KR20170090010A

KR20170090010A - Processing method of barley for easy to rice cooking

Info

Publication number: KR20170090010A
Application number: KR1020160010124A
Authority: KR
Inventors: 장백호
Original assignee: 농업회사법인 주식회사정원산업
Priority date: 2016-01-27
Filing date: 2016-01-27
Publication date: 2017-08-07

Abstract

More particularly, the present invention relates to a barley processing method which is easy to be cooked, and more particularly, it relates to a method of barley processing which is easy to be cooked, The present invention relates to a method of barley processing that is easy to be cooked by allowing the barrel to be easily cooked during cooking by steaming and drying by steam.
The present invention relates to a barley grain removing step of removing foreign matters and residual stones mixed with barley; A particle sorting step of putting the barley having passed through the regular line step into a particle sorter to select a complete lip, a colored lip, and a damaged lip; A steam spraying step of spraying hot steam at a temperature of 100 to 110 DEG C for 10 to 12 seconds while feeding a full lip of the selected barley into a steam injector and moving the same; A barley outer layer removing step for removing the outer layer of the barley grain by the mutual friction between the barley grains in a process of moving the primary processed barley through the steam jetting step from one side of the longitudinal direction of the friction grinding apparatus to the other side Wow; A barley softening step of putting the barley in which the outer skin and the outer skin layer have been removed into a barley softening device and softening it by heating and steam jetting; A barley cooling step of cooling the softened barley to room temperature through the barley softening step; Drying the barley having undergone the barley cooling step to lower the water content of the barley to 13 to 14%; A post-treatment step of removing foreign substances contained in the barley after the drying step and uniformly polishing the barley surface; A complete lip sorting step of sorting out the complete rips by removing the colored lips and the damaged lips contained in the post-processed barley; And a packaging step of packaging the barley after completion of the complete lip sorting step.

Description

[0001] PROCESSING METHOD OF BARLEY FOR EASY TO RICE COOKING [0002]

More particularly, the present invention relates to a method of barley processing. More particularly, the present invention relates to a method of barley processing. More particularly, the present invention relates to a barley processing method, So as to be easily cooked during cooking.

Modernization and industrialization, it is known that the causes and treatments of increasingly increasing adult diseases and other diseases are always dominated by the foods we consume.

Recently, there has been an increase in interest as one of good ways to eat well, and health-functional food that contributes to health promotion, disease prevention and healing is increasing, and health foods that eat sprout vegetables such as sprouts vegetables and germinated brown rice have.

In particular, it is possible to supplement nutrients such as essential amino acids, vitamins, minerals, and dietary fiber, which are lacking in rice, by mixing the rice with cereal or barley so that the nutrient deficiency or adult disease .

In particular, barley is more resistant to pests than other crops because it grows vigorously in the absence of insects.

As for the effect of barley, calcium, fiber, and vitamin B group are much more than rice, which makes skin elastic and contains a lot of potassium to help maintain normal blood pressure, strengthens bowel, prevents colon cancer Fatigue, loss of appetite, headache, pimple, dermatitis.

In addition, it has the effect of preventing heart disease and inhibiting fat accumulation to prevent obesity, preventing hypertension, stroke, and diabetes, and improving stamina and stress and resistance.

For this reason, at home, rice is mixed with rice and cooked. However, when rice is cooked with rice barley mixed with rice, the barley is soaked for a certain period of time, and then the barley is called when the rice is cooked. It is troublesome to adjust the rice to ripe rice speed, and when barley is soaked in water, barley is not ripe.

In order to solve the above-mentioned problems, Korean Patent No. 10-1159816 discloses a method of removing primary foreign matters, a step of removing residual stones, a step of particle sizing and sterilization, a step of papier-milling and drying, a step of grinding, It is possible to achieve easy cooking during the cooking process through the steps of removing foreign substances, grinding and packaging.

However, in the conventional barley processing method, there is a problem that not only the loss of the malt but also the nutrition of the consumer can be consumed when the ingestion of the barley is carried out, as well as the outer layer of the barley and the outer layer of the barley.

SUMMARY OF THE INVENTION The present invention has been made in view of the above problems, and it is an object of the present invention to provide a steam injection device capable of easily peeling off only outer and outer layers of barley through appropriate steam temperature and steam time, The present invention relates to a barley processing method capable of easily ingesting barley rich in nutrients together with rice by allowing the barley to be softened by heating and steam spraying in the apparatus so as to be cooked together with rice.

