KR20170064726A - The roasting apparatus and method using far infrared rays - Google Patents
The roasting apparatus and method using far infrared rays Download PDFInfo
- Publication number
- KR20170064726A KR20170064726A KR1020150170544A KR20150170544A KR20170064726A KR 20170064726 A KR20170064726 A KR 20170064726A KR 1020150170544 A KR1020150170544 A KR 1020150170544A KR 20150170544 A KR20150170544 A KR 20150170544A KR 20170064726 A KR20170064726 A KR 20170064726A
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- KR
- South Korea
- Prior art keywords
- beans
- drum
- roaster
- cover plate
- motor
- Prior art date
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/08—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
- A23N12/10—Rotary roasters
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/08—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
- A23N12/12—Auxiliary devices for roasting machines
- A23N12/125—Accessories or details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04C—APPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
- B04C9/00—Combinations with other devices, e.g. fans, expansion chambers, diffusors, water locks
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K13/00—Thermometers specially adapted for specific purposes
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01V—GEOPHYSICS; GRAVITATIONAL MEASUREMENTS; DETECTING MASSES OR OBJECTS; TAGS
- G01V9/00—Prospecting or detecting by methods not provided for in groups G01V1/00 - G01V8/00
Abstract
According to the present invention, a heat transfer plate and an inner cover plate made of a ceramic material are provided on the lower and upper parts of the roaster drum, and when an exothermic reaction that releases heat from the bean sprouts occurs, only the far infrared rays radiated from the heat transfer plate and the inner cover plate are heated The present invention relates to a coffee roasting apparatus and method using far infrared rays capable of improving the taste and flavor of beans by rapidly quenching the coffee beans before secondary cracks of beans are generated.
The apparatus of the present invention comprises: a hopper for inputting green beans; a loading chute connected to the hopper; a cylindrical roaster drum connected to the loading chute; A rotor cover plate provided on the upper portion of the insulating plate; and a rotor cover, an inner cover plate, an insulating plate, and a rotor cover plate A back lid provided behind the roaster drum, the inner cover plate, the insulating plate, and the roaster cover plate; a ceramic heat transfer plate provided at the lower portion of the roaster drum; A gas burner provided at a lower portion of the heat transfer plate, An exhaust pipe connected to the loading chute, a collector box connected to the exhaust pipe, a cyclone assembly connected to the collector box, an exhaust fan body installed on the cyclone assembly, A first motor connected to the exhaust fan, a second motor for rotating the roaster drum, and a second motor connected to the drum, A control panel for controlling the components; a control panel for controlling the components; a control unit for controlling the components of the cooling drum; And a base for supporting the above-mentioned components.
Description
The present invention relates to a coffee roasting apparatus and method using far-infrared rays. More specifically, a heat transfer plate and an inner cover plate made of a ceramic material are installed on the lower and upper portions of a roaster drum. When an exothermic reaction A far-infrared ray coffee roasting apparatus and a coffee roasting apparatus which can enhance the taste and aroma of the beans by rapidly cooling the coffee beans before the secondary cracks of the beans are formed while only the far infrared rays radiated from the heat transfer plate and the inner cover plate are heated, ≪ / RTI >
Generally, a coffee roaster rotates a cylindrical steel drum and fires a green bean inside the drum with a flame applied to the drum surface to make a bean.
The coffee bean has no taste or flavor in itself, but the cell tissue of the bean curd is destroyed through the roasting process and various components such as fat, sugar, acid components, caffeine and the like are activated and externally released. That is, during the roasting process, certain components are strengthened and some phases are less influenced, thereby changing the taste and aroma depending on the roasting method.
Roasting methods include flame retarding, hot air, and semi-hot air blowing. Recently, far infrared ray roasting has been introduced.
For reference, a technique in which far-infrared ray roasting is performed in a state in which the far-infrared ray radiator is in direct contact with the coffee beans by mixing and heating the coffee bean and the far-infrared ray radiator in the roasting space is disclosed in Korean Patent Publication No. 10-2013-0081480 &Quot; Method of roasting coffee beans ", published on July 17, 2013).
However, the conventional coffee roasting apparatus using far-infrared rays including the above-mentioned Laid-open No. 10-2013-0081480 has a problem in that bitterness and taste are intensified by secondary cracking in roasting the coffee beans.
