KR20170096522A - Welding machine for manufacturing pipe - Google Patents
Welding machine for manufacturing pipe Download PDFInfo
- Publication number
- KR20170096522A KR20170096522A KR1020160018015A KR20160018015A KR20170096522A KR 20170096522 A KR20170096522 A KR 20170096522A KR 1020160018015 A KR1020160018015 A KR 1020160018015A KR 20160018015 A KR20160018015 A KR 20160018015A KR 20170096522 A KR20170096522 A KR 20170096522A
- Authority
- KR
- South Korea
- Prior art keywords
- jig plate
- pipe
- fixed
- welding
- fixing jig
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
- B23K37/0535—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor longitudinal pipe seam alignment clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K5/00—Gas flame welding
- B23K5/02—Seam welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/0026—Arc welding or cutting specially adapted for particular articles or work
- B23K9/0052—Welding of pipe panels
-
- B23K2201/10—
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
Description
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a welding apparatus for pipe-forming, and more particularly, to a welding apparatus for pipe-forming a steel pipe so that welding can be stably performed while closely adhering between ends of a joint formed in the longitudinal direction of the pipe.
Generally, pipes used in various industrial fields are formed by extrusion to have a certain inner diameter and thickness, to form steel sheets by various tube forming methods, and then joints of both ends are welded to each other.
The pipe produced by the extrusion is cut into an appropriate length while being made to be a continuous pipe through the predetermined extrusion die.
Unlike these pipes, pipes with relatively short lengths or thinner pipes are made by bending flat plate rather than extruded.
A pipe pipe using a steel plate is generally made to have a pipe shape by allowing a steel plate having a predetermined thickness to be passed through a banding device composed of a plurality of roughing rollers and being rolled to a desired diameter.
The pipe which is to be dried through the banding machine is in a state in which the end portions of the pipe are spaced apart from each other by a predetermined width in the longitudinal direction and the both end joints formed in the longitudinal direction of the pipe are usually pressed to abut on each other by using a jig, And the pipe is made to be joined.
However, the bending machine does not allow the joints of the pipes to be in mutual contact. For this purpose, a separate jig must be used, and in order to weld along the joint, the welding torch must be accurately positioned on the joint There is a problem.
Accordingly, the present invention has been made to solve the above-mentioned problems, and it is an object of the present invention to provide a welding apparatus for pipe forming, which can further improve the reliability of manufacturing the pipe by welding, The main purpose is to provide.
It is another object of the present invention to provide a welding apparatus for pipe-forming a pipe which is capable of continuously producing uniform products for pipes of the same product, thereby further improving reliability of products.
In order to achieve the object of the present invention, the welding apparatus for pipe-forming according to the present invention is characterized in that a handle is operated such that a certain angle is rotatably supported and the inner circumferential surface is inclined so that the inner diameter gradually decreases inward from the open end A fixing jig plate for inserting and fixing one end of the pipe; A movable jig plate which is symmetrically formed with a predetermined distance from the fixed jig plate and which is reciprocated by a predetermined length to the fixed jig plate by a first cylinder drive so that the other end of the pipe is inserted and fixed; A supporting plate fixed to an upper surface of a fixing bracket fixed at one end to an inner end surface of the fixing jig plate and having a predetermined length to the moving jig plate to mount an upper inner circumferential surface of the pipe material coupled to the fixing jig plate; The second jig plate is fixed to an upper portion of a fixed block that supports the fixed jig plate so that the fixed jig plate can rotate, A zero point indicator for positioning the joint of the pipe by the operation so as to adjust the zero point; So as to be able to move up and down together with the welding torch in the upper portion of the fixing jig plate and slide in the axial direction of the pipe so that both ends of the pipe are simultaneously downwardly compressed while the pressing roller is brought into close contact with both ends of the joint to be welded .
With the welding apparatus for pipe forming according to the present invention, the ends of the pipe formed by the bending machine can be fixed while the joints come into contact with each other, the positions of the joints between the joints can be easily and accurately aligned with the welding positions, So as to be welded in a state of being in close contact with the backing plate inside the pipe, so that the curvature of the outer circumferential surface of the pipe is made to be the same.
In addition, the present invention makes it possible to continuously exhibit the same welding efficiency for the same pipe, thereby improving the reliability of the product.
1 is a perspective view illustrating a preferred embodiment of a welding apparatus for pipe-
2 is a plan view of a welding apparatus for pipe forming according to the present invention.
