KR20180011140A - Transparent resin composition and method for producing the same - Google Patents

Transparent resin composition and method for producing the same Download PDF

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KR20180011140A
KR20180011140A KR1020177035721A KR20177035721A KR20180011140A KR 20180011140 A KR20180011140 A KR 20180011140A KR 1020177035721 A KR1020177035721 A KR 1020177035721A KR 20177035721 A KR20177035721 A KR 20177035721A KR 20180011140 A KR20180011140 A KR 20180011140A
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resin
styrene
mass
monomer unit
resin composition
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고헤이 니시노
도모키 고바야시
유이치 시모코바
요시나리 구로카와
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덴카 주식회사
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Abstract

본 발명은 투명하며 내열성이 우수하고, 사출 성형시에 외관 불량이 없는, 수지 조성물을 제공하는 것을 과제로 한다. 불포화 디카르복실산 무수물계 단량체 단위를 포함하는 공중합체를 포함하는 스티렌계 수지(A)와, 상기 스티렌계 수지(A) 이외의 투명 수지(B)를 포함하고, ASTM D1003에 기초하여 측정된 2㎜ 두께의 전체 광선 투과율이 88% 이상, Haze가 0.3% 이하인 수지 조성물. 스티렌계 수지(A)는, 스티렌계 단량체 단위 45 내지 90질량%와, 불포화 디카르복실산 무수물계 단량체 단위, (메트)아크릴산계 단량체 단위, (메트)아크릴산에스테르계 단량체 단위 등을 10 내지 55질량%를 포함하는 공중합체인 것이 바람직하고, 투명 수지(B)는 메타크릴 수지, 메틸메타크릴레이트-스티렌계 공중합체 및 스티렌-아크릴로니트릴계 공중합체로부터 선택되는 적어도 1종을 포함하는 것이 바람직하다.It is an object of the present invention to provide a resin composition which is transparent and excellent in heat resistance and does not cause defective appearance at the time of injection molding. (A) containing a copolymer containing an unsaturated dicarboxylic acid anhydride monomer unit and a transparent resin (B) other than the styrene series resin (A), wherein the styrene resin A total thickness of 2 mm, a total light transmittance of 88% or more, and a haze of 0.3% or less. The styrene-based resin (A) contains 45 to 90% by mass of a styrene monomer unit, 10 to 55% by mass of an unsaturated dicarboxylic acid anhydride monomer unit, (meth) acrylic acid monomer unit, (meth) , And the transparent resin (B) preferably contains at least one kind selected from a methacrylic resin, a methyl methacrylate-styrenic copolymer and a styrene-acrylonitrile-based copolymer Do.

Description

투명한 수지 조성물 및 그의 제조 방법Transparent resin composition and method for producing the same

본 발명은 투명한 수지 조성물 및 그의 제조 방법에 관한 것이다.The present invention relates to a transparent resin composition and a process for producing the same.

메타크릴 수지, 메틸메타크릴레이트-스티렌계 공중합체나 스티렌-아크릴로니트릴계 공중합체 등의 투명 수지는 가전 제품의 부품이나 자동차 부품, 식품 포장 용기, 건축재, 잡화 등의 여러 용도에 사용되고 있다. 또한, 우수한 투명성을 살려 광학 필름이나 확산판, 도광판 등의 액정 디스플레이용의 광학 부재로서도 사용되고 있다. 이들 투명 수지는 투명성 등의 광학 특성이 양호한 반면, 내열성이 낮다는 등의 과제가 있어 한정된 용도로 밖에 사용되고 있지 않았다. 투명 수지의 내열성을 높이는 기술로서는 특허문헌 1 내지 2가 있다.BACKGROUND ART Transparent resins such as methacrylic resin, methyl methacrylate-styrene copolymer and styrene-acrylonitrile copolymer are used in various applications such as parts for home appliances, automobile parts, food packaging containers, construction materials, and miscellaneous goods. In addition, it is also used as an optical member for a liquid crystal display such as an optical film, a diffusion plate, and a light guide plate, taking advantage of excellent transparency. These transparent resins have problems such as good optical properties such as transparency and low heat resistance, and have been used only for limited use. As techniques for improving the heat resistance of a transparent resin, Patent Documents 1 and 2 are known.

WO 2014/021264호 공보WO 2014/021264 WO 2014/065129호 공보WO 2014/065129

본 발명은 신규한 투명한 수지 조성물 및 그의 제조 방법을 제공하는 것을 과제로 한다.The present invention provides a novel transparent resin composition and a method for producing the same.

(1) 불포화 디카르복실산 무수물계 단량체 단위를 포함하는 공중합체를 포함하는 스티렌계 수지(A)와, 상기 스티렌계 수지(A) 이외의 투명 수지(B)를 포함하고, ASTM D1003에 기초하여 측정된 2㎜ 두께의 전체 광선 투과율이 88% 이상, 헤이즈(Haze)가 0.3% 이하인 수지 조성물.(A) a styrene-based resin (A) comprising a copolymer comprising (1) an unsaturated dicarboxylic acid anhydride monomer unit and a transparent resin (B) other than the styrene- , A total light transmittance of not less than 88%, and a haze of not more than 0.3%.

(2) 스티렌계 수지(A)가, 스티렌계 단량체 단위 45 내지 90질량%와, 불포화 디카르복실산 무수물계 단량체 단위, (메트)아크릴산계 단량체 단위, (메트)아크릴산에스테르계 단량체 단위 및 이들과 공중합 가능한 다른 비닐계 단량체 단위로부터 선택된 적어도 1종의 단량체 단위 10 내지 55질량%를 포함하는 공중합체인 것을 특징으로 하는 (1)에 기재된 수지 조성물.(Meth) acrylic acid ester monomer unit and (meth) acrylic acid ester monomer unit; and (2) the styrene-based resin (A) is a copolymer of styrene type monomer units in an amount of 45 to 90% by mass and an unsaturated dicarboxylic acid anhydride monomer unit, And 10 to 55 mass% of at least one monomer unit selected from other vinyl-based monomer units copolymerizable with the vinyl monomer unit.

(3) 투명 수지(B)가 메타크릴 수지, 메틸메타크릴레이트-스티렌계 공중합체 및 스티렌-아크릴로니트릴계 공중합체로부터 선택되는 적어도 1종을 포함하는 것을 특징으로 하는 (1) 또는 (2)에 기재된 수지 조성물.(3) The positive resist composition as described in (1) or (2) above, wherein the transparent resin (B) comprises at least one selected from a methacrylic resin, a methyl methacrylate-styrene copolymer and a styrene- ).

(4) 스티렌계 수지(A)의 함유량이 5 내지 50질량%, 투명 수지(B)의 함유량이 95 내지 50질량%인 것을 특징으로 하는 (1) 내지 (3) 중 어느 하나에 기재된 수지 조성물.(4) The resin composition according to any one of (1) to (3), wherein the content of the styrene resin (A) is 5 to 50 mass% and the content of the transparent resin (B) is 95 to 50 mass% .

(5) JIS K7206에 준거하여, 하중 50N, 승온 속도 50℃/시간으로 구한 스티렌계 수지(A)의 비캣 연화 온도가 110℃ 이상인 것을 특징으로 하는 (1) 내지 (4) 중 어느 하나에 기재된 수지 조성물.(5) The styrene-based resin (A) according to any one of (1) to (4), wherein the styrene-based resin (A) has a Vicat softening temperature of 110 ° C or higher as measured in accordance with JIS K7206 at a load of 50N and a heating rate of 50 ° C / Resin composition.

(6) (1) 내지 (5) 중 어느 하나에 기재된 수지 조성물을 사출 성형하여 얻어지는 성형체.(6) A molded article obtained by injection molding the resin composition according to any one of (1) to (5).

(7) 불포화 디카르복실산 무수물계 단량체 단위를 포함하는 공중합체를 포함하는 스티렌계 수지(A)와, 상기 스티렌계 수지(A) 이외의 투명 수지(B)를 각각 별도의 정량 피더를 사용하여 압출기에 공급하고, 용융 혼련하는 공정을 구비하는, 수지 조성물의 제조 방법.(7) A styrene resin (A) containing a copolymer containing an unsaturated dicarboxylic acid anhydride monomer unit and a transparent resin (B) other than the styrene resin (A) And feeding the resulting mixture to an extruder, followed by melt-kneading.

(8) 스티렌계 수지(A)가, 스티렌계 단량체 단위 45 내지 90질량%와, 불포화 디카르복실산 무수물계 단량체 단위, (메트)아크릴산계 단량체 단위, (메트)아크릴산에스테르계 단량체 단위 및 이들과 공중합 가능한 다른 비닐계 단량체 단위로부터 선택된 적어도 1종의 단량체 단위 10 내지 55질량%를 포함하는 공중합체인 것을 특징으로 하는 (7)에 기재된 수지 조성물의 제조 방법.(8) The thermoplastic resin composition according to any one of the above items (1) to (5), wherein the styrene resin (A) comprises 45 to 90% by mass of a styrene monomer unit and at least one monomer selected from the group consisting of an unsaturated dicarboxylic acid anhydride monomer unit, And 10 to 55% by mass of at least one monomer unit selected from other vinyl-based monomer units copolymerizable with the vinyl monomer unit.