DISCLOSURE OF THE INVENTION An object of the present invention is to provide a heat transfer plate and an inner cover plate made of a ceramic material on the lower and upper portions of a roaster drum, A far-infrared ray coffee roasting apparatus and method capable of improving the flavor and aroma of a beans by rapidly cooling the beans before the secondary cracks of the beans are formed while only the far-infrared ray radiated from the plates and the inner cover plate is heated, I have to.
In order to achieve the above-mentioned object, the present invention provides, as a means for achieving the above object, a food processing system comprising a hopper for feeding green beans, a loading chute connected to the hopper, a cylindrical roaster drum connected to the loading chute, An inner cover plate formed on the upper portion of the roaster drum, an insulating plate provided on the upper portion of the cover plate, a roaster cover plate provided on the upper portion of the insulation plate, A front lead installed at the front of the insulating plate and the rotor cover plate, a back lead installed at the rear of the roaster drum, the inner cover plate, the insulating plate and the roaster cover plate, A ceramic heat transfer plate, and a lower portion of the heat transfer plate An exhaust pipe connected to the loading chute; a collector box connected to the exhaust pipe; a cyclone assembly connected to the collector box; An exhaust fan installed in the exhaust fan body, a first motor connected to the exhaust fan, a second motor for rotating the roaster drum, A drum door assembly installed at the front lid, a cooling passage provided at a lower portion of the drum door assembly, a cooling drum shield installed at a lower portion of the cooling drum and connected to the collector box, A control panel for controlling the elements, and a base for supporting the above elements, .
According to the present invention, there is provided a cooling device comprising: a scraper provided in the cooling cylinder; a scraper shaft connected to the scraper; a second gear box connected to the scraper shaft; A third gear box, and a third motor connected to the third gear box.
The control panel of the present invention is characterized in that the control panel includes a start and stop sensor provided in the loading chute, a temperature sensor provided inside the roaster drum, a door open / close sensor installed in the drum door assembly, An ignition driver connected to the controller and adapted to drive the igniter, a control unit connected to the ignition driver, and a control unit connected to the controller, A first motor driving unit connected to the controller and driving the first motor; a first motor driving unit connected to the controller and driving the second motor; And a display unit connected to the controller, desirable.
According to the present invention, in the above-mentioned controller, the controller determines whether or not the green beans are put after the roaster drum has been preheated, ignites the gas burners when the green beans are put in, roasts the green beans together with the far- Cracking is preferable.
According to the present invention, in the above-described controller, the first motor driving unit is operated in the process of roasting the green bean so that the first motor is driven so that suction force is generated in the exhaust fan body by the rotation of the exhaust fan, It is preferable that the fresh shell formed inside the roaster drum is roasted through the exhaust pipe and the collector box to the cyclone assembly to be removed.
According to the present invention, it is preferable that the above-described controller judges whether the temperature of the green bean is 180 degrees Celsius or more and stirs it with only far-infrared rays when the temperature of the green bean is 180 degrees Celsius or more.
The controller of the present invention determines whether the bean is discharged when the temperature of the bean is 205 degrees Celsius or more and drives the first motor through the first motor drive unit when the bean is discharged, It is preferable that the bean be suddenly quenched by being discharged to the outside through the collector box and the exhaust fan body through the collector box and the cyclone assembly.
According to the present invention, there is provided a method for achieving the above-mentioned object, comprising the steps of: preheating a roaster drum; igniting a gas burner when the green bean is inserted, A step of firstly cracking the green bean; a step of first cracking the green bean; and a step of determining whether the temperature of the green bean is 180 degrees Celsius or more. When the temperature of the green bean is 180 degrees Celsius or more, And judging whether or not the bean is discharged when the temperature of the bean is 205 degrees Celsius or more, and forcibly cooling the bean curd when the bean is discharged.
According to the present invention, a heat transfer plate and an inner cover plate made of a ceramic material are provided on the lower and upper parts of the roaster drum, and when an exothermic reaction that releases heat from the bean sprouts occurs, only the far infrared rays radiated from the heat transfer plate and the inner cover plate are heated It is possible to improve the taste and flavor of the beans by rapidly quenching the beans before the secondary cracks of the beans are generated.
1 is a perspective view of a coffee roasting apparatus using far-infrared rays according to an embodiment of the present invention.
2 is an exploded view of a coffee roasting apparatus using far-infrared rays according to an embodiment of the present invention.
