KR20170105913A - Heat combining equipment of interior material for vehicles and method thereof - Google Patents
Heat combining equipment of interior material for vehicles and method thereof Download PDFInfo
- Publication number
- KR20170105913A KR20170105913A KR1020160029278A KR20160029278A KR20170105913A KR 20170105913 A KR20170105913 A KR 20170105913A KR 1020160029278 A KR1020160029278 A KR 1020160029278A KR 20160029278 A KR20160029278 A KR 20160029278A KR 20170105913 A KR20170105913 A KR 20170105913A
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- KR
- South Korea
- Prior art keywords
- tool
- hot air
- fusing
- fusion
- preheating
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/022—Particular heating or welding methods not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/002—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/04—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam
- B29C35/045—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam using gas or flames
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C2035/0283—Thermal pretreatment of the plastics material
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Thermal Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
More particularly, the present invention relates to an apparatus and method for fusing an automotive interior material, and more particularly, to a method and apparatus for fusing an automotive interior material by increasing the cooling efficiency of the fusing tool by implementing the preheating process and the heat fusion process for the heat- The present invention relates to a fusion welding apparatus for an automotive interior material and a method thereof, which can solve the problem caused by welding and greatly reduce the working time required for the whole heat fusion welding.
In general, parts of plastic materials corresponding to interior trim such as door trim and arm rest of an automobile are separately manufactured for the purpose of manufacturing a single product by mutually joining divided parts divided into several parts or for improving the emotional quality of the surface of a material And the finished product is completed. In this process, the joints between the products are bonded through fusion by high temperature heat applied from the outside.
For example, the composite heat welding and hot air fusion welding apparatus disclosed in Korean Utility Model Publication No. 20-2009-0007485 is provided with a heat welding apparatus and a hot wind welding apparatus in one apparatus for convenience of use, and includes a frame 100, A setting portion 110 on which an individual plastic component as an automobile interior material is seated, a heat fusion portion 120 for applying heat to the individual plastic components to fuse, and a hot air fusion portion 130).
The conventional hot-melt welding apparatus having such a structure has an advantage that the space of the manufacturing line can be more efficiently utilized by mounting the hot-melt welding unit 120 and the hot-air welding unit 130 to a single frame 100, It is impossible to construct a facility for cooling the part 120 separately. Therefore, there is a problem that overheat of the heat-sealed part 120 is accompanied by over-fusion.
Accordingly, in order to solve the above-mentioned problems, a hot-air tool corresponding to the fusing tool 120 and the hot-air fusing unit 130 is constructed together in a single apparatus and separately provided with cooling air In this case, since it takes a long time to cool the welding tool by the cooling air, the time required for the entire process of heat-sealing the interior material is excessive The productivity of the product is deteriorated.
SUMMARY OF THE INVENTION The present invention has been made in view of the above problems, and it is an object of the present invention to provide a fusing device for an automotive interior material, in which a hot air tool and a fusing tool are separately separated and applied, It is possible to prevent the damage of the joint due to fusion and improve the productivity of the interior material by significantly shortening the working time required throughout the entire heat fusion by effective cooling of the fusion tool alone.
According to an aspect of the present invention, there is provided a main frame for a vehicle, including: a main frame for forming a work space therein; a main frame mounted movably in a forward / backward direction with respect to the main frame, A hot air tool provided so as to be vertically movable up and down with respect to the main frame and equipped with an external air inflow part and a heater, a cooling air inflow part vertically movable up and down with respect to the main frame, A forward / backward actuator for multi-stage feeding the movable jig to the preheating position toward the hot air tool and the welding position toward the welding tool, and the hot air tool and the fusing tool at the same time, And only the hot air tool is vertically moved to the preheating position And a preheating lift actuator.
In the present invention, the hot air tool and the fusing tool are arranged so as to be adjacent to each other within an operating range of the forward / backward actuator.
According to an embodiment of the present invention, the external air inflow part is disposed at an upper end of the hot air tool, and the heater is installed at a lower part of the external air inflow part to generate heat upon application of power.
According to the present invention, the cooling air inflow portion is disposed at the upper end of the fusing tool, and the fusing tip is positioned at a lower end portion of the fusing tool so as to generate heat upon application of power.