(9) 투명 수지(B)가 메타크릴 수지, 메틸메타크릴레이트-스티렌계 공중합체 및 스티렌-아크릴로니트릴계 공중합체로부터 선택되는 적어도 1종을 포함하는 것을 특징으로 하는 (7) 또는 (8)에 기재된 수지 조성물의 제조 방법.(9) The photosensitive resin composition according to any one of (7) to (8), wherein the transparent resin (B) comprises at least one member selected from the group consisting of a methacrylic resin, a methylmethacrylate-styrene copolymer and a styrene- ). ≪ / RTI >

(10) 스티렌계 수지(A)의 함유량이 5 내지 50질량%, 투명 수지(B)의 함유량이 95 내지 50질량%인 것을 특징으로 하는 (7) 내지 (9) 중 어느 하나에 기재된 수지 조성물의 제조 방법.(10) The resin composition according to any one of (7) to (9), wherein the content of the styrene resin (A) is 5 to 50 mass% and the content of the transparent resin (B) is 95 to 50 mass% ≪ / RTI >

(11) JIS K7206에 준거하여, 하중 50N, 승온 속도 50℃/시간으로 구한 스티렌계 수지(A)의 비캣 연화 온도가 110℃ 이상인 것을 특징으로 하는 (7) 내지 (10) 중 어느 하나에 기재된 수지 조성물의 제조 방법.(11) The styrene-based resin (A) according to any one of (7) to (10), wherein the styrene type resin (A) has a Vicat softening temperature of 110 ° C or higher as measured in accordance with JIS K7206 under a load of 50N and a temperature rising rate of 50 ° C / A method for producing a resin composition.

본 발명의 수지 조성물은 투명성이 우수한 점에서, 내열성과 양호한 외관이 요구되는 가전 제품의 부품이나 자동차 부품, 건축재, 광학 부재, 식품 용기 등에 유용하고, 특히 사출 성형시에 외관 불량이 없는 성형체가 얻어진다.The resin composition of the present invention is useful for components, automobile parts, building materials, optical members, food containers, and the like which are required to have heat resistance and good appearance in view of excellent transparency. Particularly, Loses.

<용어의 설명><Explanation of Terms>

본원 명세서에서, 예를 들어 「A 내지 B」라는 기재는 A 이상이며 B 이하인 것을 의미한다.In the present specification, for example, the phrase &quot; A to B &quot; means not less than A and B or less.

이하, 본 발명의 실시 형태에 대하여 상세하게 설명한다.Hereinafter, embodiments of the present invention will be described in detail.

본 발명의 투명한 수지 조성물은, 불포화 디카르복실산 무수물계 단량체 단위를 포함하는 공중합체를 포함하는 스티렌계 수지(A)와, 상기 스티렌계 수지(A) 이외의 투명 수지(B)를 포함하고, ASTM D1003에 기초하여 측정된 2㎜ 두께의 전체 광선 투과율이 88% 이상, Haze가 0.3% 이하이다. 이러한 수지 조성물은 스티렌계 수지(A)와 투명 수지(B)를 각각 별도의 정량 피더를 사용하여 압출기에 공급하고, 용융 혼련함으로써 얻어진다.The transparent resin composition of the present invention comprises a styrene type resin (A) containing a copolymer containing an unsaturated dicarboxylic acid anhydride type monomer unit and a transparent resin (B) other than the styrene type resin (A) , A total light transmittance of 2 mm thickness measured based on ASTM D1003 of 88% or more and haze of 0.3% or less. This resin composition is obtained by feeding styrene resin (A) and transparent resin (B) to an extruder using separate quantitative feeders and melt-kneading.

스티렌계 수지(A)는, 스티렌계 단량체 단위와, 불포화 디카르복실산 무수물계 단량체 단위를 포함하는 공중합체이며, (메트)아크릴산계 단량체 단위, (메트)아크릴산에스테르계 단량체 단위 및 이들과 공중합 가능한 다른 비닐계 단량체로부터 선택된 적어도 1종의 단량체 단위를 포함할 수도 있다. 스티렌계 수지(A)로는, 예를 들어 스티렌-메틸메타크릴레이트-무수 말레산 공중합체, 스티렌-무수 말레산 공중합체 등을 들 수 있다.The styrene-based resin (A) is a copolymer containing a styrene-based monomer unit and an unsaturated dicarboxylic acid anhydride-based monomer unit and is a copolymer of a (meth) acrylic acid-based monomer unit, a (meth) And at least one monomer unit selected from other vinyl-based monomers. Examples of the styrene resin (A) include styrene-methyl methacrylate-maleic anhydride copolymer, styrene-maleic anhydride copolymer and the like.

스티렌계 단량체란, 스티렌, o-메틸스티렌, m-메틸스티렌, p-메틸스티렌, 2,4-디메틸스티렌, 에틸스티렌, p-t-부틸스티렌, α-메틸스티렌, α-메틸-p-메틸스티렌 등이다. 이들 중에서도 스티렌이 바람직하다. 스티렌계 단량체는, 단독이어도 되지만 2종류 이상을 병용할 수도 있다.Examples of the styrene monomer include styrene, o-methylstyrene, m-methylstyrene, p-methylstyrene, 2,4-dimethylstyrene, ethylstyrene, pt-butylstyrene, . Of these, styrene is preferable. The styrene-based monomer may be used singly or in combination of two or more.

불포화 디카르복실산 무수물계 단량체란, 무수 말레산, 이타콘산 무수물, 시트라콘산 무수물, 아코니트산 무수물 등이다. 이들 중에서도 무수 말레산이 바람직하다. 불포화 디카르복실산 무수물계 단량체는, 단독이어도 되지만 2종류 이상을 병용할 수도 있다.Examples of the unsaturated dicarboxylic acid anhydride monomer include maleic anhydride, itaconic anhydride, citraconic anhydride, and aconitic anhydride. Of these, maleic anhydride is preferred. The unsaturated dicarboxylic acid anhydride monomer may be used singly or in combination of two or more.

(메트)아크릴산계 단량체 단위란, 아크릴산, 메타크릴산 등이며, 이들 중에서도 메타크릴산이 바람직하다.The (meth) acrylic acid-based monomer unit is acrylic acid, methacrylic acid or the like, and among these, methacrylic acid is preferable.

(메트)아크릴산에스테르계 단량체 단위는, 예를 들어 메틸메타크릴레이트, 에틸메타크릴레이트, n-부틸메타크릴레이트, 2-에틸헥실메타크릴레이트, 디시클로펜타닐메타크릴레이트, 이소보르닐메타크릴레이트 등의 각 메타크릴산에스테르 단량체, 및 메틸아크릴레이트, 에틸아크릴레이트, n-부틸아크릴레이트, 2-메틸헥실아크릴레이트, 2-에틸헥실아크릴레이트, 데실아크릴레이트 등의 각 아크릴산에스테르 단량체이다. 이들 중에서도 메틸메타크릴레이트 단위가 바람직하다. (메트)아크릴산에스테르 단량체는, 단독이어도 되지만 2종류 이상을 병용할 수도 있다.The (meth) acrylic acid ester monomer unit includes, for example, methyl methacrylate, ethyl methacrylate, n-butyl methacrylate, 2-ethylhexyl methacrylate, dicyclopentyl methacrylate, isobornyl methacrylate And methacrylic acid ester monomers such as methyl acrylate, ethyl acrylate, n-butyl acrylate, 2-methylhexyl acrylate, 2-ethylhexyl acrylate and decyl acrylate. Of these, methyl methacrylate units are preferred. The (meth) acrylic acid ester monomer may be used singly or in combination of two or more.

공중합 가능한 다른 비닐계 단량체로서, 아크릴로니트릴, 메타크릴로니트릴, 에타크릴로니트릴, 푸마로니트릴 등의 아크릴로니트릴계 단량체, N-페닐말레이미드 등의 N-치환 말레이미드계 단량체를 사용할 수 있다.As other vinyl-based monomers capable of copolymerization, acrylonitrile monomers such as acrylonitrile, methacrylonitrile, ethacrylonitrile, and fumaronitrile, and N-substituted maleimide monomers such as N-phenylmaleimide can be used have.

스티렌계 수지(A)의 구성 단위는, 스티렌계 단량체 단위 45 내지 90질량%와, 불포화 디카르복실산 무수물계 단량체 단위, (메트)아크릴산계 단량체 단위, (메트)아크릴산에스테르계 단량체 단위 및 이들과 공중합 가능한 다른 비닐계 단량체로부터 선택된 적어도 1종의 단량체 10 내지 55질량%인 것이 바람직하다. 스티렌계 단량체 단위 45 내지 85질량%, 불포화 디카르복실산 무수물계 단량체 단위 10 내지 30질량%, (메트)아크릴산에스테르계 단량체 단위 5 내지 45질량%인 것이 보다 바람직하고, 내열성과 강도의 밸런스가 우수하다. 각 단량체 단위의 조성 분석은, C-13NMR법으로 하기 기재된 측정 조건에서 측정된 값이다.The constitutional unit of the styrene-based resin (A) is a copolymer comprising 45 to 90% by mass of a styrene monomer unit, an unsaturated dicarboxylic acid anhydride monomer unit, a (meth) acrylic acid monomer unit, a (meth) And 10 to 55% by mass of at least one monomer selected from other vinyl-based monomers copolymerizable with the vinyl monomer. More preferably 45 to 85% by mass of the styrene monomer unit, 10 to 30% by mass of the unsaturated dicarboxylic acid anhydride monomer unit and 5 to 45% by mass of the (meth) acrylic acid ester monomer unit, great. The compositional analysis of each monomer unit is a value measured under the measurement conditions described below by the C-13 NMR method.