3 is a block diagram of a control panel of a coffee roasting apparatus using far-infrared rays according to an embodiment of the present invention.
FIG. 4 is a flowchart of a coffee roasting method using far-infrared rays according to an embodiment of the present invention.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings, so that those skilled in the art can easily carry out the present invention. Other objects, features, and operational advantages, including the purpose, operation, and effect of the present invention will become more apparent from the description of the preferred embodiments.
It is to be understood that both the foregoing general description and the following detailed description of the present invention are exemplary and explanatory only and are not to be construed as limiting the scope of the invention as disclosed in the accompanying claims. It is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, is intended to cover various modifications and similarities, many of which are within the scope of the present invention.
Also, terms and words used in the description and claims of the present invention are defined based on the principle that the inventor can properly define the concept of a term in order to explain its invention in the best way, And should not be construed as limited to only the prior art, and should be construed in a meaning and concept consistent with the technical idea of the present invention. As an example, the singular " include " includes plural representations unless the context clearly dictates otherwise, and the term " orientation " shall be set based on the position expressed in the drawings for convenience of explanation.
FIG. 1 is a perspective view of a coffee roasting apparatus using far-infrared rays according to an embodiment of the present invention, and FIG. 2 is an exploded view of a coffee roasting apparatus using far-infrared rays according to an embodiment of the present invention.
1 and 2, the configuration of a far-infrared ray coffee roasting apparatus according to an embodiment of the present invention includes a
The
The
3 is a block diagram of a control panel of a coffee roasting apparatus using far-infrared rays according to an embodiment of the present invention.
3, the configuration of the
FIG. 4 is a flowchart of a coffee roasting method using far-infrared rays according to an embodiment of the present invention.
As shown in FIG. 4, the configuration of the far-infrared coffee roasting method according to an embodiment of the present invention includes a step S10 of starting the operation, a step S20 of preheating the roaster drum, (S30) of igniting the gas burner when the green beans are put in, a step (S40) of roasting the green beans at a low temperature of 100 DEG C or lower together with the far-infrared rays (S80) of drying the green beans; a step (S70) of first cracking the green beans; a step (S80) of determining whether the temperature of the green bean is 180 degrees Celsius or more using a temperature sensor; (S90) when the temperature of the bean is 180 degrees Celsius or more (Step S90); and displaying a step of discharging the bean to the user before the bean is secondly cracked when the temperature of the bean is 205 degrees Celsius or more S100), door openings A step S110 of judging whether or not the beans are discharged using the food sensor, a step S120 of forcibly cooling the beans when the beans are discharged, and a step S130 for ending the operation.
The operation of the coffee roasting apparatus and method using far-infrared rays according to an embodiment of the present invention with the above-described structure will be described below.
The
Next, the
When the
In this case, the
The
When the green beans are continuously roasted at a low temperature, the endothermic reaction that the green bean absorbs heat is performed, and a drying step is performed in which the temperature of the
After the drying step, the carbohydrate of green beans is oxidized, and the primary cut is divided into a center cut (S70). In this primary cracking stage, the surface of the bean swells and becomes smooth, bringing the color closer to brown, and the divergence of hundreds of aromas and creams is at its peak.
The
When the temperature of the green bean becomes 180 degrees Celsius or more, an exothermic reaction for releasing heat occurs, and the internal temperature rapidly rises and the perfume ingredient of the coffee starts to be produced in earnest. At this time, The far infrared ray radiated from the
Next, the
When the temperature of the bean is above 205 degrees Celsius, the aromas disappear rapidly. Therefore, when the beans are rapidly cooled at this point, the aroma loss can be minimized and secondary cracks of the bean can be prevented.
