KR20160112719A - System for forming vessel, method for forming vessel and vessel product - Google Patents
System for forming vessel, method for forming vessel and vessel product Download PDFInfo
- Publication number
- KR20160112719A KR20160112719A KR1020150038940A KR20150038940A KR20160112719A KR 20160112719 A KR20160112719 A KR 20160112719A KR 1020150038940 A KR1020150038940 A KR 1020150038940A KR 20150038940 A KR20150038940 A KR 20150038940A KR 20160112719 A KR20160112719 A KR 20160112719A
- Authority
- KR
- South Korea
- Prior art keywords
- container
- preform
- image
- product
- container preform
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C49/06—Injection blow-moulding
-
- B29C49/4215—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D22/00—Producing hollow articles
- B29D22/003—Containers for packaging, storing or transporting, e.g. bottles, jars, cans, barrels, tanks
-
- B29C2049/067—
-
- B29C2949/7826—
-
- B29C2949/78386—
Abstract
Description
The present invention relates to a container forming system, a container forming method, and a container product. More particularly, the present invention relates to an image of a male screw formed on a neck of a vessel preform waiting for movement to form a radially asymmetric container product. The positions of the male screw formed on the neck of the container product and the female screw formed on the asymmetric cap become constant, and when the cap is fastened to the neck of the container product, To a container forming system, a container forming method, and a container product that can always maintain the same direction as one side of the container.
In general, container products such as plastic detergent containers, cosmetic containers, food containers, beverage containers, or packaging containers of hollow plastic can be produced by a container molding system, and there is a blow molding system as a container molding system.
The blow molding system can be classified as a one-stage blow molding system and a two-stage blow molding system.
A one-stage blow molding system is a container forming system for producing a container product by sequentially performing a process of forming a container preform and a blow molding process for forming the container product.
In the one-stage blow molding method, the container preform molding in the preform molding machine and the molding of the container product in the blow molding machine are sequentially performed in one facility, so that the specified container product according to the preform mold of the preform molding machine can be produced There is a drawback that it is not possible to produce various container products.
The two-stage blow molding system is a container forming system for producing a container preform by first using a preform forming machine, reserving the produced container preform, and separately producing a container product in a blow molding machine as required.
In the two-stage blow molding method, the container preform forming in the preform forming machine and the forming of the container product in the blow molding machine are performed in separate facilities. Thus, compared with the one-stage blow molding method, the blow mold of the blow molding machine So that it is possible not only to produce various container products, but also to increase production efficiency and formability.
However, in the molding method using the two-stage blow molding system, the container preform is heated and blown into the blow mold at the time of blow molding, and then the high pressure air is blown into the mold to form the heater. So that the container preform is rotated so as to apply heat to the entire container preform. Therefore, when the container preform is inserted into the blow mold, The location can not be different. That is, the positions of the starting point and the ending point at which the screw threads of the male thread of the container preform inserted into the blow mold start are not constant.
In the case where the container product is radially symmetric, the position of the starting point and the ending end point of the screw preform inserted into the blow mold may not be constant, but the shape of the cap, which is radially asymmetric and fastened to the neck of the container, In the case of asymmetry, the position of the screw thread formed on the neck of the container and the position of the female screw formed on the cap are fixed only when the starting point and the ending point of starting the screw thread of the container preform inserted into the blow mold are constant, The one surface of the cap can always maintain the same direction as the one surface of the container so that when the consumer uses the contents stored in the container product, the contents can be conveniently used through the cap without interference of the radially asymmetric container product.
Accordingly, there have been various researches to make the position of the male screw formed on the neck of the radially asymmetric container product in the two-stage blow molding system coincide with the position of the female screw formed on the asymmetric cap.
SUMMARY OF THE INVENTION The present invention has been made in order to solve the problems of the prior art as described above, and it is an object of the present invention to provide an apparatus and a method for aligning the direction of a container preform, A container forming method, and a container product.
A container forming system according to one aspect of the present invention comprises: a container product forming section for forming a container preform to produce a container product; And heating the container preform while rotating to recognize an image of at least a portion of the heated container preform to correct the position of the heated container preform to be constant and to feed the position corrected container preform to the container product forming section And a container preform supplying unit for supplying the container preform.
Specifically, the container preform includes: a vertical tubular preform main body having a bottom closed and an open top; And a preform neck formed on a top of the preform main body, wherein the preform main body is inflated and formed in a radially asymmetric manner; And a product neck which is held on the upper part of the product main body and is fastened to an asymmetric cap.
Specifically, the container preform supply unit includes: a container preform guide unit for guiding the container preforms in a state where the container preforms are respectively mounted on the plurality of cradles; A container preform heating unit for heating the preform main body while rotating the cradle from among the plurality of cradles; An image recognition unit for recognizing an image of the preform neck and calculating a correction value in a state where the rotation of the cradle is stopped; A position correcting unit for correcting the position of the container preform so that the position of the container preform is constant by rotating the corresponding cradle in accordance with the calculated correction value; And a container preform moving part for moving the corrected container preform to the container product forming part.
Specifically, the image recognizing unit recognizes an image of the entire image of the container preform or an image of the male screw of the preform, which is a part of the container preform, compares the recognized image with a reference value, calculates a correction value And an image recognition system for transmitting the calculated correction value to the position correcting unit.
Specifically, the container preform heating unit includes a heater disposed on one side or both sides of the corresponding cradle to heat the preform main body by light emission illumination, and the image recognition system includes at least one The above camera; A light blocking film for blocking light emission from the heater; And a correction illumination for correcting an image exposure value of the camera by irradiating light from a top portion of the container preform to a direct downward direction.
