KR20170009528A - Parts Feeder Operating Method for selecting a Bad Part and Parts Feeder System thereof - Google Patents
Parts Feeder Operating Method for selecting a Bad Part and Parts Feeder System thereof Download PDFInfo
- Publication number
- KR20170009528A KR20170009528A KR1020150101745A KR20150101745A KR20170009528A KR 20170009528 A KR20170009528 A KR 20170009528A KR 1020150101745 A KR1020150101745 A KR 1020150101745A KR 20150101745 A KR20150101745 A KR 20150101745A KR 20170009528 A KR20170009528 A KR 20170009528A
- Authority
- KR
- South Korea
- Prior art keywords
- component
- track
- parts
- defective
- feeder
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
- B65G47/42—Devices for discharging articles or materials from conveyor operated by article or material being conveyed and discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B4/00—Separating solids from solids by subjecting their mixture to gas currents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G27/00—Jigging conveyors
- B65G27/02—Jigging conveyors comprising helical or spiral channels or conduits for elevation of materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/12—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
- B65G47/14—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Feeding Of Articles To Conveyors (AREA)
Abstract
Description
Field of the Invention [0002] The present invention relates to a parts feeder system, and more particularly, to a parts feeder operation method and a parts feeder system for selecting a defective part, which improves part sorting efficiency by removing defective parts by vacuum pressure control.
In general, a parts feeder is an electronic component production line that needs to continuously supply parts having the same alignment state by automatically feeding and sorting randomly mixed parts on the front side or the back side, Injection work lines, continuous assembly work lines, and the like.
Therefore, the operation control of the parts feeder necessarily requires a constant alignment part feeding performance irrespective of the degree of the parts remaining amount supplied to the cylindrical supply cylinder. As an example for supplying such stable parts, there is a parts feeder system disclosed in the prior art document of the present invention, which is disclosed in Feb. 5, 2001 (issued on Feb. 5, 2001). In the parts feeder system, a parts feeder is constituted together with a dedicated controller, and the dedicated controller is provided with a vibration sensor in a vibrator vibrating with the restoring force of an electromagnet and a leaf spring. When the amplitude generated from the vibrator is transmitted to the microcomputer, The microcomputer controls the component feeding device connected to the feed shoe of the vibrator by detecting the load of the vibrator through the load sensing unit.
As a result, the parts feeder system can always oscillate at a constant amplitude by the dedicated controller controlling the parts feeder by a standard level and a two-way control method using a vibration sensor. As a result, the parts feeder system can improve workability through effective control according to the remaining amount of parts, smooth parts supply, work efficiency improvement, and more complete unmanned automation.
However, the dedicated controller implements the parts feeder operation control mainly for the alignment part supply performance without interruption, so that parts supplied from the parts feeder are forced to include parts in a defective alignment state.
Particularly, the parts feeder is constituted only by vibrations applied to the cylindrical supply cylinder after the alignment movement and the aligning and discharging operation of the parts, so that the front and back sides of the parts can be changed to the reversed state in the component movement track before exiting from the cylindrical supply cylinder I have no choice but to have possession. This component inversion has a side in which the component movement track is caused by a typical component of the component feeder that forms the component posture change period in the spiral movement path.
As a result, the defective parts included in the continuous component supply through the parts feeder lead to the interruption of the operation of the electronic component production line or the injection operation line or the continuous assembly operation line requiring continuous component supply, Is greatly reduced.
In view of the above, the present invention is characterized in that a track separator, in which a defective part is selected by using an attraction force, is provided on a component transfer track of a cylindrical supply cylinder together with a tilt discriminator for selecting defective parts by using frictional force, The vibration intensity control of the barrel and the provision of vacuum pressure and air injection greatly improve the removal efficiency of defective alignment parts which may lead to interruption of production of electronic parts production line or injection work line or continuous assembly work line, And an object of the present invention is to provide a part feeder operating method and a parts feeder system for selecting a defective part which can greatly enhance the reliability of supply.
In order to accomplish the above object, there is provided a method of operating a parts feeder for selecting a defective part, the front and back sides of a component moving along a component moving track are aligned on one side, A component sorting mode in which the vibrating intensity of the vibrator is controlled by the waveform of the vibration analyzed by the controller, the component sorting mode including a parts feeder including a cylindrical feed cylinder for discharging the aligned parts to the outside and a vibrator for vibrating the cylindrical feed cylinder; The component moving track is caused to be discharged from the component moving track while keeping the components in an aligned state by a vacuum suction force of a pneumatic pressure that supplies vacuum pressure to the path of the component moving track, A defective part sorting mode in which defective alignment or defective parts located on the part moving track of the parts are dropped to the center of the cylindrical supply cylinder by jetting air jet pressure; Is further performed.