To achieve the above object, according to the present invention, there is provided a barbecue method comprising the steps of: removing contaminants and residual stones mixed with barley; A particle sorting step of putting the barley having passed through the regular line step into a particle sorter to select a complete lip, a colored lip, and a damaged lip; A steam spraying step of spraying hot steam at a temperature of 100 to 110 DEG C for 10 to 12 seconds while feeding a full lip of the selected barley into a steam injector and moving the same; A barley outer layer removing step for removing the outer layer of the barley grain by the mutual friction between the barley grains in a process of moving the primary processed barley through the steam jetting step from one side of the longitudinal direction of the friction grinding apparatus to the other side Wow; A barley softening step of putting the barley in which the outer skin and the outer skin layer have been removed into a barley softening device and softening it by heating and steam jetting; A barley cooling step of cooling the softened barley to room temperature through the barley softening step; Drying the barley having undergone the barley cooling step to lower the water content of the barley to 13 to 14%; A post-treatment step of removing foreign substances contained in the barley after the drying step and uniformly polishing the barley surface; A complete lip sorting step of sorting out the complete rips by removing the colored lips and the damaged lips contained in the post-processed barley; And a packaging step of packaging the barley after completion of the complete lip sorting step.

The barley softening step may include a primary softening step in which the barley from which the outer skin and the outer skin layer have been removed is put into a heating section of the barley softener and heated at a temperature of 70 to 90 ° C, And a secondary softening step in which the barley is moved into the steam part connected to the lower side of the heating part and steam-heated by steam at a temperature of 95 to 105 ° C.

In addition, the heating unit and the steam unit of the barley softening unit are installed vertically so as to communicate with each other, and the heating unit is provided with a heating pipe which flows in from the outside, and a steam pipe is installed inside the steam unit .

According to the present invention, it is possible to ingest the lumen layer, hornblende layer, mulberry part, and malt which are rich in nutrients by removing only the outer shell and outer layer of barley, and it is also possible to eat the barley with rice, It is possible to easily cook rice, and the viscosity of the barley rice is increased by the barley softening step through steam which is a saturated steam, so that the improvement of the texture and the improvement of digestion and absorption can be expected.

1 is a block diagram showing a process state of a barley processing method according to the present invention,
FIG. 2 is a sectional view showing a state of the steam injector according to the present invention,
3 is a front sectional view showing a state of the barley softening apparatus according to the present invention,
4 is a side cross-sectional view showing a side section of the bar softening apparatus according to the present invention.

BRIEF DESCRIPTION OF THE DRAWINGS The above and other features and advantages of the present invention will be more apparent from the following detailed description taken in conjunction with the accompanying drawings, in which: FIG. In the following description, a detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present invention rather unclear.

It is to be understood that the following terms are defined in consideration of the functions of the present invention. These terms may vary depending on the intention or custom of the manufacturer or the manufacturer of the product, Size, etc., may be exaggerated for clarity and convenience of explanation.

The barley referred to in the present invention may be any one of barley, barley, barley, and barley.

The barley is generally composed of an outermost layer, an outer layer, an outer layer, an inner layer, an inner layer, and an outer layer. The outer layer of the outer layer and the outer layer of the barley can be peeled off, So that the barley can be easily cooked.

For this purpose, the present invention is characterized in that the present invention comprises a step of selecting barley by size, a particle sorting step (S20), a steam injection step (S30), a barley outer layer removing step (S40), a barley softening step The barley is cooled through a barley cooling step (S60), a drying step (S70), a post-treatment step (S80), a complete lip sorting step (S90) and a packing step (S100) .

Step S10 is a step of removing impurities and residual stones mixed with the barley to be processed. It is possible to remove foreign matter and gravel mixed with the barley by using a wind-powered sorter, To minimize giving.

In the particle sorting step (S20), the selected barley is put into a particle sorter so that the quality of the product can be improved by selecting a perfect lip suitable for processing, a colored lip, a wound having a defect or a crack.

In the steam injection step S30, the selected full grain of barley is injected into the steam injector 10, and steam is sprayed at a high temperature of 10 to 12 seconds with steam at a temperature of 100 to 110 ° C., So that the outer layer can be desorbed smoothly.

At this time, if the steam temperature is lower than the above-described temperature range, the steam time is exceeded to cause an interruption in the production amount, as well as an increase in the manufacturing cost and a rise in the cost of the final product. The steam temperature and time may preferably be within a range as described above.

