KR20170107713A

KR20170107713A - Fermented feed production device having a Washing device

Info

Publication number: KR20170107713A
Application number: KR1020160031388A
Authority: KR
Inventors: 김태완
Original assignee: 신한산기(주)
Priority date: 2016-03-16
Filing date: 2016-03-16
Publication date: 2017-09-26
Also published as: KR101827563B1

Abstract

The present invention relates to a fermented feed production apparatus, and more particularly, to a fermented feed production apparatus comprising a washing device, which can keep the hygiene inside a feed tank clean and can prevent feed from being decayed instead of being fermented during fermentation of the feed by applying the washing device for spraying a washing liquid into the feed tank and also applying a sterilizing device capable of sterilizing raw materials or the feed introduced thereinto. The fermented feed production apparatus comprising the washing device according to the present invention comprises: the feed tank including a feed inlet through which the feed is fed and an outlet through which the feed passed through the fermentation process is discharged; the sterilizing device formed inside the feed tank to sterilize the feed introduced through the feed inlet; a fermentation liquid injecting device formed in the feed tank and spraying a fermentation liquid onto the sterilized feed; an agitating device formed at the bottom of the feed tank and stirring the feed added with the fermentation liquid; and the washing device washing the inside of the feed tank after discharging the fermented feed.

Description

FIELD OF THE INVENTION The present invention relates to a fermented feed production device having a cleaning device,

The present invention relates to a fermented feed production apparatus, and more particularly, to a fermented feed production apparatus that applies a cleaning apparatus for spraying a cleaning liquid into a feed tank and applies a sterilizing apparatus capable of sterilizing the feedstock or feed to be fed, The present invention relates to a fermented feed production apparatus having a cleaning means for keeping hygiene clean and preventing the feed from being fermented and decaying during fermentation.

In general, feeds used in livestock farms are concentrated feeds. It is well known that when these livestock are domesticated, problems such as severe reproductive disorders, loss of appetite and diarrhea occur.

Therefore, in the livestock farm, the conventional concentrated feed and the fermented feed are mixed and supplied to the livestock to solve the problem of the concentrated feed.

In this case, the fermented feed is a feed containing all nutrients such as forage, concentrated feed, vitamins, minerals and other trace elements that a livestock needs for a day. When a feed is stored in a feed tank or the like, .

A conventional fermented feed production apparatus as described above is disclosed in Korean Patent Laid-Open Publication No. 10-2010-0103230 (Feed formulation and fermentation machine).

In this case, Korean Patent Laid-Open Publication No. 10-2010-0102320 (hereinafter referred to as Prior Art 1) includes a case, a fermentation drum installed inside the case, a stirrer installed inside the fermentation drum, A rotary device installed at one end of the stirrer for rotating the stirrer, a hot air fan installed at one side of the fermentation drum, and a heater installed at one side of the fermentation drum to heat the fermentation drum.

However, in the prior art document 1, if the fermentation drum in which the fermentation feed is fed has discharged the fermented feed and then is not washed with a separate washing means, the remaining fermentation enzyme or fermented product remaining in the fermentation drum is pumped with air There is a problem that it is corroded and is easily contaminated.

Further, even if a separate washing means is used, clearance of a complicated device such as a stirrer is not completely cleared. As a result, if the pollutant remains on the fermentation drum, the fermented feed produced in the future is also contaminated, There is a problem.

In addition, even if the fermentation drum is thoroughly cleaned to remove the spoilage bacteria, if the feedstuff itself contains the spoilage bacteria, the prior art 1, which does not include a separate sterilization device, There is a problem.

Prior Art 1: Korean Patent Publication No. 10-2010-0102320

SUMMARY OF THE INVENTION It is an object of the present invention to provide a fermented feed production apparatus having a cleaning device according to the present invention. The fermented feed production apparatus includes a cleaning device for spraying a cleaning solution into a feed tank, It is an object of the present invention to develop a device capable of keeping hygiene inside the feed tank clean and preventing the feed from being fermented and not being corrupted during fermentation.