The
The
As described above, when the
1: first motor 6: exhaust fan
8: exhaust fan body 12: second motor
17: Cyclone assembly 26: Base
30: Gas burner 33: Cooling trough shield
36: cooling cylinder 37: scraper
39: third motor 54: heat transfer plate
55: Igniter 56: Roaster drum
60: Inner cover plate 62: Loading chute
63: Hopper 65: Exhaust pipe
Claims (8)
A loading chute connected to the hopper,
A cylindrical roaster drum connected to the loading chute;
An inner cover plate made of ceramic material provided on the roaster drum,
An insulating plate provided on the cover plate,
A roaster cover plate installed on the insulating plate,
A front lid installed in front of the roaster drum, the inner cover plate, the insulation plate and the roaster cover plate,
A back lid provided behind the roaster drum, the inner cover plate, the insulation plate and the roaster cover plate,
A heat transfer plate made of a ceramic material provided at a lower portion of the roaster drum,
A gas burner provided at a lower portion of the heat transfer plate,
An exhaust pipe connected to the loading chute,
A collector box connected to the exhaust pipe;
A cyclone assembly connected to the collector box,
An exhaust fan body installed at an upper portion of the cyclone assembly,
An exhaust fan installed inside the exhaust fan body,
A first motor connected to the exhaust fan,
A second motor for rotating the roaster drum,
A drum door assembly installed in the front lid,
A cooling passage provided at a lower portion of the drum door assembly,
A cooling cylinder shield installed at a lower portion of the cooling cylinder and connected to the collector box,
A control panel for controlling said components,
And a base for supporting the above-mentioned components.
A scraper installed in the cooling cylinder,
A scraper shaft connected to the scraper,
A second gear box connected to the scraper shaft,
A third gear box connected to the second gear box,
Further comprising a third motor connected to the third gear box.
The above-
A start-up closing sensor provided on the loading chute,
A temperature sensor provided inside the roaster drum,
A door open / close sensor installed in the drum door assembly,
A controller connected to the start and stop input sensors, the temperature sensor, and the door open / close sensor;
A valve driving unit connected to the controller and driving the gas control valve,
An ignition driver connected to the controller and driving the igniter,
A first motor driving unit connected to the controller and driving the first motor,
A first motor driving unit connected to the controller and driving the second motor,
A third motor driving unit connected to the controller and driving the third motor,
And a display unit connected to the controller. The coffee roasting apparatus using far-infrared rays.
The controller is characterized in that after the roaster drum is preheated, it is judged whether or not the green beans have been put in. When the green beans are put in, the gas burners are ignited and the green beans are dried and primary cracked while roasting with the far infrared rays at a low temperature Coffee roasting device using far infrared rays.
The controller controls the first motor driving unit to operate the first motor in the process of roasting the green bean so that the suction force is generated in the exhaust fan body by the rotation of the exhaust fan, Wherein the fresh shell formed in the inside of the cyclone assembly is introduced into and removed from the cyclone assembly through the exhaust pipe and the collector box.
Wherein the controller determines whether the temperature of the green bean is 180 degrees Celsius or more, and when the temperature of the green bean is 180 degrees Celsius or more, the controller roasts only the far infrared rays.
The controller determines whether or not the beans are discharged when the temperature of the bean is 205 degrees Celsius or more. When the beans are discharged, the controller drives the first motor through the first motor driving unit, so that the heat of the beans is transmitted to the collector Box, and the cyclone assembly, and is discharged to the outside through the exhaust fan body, so that the coffee beans are forcedly quench-cooled.
Igniting the gas burner when it is determined that the green bean has been put in,
Roasting the green beans together with the far-infrared rays at a low temperature,
Drying the green beans,
A step of first cracking the green beans,
Determining whether the temperature of the green bean is 180 degrees Celsius or more, and if the temperature of the green bean is 180 degrees Celsius or more,
Determining whether or not the beans are discharged when the temperature of the beans is higher than or equal to 205 degrees Celsius, and forcibly cooling the beans when the beans are discharged.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20190006632A (en) | 2017-07-10 | 2019-01-21 | 주식회사 로스팅 파크 커피 컴퍼니 | Coffee roasting method and roasted coffee thereby |
CN111000267A (en) * | 2019-12-24 | 2020-04-14 | 童年记食品有限公司 | Automatic integral type frying pan equipment of infrared ray |
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KR20190110675A (en) | 2018-03-21 | 2019-10-01 | 정민철 | Method of production coffee using a somatid mineral pottery and coffee using the same |
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KR101073072B1 (en) | 2010-01-12 | 2011-10-12 | 남승국 | Coffee roaster |
KR100977997B1 (en) * | 2010-04-26 | 2010-08-25 | 주식회사 태환자동화산업 | Coffee beans roaster |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20190006632A (en) | 2017-07-10 | 2019-01-21 | 주식회사 로스팅 파크 커피 컴퍼니 | Coffee roasting method and roasted coffee thereby |
CN111000267A (en) * | 2019-12-24 | 2020-04-14 | 童年记食品有限公司 | Automatic integral type frying pan equipment of infrared ray |
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