In addition, if the temperature and time described above are not followed and the depth of the barley is increased, there arises a problem that the layers of the outer and inner layers are peeled off in subsequent peeling off of the epidermis and the outer layer. In the steam injection step S30, the steam temperature applied to the barley is maintained within a range of 100 to 110 DEG C, and the steam time is set to 10 < RTI ID = 0.0 > To < RTI ID = 0.0 > 12 seconds. &Lt; / RTI >

2, the steam jetting apparatus 10 includes a pair of receiving cylinders 11 having a space formed therein and having a predetermined length in a vertically arranged state, A rotary screw (13) installed in the receiving cylinder (11) for moving barley introduced into the receiving cylinder from one side in the longitudinal direction to the other side; a high - temperature steam And a steam injection pipe 15 for spraying the steam in the screw 13 direction.

At this time, an inlet hopper (12) for allowing the barley to flow into the inside is formed in the receiving cylinder located at the upper side, and an outlet (14) for discharging the barley to the outside is formed in the receiving cylinder located at the lower side .

That is, when the barley flows into the upper receiving cylinder through the inflow hopper 12, the barrel moves in the other direction from one side in the longitudinal direction by the rotation of the rotating screw 13 provided inside the receiving cylinder. In this process, high-temperature steam is sprayed to the barley being moved in the steam injection pipe (15) installed inside the receiving cylinder.

Here, the steam time injected into the barley may be controlled through the rotation speed of the rotary screw 13. That is, as the time for the barley to move from one side of the longitudinal direction of the receiving cylinder 11 to the other side is controlled by the change of the rotational speed of the rotating screw 13, the time of jetting from the steam injector 10 is adjusted .

In this way, in the steam spraying step, saturated steam is used to humidify a certain amount of water by 30 to 35% from the outer surface of the barley to the outer layer of the barley. In order to control the moisture content, the softening is performed only to the outer steel layer of the barley using the injection quantity injected from the steam injection pipe 15 and the rotation speed of the rotary screw 13. At this time, the temperature of the steam is set at 100 to 110 ° C, and the steam time is changed to 12 to 15 seconds to spray the barley, thereby uniformly softening the barley particles.

After the steam injection step (S30), a barley outer layer removing step (S40) for removing the outer layer and the outer layer of the barley grain is performed.

In the step of removing the barley outer surface layer (S40), the primary processed barley through the steam injection step (S30) is moved from one side of the longitudinal direction of the friction grinding apparatus to the other side, and the outer surface of the barley grain And the outer layer can be removed.

The friction grinding apparatus is provided with a screw member on the inside of a cylindrical body, and a weight for controlling the pressure is additionally provided at a discharge port through which the barley grain is discharged, thereby varying the friction pressure according to the position of the weight.

Here, it is preferable that the peeling operation is carried out at a friction pressure of 40 to 45 gcm ² and a main speed of 300 to 350 m / min when removing the outer layer of the barley grain through the friction grinding ^apparatus . At this time, if the frictional pressure exceeds 45gcm ² is not a uniform escape of barley grain, it is less than the friction pressure of 40gcm ² because no break is not easily done frictional pressure is preferably jidol done at 40 ~ 45gcm ² something to do.

When the barley outer surface layer removing step S40 is completed, a barley softening step (S50) is performed to easily cook rice during cooking. In the barley softening step (S50), the barley from which the outer cover and the outer- Is introduced into the barley softening apparatus 20 shown in FIG. 4 and is softened by heating and steam jetting.

At this time, the barley softening step (S50) includes a primary softening step of putting the barley from which the outer and outer layers have been removed into the heating part (21) of the barley softening device (20) and heating the barley to a temperature of 70 to 90 DEG C And a secondary softening step in which the barley having undergone the primary softening step is moved to the inside of the steam part 25 connected to the lower part of the heating part 21 and steam-heated by steam at a temperature of 95 to 105 ° C.

That is, after the barley having the outer skin and the outer layer removed is put in the heating unit 21, the inner temperature of the heating unit 21 is heated up to 70 to 90 ° C to heat the barley, And the steam is heated by steam at a temperature of 95 to 105 ° C.

If the internal temperature of the heating unit 21 is lower than 70 ° C, the increase in the time for growing the barley in the secondary softening step causes a problem of the production amount of the product, and there is a problem in that the texture during cooking is poor It is desirable to take care that the internal temperature of the heating part 21 does not become lower than 70 deg.

The heating unit 21 and the steam unit 25 of the barley softening unit 20 are installed vertically so that the inside of the barrel softening unit 20 communicates with each other. And a steam pipe 26 is installed on the inside of the steam part 25.