In order to solve the above problems, a fermented feed production apparatus having a cleaning device according to the present invention includes: a feed tank including a feed inlet through which feed is fed and an outlet through which the feed passed through the fermentation process is discharged; A sterilizing device formed inside the feed tank for sterilizing the feed introduced through the feed inlet; A fermentation liquid injecting device formed in the feed tank and spraying the fermented liquid onto the sterilized feed; An agitator which is formed at the bottom of the feed tank and stirs the feed added with the fermentation liquid; And a washing device for washing the inside of the feed tank after discharging the fermented feed.

In addition, the sterilizing device may include a feed moving plate formed to be inclined downward so as to open a part of an inner diameter of the tank so that the fed feed moves and falls freely into the feed tank, an ultraviolet ray And a lamp.

The fermentation liquid injecting apparatus may further include a rod sprinkler in which the fermentation liquid formed through the feed tank is connected to the feed pipe and the fermentation liquid is fed to the inner surface of the feed tank, And a nozzle.

The stirring device may include a rotating motor, a stirring shaft connected to the rotating motor, a dispersing plate formed on the stirring shaft, for dispersing the fermentation liquid and the washing liquid, and a plurality of stirring blades formed below the stirring shaft for stirring the feed .

Further, on the upper part of the dispersion plate, a corrugated concave / convex portion is formed to increase the scattering efficiency of the fermentation liquid and the washing liquid.

In addition, the cleaning apparatus includes a chip ball penetrating through the feed tank and having a feed pipe and a chip ball formed on the feed pipe end and atomizing and transferring the transferred washing liquid.

Further, the position of the cleaning device is formed to be located at the bottom of the sterilizing device and the top of the dispersion plate.

The apparatus for producing fermented feed with the cleaning device according to the present invention having the above-described features is characterized in that the inside of the feed tank is subjected to a fermentation process by applying a cleaning device for spraying the cleaning solution to clean the residue remaining in the feed tank And there is an effect that hygiene can be kept clean by washing around.

In addition, the washing liquid can be atomized and dispensed through chip balls, the washing range of the washing liquid can be widely formed as the atomized washing liquid is scattered into the feed tank through the dispersing plate, and the portion that is inconvenient to clean, &Lt; / RTI >

In addition, by applying a sterilizing device that emits ultraviolet rays to the bottom of the feed inlet into which feedstuff to be fermented is applied, it is possible to sterilize the feedstuffs before they are introduced into the feed tank, There is an effect that can be prevented.

1 is a perspective view showing a fermented feed production apparatus to which the cleaning device according to the present invention is applied and its constitution
FIG. 2 is a side view showing a fermented feed production apparatus to which the cleaning apparatus according to the present invention is applied and its constitution
Fig. 3 is a perspective view showing the sterilizing apparatus of Fig.
Figure 4 is a side view of the sterilization apparatus of Figure 3;
FIG. 5 is a perspective view of the ferrochloin injector of FIG. 1;
Fig. 6 is a side view showing the fermentation liquid injecting apparatus of Fig. 5
Fig. 7 is a perspective view showing the stirring device and the cleaning device of Fig.
Figure 8 is a side view of the stirring device and cleaning device of Figure 1;

The term used in the present invention is a general term that is widely used at present. However, in some cases, there is a term selected arbitrarily by the applicant. In this case, the term used in the present invention It is necessary to understand the meaning.

Hereinafter, the technical structure of the present invention will be described in detail with reference to preferred embodiments shown in the accompanying drawings. Here, it should be noted that the expressions related to the directions of up and down, left and right, right, left, and bottom are all described based on the drawings.

The fermented feed production apparatus to which the cleaning device according to the present invention is applied is characterized in that a cleaning device is used to keep the hygiene before and after the fermentation process inside the feed tank clean and a sterilization device is applied to feed the feedstock It is possible to sterilize harmful bacteria such as rot ones.

1 and 2, the apparatus for producing fermented feed according to the present invention includes a feed tank 10 including a feed inlet through which the feed is fed and an outlet through which the feed passed through the fermentation process is discharged, A sterilizing device 20 formed inside the feed tank for sterilizing the feed introduced through the feed inlet, a fermentation liquid injector 30 for spraying the fermentation liquid onto the sterilized feed formed inside the feed tank, An agitating device 40 for agitating the feed to which the fermented liquid is added, and a washing device 50 for washing the inside of the feed tank after discharging the fermented feed.

