KR20170038255A - Railroad wheels noise barriers - Google Patents
Railroad wheels noise barriers Download PDFInfo
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- KR20170038255A KR20170038255A KR1020150137354A KR20150137354A KR20170038255A KR 20170038255 A KR20170038255 A KR 20170038255A KR 1020150137354 A KR1020150137354 A KR 1020150137354A KR 20150137354 A KR20150137354 A KR 20150137354A KR 20170038255 A KR20170038255 A KR 20170038255A
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- noise
- soundproof wall
- inducing
- plate
- rails
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B19/00—Protection of permanent way against development of dust or against the effect of wind, sun, frost, or corrosion; Means to reduce development of noise
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B19/00—Protection of permanent way against development of dust or against the effect of wind, sun, frost, or corrosion; Means to reduce development of noise
- E01B19/003—Means for reducing the development or propagation of noise
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- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Devices Affording Protection Of Roads Or Walls For Sound Insulation (AREA)
Abstract
Description
The present invention relates to a railway wheel sound barrier, and more particularly to a railway wheel sound barrier having excellent noise reduction performance.
Generally, the rail is provided with a pair of rails so as to correspond to each other on a fixed plate fixed to both sides of the sleeper along the route so that the railroad car can be operated.
Particularly, a railway which is widely used as an onshore transportation means capable of mass transportation, unlike other land transportation means, the wheels of a railway vehicle are made of steel, and the weight thereof is remarkably larger than that of other land transportation means, , There is a problem in that the railroad vehicle is subjected to a lot of noise due to friction and impact between the rail and the wheel when traveling on the track, thereby causing many inconveniences and discomfort to residents and living citizens living near the railroad.
Furthermore, even though the train is slowing down to reduce the noise when the user enters the platform waiting for boarding or passes through the city center, the noise caused by the friction and impact of the wheel and the rail, There were problems such as giving inconvenience and discomfort to residents and visitors using the train.
SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide a railway wheel sound barrier which is capable of suppressing radiation and reducing noise at the lower portion of a train and increasing the efficiency of environmentally friendly design.
A railway road noise barrier according to an embodiment of the present invention is a railway road noise barrier for blocking noise generated between a wheel and a rail during operation of a train, the railway road noise barrier wall comprising a first soundproof wall facing the first rail of the two rails; And a second soundproof wall disposed to face the second one of the two rails, wherein the first soundproof wall and the second soundproof wall are configured to have an internal space capable of introducing noise generated between the wheel and the rail, And a soundproofing member disposed in front of the blocking member and the noise shielding member and including a noise inducing member for guiding the noise to move toward the noise shielding member are stacked in a multilayer structure, And the noise inducing member is arranged in a predetermined pattern in which the distance between the noise inducing member and the two rails is adjusted in each layer when arranged in the height direction of the first soundproof wall and the second soundproof wall to form each layer of the two soundproof walls.
In one embodiment, the pattern in which the soundproofing members are arranged is such that the noise guide member is closer to the two rails from the center of the first soundproof wall and the second soundproof wall toward the upper end and the lower end of the first soundproof wall and the second soundproof wall . ≪ / RTI >
In another embodiment, the pattern in which the soundproofing member is arranged may be arranged such that the noise inducing member is positioned closer to the two rails from the lower end to the upper end of the first soundproof wall and the second soundproof wall.
In another embodiment, the pattern in which the soundproofing members are arranged is characterized in that the soundproofing members of the soundproofing members of the respective layers of the first soundproof wall and the second soundproof wall are adjacent to the two rails at the same distance, As shown in Fig.
The noise shielding member is arranged in a plurality of lengthwise directions of the two rails and is stacked in a height direction of the first soundproof wall and the second soundproof wall and has a noise inflow space formed therein, A main chamber which is introduced into the space and is reduced; A plurality of perforated plates arranged in a noise inflow space of the main chamber and having a plurality of noise inflow holes formed therein so as to reduce noise while gradually passing through the noise inflow space of the main chamber; And slots formed on both sides of the main chamber along the longitudinal direction so that both sides of the perforated plates are slidably engaged with each other.
A plurality of noise inlet holes are formed in order to allow external noise to flow into the noise inlet space of the main chamber, and the sound inlet holes may be formed such that the perforated plate has a porosity of 1 to 10%.