3 is a front sectional view illustrating a coupling structure of a fixing jig plate and a receiving plate of a welding apparatus for pipe-
4 is an enlarged perspective view showing a structure of a fixing jig plate of a welding apparatus for pipe forming according to the present invention,
Fig. 5 is a side view illustrating a zero-point display unit of a welding apparatus for pipe-forming according to the present invention
6 is a side view illustrating a mounting structure of a pressing roller in a welding apparatus for pipe forming according to the present invention
7 is a cross-sectional view illustrating a state where a pipe is connected to a fixing jig plate of a welding apparatus for pipe-
8 is a cross-sectional view illustrating a state in which a moving jig plate is connected to the other end of a pipe having one end connected to a fixing jig plate of a welding apparatus for pipe-
FIG. 9 is a side sectional view illustrating a state in which a joint of a pipe is pressed by a press roller in a welding apparatus for pipe-forming according to the present invention,
10 is an explanatory view showing an operating state diagram for adjusting the zero point by means of the zero point sign of the welding apparatus for pipe-
Fig. 11 is a graph showing the operating state of the welding apparatus for pipe forming according to the present invention,
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of a welding apparatus for pipe forming according to the present invention will be described in detail with reference to the accompanying drawings.
FIG. 1 is a perspective view illustrating a preferred embodiment of a welding apparatus for pipe forming according to the present invention, and FIG. 2 is a plan view of a welding apparatus for pipe forming according to the present invention.
The welding apparatus for pipe forming according to the present invention comprises a
In the present invention, the
The
However, the
In particular, the
Therefore, the
The
The
The
The fixed
3 is a front cross-sectional view illustrating a coupling structure of a fixing jig plate and a receiving plate of a welding apparatus for pipe-forming according to the present invention.
In other words, one end of a
The
The
As shown in FIG. 4, the
The zero point indicator (40) of the present invention is a constitution that ensures that the joint of the pipe always coincides with the welding position.
The zero
FIG. 5 is a side view illustrating a zero point of a welding apparatus for pipe forming according to the present invention. FIG.
The zero
At this time, the lower end of the
The
The tip end position of the
In the meantime, the
FIG. 6 is a side view illustrating an installation structure of a pressing roller in a welding apparatus for pipe-forming according to the present invention.
The
The
The
However, the
At this time, the
The moving
The pipe welding operation using the welding apparatus for pipe forming according to the present invention will now be described.
FIG. 7 is a cross-sectional view illustrating a state where a pipe is connected to a fixing jig plate of a welding apparatus for pipe-forming according to the present invention. As shown in FIG. 7, the fixing
At this time, the end of the pipe P in the
It is preferable that a pair of
That is, the pipe P is placed on the
8 is a cross-sectional view illustrating a state in which a moving jig plate is connected to the other end of a pipe having one end connected to a fixing jig plate of a welding apparatus for pipe-forming according to the present invention.
7, the
That is, the
The driving
When the
The diameter of the pipe P is reduced and the joint G of the pipe P is brought into close contact with the lower ends of the both ends as shown in Fig. 9, but is slightly spaced apart from the upper surface of the
When the moving
Fig. 10 is an operating state diagram for adjusting the zero point by means of the zero point indicator of the welding apparatus for pipe-forming according to the present invention.
If the position of the leading end of the indicating
In this adjustment, the seam G of the pipe P is made to coincide while visually confirming the tip end position of the
When the joint G of the pipe P coincides with the leading end of the
11 is an operational state view of a welding apparatus for pipe forming according to the present invention, which is operated by a pressing roller.
The
When the cross section of the joint G is uniformly brought into close contact with the
The welding is performed such that the
When the welding is completed, the pressing roller (0) and the welding torch (51) rise up to a certain height by driving the lifting cylinder (54), and the moving bracket (53) is returned to the initial position by the moving means do.
According to the present invention as described above, the pipe formed by the banding machine is simply fixed so that the joints of the pipes spaced apart at a predetermined interval are brought into close contact with each other, and the cross section of the joint is closely contacted to perform the welding, So that it can be further improved.
Further, the welding tip is accurately positioned on the seam which is in close contact with the cross section, so that the reliability of the welding operation is further improved, and the reliability of the product by such a work is further improved.
Particularly, it is easy to operate, and it is easy to use even if it is not a comfort engineer. In addition, the same working efficiency can be obtained with almost no adjustment to pipes of the same length. When the length of the pipe is changed, And the movement value of the moving means 55 can be adjusted.