2, the feed tank 10 is a cylindrical tank for fermenting and storing the fed feed. The feed tank 10 includes a feed inlet 11 formed in a ceiling portion, a feed port 12 for opening and closing the feed inlet 11, A ventilation hole 13 formed at one side of the ceiling to ventilate and dry the inside of the feed tank 10, a discharge port 15 formed at the bottom to discharge fermented feed, an opening and closing door 18 for opening and closing the discharge port 15, Closing handle (17) formed on the outer surface of the discharge port (15) and operating the opening / closing door (18).

At this time, the bottom of the feed tank 10 is formed in a form of a supersonic light, and a discharge port 15 is formed at the center of the feed tank 10 so that the feed or cleaning liquid in the feed tank 10 can be discharged without discharging. .

Further, it is preferable that the feed tank 10 is formed with a support base on its outer surface in order to maintain the safety state, and the support base is fixed to the ground.

In addition, it is preferable that the ventilation hole 13 is provided with a ventilation device so that the ventilation time can be adjusted.

3 and 4, the sterilizing apparatus 20 is configured to sterilize feedstuff fed to the feed tank 10, and is configured to have the same inner diameter as the feed tank 10, A feed moving plate 21, and an ultraviolet lamp 23 formed inside the feed moving plate 21 to emit ultraviolet rays.

At this time, the feed moving plate 21 is formed so as to be inclined downward so that the fed feed can be moved by its own weight without being moved to another transportation means.

The ultraviolet lamp 23 is formed inside the feed moving plate 21 and is formed of a glass-based transparent material through which the ultraviolet rays can penetrate the upper surface of the feed moving plate 21, So that the charged feed moving along the upper surface of the feeder 21 can be sterilized by receiving ultraviolet rays.

In addition, the feed moving plate 21 is provided with a drop hole (not shown) in the form of opening a part of the inner diameter of the feed tank 10 at the lowermost end of the inclined plane so that the fed feed can be freely dropped into the feed tank after the fed feed moves along the inclination 25 are formed.

A guide plate 27 having an inner diameter equal to or larger than the inner diameter of the drop port 25 is formed at the bottom of the drop port 25 so as to be inclined downward toward the dispersion plate 45, So that the milk dropped onto the top surface of the dispersing plate 45 is scattered through the dispersing plate 45 so as to be stacked into the feed tank 10.

5 and 6, the fermentation liquid injector 30 has a configuration in which a fermentation liquid is sprayed onto the feed to be fed to the feed tank. The fermentation liquid injected through the feed tank 10 is fed into the feed pipe 31, A rod sprinkler 33 connected to the feed pipe 31 and attached to the inner surface of the feed tank 10, and a spray nozzle 35 formed on the outer surface of the rod sprinkler 33 for spraying the transferred fermentation liquid .

At this time, the formation position of the fermentation liquid injector 30 is formed between the lowermost part of the inclined surface of the feed moving plate 21 and the guide plate 27, and disturbs the path of the feed falling freely to the drop port 25 .

The fermentation liquid injector 30 is formed to be sprayed from the upper side of the guide plate 27 to the side of the dispersion plate 45. A plurality of the injection nozzles 35 are formed on the outer surface of the rod sprinkler 33 at regular intervals And the spray nozzle 35 sprays the fermentation liquid in a fan shape (A) widely.

Therefore, the fermentation liquid injector 30 prevents sterilizing of the fermentation broth of the fermentation broth due to ultraviolet rays of the sterilizing apparatus 20, and distributes the fermentation broth without falling into the feed falling freely through the dropping port 25 And the fermentation liquid sprayed on the distribution plate 45 without being added to the free-falling feed can be added to the feed which is scattered by the dispersion plate 45 and is deposited on the free-falling feed or on the bottom of the feed tank .

7 and 8, the stirring device 40 is configured to not only stir the feed to which the fermentation broth has been added but also to disperse the fermentation liquid to be sprayed, the feed to be dropped, and the following washing liquid, A stirring shaft 43 connected to the motor, a dispersing plate 45 formed on the stirring shaft to disperse the fermentation liquid and the washing liquid, and a plurality of stirring vanes 47 formed under the stirring shaft to stir the feed.