The adjustment of the vacuum pressure intensity is made when the number of parts moving in the component movement track changes. The supply of the vacuum pressure is performed by operating a vacuum pump after the operation of the vibrator, and the air injection is performed by operating the air compressor when the vacuum pump is stopped.
The vacuum pump supplies the vacuum pressure to a track separator through which the component passes, and the track separator is coupled to the component movement track at a position directly connected to a component discharge port formed in the component transfer track.
Wherein the tilt discriminating plate is further coupled to a rear portion of the track separator and the tilt discriminating plate changes the magnitude of the frictional force formed with the component in a state of being in tight contact with the front surface or the back surface of the component, Thereby dropping the reduced part to the center of the cylindrical supply cylinder by the vibration and gravity.
The controller is associated with a detection sensor that detects the component, and controls the supply of the vacuum and the air to detection information by the detection sensor.
In order to attain the above object, a parts feeder system according to the present invention is a part feeder system in which a front and rear parts of a component moving along a component moving track are aligned on one side and are aligned on one side of a front side or a rear side, A feedstock feeder comprising a cylindrical feed cylinder for discharging to the outside, and a vibrator for vibrating the cylindrical feed cylinder; Wherein the frictional force of the component is changed by changing the magnitude of frictional force formed on the component in a state of being in contact with the front surface or the back surface of the component, A sloping plate for dropping over; The component moving tracks are connected to each other, and the component is held at the suction force intensity of vacuum pressure applied to the front surface or the rear surface of the aligned component, and the misaligned state separated by air jetting or the defective component is transported to the cylindrical supply A track selector to drop over the center of the barrel; The track separator being configured to discharge the air from the track separator while the component is maintained in an aligned state by the vacuum suction force of air pressure supplied to the path of the track discriminator, A controller for dropping defective alignment or defective parts of the parts, which are located in the track separator, to a central portion of the cylindrical supply cylinder by injection pressure; Is further included.
The open space of the cylindrical supply cylinder is covered with a protective cover, and the protective cover is made of an untreated material which is free from brittleness or static electricity. The cylindrical supply cylinder is further equipped with a pocket at the end of the component movement track.
The parts feeder system according to the present invention can control the vibration intensity of the parts feeder by using a controller and drop the defective part to the central part of the cylindrical feed cylinder together with the vacuum suction force for catching and discharging the aligned parts, And the quality of the aligned parts is greatly improved.
Further, the parts feeder system of the present invention realizes the control of the attraction force of the controller to be a vacuum pressure, thereby enabling the performance improvement of the parts feeder or the whole system with almost no design change of the parts feeder.
Further, the parts feeder system of the present invention has an effect of preventing a work interruption phenomenon leading to a decrease in productivity of an electronic component production line, an injection operation line, or a continuous assembly work line by supplying only normal parts under continuous supply of parts.
FIG. 1 is a flow chart of a method of operating a parts feeder for selecting a defective part according to the present invention, FIG. 2 is a configuration diagram of a parts feeder system implemented by a method of operating a parts feeder for selecting a defective part according to the present invention, 4 is an example of operation in which a parts feeder system according to the present invention selects a defective part, FIG. 5 is a modification of the parts feeder system according to the present invention, and FIG. 6 is yet another modification of the parts feeder system according to the present invention .
Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings, which illustrate exemplary embodiments of the present invention. The present invention is not limited to these embodiments.
1 shows a method of operating a parts feeder for selecting a defective part according to the present embodiment. As exemplified by S10 to S70, the part feeder operating method is to provide a vacuum pneumatic pressure and air with vibration intensity control to provide an alignment faulty part which may lead to an interruption of the operation of the electronic component production line or the injection operation line or continuous assembly operation line or The efficiency of removal of defective parts is greatly improved, and the reliability of supplying alignment parts is greatly enhanced. Hereinafter, the entire process of the part feeder operating method for selecting the defective part is defined as the defective part sorting mode.
Fig. 2 shows an example of a parts feeder system configuration implemented in the defective-part selection mode according to the present embodiment. As shown, the
Specifically, the
The
The protective cover 30-1, the
For example, the protection cover 30-1 is made of an uninterrupted material that is not affected by brittleness or static electricity, and the wind (influences of the wind caused by the airbag, the peripheral device, and the environment during the operation of the parts feeder) The
For example, the
For example, the
Particularly in terms of layout, the
Hereinafter, the implementation of the defective-part selection mode according to the present embodiment will be described in detail with reference to FIG. 2 to FIG.