In the present invention, the movable jig is installed in a fixed frame of the main frame, and the preheating actuator is installed in a movable frame located above the fixed frame.
According to the present invention, the movable jig is provided so as to be movable in the forward / backward direction through the LM guide with respect to the fixed frame, and the LM guide includes an LM provided on the upper portion of the fixed frame, And an LMB block which is installed in the LMB and is coupled to the LMB.
In the present invention, the movable frame is installed to be movable with respect to the main frame via a guide rod, and the plunger of the main lift actuator is connected to the movable frame.
According to the present invention, there is provided a fusing method for an automotive interior material, comprising: preparing a workpiece on an upper portion of a movable jig; advancing the movable jig in a horizontal direction according to an operation of a forward / backward actuator, And the vertical position of the hot air tool is firstly brought close to the fused portion of the workpiece in accordance with the descent of the main lift actuator. Then, in accordance with the descent of the pre-heating actuator, A preheating start step of supplying air heated by the hot air tool to a fused portion of the workpiece in a state in which the position of the fused portion and the position of the hot air tool are completely adjacent to each other, Next, the preheating actuator is lifted up so that the number of the hot air tools A preheating termination step of separating the directional position of the workpiece from the workpiece, a preheating preparation step of first backing the movable jig according to the operation of the forward / backward actuator to align the welding position of the workpiece with the horizontal position of the welding tool, A fusing start step in which the fusing part of the object to be worked is completely adjacent to the position of the fusing tool according to the descent and then the fusing part of the object is thermally fused by the operation of the fusing tool, A welding end step of raising the main lift actuator to separate a position in the vertical direction of the welding tool from a welding position of the workpiece, and a welding end step of moving the movable jig backward in accordance with the operation of the forward / backward actuator Next, a work completion step of removing a workpiece in a state in which thermal fusion is completed from the movable jig It is configured to include.
The fusing device for an automotive interior material according to an embodiment of the present invention is constructed such that a hot air tool for preheating a heat welding part of an interior material and a fusing tool for thermal fusing are separated from each other. By constructing a cooling system to prevent fusion, it is possible to improve the cooling efficiency of the fusion tool and solve the problem of product failure due to fusion, and at the same time, The manufacturing productivity of the interior material can be improved.
Particularly, the present invention is limited to a fusing tool, and by providing a cooling function, it is possible to prevent damage to a joint portion of a material caused by overheating due to overheating of the fusing tool, and to improve the appearance quality of the product .
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a front view showing a fusion installation of an automotive interior material according to an embodiment of the present invention; FIG.
Fig. 2 is an enlarged view of main components of Fig. 1. Fig.
3 is a side view of the fusing device of the automotive interior material shown in Fig.
Fig. 4 is an enlarged view of main components of Fig. 3. Fig.
Fig. 5 is a plan view showing the installation state of the movable jig among the automotive interior material fusion equipment shown in Fig. 1, which is the essential part of the present invention.
Fig. 6 is a cross-sectional view showing the configuration of the hot air tool among the automotive interior material fusion equipment shown in Figs.
Fig. 7 is a cross-sectional view showing the structure of a fusion welding tool in the automotive interior material fusion equipment shown in Figs. 1 to 4, which is the essential part of the present invention.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
FIG. 1 is an enlarged view of main components of FIG. 1, and FIG. 3 is a cross-sectional view of the automotive interior material shown in FIG. 1, Fig. 4 is an enlarged view of main components of Fig. 3, Fig. 5 is a main constitution of the present invention, and Fig. 5 is a side view showing the installation of the movable jig Fig.
1 to 5, a fusion apparatus for an automotive interior material according to the present invention includes a
As shown in FIGS. 1 to 4, the
In this case, the
The
The
The
In this case, the
As shown in FIGS. 2 and 4, the hot-
6, the
In addition, the
The external
As shown in FIGS. 2 and 4, the
7, the
The
The cooling
The
The
The forward /
The
The preheating
The fusing device for an automotive interior material according to the present invention is characterized in that the fusing device for an automotive interior material is provided with a means for vertically lifting and lowering the
Accordingly, the heat sealing process of the automotive interior material using the fusion apparatus having the above-described structure comprises a work preparation process, a preheating process, a fusion process, and a work completion process.