장치명: FT-NMR AVANCE 300(브루커사제) Device name: FT-NMR AVANCE 300 (manufactured by Bruker)

용매: 중수소화 클로로포름Solvent: deuterated chloroform

농도: 14질량%Concentration: 14 mass%

온도: 27℃Temperature: 27 ℃

적산 횟수: 8000회Accumulated count: 8,000 times

스티렌계 수지(A)의 중량 평균 분자량(Mw)은 5만 내지 30만인 것이 바람직하고, 10만 내지 25만인 것이 보다 바람직하다. 중량 평균 분자량(Mw)이 5만 내지 30만의 범위이면, 강도와 성형성의 밸런스가 우수한 점에서 바람직하다. 중량 평균 분자량(Mw)은 중합 공정에서의 중합 온도 및 중합 시간, 중합 개시제의 종류 및 첨가량, 연쇄 이동제의 종류 및 첨가량, 중합시에 사용하는 용매의 종류 및 양 등에 의해 제어할 수 있다. 또한, 중량 평균 분자량(Mw)은 겔 투과 크로마토그래피(GPC)로 측정되는 폴리스티렌 환산의 값이며, 하기 기재된 측정 조건에서의 측정값이다.The weight average molecular weight (Mw) of the styrene type resin (A) is preferably 50,000 to 300,000, and more preferably 100,000 to 250,000. When the weight average molecular weight (Mw) is in the range of 50,000 to 300,000, the balance between strength and moldability is preferable. The weight average molecular weight (Mw) can be controlled by the polymerization temperature and polymerization time in the polymerization step, the kind and amount of the polymerization initiator, the kind and amount of the chain transfer agent, the kind and amount of the solvent used in polymerization, and the like. The weight average molecular weight (Mw) is a value measured in terms of polystyrene measured by gel permeation chromatography (GPC), and is a measured value under the measurement conditions described below.

장치명: SYSTEM-21 Shodex(쇼와덴코사제) Device name: SYSTEM-21 Shodex (manufactured by Showa Denko)

칼럼: PLgel MIXED-B를 3개 직렬Column: 3 serial PLgel MIXED-B

온도: 40℃Temperature: 40 ° C

검출: 시차 굴절률Detection: differential refractive index

용매: 테트라히드로푸란Solvent: tetrahydrofuran

농도: 2질량%Concentration: 2 mass%

검량선: 표준 폴리스티렌(PS) (PL사제)을 사용하여 제작했다.Calibration curve: Prepared using standard polystyrene (PS) (manufactured by PL).

스티렌계 수지(A)의 중합 방법은 공지의 방법을 채용할 수 있다. 간결한 프로세스이며 생산성이 우수한 점에서, 라디칼 중합법이 바람직하다.As the polymerization method of the styrene type resin (A), a known method can be adopted. From the viewpoint of a simple process and excellent productivity, the radical polymerization method is preferable.

스티렌계 수지(A)의 제조 방법으로는, 공지된 방법을 채용할 수 있다. 예를 들어, 용액 중합, 괴상 중합 등에 의해 제조할 수 있다. 또한, 연속법, 배치법을 모두 적용할 수 있다. 스티렌계 단량체와 불포화 디카르복실산 무수물계 단량체의 공중합에서는, 교대 공중합성이 높기 때문에, 불포화 디카르복실산 무수물계 단량체를 분할 첨가하면서 중합함으로써 공중합 조성을 균일하게 할 수 있다는 점에서, 용액 중합이 바람직하다. 용액 중합의 용매는 부생성물이 나오기 어렵고, 악영향이 적다는 관점에서 비중합성인 것이 바람직하고, 예를 들어 아세톤, 메틸에틸케톤, 메틸이소부틸케톤, 아세토페논 등의 케톤류, 테트라히드로푸란, 1,4-디옥산 등의 에테르류, 벤젠, 톨루엔, 크실렌, 클로로벤젠 등의 방향족 탄화수소, N,N-디메틸포름아미드, 디메틸술폭시드, N-메틸-2-피롤리돈 등이다.As a method for producing the styrene-based resin (A), a known method can be adopted. For example, by solution polymerization, bulk polymerization and the like. In addition, both the continuous method and the batch method can be applied. In the copolymerization of the styrene-based monomer and the unsaturated dicarboxylic acid anhydride-based monomer, since the alternating copolymerization is high, the solution polymerization is preferably carried out in such a manner that the copolymerization composition can be made uniform by polymerization while the unsaturated dicarboxylic acid anhydride- desirable. The solvent for the solution polymerization is preferably a non-condensed polymer in view of difficulty of producing by-products and less adverse effects, and examples thereof include ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone, acetophenone, tetrahydrofuran, Aromatic hydrocarbons such as benzene, toluene, xylene and chlorobenzene, N, N-dimethylformamide, dimethylsulfoxide, N-methyl-2-pyrrolidone and the like.

스티렌계 수지(A)의 용액 중합 혹은 괴상 중합에서는, 중합 개시제, 연쇄 이동제를 사용할 수 있고, 중합 온도는 70 내지 180℃의 범위인 것이 바람직하다. 중합 개시제는, 예를 들어 디벤조일퍼옥사이드, t-부틸퍼옥시벤조에이트, 1,1-비스(t-부틸퍼옥시)-2-메틸시클로헥산, t-부틸퍼옥시이소프로필모노카르보네이트, t-부틸퍼옥시-2-에틸헥사노에이트, t-부틸퍼옥시아세테이트, 디쿠밀퍼옥사이드, 에틸-3,3-디-(t-부틸퍼옥시)부틸레이트 등의 퍼옥사이드류나 아조비스이소부티로니트릴, 아조비스시클로헥산카르보니트릴, 아조비스메틸프로피오니트릴, 아조비스메틸부티로니트릴 등의 아조 화합물이며, 이들 중 1종 혹은 2종 이상을 조합하여 사용할 수도 있다. 이들 중합 개시제는 2종 이상을 병용할 수도 있다. 이들 중에서도 10시간 반감기 온도가 70 내지 110℃인 유기 과산화물을 사용하는 것이 바람직하다. 연쇄 이동제는, 예를 들어 n-옥틸머캅탄, n-도데실머캅탄, t-도데실머캅탄, α-메틸스티렌 이량체, 티오글리콜산에틸, 리모넨, 테르피놀렌 등이 있다.In the solution polymerization or bulk polymerization of the styrene type resin (A), a polymerization initiator and a chain transfer agent can be used, and the polymerization temperature is preferably in the range of 70 to 180 ° C. Examples of the polymerization initiator include dibenzoyl peroxide, t-butyl peroxybenzoate, 1,1-bis (t-butylperoxy) -2-methylcyclohexane, t-butylperoxyisopropyl monocarbonate , peroxides such as t-butyl peroxy-2-ethylhexanoate, t-butyl peroxyacetate, dicumyl peroxide and ethyl-3,3-di- (t-butylperoxy) Azo compounds such as acetonitrile, butyronitrile, azobiscyclohexanecarbonitrile, azobismethylpropionitrile and azobismethylbutyronitrile, and these may be used alone or in combination of two or more. Two or more of these polymerization initiators may be used in combination. Among them, it is preferable to use an organic peroxide having a 10-hour half-life temperature of 70 to 110 ° C. The chain transfer agent includes, for example, n-octylmercaptan, n-dodecylmercaptan, t-dodecylmercaptan,? -Methylstyrene dimer, ethyl thioglycolate, limonene and terpinolene.

스티렌계 수지(A)의 중합 종료 후의 용액으로부터, 미반응의 단량체나 용액 중합에 사용한 용매 등의 휘발 성분을 제거하는 탈휘 방법은, 공지의 방법을 채용할 수 있다. 예를 들어, 예열기 구비 진공 탈휘조나 벤트 구비 탈휘 압출기를 사용할 수 있다. 탈휘된 용융 상태의 스티렌계 수지(A)는 조립(造粒) 공정으로 이송되어, 다공 다이에 의해 스트랜드 형상으로 압출되고, 콜드 커트 방식이나 공중 핫 커트 방식, 수중 핫 커트 방식으로 펠릿상으로 가공될 수 있다.As a devolatilizing method for removing volatile components such as unreacted monomers and a solvent used for solution polymerization from the solution after completion of the polymerization of the styrene type resin (A), known methods can be employed. For example, a vacuum degassing vessel equipped with a preheater or a degassing extruder equipped with a vent may be used. The devolatilized styrenic resin (A) in a melted state is sent to a granulation process, extruded into a strand shape by a porous die, and processed into a pellet by a cold cut method, an air hot cut method or an underwater hot cut method .