10: Fixing jig plate 11: Handle
12: Bearing block 20: Moving jig plate
21: first cylinder 22: bearing body
23: Linear Way 24: Moving axis
30: Support plate 31: Fixed bracket
40: Zero point indicator 41: Second cylinder
42: Piston block 43: Fixing block
44: display plate 50: pressure roller
51: welding torch 52: lifting bracket
53: moving bracket 54: lifting cylinder
Claims (10)
A movable jig plate which is formed symmetrically with the fixed jig plate so as to be spaced apart from the fixed jig plate by a predetermined distance and which is reciprocated by a predetermined length toward the fixed jig plate by a first cylinder drive so that the other end of the pipe is inserted and fixed;
And an upper inner surface of the pipe material coupled to the fixing jig plate is fixed to an upper surface of a fixed bracket having a predetermined length to the moving jig plate side, ;
The second jig plate is fixed to an upper portion of a fixed block that supports the fixed jig plate so that the fixed jig plate can rotate, A zero point indicator for positioning the joint of the pipe by the operation so as to adjust the zero point;
The pressing jig plate being capable of being lifted and lowered together with the welding torch and slidable in the axial direction of the pipe so that the both ends of the pipe are simultaneously pressed down while the pressing roller is brought into close contact with both ends of the joint to be welded;
And a welding unit for welding the pipe.
Wherein the fixing jig plate and the moving jig plate are formed such that the outer peripheral surface of the upper end portion is cut along the main surface at a predetermined angle and depth.
The movable jig plate is rotatably supported by the bearing body, the bearing body is fixed to the first cylinder, and the lower end of the fixed bracket connected to the bearing body is linearly moved to the fixed jig plate side by the linear way. And a welding device for welding the pipe.
Wherein the support plate is formed to be longer than the length of the pipe to be welded.
Wherein the fixing bracket is formed in a U-shaped channel shape that opens downward, and the receiving plate is formed in a shape of arc having a constant width corresponding to a circumferential surface of the pipe.
The zero point indicator causes the display panel to advance as soon as the pipe is fixed by the movement of the moving jig plate by driving the second cylinder, and immediately before the welding torch is lowered to the welding position with the pressing roller, So as to be moved backward.
The zero point display area
A second cylinder fixed to the upper surface of the bearing block of the fixing jig plate,
A piston block provided at a piston front end of the second cylinder;
A fixed block fastened to the piston block,
And a display panel provided so as to extend downward at a predetermined angle from a lower end of the fixed block.
And the lower end of the display plate of the zero point indicator is formed in a tip shape.
Wherein the pressing roller is coupled to the elevating bracket together with the welding torch, and the elevating bracket is connected to the elevating cylinder secured to the moving bracket such that the elevating bracket can elevate the elevating cylinder.
Wherein the lifting bracket slides in the same axial direction of the pipe as the length of the pipe.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020160018015A KR101799086B1 (en) | 2016-02-16 | 2016-02-16 | Welding machine for manufacturing pipe |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020160018015A KR101799086B1 (en) | 2016-02-16 | 2016-02-16 | Welding machine for manufacturing pipe |
Publications (2)
Publication Number | Publication Date |
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KR20170096522A true KR20170096522A (en) | 2017-08-24 |
KR101799086B1 KR101799086B1 (en) | 2017-11-17 |
Family
ID=59758328
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KR1020160018015A KR101799086B1 (en) | 2016-02-16 | 2016-02-16 | Welding machine for manufacturing pipe |
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Cited By (15)
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CN107553053A (en) * | 2017-09-20 | 2018-01-09 | 重庆市璧山区强顺机械有限公司 | Accessory alignment splashproof technique |