The rotary motor 41 is a conventional geared motor which is provided with a variable resistor for rotating the dispersing plate 45 and the stirring vane 47 so as to vary the rotation, .

The dispersing plate 45 has a corrugated concave portion at an upper portion thereof so that the fermentation liquid sprayed from the jetting nozzle 35 or the dispersing plate 45 rotating together with the agitating shaft 43, So that the washing efficiency and efficiency of spraying the fermentation liquid can be improved.

The bottom stirring vanes 47-1 formed at the bottom of the feed tank 10 are uniformly agitated in the bottom portion of the feed tank 10 in the form of a top- So as to form a stirring blade in the shape of a screw in the form of a lower section (upper, lower, short) shape.

7 and 8, the cleaning device 50 is configured to keep the inside of the feed tank 10 clean. The cleaning device 50 includes a feed pipe 51, which is formed through the feed tank, And a chip ball 53 formed at the end of the pouring tube to atomize and transfer the transferred washing liquid.

At this time, the position of the cleaning device 50 is formed on the bottom of the sterilizing device 20 and on the dispersion plate 45, so that the atomized cleaning solution is sprayed from the chip ball 53 to the dispersion plate 45 The dropped and dropped washing liquid is scattered to the inner wall of the feed tank 10 due to the dispersing plate 45 and can be cleaned without any gaps.

The washing liquid transfer conduit 51 is simultaneously connected to the washing liquid supplying device and the water supplying device by a pipe of the "Y" type or a pipe of the "T" type, and by opening and closing each connecting portion by the valve, First, the water is blocked, the washing liquid is supplied to the washing tank, and then the washing liquid is blocked and water is supplied to wash the washing liquid in the feed tank 10 thoroughly.

The operation of the fermented feed production apparatus having the cleaning means according to the present invention will be described below.

First, the inside of the feed tank is washed in order to prepare for the fermentation process before feeding the feed.

In order to clean the inside of the feed tank (10), the feed inlet (11) and the outlet (15) are closed.

Thereafter, the valve connected to the cleaning liquid supply device is operated to supply the cleaning liquid to the cleaning liquid transfer pipe 51. The supplied cleaning liquid is atomized by the chip ball 53 formed at the end of the pipeline, Car wash.

The stirrer 40 is operated so that the washing liquid sprayed from the chip ball 53 is scattered through the dispersing plate 45 formed under the chip ball 53 to secondarily clean the inner wall of the feed tank.

At this time, the washing liquid increases the flying speed and the flying range as the rotating speed of the stirring device 40 is increased, and the washing liquid scattered to the inner side of the feed tank by the dispersing plate 45 collides with the inner wall portion of the feed tank And is repelled to the side of the stirring shaft 43 again.

Then, the washed washing liquid is collected again toward the stirring shaft 43, and the stirring device 40 formed in the feed tank 10 is thirdly washed.

Further, the stirring device (40) can remove the residue adhering to the outer surface by centrifugal force by rotation, apart from washing by the washing liquid.

After the cleaning is performed, the valve connected to the cleaning liquid supply device blocks the supply of the cleaning liquid, and the opening / closing handle 17 opens the discharge port 15 to discharge the cleaning liquid.

The opening / closing handle 17 closes the discharge port 15 after discharging the cleaning liquid, and then the valve connected to the water supply device supplies water to the cleaning liquid transfer pipe 51, The remaining washing liquid in the tank 10 is washed.

At this time, the supplied water is subjected to a cleaning process by the chip ball 53 and the dispersion plate 45 in the same manner as the cleaning liquid.

After the water is washed, the outlet 15 is opened to discharge the water into the feed tank 10, and then the ventilating device in the ventilating hole 13 is operated to remain in the feed tank 10 And at the same time ventilate the air containing the flushing component from the flushing liquid.

After the water removal and ventilation are completed, the outlet 15 is closed to complete the preparation, and then the fermentation process proceeds.

First, the feed to be fermented into the feed tank 10 is introduced through the feed inlet 11.

At this time, the feed is fed to the upper surface of the feed moving plate 21, and the fed feed moves along the feed moving plate 21 which is formed at an inclined rotational motion by its own weight.