투명성의 관점에서, 본 발명에 있어서의 스티렌계 수지(A)의 ASTM D1003에 기초하여 측정된 2㎜ 두께의 전체 광선 투과율은 88% 이상, Haze는 0.5% 이하인 것이 바람직하고, 보다 바람직하게는 전체 광선 투과율은 90% 이상, Haze는 0.3% 이하이다. 공중합체 조성 분포가 작아지도록 중합함으로써, 투명성이 우수한 스티렌계 수지(A)가 얻어진다.From the viewpoint of transparency, the total light transmittance of the styrene resin (A) according to the present invention measured on the basis of ASTM D1003 is preferably not less than 88% and not more than 0.5%, more preferably not more than 0.5% The light transmittance is 90% or more, and the haze is 0.3% or less. The styrene resin (A) having excellent transparency is obtained by polymerization so that the copolymer composition distribution becomes small.

JIS K7206에 준거하여, 하중 50N, 승온 속도 50℃/시간으로 구한 스티렌계 수지(A)의 비캣 연화 온도는 115℃ 이상인 것이 바람직하고, 보다 바람직하게는 125℃ 이상이다. 비캣 연화 온도가 높을수록, 메타크릴 수지의 내열성을 개선하는 효과가 높아, 바람직하다. 스티렌계 수지(A)의 비캣 연화 온도는, 불포화 디카르복실산 무수물계 단량체 단위나 (메트)아크릴산계 단량체 단위 등의 내열성 단량체의 함유량에 의해 조정할 수 있다.According to JIS K7206, the Vicat softening temperature of the styrenic resin (A), which is determined by a load of 50N and a heating rate of 50 占 폚 / hour, is preferably 115 占 폚 or higher, and more preferably 125 占 폚 or higher. The higher the Vicat softening temperature, the higher the effect of improving the heat resistance of the methacrylic resin. The Vicat softening temperature of the styrene-based resin (A) can be adjusted by the content of a heat-resistant monomer such as an unsaturated dicarboxylic acid anhydride monomer unit or a (meth) acrylic acid-based monomer unit.

투명 수지(B)는 투명하고, 또한 스티렌계 수지(A)와 용융 혼련 및 성형 가공시의 온도에서 상용하는 수지이며, 예를 들어 메타크릴 수지, 메틸메타크릴레이트-스티렌계 공중합체, 스티렌-아크릴로니트릴계 공중합체 등이다. 이들 중에서도 메타크릴 수지는 광학 특성이 우수한 점에서 바람직하다. 메틸메타크릴레이트-스티렌계 공중합체계 공중합체의 구성 단위는, 메틸메타크릴레이트 단위 70 내지 97질량%, 스티렌 3 내지 30질량%인 것이 바람직하다. 스티렌-아크릴로니트릴계 공중합체의 구성 단위는, 스티렌 70 내지 85질량%, 아크릴로니트릴 15 내지 30질량%인 것이 바람직하다. 메타크릴 수지, 메틸메타크릴레이트-스티렌계 공중합체, 스티렌-아크릴로니트릴계 공중합체는 시판되고 있는 일반적인 것을 사용할 수 있다. 형상은 펠릿이어도 비즈여도 되지만, 입도 분포는 정렬된 편이 바람직하다.The transparent resin (B) is transparent and is compatible with the styrenic resin (A) at a temperature during melt-kneading and molding, and examples thereof include methacrylic resin, methyl methacrylate-styrene copolymer, styrene- Acrylonitrile-based copolymer and the like. Among them, the methacrylic resin is preferred because of its excellent optical properties. The constituent unit of the methyl methacrylate-styrene copolymer system is preferably 70 to 97% by mass of methyl methacrylate unit and 3 to 30% by mass of styrene. The constituent unit of the styrene-acrylonitrile-based copolymer is preferably 70 to 85% by weight of styrene and 15 to 30% by weight of acrylonitrile. As the methacrylic resin, methyl methacrylate-styrene copolymer and styrene-acrylonitrile copolymer, commercially available ones can be used. The shape may be pellets or beads, but the particle size distribution is preferably aligned.

투명성의 관점에서, 본 발명에 있어서의 투명 수지(B)의 ASTM D1003에 기초하여 측정된 2㎜ 두께의 전체 광선 투과율은 88% 이상, Haze는 0.5% 이하인 것이 바람직하고, 보다 바람직하게는 전체 광선 투과율은 90% 이상, Haze는 0.3% 이하이다.From the viewpoint of transparency, the total light transmittance of the transparent resin (B) according to the present invention measured on the basis of ASTM D1003 is preferably not less than 88% and haze is not more than 0.5%, more preferably not more than 0.5% The transmittance is 90% or more, and the haze is 0.3% or less.

스티렌계 수지(A)와 투명 수지(B)는 각각 별도의 정량 피더를 사용하여, 압출기에 정량적으로 공급하는 것이 필요하다. 압출기의 원료 투입구는 수지마다 각각 별도의 정량 피더를 사용하는 한 1개소여도 되고, 혹은 정량 피더의 수에 따라 복수 설치해도 된다. 스티렌계 수지(A)와 투명 수지(B)를 드라이 블렌드한 후, 호퍼를 원료 투입구 1개소에 설치한 압출기에 일괄적으로 공급하는 방법이나, 정량 피더를 1대만 설치한 압출기에 드라이 블렌드한 수지를 일괄적으로 공급하는 방법에서는 얻어진 수지 조성물을 사출 성형한 경우에, 성형체의 내부에 흔들림이 발생하여 외관 불량이 된다. 이 흔들림은, 굴절률의 불균일성에 의한 것으로, 수지 조성물 중에 스티렌계 수지(A)와 투명 수지(B)의 배합 비율에 변동이 있으면 발생한다. 사출 성형에서는, 게이트로부터 유입된 용융 수지는 유동 방향으로 풍선과 같이 넓어지면서 금형 내에 충전되므로, 배합 비율에 변동이 있으면, 층 형상에 굴절률이 상이한 부분이 발생하여, 흔들림으로 관찰된다. 흔들림이 현저해지면 줄무늬 형상으로 보이는 것도 있다. 또한, 이 흔들림은 맥리(脈理)라 불리는 경우도 있다. 드라이 블렌드한 후에 일괄적으로 압출기에 공급하는 방법에서는, 스티렌계 수지(A)와 투명 수지(B) 사이의 형상 차나 밀도 차 등에 의해 편석이 발생하여, 배합 비율에 변동이 발생해 버린다.It is necessary to quantitatively supply the styrenic resin (A) and the transparent resin (B) to an extruder using separate quantitative feeders. The feed port of the extruder may be provided in one place as long as a separate quantitative feeder is used for each resin, or a plurality of feed ports may be provided in accordance with the number of the fixed feeders. A method in which a styrene resin (A) and a transparent resin (B) are dry-blended, and then a hopper is fed to an extruder provided at a single feed port or a dry blend is carried out in an extruder equipped with only one fixed feeder In the method of collectively feeding the resin composition, the molded resin is shaken inside and the appearance is defective when the obtained resin composition is injection-molded. This fluctuation is caused by the non-uniformity of the refractive index and occurs when the blending ratio of the styrene type resin (A) and the transparent resin (B) varies in the resin composition. In the injection molding, the molten resin introduced from the gate is filled in the mold while expanding like a balloon in the flow direction. Therefore, when there is variation in the mixing ratio, portions having different refractive indices are generated in the layer shape and observed as shaking. When the shaking becomes remarkable, it may be seen as a striped shape. In addition, this fluctuation is sometimes referred to as striae. In the method of collectively feeding the extruder after dry blending, segregation occurs due to difference in shape or density between the styrene type resin (A) and the transparent resin (B), and the blending ratio varies.

스티렌계 수지(A) 또는 투명 수지(B)는 상용하는 범위에서 2종류 이상 사용하는 것이 가능하지만, 각각 별도의 피더를 사용할 필요가 있다. 스티렌계 수지(A)와 투명 수지(B)의 공급 비율은 양자가 상용하는 범위에서 임의로 정하면 된다.Two or more kinds of the styrene type resin (A) or the transparent resin (B) can be used in a common range, but it is necessary to use a separate feeder. The supply ratio of the styrene type resin (A) and the transparent resin (B) may be arbitrarily set within a range compatible with the styrene type resin (A) and the transparent resin (B).