The noise inlet holes may be narrower than the inlet and the cross sectional area ratio of the beginning of the inlet to the end of the outlet may be 1: 1.2 to 1: 5.
The perforated plate may be provided such that the cross-sectional shape is bent in the "" shape to increase the surface area.
Wherein the noise guide member includes: a plate portion positioned in front of the noise blocking member; A plurality of noise inducing parts formed on the plate part to reduce the flow resistance and guide the noise between the wheels and the rail of the train toward the noise shielding member; The noise inducing unit includes a first noise inducing surface formed at one side of the inner surface of the plate portion to be perpendicular to the outer surface of the plate portion, a second noise inducing surface formed obliquely to the outer surface of the plate portion and inclined downward toward the vertical surface, A third noise inducing surface formed between the surface and the outer surface of the plate portion so as to guide the flowing air struck against the second noise inducing surface to flow to the outer surface side of the plate portion without vortexes and a third noise inducing surface between the first noise inducing surface and the second noise inducing surface end And a noise passage hole through which noise induced along the second noise induction surface is passed; The angle? Formed by the first noise inducing surface and the second noise inducing surface is 15 to 60 mm; The flow air generated by the running of the vehicle can be arranged to pass over the third noise inducing surface after hitting the second noise inducing surface.
Wherein the noise passage hole has a width d of 0.1 to 5 mm and a width D of 2 to 10 mm and an area occupied by the
Wherein the noise inducing member has an acute portion formed at a lower end portion thereof, and the acute portion is formed by forming a tool vertical surface and a tool inclined surface at an angle? Of 15 to 60 degrees; A plate preparing step of preparing a plate having a thickness (T) of 0.1 to 2 mm; A setting step of setting the plate after loading the plate under the press; A punching step of punching the set plate with a manufacturing tool to form a first noise inducing surface, a second noise inducing surface, and a noise passing hole in the plate; A transfer step of transferring the punched plate to the next process; And checking whether the transferred plate is defective or not.
Wherein the noise inducing member has a length d of 0.1 to 5 mm, a length D of 2 to 10 mm and a total area of the noise passing hole of 0.1 to 0.5 mm in the punching step And can be manufactured by punching.
According to the railway wheel sound barrier according to the present invention, noise is reduced in the entire frequency band of the noise, and noise is installed close to the wheels and bogies of the train so that the radiation suppression and the noise reduction efficiency are improved in the lower portion of the train , Because it does not use chemical noise reduction materials, it is possible to design and use environmentally friendly.
1 is a front view schematically showing the structure of a railway wheel sound barrier according to an embodiment of the present invention.
2A and 2B are views illustrating a first embodiment of a pattern in which a soundproofing member is arranged.
3A, 3B and 3C are views illustrating a second embodiment of a pattern in which the soundproofing members are arranged.
4 is a view illustrating a fourth embodiment of a pattern in which the soundproofing members are arranged.
5 is a schematic perspective view showing a sound barrier member of a soundproof member of a railway road noise barrier of the present invention.
6 is a schematic plan view showing another embodiment of the perforated plate of the noise blocking member.
7 is a schematic partial perspective view showing a noise inducing member used in the railway wheel sound barrier of the present invention.
8 is a bottom perspective view of Fig. 7. Fig.
Fig. 9 is a plan view of Fig. 7. Fig.
10 is a partial cutaway perspective view of FIG.
11 is a side sectional view of Fig.
FIG. 12 is a schematic partial cross-sectional view showing a state where the noise inducing member shown in FIG. 7 is installed on a noise shielding member.
FIG. 13 is a partially enlarged cross-sectional side view showing a state in which a noise inducing part is formed on a noise inducing member by a manufacturing tool used for manufacturing the noise inducing member shown in FIG.
14 is a flowchart showing a manufacturing method of the noise inducing member shown in FIG.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, a railway road noise barrier according to an embodiment of the present invention will be described in detail with reference to the accompanying drawings. The present invention is capable of various modifications and various forms, and specific embodiments are illustrated in the drawings and described in detail in the text. It should be understood, however, that the invention is not intended to be limited to the particular forms disclosed, but includes all modifications, equivalents, and alternatives falling within the spirit and scope of the invention. Like reference numerals are used for like elements in describing each drawing. In the accompanying drawings, the dimensions of the structures are enlarged to illustrate the present invention in order to clarify the present invention.
