-vinyl acetate, 23 to 27 parts by weight of the first primer, and 13 to 17 parts by weight of polybutyl acrylate. rescue.
The third waterproofing agent is a waterproof structure made by mixing 75 to 80 parts by weight of the oil-based top coat material, 7 to 9 parts by weight of the thermal barrier material and 13 to 16 parts of the urethane thinner.
The second waterproof layer is a waterproof structure made by applying the second waterproofing agent is 0.6kg to 0.8kg per 1m 2 of the sheet layer.
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KR102051845B1 (en) * | 2019-01-24 | 2019-12-05 | (주)확실한방수 | Waterproof structure and method using aqueous elastic memberane waterproof material including high-fineness powder and chopped fiber and mesh-type fiber-reinforced sheet including non-woven fabric of fiber manufactured by needle punching |
KR102146629B1 (en) * | 2019-06-24 | 2020-08-24 | 선구시엠(주) | A waterproof sheet and method constructing the structure wall being united with CIP wall by waterproof sheet |
KR102097655B1 (en) * | 2019-07-11 | 2020-05-27 | (주)확실한방수 | Jointless aqueous composite waterproof structure and construction method of the same |
KR102454231B1 (en) * | 2022-04-08 | 2022-10-12 | 서창덕 | Composite waterproofing method of building structures and waterproofing structure by this method |
KR102615088B1 (en) * | 2022-12-02 | 2023-12-19 | (주) 수향방수 | Waterproof process of roof surface bend parts using uncompressed glass fiber nonwoven web |
KR102638513B1 (en) * | 2023-05-18 | 2024-02-20 | 표승열 | Indoor wet waterproofing construction method |
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KR101253028B1 (en) * | 2012-09-10 | 2013-04-16 | 오배행 | Sheet complex waterproof construction method using aqueous membrane waterproof agents |
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