피더는 펠릿이나 비즈 형상의 원료 수지를 압출기에 공급하는 장치이며, 공지된 것을 사용할 수 있지만, 정량적인 원료 공급이 필수적이기 때문에, 정량 피더를 사용할 필요가 있다. 정량 피더로서는 로스 인 웨이트식 피더, 용적식 피더, 중량식 벨트 피더 등을 예시할 수 있지만, 특히 로스 인 웨이트식 피더가 바람직하고, 공급 정밀도는 ±1% 이내인 것이 바람직하다. 각각의 피더는 연동하여 제어하는 것이 바람직하고, 메인 피더 공급량에 대하여, 다른 피더의 공급량이 일정한 비율이 되도록 제어하는 방법이 바람직하다.The feeder is a device for feeding a pellet or a bead-shaped raw material resin to an extruder, and a known feed can be used. However, since it is necessary to supply a quantitative raw material, it is necessary to use a quantitative feeder. Examples of the quantitative feeder include a loss in weight feeder, a volumetric feeder, a weighted belt feeder, and the like. Particularly, a loss in weight feeder is preferable, and feed accuracy is preferably within ± 1%. It is preferable that each of the feeders is controlled in cooperation with each other, and it is preferable to control the supply amount of the other feeder to a constant ratio with respect to the main feeder supply amount.

압출기에 공급된 원료 수지는, 압출기 내에서 연속적으로 용융 혼련되고, 다공 다이로부터 스트랜드 형상으로 압출, 콜드 커트 방식이나 공중 핫 커트 방식, 수중 핫 커트 방식으로 펠릿상의 수지 조성물이 얻어진다. 압출기는 공지의 장치를 사용할 수 있고, 예를 들어 2축 스크루 압출기, 단축 스크루 압출기, 다축 스크루 압출기, 2축 로터 구비 연속 혼련기 등을 들 수 있다.The raw resin supplied to the extruder is continuously melted and kneaded in an extruder, extruded from a porous die into a strand shape, and a pellet-shaped resin composition is obtained by a cold cut method, an air hot cut method or an underwater hot cut method. As the extruder, a known apparatus can be used, and for example, a twin-screw extruder, a single screw extruder, a multiaxial screw extruder, a continuous kneader with a biaxial rotor, and the like can be given.

수지 조성물에는, 투명성을 손상시키지 않는 범위에서, 산화 방지제, 자외선 흡수제, 광 안정제, 가소제, 활제, 염료, 난연제 등의 첨가제를 배합할 수도 있다.Additives such as an antioxidant, an ultraviolet absorber, a light stabilizer, a plasticizer, a lubricant, a dye and a flame retardant may be added to the resin composition within a range that does not impair transparency.

수지 조성물 중의 스티렌계 수지(A), 투명 수지(B)의 함유량은 각각 5 내지 50질량%, 95 내지 50질량%인 것이 바람직하고, 보다 바람직하게는 각각 15 내지 50질량%, 85 내지 50질량%, 더욱 바람직하게는 각각 15 내지 35질량%, 85 내지 65질량%이다. 스티렌계 수지(A), 투명 수지(B)의 함유량을 각각 5 내지 50질량%, 95 내지 50질량%로 함으로써, 내열성과 표면 경도의 밸런스가 우수한 투명한 수지 조성물이 얻어진다.The content of the styrene resin (A) and the transparent resin (B) in the resin composition is preferably 5 to 50 mass% and 95 to 50 mass%, more preferably 15 to 50 mass% and 85 to 50 mass% %, More preferably 15 to 35 mass% and 85 to 65 mass%, respectively. By setting the content of the styrene resin (A) and the transparent resin (B) to 5 to 50 mass% and 95 to 50 mass%, respectively, a transparent resin composition excellent in balance between heat resistance and surface hardness can be obtained.

투명성의 관점에서, 본 발명에 있어서의 수지 조성물의 ASTM D1003에 기초하여 측정된 2㎜ 두께의 전체 광선 투과율은 88% 이상, Haze는 0.3% 이하이다. 전체 광선 투과율은, 바람직하게는 90% 이상이다. Haze는, 바람직하게는 0.2% 이하이다. 스티렌계 수지(A)와 투명 수지(B)가 서로 상용하여, 본 발명의 방법에 의해 제조함으로써, 투명성이 우수한 수지 조성물이 얻어진다.From the viewpoint of transparency, the total light transmittance of the resin composition of the present invention measured on the basis of ASTM D1003 of 2 mm thickness is 88% or more and the haze is 0.3% or less. The total light transmittance is preferably 90% or more. The haze is preferably 0.2% or less. The styrene-based resin (A) and the transparent resin (B) are compatible with each other and are produced by the method of the present invention, whereby a resin composition having excellent transparency can be obtained.

JIS K7206에 준거하여, 하중 50N, 승온 속도 50℃/시간으로 구한 수지 조성물의 비캣 연화 온도는 110℃ 이상인 것이 바람직하고, 보다 바람직하게는 113℃ 이상이고, 더욱 바람직하게는 115℃ 이상이다. 비캣 연화 온도가 높을수록, 적용할 수 있는 부재가 늘어난다.The Vicat softening temperature of the resin composition determined by a load of 50 N and a heating rate of 50 占 폚 / hour in accordance with JIS K7206 is preferably 110 占 폚 or higher, more preferably 113 占 폚 or higher, and even more preferably 115 占 폚 or higher. The higher the Vicat softening temperature, the more members can be applied.

수지 조성물의 성형 방법은 공지의 방법을 채용할 수 있다. 예를 들어, 사출 성형, 프레스 성형, 시트 성형 등을 들 수 있다. 특히 사출 성형에서는, 성형체의 내부에 흔들림 형상의 성형 불량이 발생하지 않는 점에서, 적합하다. 흔들림 형상의 성형 불량은, 특히 두께가 큰 사출 성형체에서 두드러지기 쉽지만, 본 발명의 수지 조성물은 두께가 큰 사출 성형체라도 외관 불량이 발생하지 않는다.As the molding method of the resin composition, a known method can be adopted. For example, injection molding, press molding, sheet molding, and the like. Particularly, injection molding is suitable in that molding defects such as shaking do not occur inside the molded article. The molding defects of the shake shape are particularly noticeable in an injection molded article having a large thickness, but the resin composition of the present invention does not cause appearance defects even in the case of an injection molded article having a large thickness.

실시예Example

이하, 상세한 내용에 대하여 실시예를 사용하여 설명하지만, 본 발명은 이하의 실시예에 한정되는 것은 아니다.Hereinafter, the present invention will be described in detail with reference to Examples, but the present invention is not limited to the following Examples.

<스티렌계 수지(A)>&Lt; Styrene-based resin (A) >

<스티렌계 수지(A-1)의 제조예>&Lt; Production example of styrene type resin (A-1) >

말레산 무수물이 20질량% 농도가 되도록 메틸이소부틸케톤에 용해시킨 20% 말레산 무수물 용액과, t-부틸퍼옥시-2-에틸헥사노에이트가 2질량%가 되도록 메틸이소부틸케톤에 희석시킨 2% t-부틸퍼옥시-2-에틸헥사노에이트 용액을 사전에 제조하고, 중합에 사용했다. 교반기를 구비한 120리터의 오토클레이브 안에, 20% 말레산 무수물 용액 3.6kg, 스티렌 24kg, 메틸메타크릴레이트 8.8kg, t-도데실머캅탄 20g을 투입하고, 기상부를 질소 가스로 치환한 후, 교반하면서 40분에 걸쳐 88℃까지 승온시켰다. 승온 후 88℃를 유지하면서, 20% 말레산 무수물 용액을 2.7kg/시 및 2% t-부틸퍼옥시-2-에틸헥사노에이트 용액을 375g/시의 분첨 속도로 각각 연속적으로 8시간에 걸쳐 계속하여 첨가했다. 그 후, 2% t-부틸퍼옥시-2-에틸헥사노에이트 용액의 분첨을 정지하고, t-부틸퍼옥시이소프로필모노카르보네이트를 40g 첨가했다. 20% 말레산 무수물 용액은 그대로 2.7kg/시의 분첨 속도를 유지하면서, 8℃/시의 승온 속도로 4시간에 걸쳐 120℃까지 승온시켰다. 20% 말레산 무수물 용액의 분첨은, 분첨량이 적산하여 32.4kg이 된 시점에서 정지했다. 승온 후, 1시간 120℃를 유지하여 중합을 종료시켰다. 중합액은, 기어 펌프를 사용하여 2축 탈휘 압출기에 연속적으로 피드하여, 메틸이소부틸케톤 및 미량의 미반응 단량체 등을 탈휘 처리하고, 스트랜드 형상으로 압출해 절단함으로써 펠릿상의 스티렌계 수지(A-1)을 얻었다. 얻어진 A-1을 C-13NMR법에 의해 조성을 분석했다. 또한 GPC 장치로 분자량을 측정했다. 조성 분석을 실시하였더니, A-1의 구성 단위는, 스티렌 단량체 단위 60질량%, 메틸메타크릴레이트 단량체 단위 22%, 무수 말레산 단량체 단위 18질량%였다. 또한, 중량 평균 분자량(Mw)은 16만이고, 수 평균 분자량(Mn)과의 비인 Mw/Mn은 2.4였다. 사출 성형으로 성형한 2㎜t의 경면 플레이트의 전체 광선 투과율은 91%, Haze는 0.2%였다. JIS K7206에 준거하여, 하중 50N, 승온 속도 50℃/시간으로 구한 비캣 연화 온도는 133℃였다.A 20% maleic anhydride solution dissolved in methyl isobutyl ketone so that the concentration of maleic anhydride is 20 mass%, and a solution of maleic anhydride dissolved in methyl isobutyl ketone so that the amount of t-butyl peroxy-2-ethylhexanoate becomes 2 mass% A 2% t-butylperoxy-2-ethylhexanoate solution was prepared in advance and used for polymerization. In a 120-liter autoclave equipped with a stirrer, 3.6 kg of 20% maleic anhydride solution, 24 kg of styrene, 8.8 kg of methyl methacrylate and 20 g of t-dodecylmercaptan were charged, the gaseous portion was replaced with nitrogen gas, And the temperature was raised to 88 DEG C over 40 minutes. The temperature was raised to 88 ° C, and a 20% maleic anhydride solution at 2.7 kg / hour and a 2% t-butyl peroxy-2-ethylhexanoate solution at a sequential rate of 375 g / Lt; / RTI &gt; Thereafter, the addition of 2% t-butylperoxy-2-ethylhexanoate solution was stopped, and 40 g of t-butylperoxyisopropyl monocarbonate was added. The 20% maleic anhydride solution was heated to 120 ° C over 4 hours at a heating rate of 8 ° C / hour, while maintaining an autoclaving rate of 2.7 kg / hr. The addition of the 20% maleic anhydride solution was stopped when the amount of the addition amounted to 32.4 kg. After elevating the temperature, the polymerization was terminated by maintaining the temperature at 120 ° C for 1 hour. The polymerized liquid was fed continuously to a biaxial extruder using a gear pump, and methyl isobutyl ketone and a small amount of unreacted monomers were subjected to devolatilization treatment and extruded in a strand shape to be cut to obtain a styrene type resin (A- 1). Composition A-1 was analyzed by C-13 NMR method. The molecular weight was also measured with a GPC apparatus. The compositional analysis was carried out. The structural units of A-1 were 60% by mass of styrene monomer units, 22% of methyl methacrylate monomer units, and 18% by mass of maleic anhydride monomer units. The weight average molecular weight (Mw) was 160,000, and the ratio of the weight average molecular weight (Mw) to the number average molecular weight (Mn) was 2.4. The total light transmittance of the 2 mmt mirror-finished plate molded by injection molding was 91% and haze was 0.2%. According to JIS K7206, the Vicat softening temperature, which was determined by a load of 50 N and a heating rate of 50 占 폚 / hour, was 133 占 폚.