The terms first, second, etc. may be used to describe various components, but the components should not be limited by the terms. The terms are used only for the purpose of distinguishing one component from another. For example, without departing from the scope of the present invention, the first component may be referred to as a second component, and similarly, the second component may also be referred to as a first component.
The terminology used in this application is used only to describe a specific embodiment and is not intended to limit the invention. The singular expressions include plural expressions unless the context clearly dictates otherwise. In this application, the terms "comprises", "having", and the like are used to specify that a feature, a number, a step, an operation, an element, a part or a combination thereof is described in the specification, But do not preclude the presence or addition of one or more other features, integers, steps, operations, components, parts, or combinations thereof.
Unless defined otherwise, all terms used herein, including technical or scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Terms such as those defined in commonly used dictionaries are to be interpreted as having a meaning consistent with the contextual meaning of the related art and are to be interpreted as either ideal or overly formal in the sense of the present application Do not.
1 is a front view schematically showing the structure of a railway wheel sound barrier according to an embodiment of the present invention.
Referring to FIG. 1, a railway road noise barrier wall according to an embodiment of the present invention includes a first
The first
The first
The
For example, the pattern in which the
As another example, the pattern in which the
As another example, the pattern in which the
The soundproofing
For example, the pattern in which the
The
For example, the shape in which the
The height of the first
Hereinafter, the
Description of Noise Canceling Member
5 is a schematic perspective view showing a sound barrier member of a soundproofing member of a railway wheel sound barrier of the present invention.
Referring to FIG. 5, the
In the
The
The
A plurality of noise inlet holes 121 are formed in the
If the porosity of the
Further, the noise inlet holes 121 of the
Therefore, when the noise passes through the
Sectional area ratio between the beginning of the
When the cross-sectional area ratio between the
When the area ratio between the
The use of such a
First, the external noises gradually pass through the plurality of
A plurality of noise inlet holes 121 are formed in the
If the porosity of the
Therefore, since the
Third, the noise inlet holes 121 of the present invention have the
Accordingly, the present invention maintains an area ratio of the
6 is a schematic plan view showing another embodiment of the perforated plate of the noise blocking member.
Referring to FIG. 6, the cross-sectional shape of the perforated plate 120 'is bent in the shape of "". Accordingly, the surface area of the perforated plate 120 'is increased, and the noise inlet holes 121' are further formed by the increase of the surface area.
Therefore, the external noise is maximally brought into contact with the surface area of the increased perforated plate 120 ', thereby passing through a greater number of the noise inlet holes 121' than the increased surface area, thereby improving the noise reduction performance accordingly .
Further, since the cross-sectional shape of the
Therefore, the noise is maximally induced to the noise inlet holes 121 'of the perforated plate 120', so that the noise reduction performance is increased.
Description of noise induction member
FIG. 7 is a schematic partial perspective view showing a noise inducing member used in the railway wheel sound barrier of the present invention, FIG. 8 is a bottom perspective view of FIG. 7, and FIG. 9 is a plan view of FIG. FIG. 10 is a partial cutaway perspective view of FIG. 7, FIG. 11 is a side sectional view of FIG. 7, and FIG. 12 is a schematic partial plan sectional view showing a state where the noise guide member shown in FIG. FIG. 13 is a partially enlarged cross-sectional side view showing a state where a noise inducing member is formed on a noise inducing member by a manufacturing tool used for manufacturing the noise inducing member shown in FIG. 7, FIG. 14 is a cross- It is a flowchart showing the method.
The
The
The
A plurality of
The
The angle? Formed by the first
If the angle? Between the first sound-inducing
Therefore, since the angle? Between the first
The
When the width d of the
When the width d of the
13 is a partially enlarged cross-sectional view showing a state in which the
A pointed
The pointed
When the angle? Between the tool
When the angle? Between the tool
Therefore, since the angle θ between the tool
The sharpened
The abrasion resistant coating layer is formed by spraying a powder composed of 96 to 98% by weight of chromium oxide (Cr2O3) and 2 to 4% by weight of titanium dioxide (TiO2).