The work preparation process corresponds to a series of work processes for placing the workpiece on the upper portion of the
The preheating process is performed after the operation preparing process, and is largely composed of a preheating preparation process, a preheating initiation process, and a preheating termination process. That is, in the preheating process, the preheating preparation process advances the
The fusing process is performed after the preheating process and is largely composed of a fusing preparation step, a fusing start step, and a fusing termination step. That is, in the fusing process, the fusing and bonding preparation step may be such that after the preheating termination step, the
The operation completion process is performed after the preheating process and the welding process are sequentially completed. The operation of the forward /
That is, the heat-welding process using the fusion equipment of the automotive interior material according to the present invention includes a work preparation step of placing a workpiece on the upper portion of the movable jig 20, 50) for moving the movable jig (20) in the horizontal direction to align the fused portion of the workpiece with the position of the hot air tool (30) in the horizontal direction, and after the preheating preparation step The welding position of the object to be welded and the vertical position of the hot air tool 30 are first brought close to each other according to the descent of the main lift actuator 60 and then only the preheating actuator 70 is lowered, A preheating start step of supplying air heated through the hot air tool 30 to a welding part of a workpiece in a state in which the position of the hot air tool 30 is completely adjacent to the position of the hot air tool 30, After the start step, after the heated air is supplied by the hot air tool 30 for a required time, the supply of air is cut off, and then the preheating actuator 70 is lifted up, The movable jig 20 is first backwardly moved in accordance with the operation of the forward / backward actuator 50 after the preheating termination step, A fusing preparation step of aligning the fusing part of the workpiece with the horizontal position of the fusing tool 40; and after the fusing preparation step, the fusing part of the workpiece and the fusing part A fusing start step in which the positions of the tool 40 are completely adjacent to each other and then the fusing site of the work is thermally fused by the operation of the fusing tool 40 to be bonded, The main lift actuator 60 is lifted so as to lift the main lift actuator 60 from the welded portion of the workpiece in the vertical direction of the welding tool 40 And after the fusing termination step, the movable jig (20) is secondarily moved back in accordance with the operation of the forward / backward actuator (50), and then the movable jig (20) And a work completion step of removing a workpiece in a state in which fusion is completed.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is clearly understood that the same is by way of illustration and example only and is not to be construed as limited to the particular details of the embodiments set forth herein. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present invention as defined by the appended claims.
10-Main frame 12-Fixed frame
14 - movable frame 16 - guide rod
20-Movable jig 30-Hot wind tool
32-Outside air inlet 34-Heater
40-Fusing tool 42-Cooling air inlet
44 - Fusing tip 50 - Front / Back Actuator
60-Main Lift Actuator 70-Pre-lift Lift Actuator
80-LM Guide 90-sensing unit
Claims (10)
A movable jig provided movably in a forward / backward direction with respect to the main frame and supporting a workpiece for heat fusion;
A hot air tool provided so as to be vertically movable up and down with respect to the main frame and having an outside air inflow portion and a heater;
A fusing tool mounted to the main frame so as to be vertically movable up and down and having a cooling air inflow portion and a fusing tip;
A forward / backward actuator for feeding the movable jig to a preheating position toward the hot air tool and a fusion position toward the fusion tool;
A main lift actuator for moving the hot air tool and the fusing tool simultaneously in a vertical direction to a working position; And
And a preheating actuator for moving only the hot air tool in a vertical direction to a preheating position.
Wherein the hot air tool and the fusing tool are disposed adjacent to each other within an operating range of the forward / backward actuator.
Wherein the external air inflow portion is located at an upper end portion of the hot air tool, and the heater is installed at a lower portion of the external air inflow portion.
Wherein the cooling air inflow portion is located at an upper end portion of the fusing tool and the fusing tip is located at a lower end portion of the fusing tool.
Wherein the movable jig is installed on a fixed frame of the main frame and the preheating actuator is installed on a movable frame located on an upper portion of the fixed frame.