CN107598472A (en) * | 2017-09-20 | 2018-01-19 | 重庆市璧山区强顺机械有限公司 | A kind of accessory welder |
CN107695486A (en) * | 2017-11-10 | 2018-02-16 | 北京航星机器制造有限公司 | A kind of welding point and mother metal compatibility of deformation control method |
CN109732246A (en) * | 2019-02-28 | 2019-05-10 | 佛山市景和汽配有限公司 | Stable type tube welder |
CN110153631A (en) * | 2019-04-28 | 2019-08-23 | 安徽管益生新材料科技有限公司 | A kind of pipe fitting welding ancillary equipment |
CN110270861A (en) * | 2019-07-26 | 2019-09-24 | 成都桐林铸造实业有限公司 | A kind of clamping device of column workpiece |
CN110548998A (en) * | 2019-08-23 | 2019-12-10 | 苏州米氪激光技术服务有限公司 | Small-size stone carving laser engraving device |
CN111299950A (en) * | 2019-12-05 | 2020-06-19 | 安徽信息工程学院 | Clamping device for automatic welding of small tank and using method thereof |
CN111545983A (en) * | 2020-03-30 | 2020-08-18 | 江苏统联科技股份有限公司 | Automatic labeling mechanism for straight weld joint of short pipe of stainless steel welded pipe |
CN111774792A (en) * | 2020-07-23 | 2020-10-16 | 安徽宏源铁塔有限公司 | Multi-spliced steel pipe joint-closing positioning device |
CN112775613A (en) * | 2021-02-03 | 2021-05-11 | 张琪 | Car pipe fitting tip clamp welded fastening device |
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CN113953732A (en) * | 2021-11-30 | 2022-01-21 | 江苏宝京汽车部件有限公司 | Fixing device and method before welding of shaft tube plate spring seat |
CN115415697A (en) * | 2022-09-14 | 2022-12-02 | 淮南兴阳电子有限公司 | Notebook loudspeaker processing welding set |
CN118218973A (en) * | 2024-03-25 | 2024-06-21 | 南通捷坤精密机械制造有限公司 | Brushless motor shell production is with welding set that polishes |
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JP3986979B2 (en) | 2003-02-19 | 2007-10-03 | 彰久 村田 | Single pipe continuous automatic welding equipment |
JP5043625B2 (en) | 2007-12-13 | 2012-10-10 | 彰久 村田 | Pipe welding method |
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Cited By (19)
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CN107598472A (en) * | 2017-09-20 | 2018-01-19 | 重庆市璧山区强顺机械有限公司 | A kind of accessory welder |
CN107553053A (en) * | 2017-09-20 | 2018-01-09 | 重庆市璧山区强顺机械有限公司 | Accessory alignment splashproof technique |
CN107695486A (en) * | 2017-11-10 | 2018-02-16 | 北京航星机器制造有限公司 | A kind of welding point and mother metal compatibility of deformation control method |
CN107695486B (en) * | 2017-11-10 | 2020-06-19 | 北京航星机器制造有限公司 | Method for coordinately controlling deformation of welding joint and base metal |
CN109732246A (en) * | 2019-02-28 | 2019-05-10 | 佛山市景和汽配有限公司 | Stable type tube welder |
CN110153631A (en) * | 2019-04-28 | 2019-08-23 | 安徽管益生新材料科技有限公司 | A kind of pipe fitting welding ancillary equipment |
CN110270861B (en) * | 2019-07-26 | 2024-05-14 | 成都桐林铸造实业有限公司 | Clamping mechanism for cylindrical workpiece |
CN110270861A (en) * | 2019-07-26 | 2019-09-24 | 成都桐林铸造实业有限公司 | A kind of clamping device of column workpiece |
CN110548998A (en) * | 2019-08-23 | 2019-12-10 | 苏州米氪激光技术服务有限公司 | Small-size stone carving laser engraving device |
CN111299950A (en) * | 2019-12-05 | 2020-06-19 | 安徽信息工程学院 | Clamping device for automatic welding of small tank and using method thereof |
CN111545983A (en) * | 2020-03-30 | 2020-08-18 | 江苏统联科技股份有限公司 | Automatic labeling mechanism for straight weld joint of short pipe of stainless steel welded pipe |
CN111774792A (en) * | 2020-07-23 | 2020-10-16 | 安徽宏源铁塔有限公司 | Multi-spliced steel pipe joint-closing positioning device |
CN112775613A (en) * | 2021-02-03 | 2021-05-11 | 张琪 | Car pipe fitting tip clamp welded fastening device |
CN113894474A (en) * | 2021-10-18 | 2022-01-07 | 南京臻铭信自动化装备有限公司 | Multifunctional welding device for automobile and welding method thereof |
CN113953732A (en) * | 2021-11-30 | 2022-01-21 | 江苏宝京汽车部件有限公司 | Fixing device and method before welding of shaft tube plate spring seat |
CN113953732B (en) * | 2021-11-30 | 2024-05-28 | 江苏宝京汽车部件有限公司 | Device and method for fixing shaft tube plate spring seat before welding |
CN115415697A (en) * | 2022-09-14 | 2022-12-02 | 淮南兴阳电子有限公司 | Notebook loudspeaker processing welding set |
CN115415697B (en) * | 2022-09-14 | 2024-04-26 | 淮南兴阳电子有限公司 | Notebook loudspeaker processing welding set |
CN118218973A (en) * | 2024-03-25 | 2024-06-21 | 南通捷坤精密机械制造有限公司 | Brushless motor shell production is with welding set that polishes |
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