The reason why the ceramic coating is applied to the outer surface of the pointed
Chromium oxide (Cr2O3) acts as a passivity layer that blocks oxygen entering the inside of the metal, thereby preventing rusting.
Titanium dioxide (TiO2) is a white pigment because it is very stable physicochemically and has high hiding power. And is also widely used for ceramics having high refractive index because of high refractive index. And has characteristics of photocatalytic property and superhydrophilic property. Titanium dioxide (TiO2) acts as an air purification function, an antibacterial function, a harmful substance decomposition function, a pollution prevention function, and a discoloration prevention function. This titanium dioxide (TiO2) ensures that the wear-resistant coating layer is coated on the outer surface of the pointed
When chromium oxide (Cr 2 O 3) and titanium dioxide (TiO 2) are mixed and used, the mixing ratio thereof is such that 2 to 4% by weight of titanium dioxide (TiO 2) is mixed with 96 to 98% by weight of chromium oxide (Cr 2 O 3) desirable.
When the mixing ratio of chromium oxide (Cr 2 O 3) is less than 96 to 98%, the coating of chromium oxide (Cr 2 O 3) often breaks in an environment of high temperature and the like, The effect was suddenly decreased.
When the mixing ratio of titanium dioxide (TiO2) is less than 2 to 4% by weight, the effect of titanium dioxide (TiO2) is insignificant so that the purpose of mixing it with chromium oxide (Cr2O3) is discolored. That is, titanium dioxide (TiO2) is used to prevent foreign matter adhering to the periphery of the outer surface of the pointed
The coating layer made of these materials is plasma-coated to have a thickness of 50 to 600 mu m around the outer surface of the pointed
The abrasion resistant coating layer is sprayed by jetting the powder powder and the gas at 1400 DEG C around the outer surface of the pointed
If the thickness of the wear-resistant coating layer is less than 50 탆, the above-mentioned effect of the ceramic coating layer can not be guaranteed. If the thickness of the wear-resistant coating layer exceeds 600 탆, the above- There is a problem that working time and material cost are wasted.
While the outer surface of the pointed
A sealing material made of anhydrous chromic acid (CrO3) made of a metal-based glass quartz system may further be applied to the periphery of the abrasion-resistant coating layer. Anhydrous chromic acid is applied as an inorganic sealing material around a coating layer made of chromium nickel powder.
Anhydrous chromic acid (CrO3) is used in places that require high abrasion resistance, lubricity, heat resistance, corrosion resistance and releasability, is not discolored in the atmosphere, has high durability, and has good abrasion resistance and corrosion resistance. The coating thickness of the sealing material is preferably about 0.3 to 0.5 mu m. If the coating thickness of the sealing material is less than 0.3 占 퐉, the sealing material easily peels off even in a slight scratch groove, so that the above-mentioned effect can not be obtained. If the coating thickness of the sealing material is made thick enough to exceed 0.5 탆, pin holes, cracks, and the like will increase on the plated surface. Therefore, the coating thickness of the sealing material is preferably about 0.3 to 0.5 mu m.
Therefore, since the coating layer having excellent abrasion resistance and oxidation resistance is formed around the outer surface of the pointed
The method for manufacturing the
The manufacturing method of the
The
The
Accordingly, the flow of the air generated in the tunnel due to the running of the train hits the second
Therefore, no vortex is generated in the periphery of the
Second, the angle? Formed by the first
Therefore, since the
Therefore, since the angle (?) Formed by the first
Third, the
When the width d of the
Therefore, the
Fourth, the point of sharpening 23 of the
Therefore, since the coating layer having excellent abrasion resistance and oxidation resistance is formed around the outer surface of the pointed
Meanwhile, the
Since nodular cast iron is a cast iron in which graphite is spherically crystallized during the solidification process by adding magnesium and the like to the molten metal of the common gray cast iron, the shape of the graphite is spherical compared to gray cast iron. Since the nodular cast iron has a small notch effect, the stress concentration phenomenon is reduced and the strength and toughness are greatly improved.
The nodular cast iron of the present invention is heated to 1600 to 1650 占 폚 to be molten, then subjected to a desulfurization treatment, and a spheroidizing agent containing magnesium in an amount of about 0.3 to 0.7% Followed by heat treatment.