At this time, it is preferable that a temperature measuring unit 30 is installed inside the heating unit 21 and the steam unit 25 so that the temperature inside the heating unit 21 and the steam unit 25 can be grasped.

The heating pipe 22 installed inside the heating unit 21 is a channel through which steam supplied to the outside is moved. The steam is moved by the steam flowing through the heating pipe 22, . Here, it is preferable that a pair of the heating units 21 are installed vertically and vertically.

A plurality of steam pipes 25 are installed on the lower side of the heating unit 21 so that the steam pipes 26 are spaced apart from each other in a downward direction from the upper side of the steam pipe 25, The steam pipe 25 is installed on the inner upper portion of the steam part 25 so as to have a zigzag shape in the downward direction.

The steam pipe 26 is provided at its upper portion with a blocking member 27 for preventing the barley dropped from the heating unit 21 from coming into direct contact with the steam pipe 26.

When the heating unit 21 and the steam unit 25 are separated from each other, the heating unit 21 and the steam unit 25 are connected to each other in the vertical direction so that the heating unit 21 and the steam unit 25 are separated from each other. As the temperature of the barley is lowered during the process of transferring the steam to the steam part 25, the efficiency of steam increase due to the steam sprayed from the steam pipe 26 is reduced to lower the working efficiency and to obtain high quality barley The present invention prevents this problem by providing the heating section 21 and the steam section 25 in communication with each other so as to communicate with each other.

The softened barley after the barley softening step by the barley softening unit 20 is cooled at room temperature and then subjected to a drying step (S70) in which the content of water contained in the barley is reduced to 13 to 14%. That is, since the moisture content is increased to 30 to 35% due to the steam-induced increase in the barley softening step (S50), the moisture content is lowered to prevent deterioration and decay in the transportation of the final product .

After the barley drying step (S70) is completed, foreign matter contained in the barley is removed and a post-treatment step (S80) is performed to uniformly polish the barley surface. That is, foreign substances or minerals introduced from the outside are removed during the process up to the drying step (S70), and the microparticles that may be generated through the conveying device, the elevator or the conveyor during the drying process (S70) And the barley surface is uniformly polished.

Then, a complete rip selection step (S90) is performed in which only the complete rip is removed by removing the colored lips and the bad lips contained in the processed barley, and the selected complete rips are finally selected and packed in the order of top quality, commodity and normal.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments, but, on the contrary, It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

10: Steam injector 11:
12: incoming hopper 13: rotating screw
14: outlet 15: steam injection pipe
20: Barley softening device 21: Heating part
22: Heating pipe 25: Steam part
26: steam pipe 27:
30: Temperature measuring unit

Claims

A step of removing foreign matter and residual stones mixed with the barley;
A particle sorting step of putting the barley having passed through the regular line step into a particle sorter to select a complete lip, a colored lip, and a damaged lip;
A steam spraying step of spraying hot steam at a temperature of 100 to 110 DEG C for 10 to 12 seconds while feeding a full lip of the selected barley into a steam injector and moving the same;
A barley outer layer removing step for removing the outer layer of the barley grain by the mutual friction between the barley grains in a process of moving the primary processed barley through the steam jetting step from one side of the longitudinal direction of the friction grinding apparatus to the other side Wow;
A barley softening step of putting the barley in which the outer skin and the outer skin layer have been removed into a barley softening device and softening it by heating and steam jetting;
A barley cooling step of cooling the softened barley to room temperature through the barley softening step;
Drying the barley having undergone the barley cooling step to lower the water content of the barley to 13 to 14%;
A post-treatment step of removing foreign substances contained in the barley after the drying step and uniformly polishing the barley surface;
A complete lip sorting step of sorting the complete rips by removing the colored lips and the damaged lips contained in the post-processed barley;
And a packaging step of packaging the barley after completion of the complete lip sorting step.

The method according to claim 1,
The barley softening step may include a first softening step of putting the barley in which the outer skin and the outer skin layer have been removed into a heating part of the bar softening device and then heating the melted barley to a temperature of 70 to 90 ° C, And a secondary softening step of steam-heating the steam at a temperature of 95 to 105 ° C. so as to move the steam into the steam part connected to the lower part of the heating part.

3. The method of claim 2,
The heating unit and the steam unit of the barley softening unit are installed vertically so that the inside of the barrel softening unit is communicated with each other. The heating unit is provided with a heating pipe that flows in from the outside, and a steam pipe is installed inside the steam unit By weight of the barley.