<스티렌계 수지(A-2)의 제조예>&Lt; Production example of styrene type resin (A-2) >

20% 말레산 무수물 용액과 2% t-부틸퍼옥시-2-에틸헥사노에이트 용액은, A-1과 마찬가지로 제조했다. 교반기를 구비한 120리터의 오토클레이브 안에, 20% 말레산 무수물 용액 2.8kg, 스티렌 25.6kg, 메틸메타크릴레이트 8.8kg, t-도데실머캅탄 20g을 투입하고, 기상부를 질소 가스로 치환한 후, 교반하면서 40분에 걸쳐 88℃까지 승온시켰다. 승온 후 88℃를 유지하면서, 20% 말레산 무수물 용액을 2.1kg/시 및 2% t-부틸퍼옥시-2-에틸헥사노에이트 용액을 500g/시의 분첨 속도로 각각 연속적으로 8시간에 걸쳐 계속하여 첨가했다. 그 후, 2% t-부틸퍼옥시-2-에틸헥사노에이트 용액의 분첨을 정지하고, t-부틸퍼옥시이소프로필모노카르보네이트를 40g 첨가했다. 20% 말레산 무수물 용액은 그대로 2.1kg/시의 분첨 속도를 유지하면서, 8℃/시의 승온 속도로 4시간에 걸쳐 120℃까지 승온시켰다. 20% 말레산 무수물 용액의 분첨은, 분첨량이 적산하여 25.2kg이 된 시점에서 정지했다. 승온 후, 1시간 120℃를 유지하여 중합을 종료시킨 중합액은, 기어 펌프를 사용하여 2축 탈휘 압출기에 연속적으로 피드하여, 메틸이소부틸케톤 및 미량의 미반응 단량체 등을 탈휘 처리하고, 스트랜드 형상으로 압출해 절단함으로써 펠릿상의 스티렌계 수지(A-2)를 얻었다. 얻어진 A-2에 대하여, A-1과 마찬가지로 조성 분석, 분자량 및 전체 광선 투과율을 측정했다. 조성 분석을 실시하였더니, A-2의 구성 단위는, 스티렌 단량체 단위 64질량%, 메틸메타크릴레이트 단량체 단위 22%, 무수 말레산 단량체 단위 14질량%였다. 또한, 중량 평균 분자량(Mw)은 17만이고, 수 평균 분자량(Mn)의 비인 Mw/Mn은 2.6이었다. 사출 성형으로 성형한 2㎜t의 경면 플레이트의 전체 광선 투과율은 91%, Haze는 0.2%였다. JIS K7206에 준거하여, 하중 50N, 승온 속도 50℃/시간으로 구한 비캣 연화 온도는 126℃였다.A 20% maleic anhydride solution and a 2% t-butyl peroxy-2-ethylhexanoate solution were prepared in the same manner as in A-1. 2.8 kg of a 20% maleic anhydride solution, 25.6 kg of styrene, 8.8 kg of methyl methacrylate and 20 g of t-dodecylmercaptan were charged into a 120-liter autoclave equipped with a stirrer, the gaseous portion was replaced with nitrogen gas, The temperature was raised to 88 DEG C over 40 minutes while stirring. After the temperature rise, 2.1 kg / hour of a 20% maleic anhydride solution and 2% t-butyl peroxy-2-ethylhexanoate solution were continuously fed at a seeding rate of 500 g / Lt; / RTI &gt; Thereafter, the addition of 2% t-butylperoxy-2-ethylhexanoate solution was stopped, and 40 g of t-butylperoxyisopropyl monocarbonate was added. The 20% maleic anhydride solution was heated to 120 DEG C over 4 hours at a heating rate of 8 DEG C / hour while maintaining an autoclave rate of 2.1 kg / hr. The addition of the 20% maleic anhydride solution was stopped when the amount of the added water was 25.2 kg. After the temperature was elevated, the polymerization solution was maintained at 120 DEG C for 1 hour and the polymerization was terminated. The polymerization solution was fed continuously to a biaxial demagnetization extruder by using a gear pump to conduct devolatilization of methyl isobutyl ketone and a small amount of unreacted monomers, Extruded and cut to obtain a styrene-based resin (A-2) in the form of pellets. The obtained composition A-2 was subjected to composition analysis, molecular weight and total light transmittance in the same manner as in A-1. The compositional analysis was carried out. The constituent units of A-2 were 64 mass% of styrene monomer units, 22 mass% of methyl methacrylate monomer units and 14 mass% of maleic anhydride monomer units. The weight average molecular weight (Mw) was 170,000, and the ratio of the number average molecular weight (Mn), Mw / Mn, was 2.6. The total light transmittance of the 2 mmt mirror-finished plate molded by injection molding was 91% and haze was 0.2%. According to JIS K7206, the Vicat softening temperature, which was determined by a load of 50 N and a heating rate of 50 占 폚 / hour, was 126 占 폚.