Here, when the nodular cast iron is heated to less than 1600 ° C, the entire structure is not sufficiently melted. If the cast iron is heated above 1650 ° C, unnecessary energy is wasted. Therefore, it is preferable to heat the nodular cast iron to 1600 to 1650 ° C.
When the amount of magnesium is less than 0.3% by weight, the effect of injecting the spheroidizing agent is negligible. When the amount of magnesium is less than 0.3% by weight, the effect of injecting spheroidizing agent is insignificant. When the amount of magnesium is less than 0.3% There is a problem in that an expensive material cost is increased. Therefore, the mixing ratio of magnesium in the spheroidizing agent is preferably about 0.3 to 0.7% by weight.
When the spheroidizing treatment agent is injected into the molten nodular cast iron, it is projected at 1500 ~
. If the spheroidizing treatment temperature is lower than 1500 ° C., the spheroidizing treatment is not properly performed. If the spheroidizing treatment temperature is higher than 1550 ° C., the spheroidizing treatment effect is not greatly improved, but unnecessary energy is wasted. Therefore, the spheroidization treatment temperature is preferably 1500 to 1550 ° C.
Since the
Also, a polypropylene resin composition having excellent impact resistance against external impact or external environment can be coated around the
The polypropylene random block copolymer is preferably 75 to 95% by weight of the ethylene-propylene-alphaolefin random copolymer and 5 to 25% by weight of the ethylene-propylene block copolymer. The ethylene- When the content of the ethylene-propylene block copolymer is less than 5% by weight, the impact resistance is deteriorated. When the content of the ethylene-propylene block copolymer is more than 25% by weight, the rigidity is deteriorated do.
Wherein the ethylene-propylene-alpha olefin random copolymer comprises 0.5 to 7% by weight of ethylene and 1 to 15% by weight of an alpha-olefin having 4 to 5 carbon atoms and improves mechanical stiffness and heat resistance of the polypropylene resin composition, As shown in Fig. The ethylene content is preferably from 0.5 to 5% by weight, more preferably from 1 to 3% by weight. When the content of ethylene is less than 0.5% by weight, the whitening resistance is deteriorated. When the content is more than 7% by weight, . Further, the alpha olefin means any alpha olefin except ethylene and propylene, and is preferably butene. When the number of carbon atoms is less than 4 or more than 5, the reactivity of the alpha-olefin with the comonomer is low during the production of the random copolymer, making it difficult to produce the copolymer. Further, it may contain 1 to 15% by weight, preferably 1 to 10% by weight, and more preferably 3 to 9% by weight of the above-mentioned alpha olefin. If the amount of the alpha-olefin is less than 1% by weight, the crystallinity becomes higher than necessary and the transparency is lowered. When the amount of the alpha-olefin is more than 15% by weight, the crystallinity and rigidity are lowered and the heat resistance is significantly lowered.
In addition, the ethylene-propylene block copolymer contains 20 to 50% by weight of ethylene and imparts impact resistance to the polypropylene resin composition and enables finely dispersing, thereby imparting both whitening resistance and transparency. The ethylene content may preferably be 20 to 40% by weight, and if it is less than 20% by weight, the impact resistance is deteriorated. If it exceeds 50% by weight, the impact resistance and whitening resistance may be deteriorated.
Since the polypropylene resin composition having excellent impact resistance against external impact or external environment is coated around the
10 is a view for explaining an effect of noise reduction according to each length of the noise blocking member in the arrangement structure of the railway wheel sound barrier of the present invention.
Referring to FIG. 10, it can be seen that in the arrangement structure of the railway wheel sound barrier of the present invention, the noise shielding members can reduce noise of different frequency bands according to their lengths.
That is, as shown in FIG. 10, the noise-blocking
Therefore, according to the arrangement structure of the railway wheel sound barrier of the present invention, it has excellent noise reduction performance in the entire frequency band of noise.
In addition, since the railway wheel sound barrier of the present invention is installed so as to surround the wheels and the railroad car of the train, noise suppression and noise reduction efficiency are improved in the lower portion of the train.
In addition, since the railway wheel sound barrier of the present invention does not use a chemical noise reduction material, it can be designed and used in an environmentally friendly manner.