S10 is a step of setting the
Thereafter, the
S20 is a stage in which the
The
In addition, by the function of the
3 (A) shows an interaction state between the steady-
Specifically, Fig. 4 (A) shows an interaction state between the
On the other hand, S30 to S60 represent a quick response mode to a defective part. S30 is a stage in which a quick response is performed by detecting a defective part or an unevenly recognized part recognition under the operation of the
4 (B) shows the state of interaction between the defective-
Step S50 is a step of confirming whether a normal part is supplied again. This is achieved when the
On the other hand, in S70, the operation of the
On the other hand, Fig. 5 shows an example in which the configuration of the parts feeder system of Fig. 2 is modified. As shown in the figure, the
On the other hand, Fig. 6 shows another example in which the constitution of the parts feeder system of Fig. 2 is modified. 2 is different from that of FIG. 2 in that the
As shown, the
As described above, the part feeder operating method for selecting the defective parts applied to the
1: parts feeder 10: frame
20: vibrator 30: cylindrical feed cylinder
30-1: Protective cover
31: Track body 31-3: Component outlet
31-5: intermediate selector 31-5a: induction slope
31-5b: Lower stepped step jaw 31-5c: Upper stepped step jaw
31-7: End screening hole 31-7a: Fixing hole
33: part moving track 40: fixed block
50: part discharge guide 50-1: pocket
60: Tilt selector
70, 70A, 70B, 70C and 70D: Tilting plate 70-1: Tilting diverter fixing bolt
71: Opened body plate 71C, 71D: Integrated body plate
73, 73A, 73B: inner sorting portion 73C, 73D: outer sorting portion
73-1, 73-2, 73-3: 1st, 2nd and 3rd friction protrusions
75: Slots
80: Fixing clamp 80-1: Clamp fixing bolt
81: clamp body 83: gap boss
85: Clamp screw hole
90: Track selector 90-1: Vacuum pump
91: adsorption body 93: adsorption part
93-1, 93-2, 93-3: 1st, 2nd, 3rd vacuum holes
95: Suction body screw hole 97: Suction body fixing bolt
100: Detection sensor
200: controller 300: hopper feeder
500: parts feeder system
1000: Part 1001: Front surface
1002:
1000B: Bad condition parts
Claims (11)
Wherein the controller causes the components to be discharged from the component moving track while maintaining the components in an aligned state by a vacuum suction force of pneumatic pressure that supplies vacuum pressure to the path of the component moving track, A defective part sorting mode in which defective alignment or defective parts located on the part movement track of the parts are dropped to the center of the cylindrical supply cylinder by injecting air into the path,
Further comprising the step of performing a further operation of the parts feeder.
The component is moved to the component movement track and the component is held by the suction force intensity of the vacuum pressure applied to the front or rear surface of the aligned component and the misaligned state separated by the air injection or the defective component is transported to the cylindrical supply A track selector to drop over the center of the barrel;
The track separator being configured to discharge the air from the track separator while the component is maintained in an aligned state by the vacuum suction force of air pressure supplied to the path of the track discriminator, A controller for dropping defective alignment or defective parts of the parts, which are located in the track separator, to a central portion of the cylindrical supply cylinder at an injection pressure;
Wherein the part feeder system further comprises:
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020150101745A KR20170009528A (en) | 2015-07-17 | 2015-07-17 | Parts Feeder Operating Method for selecting a Bad Part and Parts Feeder System thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020150101745A KR20170009528A (en) | 2015-07-17 | 2015-07-17 | Parts Feeder Operating Method for selecting a Bad Part and Parts Feeder System thereof |
Publications (1)
Publication Number | Publication Date |
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KR20170009528A true KR20170009528A (en) | 2017-01-25 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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KR1020150101745A KR20170009528A (en) | 2015-07-17 | 2015-07-17 | Parts Feeder Operating Method for selecting a Bad Part and Parts Feeder System thereof |
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Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20010009649A (en) | 1999-07-08 | 2001-02-05 | 박준하 | Parts feeder controlling device |
-
2015
- 2015-07-17 KR KR1020150101745A patent/KR20170009528A/en active IP Right Grant
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20010009649A (en) | 1999-07-08 | 2001-02-05 | 박준하 | Parts feeder controlling device |
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