<스티렌계 수지(A-3>의 제조예>&Lt; Production example of styrene type resin (A-3 >

말레산 무수물이 25질량% 농도가 되도록 메틸이소부틸케톤에 용해시킨 25% 말레산 무수물 용액을 사전에 제조하고, 중합에 사용했다. 2% t-부틸퍼옥시-2-에틸헥사노에이트 용액은 (A-1)의 제조예와 마찬가지로 조정하고, 중합에 사용했다. 교반기를 구비한 120리터의 오토클레이브 안에, 25% 말레산 무수물 용액 3.52kg, 스티렌 24kg, 메틸메타크릴레이트 7.2kg, t-도데실머캅탄 20g을 투입하고, 기상부를 질소 가스로 치환한 후, 교반하면서 40분에 걸쳐 92℃까지 승온시켰다. 승온 후 92℃를 유지하면서, 25% 말레산 무수 용액과, 2% t-부틸퍼옥시-2-에틸헥사노에이트 용액을 각각 연속적으로 분첨 개시했다. 25% 말레산 무수물 용액은, 분첨 개시 4시간째까지 3.96kg/시, 4시간째부터 7시간째까지 3.17kg/시, 7시간째부터 10시간째까지 1.58kg/시, 10시간째부터 13시간째까지 0.54kg/시의 분첨 속도가 되도록 단계적으로 분첨 속도를 바꾸어, 합계로 31.71kg 첨가했다. 2% t-부틸퍼옥시-2-에틸헥사노에이트 용액은, 분첨 개시부터 7시간째까지 0.24kg/시, 7시간째부터 13시간째까지 0.39kg/시의 분첨 속도가 되도록 단계적으로 분첨 속도를 바꾸어, 합계로 4.02kg 첨가했다. 중합 온도는, 분첨 개시부터 7시간째까지는 92도를 유지하고, 그 후 4℃/시의 승온 속도로 6시간에 걸쳐 116℃까지 승온하고, 또한 116℃를 1시간 유지하여 중합을 종료시켰다. 중합액은, 기어 펌프를 사용하여 2축 탈휘 압출기에 연속적으로 피드하여, 메틸이소부틸케톤 및 미량의 미반응 단량체 등을 탈휘 처리하고, 스트랜드 형상으로 압출해 절단함으로써 펠릿상의 스티렌계 수지(A-3)을 얻었다. 얻어진 A-3에 대하여, A-1과 마찬가지로 조성 분석, 분자량 및 전체 광선 투과율을 측정했다. 조성 분석을 실시하였더니, A-3의 구성 단위는, 스티렌 단량체 단위 60질량%, 메틸메타크릴레이트 단량체 단위 18%, 무수 말레산 단량체 단위 22질량%였다. 또한, 중량 평균 분자량(Mw)은 16만이고, 수 평균 분자량(Mn)과의 비인 Mw/Mn은 2.4였다. 사출 성형으로 성형한 2㎜t의 경면 플레이트의 전체 광선 투과율은 90%, Haze는 0.2%였다. JIS K7206에 준거하여, 하중 50N, 승온 속도 50℃/시간으로 구한 비캣 연화 온도는 142℃였다.A 25% maleic anhydride solution dissolved in methyl isobutyl ketone was prepared in advance so that the concentration of maleic anhydride was 25 mass%, and was used for polymerization. The 2% t-butylperoxy-2-ethylhexanoate solution was adjusted and used for polymerization in the same manner as in the production example of (A-1). 3.52 kg of 25% maleic anhydride solution, 24 kg of styrene, 7.2 kg of methyl methacrylate and 20 g of t-dodecylmercaptan were charged into a 120-liter autoclave equipped with a stirrer, and the gas phase portion was replaced with nitrogen gas, And the temperature was raised to 92 캜 over 40 minutes. After the temperature was elevated, the 25% maleic anhydride solution and the 2% t-butyl peroxy-2-ethylhexanoate solution were continuously added while maintaining the temperature at 92 ° C. From the 4th hour to the 7th hour, 3.17 kg / hour, from the 7th hour to the 10th hour, 1.58 kg / hour from the 10th hour to the 13th hour from the 4th hour, The rate of addition was changed stepwise to give an addition rate of 0.54 kg / hr until the time, and a total of 31.71 kg was added. The 2% t-butyl peroxy-2-ethylhexanoate solution was added at a rate of 0.24 kg / hr from the start of the addition to the 7 th hour and at a rate of 0.39 kg / hr from the 7 th hour to the 13 th hour, And 4.02 kg in total was added. The polymerization temperature was maintained at 92 ° C from the start of the addition to the 7th hour, then the temperature was elevated to 116 ° C over 6 hours at a heating rate of 4 ° C / hour, and the polymerization was terminated at 116 ° C for 1 hour. The polymerized liquid was fed continuously to a biaxial extruder using a gear pump, and methyl isobutyl ketone and a small amount of unreacted monomers were subjected to devolatilization treatment and extruded in a strand shape to be cut to obtain a styrene type resin (A- 3). The obtained composition A-3 was subjected to composition analysis, molecular weight and total light transmittance as in A-1. Analysis of the composition revealed that the constituent units of A-3 were 60% by mass of styrene monomer units, 18% of methyl methacrylate monomer units, and 22% by mass of maleic anhydride monomer units. The weight average molecular weight (Mw) was 160,000, and the ratio of the weight average molecular weight (Mw) to the number average molecular weight (Mn) was 2.4. The total light transmittance of the 2 mmt mirror-finished plate molded by injection molding was 90% and haze was 0.2%. According to JIS K7206, the Vicat softening temperature determined by a load of 50N and a temperature raising rate of 50 占 폚 / hour was 142 占 폚.

<투명 수지(B)>&Lt; Transparent Resin (B) >

<투명 수지(B-1) >&Lt; Transparent resin (B-1) >

투명 수지(B-1)로서, 메타크릴 수지(미쯔비시 레이온 가부시키가이샤제 아크리페트VH)를 사용했다. JIS K7206에 준거하여, 하중 50N, 승온 속도 50℃/시간으로 구한 비캣 연화 온도는 108℃였다.As the transparent resin (B-1), a methacrylic resin (Acryphet VH manufactured by Mitsubishi Rayon Co., Ltd.) was used. According to JIS K7206, the Vicat softening temperature, which was determined by a load of 50 N and a heating rate of 50 占 폚 / hour, was 108 占 폚.

<투명 수지(B-2) >&Lt; Transparent resin (B-2) >

투명 수지(B-2)로서, 메틸메타크릴레이트 단위 80질량%, 스티렌 단위 20질량%인 메틸메타크릴레이트-스티렌계 공중합체를 사용했다. JIS K7206에 준거하여, 하중 50N, 승온 속도 50℃/시간으로 구한 비캣 연화 온도는 104℃였다.As the transparent resin (B-2), a methyl methacrylate-styrene copolymer having 80 mass% of methyl methacrylate unit and 20 mass% of styrene unit was used. According to JIS K7206, the Vicat softening temperature, which was determined by a load of 50 N and a heating rate of 50 占 폚 / hour, was 104 占 폚.

<실시예 1 내지 6, 비교예 1 내지 6>&Lt; Examples 1 to 6, Comparative Examples 1 to 6 >

스티렌계 수지(A)와 투명 수지(B)를 표 1에 나타내는 배합으로, 압출기를 사용하여 용융 혼련하여, 수지 조성물을 얻었다. 실시예 1 내지 6에서는, 스티렌계 수지(A)와 투명 수지(B)를 각각 별도의 정량 피더를 사용하여 압출기에 공급했다. 투명 수지(B)의 공급량은 실시예 1 내지 3에서는 15kg/hr, 실시예 4에서는 19kg/hr, 실시예 5에서는 10kg/hr, 실시예 6에서는 15kg/hr으로 설정하고, 스티렌계 수지(A)의 공급량은 표 1의 배합 비율이 되도록 제어했다(합계의 공급량은 20kg/hr). 정량 피더는 로스 인 웨이트식 피더(가부시키가이샤 구보타제 CE-W-1)를 사용했다. 비교예 1 내지 6에서는, 스티렌계 수지(A)와 투명 수지(B)의 펠릿을 표1의 배합 비율로 드라이 블렌드한 후, 동일한 피더를 사용하여 압출기에 공급했다. 드라이 블렌드한 펠릿의 공급량은 20kg/hr으로 설정했다. 압출기는 2축 스크루 압출기(도시바 기카이 가부시키가이샤제 TEM-26SX)을 사용하고, 실린더 온도는 240℃, 스크루 회전수는 250rpm으로 설정했다. 압출기에서 용융 혼련 후, 다공 다이로부터 스트랜드 형상으로 압출, 콜드 커트 방식으로 펠릿상의 수지 조성물을 얻었다. 얻어진 수지 조성물에 대하여 이하의 평가를 행했다. 평가 결과를 표 1에 나타낸다.Styrene resin (A) and transparent resin (B) were melt-kneaded in the form shown in Table 1 using an extruder to obtain a resin composition. In Examples 1 to 6, the styrene resin (A) and the transparent resin (B) were supplied to the extruder using separate quantitative feeders. The supply amount of the transparent resin B was set to 15 kg / hr in Examples 1 to 3, 19 kg / hr in Example 4, 10 kg / hr in Example 5 and 15 kg / hr in Example 6, ) Was controlled so as to be the mixing ratio shown in Table 1 (the total amount supplied was 20 kg / hr). The quantitative feeder used was a Ross in weight type feeder (CE-W-1 manufactured by Kubota Corporation). In Comparative Examples 1 to 6, the pellets of the styrene type resin (A) and the transparent resin (B) were dry blended at a blending ratio shown in Table 1, and then fed to the extruder using the same feeder. The supply amount of the dry blended pellets was set at 20 kg / hr. The extruder used was a twin-screw extruder (TEM-26SX manufactured by Toshiba Kiki K.K.), the cylinder temperature was set at 240 ° C, and the screw rotation number was set at 250 rpm. After melt-kneading in an extruder, the mixture was extruded from a porous die into a strand shape, and a pellet-shaped resin composition was obtained by a cold-cut method. The resin composition obtained was evaluated as follows. The evaluation results are shown in Table 1.

(비캣 연화점) (Vicat softening point)

비캣 연화점은, JIS K7206:1999에 기초하여, 50법(하중 50N, 승온 속도 50℃/시간)로 시험편은 10㎜×10㎜, 두께 4㎜의 것을 사용하여 측정했다. 또한, 측정기는 가부시키가이샤 도요 세이끼 세이사쿠쇼제 HDT&VSPT 시험 장치를 이용했다.The Vicat softening point was measured using a test piece having a size of 10 mm x 10 mm and a thickness of 4 mm in accordance with the method 50 (load: 50 N, temperature raising rate: 50 DEG C / hour) based on JIS K7206: 1999. In addition, the measuring instrument was an HDT & VSPT tester manufactured by Toyo Seiki Seisakusho Co., Ltd.