The first and second
The alumina powder is added for the purpose of sintering, entangling, fusion prevention, etc. when heated to a high temperature. When such an alumina powder is added in an amount of less than 60% by weight, the effect of sintering, entangling and fusion prevention is deteriorated. When the alumina powder exceeds 60% by weight, the above effect is not further improved, but the material cost is greatly increased. Therefore, it is preferable to add 60 wt% of the alumina powder.
The NH 4 Cl reacts with steam, aluminum, zinc, copper, and magnesium to activate diffusion and penetration. This NH 4 Cl is added in an amount of 30% by weight. When NH 4 Cl is added in an amount of less than 30% by weight, the reaction with aluminum, zinc, copper and magnesium in a vapor state is not properly performed, thereby failing to activate diffusion and penetration. On the other hand, if NH 4 Cl exceeds 30 wt%, the above-mentioned effect is not further improved, but the material cost is greatly increased. Therefore, it is preferable to add 30 wt% of NH 4 Cl.
The zinc is compounded to prevent corrosion of the metal that is in contact with water and to be used for electrical applications. 2.5% by weight of this zinc is mixed. If the mixing ratio of zinc exceeds 2.5% by weight, corrosion of the metal which is in contact with water can not be properly prevented. On the other hand, when the mixing ratio of zinc exceeds 2.5% by weight, the above-mentioned effect is not further improved, but the material cost is greatly increased. Therefore, it is preferable that zinc is mixed at 2.5% by weight.
The copper is combined with the aluminum to increase the hardness and tensile strength of the metal. This copper is mixed at 2.5% by weight. If the mixing ratio of copper is less than 2.5 wt%, the hardness and tensile strength of the metal can not be properly increased when combined with aluminum. On the other hand, when the mixing ratio of copper exceeds 2.5% by weight, the above-mentioned effect is not further improved, but the material cost is greatly increased. Therefore, copper is preferably mixed at 2.5% by weight.
Since the pure metal of magnesium has a low structural strength, it is used in combination with the zinc and the like to improve the hardness, tensile strength and corrosion resistance of the metal. This magnesium is mixed at 2.5% by weight. When the mixing ratio of magnesium is less than 2.5% by weight, the hardness, the tensile strength and the corrosion resistance to the salt water of the metal are not greatly improved when they are combined with zinc and the like. On the other hand, when the mixing ratio of magnesium exceeds 2.5% by weight, the above-mentioned effect is not further improved, but the material cost is greatly increased. Therefore, it is preferable that magnesium is mixed with 2.5% by weight.
The titanium is a lightweight, hard and corrosion resistant transition metal element with a silver-white metallic luster. Its excellent corrosion resistance and specific gravity are low, so it weighs only 60% compared to steel. Therefore, the weight of the coating applied to the metal base material is reduced, Excellent water resistance and corrosion resistance.
This titanium is mixed at 2.5% by weight. When the mixing ratio of titanium is less than 2.5% by weight, the weight of the coating material applied to the metal base material is not so reduced, and gloss, water resistance and corrosion resistance are not greatly improved. On the other hand, when the mixing ratio of titanium exceeds 2.5% by weight, the above effect is not further improved, but the material cost is greatly increased. Therefore, titanium is preferably mixed at 2.5% by weight.
The surface coating method of the first and second
The base material in which the coating layer is to be formed and the coating material blended in the above composition are put into the closed furnace together with argon gas at a rate of 2 L / min to prevent the oxidation of the base material inside the furnace. To 700 < 0 > C to 800 < 0 > C for 4 to 5 hours.
Aluminum powder, alumina powder, zinc, copper, magnesium, and titanium compounds penetrate into the surface of the base material to form a coating layer. The alumina powder, zinc, copper, magnesium, do.
After the coating layer is formed, the inside temperature of the closed material is maintained at a temperature of 800 ° C. to 900 ° C. for 30 to 40 hours so that a corrosion-resistant coating layer is formed on the surface of the base material to isolate the surface of the base material from the outside air. At this time, the abrupt temperature change in performing the above process may cause the coating layer on the surface of the base material to peel off, so that the temperature is changed at a rate of 60 ° C / hr.
The coating layer of the present invention has the following advantages.