Wherein the movable jig is provided so as to be movable in a forward / backward direction with respect to the fixed frame via an LM Guide, and the LM Guide comprises an LM provided on an upper portion of the fixed frame, And an elb block which is movably coupled with the emery.
Wherein the movable frame is provided movably with respect to the main frame via a guide rod, and the plunger of the main lift actuator is connected to the movable frame.
A preheating preparation step of advancing the movable jig in the horizontal direction according to the operation of the forward / backward actuator to match the welding position of the workpiece with the position of the hot air tool in the horizontal direction;
A preheating initiation step of bringing the heated air through the hot air tool to the fusion bonded portion of the workpiece by abutting the fused portion of the workpiece and the vertical position of the hot air tool in accordance with the descent of the main lift actuator;
A preheating termination step of interrupting the supply of the heated air by the hot air tool and then separating the vertical position of the hot air tool from the fused portion of the work object;
A welding preparation step of moving the movable jig backward in accordance with the operation of the forward / backward actuator to align the welding position of the workpiece with the horizontal position of the welding tool;
A fusing initiation step of bringing the fusing part of the work object and the fusing tool in close proximity to each other in accordance with the descent of the main lift actuator and then bonding the fusing part of the work to be fused by the operation of the fusing tool;
A fusing termination step of raising the main lift actuator so as to separate a vertical position of the fusing tool from a fusing part of the workpiece after the thermal welding by the fusing tool is finished; And
And a work completion step of secondly moving the movable jig backward according to an operation of the forward / backward actuator and then removing a workpiece in a state where heat fusion is completed from the movable jig.
In the preheating start step, the fused portion of the workpiece and the vertical position of the hot air tool are firstly brought close to each other according to the descent of the main lift actuator. Then, according to the falling of the preheating lift actuator, Wherein the air heated by the hot air tool is provided to the welding portion of the workpiece in a state where the tools are completely adjacent to each other.
Wherein the preheating termination step is configured to shut off the supply of the heated air by the hot air tool and then raise the preheating actuator to separate the vertical position of the hot air tool from the fused portion of the workpiece. A method of fusing an automotive interior material.
Priority Applications (1)
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KR1020160029278A KR101805016B1 (en) | 2016-03-11 | 2016-03-11 | Heat combining equipment of interior material for vehicles and method thereof |
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KR1020160029278A KR101805016B1 (en) | 2016-03-11 | 2016-03-11 | Heat combining equipment of interior material for vehicles and method thereof |
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KR101805016B1 KR101805016B1 (en) | 2017-12-07 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108044248A (en) * | 2017-12-15 | 2018-05-18 | 重庆友拓汽车零部件有限公司 | Neutral column reinforcement plate welds pre-heating mean |
KR20200047114A (en) * | 2018-10-26 | 2020-05-07 | (주)서연오토비전 | Fusion splicer system and fusion splice method using it |
KR20210049502A (en) * | 2019-10-25 | 2021-05-06 | 비케이시스템 주식회사 | Automated skin attachment system for Automobile interior materal |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20220001989U (en) | 2021-01-20 | 2022-08-12 | (주)일우정밀 | Fusion welding and press-fitting equipment |
KR102619001B1 (en) * | 2023-09-06 | 2023-12-28 | 동진이공(주) | wheel guard welding apparatus |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101058335B1 (en) * | 2010-12-29 | 2011-09-01 | 주식회사 우성티오티 | Car lamps hot plate welder machine |
KR101349704B1 (en) * | 2013-09-23 | 2014-01-09 | 코리아팩라인 주식회사 | A heating device for a packing pack |
-
2016
- 2016-03-11 KR KR1020160029278A patent/KR101805016B1/en active IP Right Grant
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108044248A (en) * | 2017-12-15 | 2018-05-18 | 重庆友拓汽车零部件有限公司 | Neutral column reinforcement plate welds pre-heating mean |
KR20200047114A (en) * | 2018-10-26 | 2020-05-07 | (주)서연오토비전 | Fusion splicer system and fusion splice method using it |
KR20210049502A (en) * | 2019-10-25 | 2021-05-06 | 비케이시스템 주식회사 | Automated skin attachment system for Automobile interior materal |
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KR101805016B1 (en) | 2017-12-07 |
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