The feed being moved on the feed moving plate 21 moves while receiving the ultraviolet rays of the ultraviolet lamp, and the ultraviolet rays are absorbed by the ultraviolet rays as a whole rather than one side due to the rotation due to its own weight.

The feed which has been sterilized and moved as described above freely drops through the drop port 25 formed at the lowermost end of the feed moving plate 21 and the freely dropped feed is fed to the guide plate 27 formed at the bottom of the drop port 25 To the upper part of the dispersion plate 45. [

At this time, it is preferable that the dispersing plate 45 is rotated at a speed at which the diverted feed is scattered, but can be evenly spread to the bottom of the feed tank.

In addition, the fermentation liquid injector 30 sprays the fermentation liquid toward the feed falling freely through the drop port 25.

At this time, the fermentation liquid injector 30 is directly sprayed toward the dropped feed to add the primary fermentation liquid to the feed, and the fermentation liquid sprayed onto the dispersion plate 45 without being added to the dropped feed, (45), and the second fermentation liquid is added while spreading evenly to the bottom of the feed tank in the same manner as the feed.

Thereafter, the stirring device 40 is operated, and the feed to which the fermentation liquid is added can be agitated to be uniformly fermented as a whole.

Finally, the fermented feed is discharged through the outlet 15, and after the feed is completely exhausted, the washing operation as described above is performed again and remains clean until the next fermentation process.

It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit or scope of the present invention. Various modifications and variations will be possible without departing from the spirit of the invention. Therefore, the scope of the present invention should be construed as being covered by the scope of the appended claims, and technical scope within the scope of equivalency thereof should be construed as being included in the scope of the present invention.

10: Feed tank 11: Feed inlet
12: inlet cover 13: vent
15: outlet 17: opening / closing handle
18: opening / closing door 20: sterilizing device
21: feed moving plate 23: ultraviolet lamp
25: dropper 27: guide plate
30: Fermentation liquid spraying device 31:
33: Rod sprinkler 35: Spray nozzle
40: stirring device 41: rotation motor
43: stirring shaft 45: dispersing plate
47: stirring blade

Claims

A feed tank including a feed inlet through which the feed is fed and an outlet through which the feed passed through the fermentation process is discharged;
A sterilizing device formed inside the feed tank for sterilizing the feed introduced through the feed inlet;
A fermentation liquid injecting device formed in the feed tank and spraying the fermented liquid onto the sterilized feed;
An agitator which is formed at the bottom of the feed tank and stirs the feed added with the fermentation liquid;
And a washing device for washing the inside of the feed tank after discharging the fermented feed, wherein the fermented feed producing device

The method according to claim 1,
Wherein the sterilizing device comprises a feed moving plate formed in a downward inclined shape so that a part of the inner diameter of the tank is opened so that the fed feed moves and falls freely into the feed tank,
And an ultraviolet lamp which is formed inside the feed moving plate and emits ultraviolet rays. The fermented feed producing apparatus according to claim 1,

The method of claim 2,
The fermentation liquid injecting apparatus comprises a rod sprinkler in which a fermentation liquid formed through the feed tank is connected to a feed pipe and a fermentation liquid feed pipe and is attached to an inner surface of a feed tank, a spray nozzle formed on an outer surface of the rod sprinkler, A fermented feed production apparatus to which a cleaning device is applied

The method according to claim 1,
The stirring device includes a rotating motor, a stirring shaft connected to the rotating motor, a dispersing plate formed on the stirring shaft to disperse the fermentation liquid and the washing liquid, and a plurality of stirring blades formed under the stirring shaft to stir the feed. A fermented feed production apparatus using a washing device

The method of claim 4,
And a wave-concavo-convex portion is formed on the top of the dispersion plate to increase the efficiency of scattering of the fermentation broth and the washing liquid.

The method according to claim 1,
Wherein the cleaning device comprises a chip ball for atomizing the cleaning liquid sent through the feed tank and the cleaning liquid sent through the feeding tank and the cleaning liquid formed at the end of the feeding pipe,

The method of claim 4,
Wherein a position of the cleaning device is formed on the bottom of the sterilizing device and the top of the dispersion plate,