The coating layer of the present invention has a very wide range of applications and can be applied by various methods such as curtain coating, spray painting, dip coating, flooding and the like.
The coating layer of the present invention can be coated with a very thin layer thickness in addition to the principle protection against corrosion and / or scale, thereby improving electrical conductivity as well as material and cost reduction. A thin electrically conductive primer may be applied to the top of the coating layer if high electrical conductivity is desired after the hot forming process.
After the molding process or the hot forming process, the coating material can be retained on the surface of the substrate, for example, to increase scratch resistance, to improve corrosion protection, to meet aesthetic appearance, to prevent discoloration, And can be provided as a primer for conventional downstream processes (e.g., immersing and electrotransfer dip coating).
According to the present invention, the first and second
The description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features presented herein.
1, 1 ': rail 10: first soundproof wall
20: second soundproof wall 100:
200: noise inducing member 1000: soundproofing member
Claims (12)
A first soundproof wall (10) facing the first rail (1) of the two rails; And
And a second soundproof wall (20) facing the second one of the two rails (1 '),
The first soundproof wall 10 and the second soundproof wall 20 may include a noise shielding member 100 configured to have an internal space into which noise generated between the wheel and the rail may flow, And a noise-inducing member (200) disposed in front of the noise suppressing member and guiding the noise to move toward the noise-blocking member (100)
The soundproofing member 1000 is arranged in the height direction of the first soundproof wall 10 and the second soundproof wall 20 so as to form respective layers of the first soundproof wall 10 and the second soundproof wall 20, Characterized in that the noise inducing member (200) is arranged in a predetermined pattern in which the distance adjacent to the two rails (1, 1 ') is adjusted.
Railway wheel soundproof wall.
The pattern in which the soundproofing member (1000)
The noise guide member 200 moves from the center of the first soundproof wall 10 and the second soundproof wall 20 to the upper end and the lower end of the first soundproof wall 10 and the second soundproof wall 20, , 1 ').≪ RTI ID = 0.0 >
Railway wheel soundproof wall.
The pattern in which the soundproofing member (1000)
Wherein the noise guide member 200 is arranged closer to the two rails 1 and 1 'from the lower end of the first soundproof wall 10 and the second soundproof wall 20 toward the upper end.
Railway wheel soundproof wall.
The pattern in which the soundproofing member (1000)
The sound guide member 200 of the soundproofing member 1000 of each of the layers of the first soundproof wall 10 and the second soundproof wall 20 is adjacent to the two rails 1 and 1 'at the same distance, 1000 are arranged to be inclined at a predetermined angle from the two rails (1, 1 ').
Railway wheel soundproof wall.
The noise blocking member (100)
A plurality of sound insulation walls are arranged in the longitudinal direction of the two rails 1 and 1 'and are stacked in the height direction of the first sound insulation wall 10 and the second sound insulation wall 20, A main chamber 110 in which an external noise flows into the noise inflow space 111 and is reduced;
The main chamber 110 is arranged in a noise inflow space 111 of the main chamber 110. The noise introduced into the noise inflow space 111 of the main chamber 110 passes through the noise inflow space 111, A perforated plate 120, 120 'formed with a plurality of grooves 121, 121'; And
And slots (130) formed on both sides of the main chamber (110) along the longitudinal direction to slide both sides of the perforated plates (120, 120 ').
Railway wheel soundproof wall.
A plurality of noise inlet holes 121 are formed to allow external noise to flow into the noise inlet space 111 of the main chamber 110,
Characterized in that the noise inlet holes (121) are formed so that the perforated plate (120) has a porosity of 1-10%
Railway wheel soundproof wall.
The noise inlet holes 121,
Characterized in that the inlet (121a) is narrower than the outlet (121b) and the cross sectional area ratio of the beginning of the inlet (121a) to the end of the outlet (121b) is 1: 1.2 to 1:
Railway wheel soundproof wall.
Wherein the perforated plate (120 ') is bent in a ""shape to increase the surface area.
Railway wheel soundproof wall.