(전체 광선 투과율, Haze) (Total light transmittance, Haze)

전체 광선 투과율 및 Haze는, 사출 성형기(도시바 기카이 가부시키가이샤제 IS-50EPN)를 사용하여, 실린더 온도 240℃, 금형 온도 70℃의 성형 조건에서 성형된 세로 90㎜, 가로 55㎜, 두께 2㎜의 경면 플레이트를 ASTM D1003에 준거해 헤이즈 미터(닛본 덴쇼쿠 고교 가부시키가이샤제 NDH-1001DP형)를 사용하여 측정했다.The total light transmittance and haze were measured using an injection molding machine (IS-50EPN manufactured by Toshiba Kikai K.K.) at a cylinder temperature of 240 DEG C and a mold temperature of 70 DEG C, Mm was measured using a haze meter (NDH-1001DP type, manufactured by Nippon Denshoku Kogyo K.K.) in accordance with ASTM D1003.

(외관 불량의 유무) (Presence of defective appearance)

사출 성형기(가부시키가이샤 니혼 세코쇼제 J140AD-180H)를 사용하여, 실린더 온도 250℃, 금형 온도 70℃의 성형 조건에서 세로 127㎜, 가로 127㎜, 두께 6㎜의 경면 플레이트를 성형하고, 흔들림 형상의 외관 불량의 유무를 확인했다.A mirror-finished plate having a length of 127 mm, a width of 127 mm and a thickness of 6 mm was molded under the molding conditions of a cylinder temperature of 250 占 폚 and a mold temperature of 70 占 폚 by using an injection molding machine (J140AD-180H manufactured by Nippon Seiko Co., Ltd.) And the presence or absence of defective appearance was confirmed.

Figure pct00001
Figure pct00001

스티렌계 수지(A)와 투명 수지(B)를 별도로 피드한 실시예에서는, 흔들림 형상의 외관 불량이 없고, 외관, 투명성 및 내열성이 우수하다. 한편, 드라이 블렌드로 일괄 피드한 비교예에서는 흔들림 형상의 외관 불량이 발생한다.In the examples in which the styrene type resin (A) and the transparent resin (B) are separately fed, there is no defective external appearance in appearance, and the appearance, transparency and heat resistance are excellent. On the other hand, in the comparative example in which the dry blend was fed in a batch, appearance defects such as shaking appearance occurred.

본 발명의 수지 조성물은 투명하며 외관이 우수하고, 내열성이 우수한 점에서, 가전 제품의 부품이나 자동차 부품, 건축재, 광학 부재, 식품 용기 등에 유용하다. 특히, 사출 성형에서의 외관 불량이 없어서 적합하게 사용할 수 있다.INDUSTRIAL APPLICABILITY The resin composition of the present invention is transparent, excellent in appearance, and excellent in heat resistance, so that it is useful for components of home appliances, automobile parts, building materials, optical members, food containers and the like. Particularly, since there is no defective appearance in injection molding, it can be suitably used.

Claims (11)

불포화 디카르복실산 무수물계 단량체 단위를 포함하는 공중합체를 포함하는 스티렌계 수지(A)와, 상기 스티렌계 수지(A) 이외의 투명 수지(B)를 포함하고, ASTM D1003에 기초하여 측정된 2㎜ 두께의 전체 광선 투과율이 88% 이상, 헤이즈(Haze)가 0.3% 이하인, 수지 조성물.(A) containing a copolymer containing an unsaturated dicarboxylic acid anhydride monomer unit and a transparent resin (B) other than the styrene series resin (A), wherein the styrene resin , A total light transmittance of 2 mm in thickness of 88% or more, and a haze of 0.3% or less. 제1항에 있어서, 스티렌계 수지(A)가, 스티렌계 단량체 단위 45 내지 90질량%와, 불포화 디카르복실산 무수물계 단량체 단위, (메트)아크릴산계 단량체 단위, (메트)아크릴산에스테르계 단량체 단위 및 이들과 공중합 가능한 다른 비닐계 단량체 단위로부터 선택된 적어도 1종의 단량체 단위 10 내지 55질량%를 포함하는 공중합체인 것을 특징으로 하는 수지 조성물.2. The thermoplastic resin composition according to claim 1, wherein the styrene-based resin (A) comprises a styrene-based monomer unit in an amount of 45 to 90 mass%, an unsaturated dicarboxylic acid anhydride monomer unit, a (meth) And 10 to 55 mass% of at least one monomer unit selected from other vinyl monomer units copolymerizable therewith. 제1항 또는 제2항에 있어서, 투명 수지(B)가 메타크릴 수지, 메틸메타크릴레이트-스티렌계 공중합체 및 스티렌-아크릴로니트릴계 공중합체로부터 선택되는 적어도 1종을 포함하는 것을 특징으로 하는 수지 조성물.The positive resist composition according to claim 1 or 2, wherein the transparent resin (B) comprises at least one member selected from a methacrylic resin, a methyl methacrylate-styrene copolymer and a styrene-acrylonitrile copolymer . 제1항 내지 제3항 중 어느 한 항에 있어서, 스티렌계 수지(A)의 함유량이 5 내지 50질량%, 투명 수지(B)의 함유량이 95 내지 50질량%인 것을 특징으로 하는 수지 조성물.The resin composition according to any one of claims 1 to 3, wherein the content of the styrene resin (A) is 5 to 50 mass% and the content of the transparent resin (B) is 95 to 50 mass%. 제1항 내지 제4항 중 어느 한 항에 있어서, JIS K7206에 준거하여, 하중 50N, 승온 속도 50℃/시간으로 구한 스티렌계 수지(A)의 비캣 연화 온도가 110℃ 이상인 것을 특징으로 하는 수지 조성물.The styrene resin (A) according to any one of claims 1 to 4, wherein the styrene type resin (A) has a Vicat softening temperature of 110 占 폚 or higher determined by a load of 50 N and a heating rate of 50 占 폚 / hour according to JIS K7206 Composition. 제1항 내지 제5항 중 어느 한 항에 기재된 수지 조성물을 사출 성형하여 얻어지는 성형체.A molded article obtained by injection molding the resin composition according to any one of claims 1 to 5. 불포화 디카르복실산 무수물계 단량체 단위를 포함하는 공중합체를 포함하는 스티렌계 수지(A)와, 상기 스티렌계 수지(A) 이외의 투명 수지(B)를 각각 별도의 정량 피더를 사용하여 압출기에 공급하고, 용융 혼련하는 공정을 구비하는, 수지 조성물의 제조 방법.A styrene resin (A) containing a copolymer containing an unsaturated dicarboxylic acid anhydride monomer unit and a transparent resin (B) other than the styrene resin (A) are separately fed to an extruder And melt-kneading the resin composition. 제7항에 있어서, 스티렌계 수지(A)가, 스티렌계 단량체 단위 45 내지 90질량%와, 불포화 디카르복실산 무수물계 단량체 단위, (메트)아크릴산계 단량체 단위, (메트)아크릴산에스테르계 단량체 단위 및 이들과 공중합 가능한 다른 비닐계 단량체 단위로부터 선택된 적어도 1종의 단량체 단위 10 내지 55질량%를 포함하는 공중합체인 것을 특징으로 하는 수지 조성물의 제조 방법.8. The thermoplastic resin composition according to claim 7, wherein the styrene-based resin (A) comprises a styrene-based monomer unit in an amount of 45 to 90 mass%, an unsaturated dicarboxylic acid anhydride monomer unit, a (meth) And 10 to 55% by mass of at least one monomer unit selected from other vinyl monomer units copolymerizable therewith. 제7항 또는 제8항에 있어서, 투명 수지(B)가 메타크릴 수지, 메틸메타크릴레이트-스티렌계 공중합체 및 스티렌-아크릴로니트릴계 공중합체로부터 선택되는 적어도 1종을 포함하는 것을 특징으로 하는 수지 조성물의 제조 방법.The positive photosensitive resin composition according to claim 7 or 8, wherein the transparent resin (B) comprises at least one selected from methacrylic resin, methyl methacrylate-styrene copolymer and styrene- acrylonitrile copolymer By weight based on the total weight of the resin composition. 제7항 내지 제9항 중 어느 한 항에 있어서, 스티렌계 수지(A)의 함유량이 5 내지 50질량%, 투명 수지(B)의 함유량이 95 내지 50질량%인 것을 특징으로 하는 수지 조성물의 제조 방법.10. The resin composition according to any one of claims 7 to 9, wherein the content of the styrene resin (A) is 5 to 50 mass% and the content of the transparent resin (B) is 95 to 50 mass% Gt; 제7항 내지 제10항 중 어느 한 항에 있어서, JIS K7206에 준거하여, 하중 50N, 승온 속도 50℃/시간으로 구한 스티렌계 수지(A)의 비캣 연화 온도가 110℃ 이상인 것을 특징으로 하는 수지 조성물의 제조 방법.The styrene resin (A) according to any one of claims 7 to 10, wherein the styrene type resin (A) has a Vicat softening temperature of 110 캜 or higher, which is determined by a load of 50 N and a temperature raising rate of 50 캜 / hour according to JIS K7206 &Lt; / RTI &gt;
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