The noise inducing member (200)
A plate portion 210 positioned in front of the noise blocking member 100;
A plurality of noise inducing parts 220 formed on the plate part 210 to reduce the flow resistance and guide the noise between the wheels and the rail of the train toward the noise shielding member 100;
The noise inducing unit 220,
A first noise inducing surface 221 formed at an inner side of the plate portion 210 at right angles to the outer surface of the plate portion 210 and a second noise inducing portion 220 formed at an inclined angle with respect to the outer surface of the plate portion 210, And the second noise guide surface 222 and the outer surface of the plate portion 210 so that the flow air impinging on the second noise guide surface 222 flows toward the outer surface side of the plate portion 210 without vortex And a noise generated along the second noise induction surface 222 formed between the first noise inducing surface 221 and the second noise inducing surface 222. The third noise inducing surface 223 guides the first noise inducing surface 221 and the second noise inducing surface 222, And a noise passage hole (224) passed therethrough;
The angle? Formed by the first noise induction surface 221 and the second noise inducing surface 222 is 15 to 60 mm;
Characterized in that the flow air generated by the running of the vehicle rides over the third noise inducing surface (223) after hitting the second noise inducing surface (222)
Railway wheel soundproof wall.
The noise passage hole (224)
The short width d is 0.1 to 5 mm, the long width D is 2 to 10 mm,
The area occupied by one sound-transmitting hole 224 is 0.1 to 0.5 mm,
The thickness T of the plate portion 210 is 0.1 to 2 mm,
Characterized in that the opening ratio of the noise passing hole (224) is 0.1 to 3.0% per m.
Railway wheel soundproof wall.
The noise inducing member (200)
The sharpened portion 23 is formed at the lower end portion and the sharpened portion 23 is formed by a manufacturing tool preparation step S10 in which the tool vertical surface 21 and the tool inclined surface 22 are formed at an angle of 15 to 60 degrees;
A plate preparing step (S20) of preparing a plate having a thickness (T) of 0.1 to 2 mm;
A setting step (S30) of setting the plate after loading the plate under the press;
A punching step (S40) of punching the set plate with a manufacturing tool to form a first sound-inducing surface 221, a second sound-inducing surface 222, and a noise-transmitting hole 224 in the plate;
A transfer step (S50) of transferring the punched plate to the next process;
(S60) for checking whether the transferred plate is defective or not.
Railway wheel soundproof wall.
In the punching step (S40), the noise inducing member (200)
The length d of the noise passing hole 224 is 2 to 10 mm and the area occupied by the noise passing hole 224 is 0.1 to 0.5 mm, . The method of claim 1,
Railway wheel soundproof wall.
Priority Applications (1)
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KR1020150137354A KR101781266B1 (en) | 2015-09-30 | 2015-09-30 | Railroad wheels noise barriers |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020150137354A KR101781266B1 (en) | 2015-09-30 | 2015-09-30 | Railroad wheels noise barriers |
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KR20170038255A true KR20170038255A (en) | 2017-04-07 |
KR101781266B1 KR101781266B1 (en) | 2017-09-26 |
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KR1020150137354A KR101781266B1 (en) | 2015-09-30 | 2015-09-30 | Railroad wheels noise barriers |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116429908A (en) * | 2023-06-08 | 2023-07-14 | 广州市建筑材料工业研究所有限公司 | Mounting frame body for sound barrier test and operation method |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100748441B1 (en) | 2006-06-13 | 2007-08-10 | 김상대 | Subway wheel's anti-noise device |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JP3660335B2 (en) * | 2002-10-10 | 2005-06-15 | 株式会社栗本鐵工所 | Noise barrier for railway |
JP5308006B2 (en) * | 2006-11-02 | 2013-10-09 | 株式会社神戸製鋼所 | Sound absorbing structure |
KR101039203B1 (en) * | 2010-06-17 | 2011-06-03 | 송미자 | Soundproof panel with profabricated sound absorption block and method for constructing and soundproof walls using the same |
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Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR100748441B1 (en) | 2006-06-13 | 2007-08-10 | 김상대 | Subway wheel's anti-noise device |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116429908A (en) * | 2023-06-08 | 2023-07-14 | 广州市建筑材料工业研究所有限公司 | Mounting frame body for sound barrier test and operation method |
CN116429908B (en) * | 2023-06-08 | 2023-08-18 | 广州市建筑材料工业研究所有限公司 | Mounting frame body for sound barrier test and operation method |
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