According to another aspect of the present invention, there is provided a container forming method comprising: heating a container preform while rotating it; Recognizing an image of at least a portion of the heated vessel preform; Calculating a correction value of the heated container preform; Correcting the heated container preform so that the position of the heated container preform is constant according to the correction value; And molding the positionally corrected container preform into a container product.
Specifically, in the step of recognizing the image of at least a part of the heated container preform, the image can be recognized by at least one camera, and in the step of calculating the correction value of the heated container preform, The correction value can be calculated by comparing the image with the reference value and calculating the rotation angle for correction.
The container forming system, the container forming method, and the container product according to the present invention recognize the image of the male screw formed on the preform neck of the container preform before moving the preformed container preform to the container forming part after rotating the heating, So that the position of the male screw formed on the product neck of the radially asymmetric container product corresponds to the position of the female screw formed on the asymmetric cap so that when one of the caps is fastened to the product neck of the container product, It is possible to maintain the same direction as one side of the container product, thereby increasing the production efficiency and moldability of the container forming system and improving the reliability of the container product.
1 is a block diagram illustrating a container forming system according to an embodiment of the present invention.
FIG. 2 is a view illustrating a container preform supply unit according to the present invention.
3 is a perspective view of the container preform;
Figure 4 is a perspective view of a container product.
5 is a perspective view of the cap.
6 is a perspective view showing a state in which the cap is fastened to the container product;
7 is a flowchart illustrating a method of forming a container using a container forming system according to an embodiment of the present invention.
BRIEF DESCRIPTION OF THE DRAWINGS The objects, particular advantages and novel features of the present invention will become more apparent from the following detailed description taken in conjunction with the accompanying drawings, in which: FIG. It should be noted that, in the present specification, the reference numerals are added to the constituent elements of the drawings, and the same constituent elements have the same numerical numbers as much as possible even if they are displayed on different drawings. In the following description, well-known functions or constructions are not described in detail since they would obscure the invention in unnecessary detail.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
FIG. 1 is a view for explaining a container forming system according to an embodiment of the present invention. FIG. 2 is a view for explaining a container preform supplying unit according to the present invention, FIG. 3 is a perspective view of a container preform, 4 is a perspective view of the container product, Fig. 5 is a perspective view of the cap, and Fig. 6 is a perspective view showing a state in which the cap is fastened to the container product.
1 to 6, a
The blow molding system is classified into a one-stage blow molding method or a two-stage blow molding method. In the present invention, the case of a two-stage blow molding method is described as an embodiment something to do.
The
The container preform forming
The
The preform
The
The male thread of the
The container
The container
The container
The container
More specifically, the container
The container preform heating unit 220 includes a
The
The first
In other words, the first
The
The
In other words, when the
The
At least one
The
The correcting
The
The
The
The second
The second
The container
The
The impact absorbing member may be formed of a material such as rubber or sponge. Since only the part of the preform
The
This
The container
The
The preform
The
5, the
The
The
As described above, when the
Hereinafter, a container forming method using the
7 is a flowchart illustrating a method of forming a container using a container forming system according to an embodiment of the present invention.
7, the container forming method using the
In step S710, the
The
The preform
At step S720, an image of at least a portion of the
The image recognition may be performed by the
The
Specifically, the
In step S730, the correction value of the
The correction value can be calculated by comparing the image recognized by the
In step S740, the position of the
The position correction of the
In step S750, the positionally corrected
The
As described above, in this embodiment, the image of the male screw formed on the
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the same is by way of illustration and example only and is not to be construed as limiting the present invention. It is obvious that the modification and the modification are possible.
It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
1: Container forming system 10: Container preform
11: preform main body 12: preform neck
20: container product 21: product body
22: Product neck 30: Cap
31: main cap 32:
100: container preform forming unit 110: preform forming apparatus
200: container preform supply unit 210: container preform guide unit
211: guide rail 212: cradle
220: container preform heating unit 221: heater
222: first rotation unit 230: image recognition unit
231:
231b:
240: position correcting unit 241: second rotation unit
250: container preform moving part 251: gripper
252: robot arm 300: container product forming section
310: blow molding machine
Claims (9)
Heating the container preform while rotating it, recognizing an image of at least a portion of the heated container preform, correcting the position of the heated container preform to be constant, and supplying the position corrected container preform to the container product forming unit And a container preform supply unit.
The container pre-
A preform main body in the form of a vertical tubular shape having a lower portion closed and an upper portion opened; And
And a preform neck formed on a top of the preform main body in a male thread shape,
The container product comprises:
An article body in which the preform body is expanded and formed in a radially asymmetric manner; And
And a product neck which is retained in the upper part of the product body and which is fastened to an asymmetric cap.
A container preform guide portion for guiding the container preforms in a state where the container preforms are placed on each of a plurality of cradles;
A container preform heating unit for heating the preform main body while rotating the cradle from among the plurality of cradles;
An image recognition unit for recognizing an image of the preform neck and calculating a correction value in a state where the rotation of the cradle is stopped;
A position correcting unit for correcting the position of the container preform so that the position of the container preform is constant by rotating the corresponding cradle in accordance with the calculated correction value; And
And a container preform moving unit for moving the corrected container preform to the container product forming unit.
The image of the male thread of the preform, which is an image of the container preform or a part of the container preform, and compares and analyzes the recognized image with a reference value to calculate a correction value, And an image recognition system for transmitting the image to the position correcting unit.
The container preform heating unit includes:
And a heater disposed on one side or both sides of the base to heat the preform main body by light emission illumination,
The image recognition system comprising:
At least one camera that recognizes an image of the container preform;
A light blocking film for blocking light emission from the heater; And
And a correction illumination for correcting an image exposure value of the camera by irradiating light from the top of the container preform directly to the room.
Recognizing an image of at least a portion of the heated vessel preform;
Calculating a correction value of the heated container preform;
Correcting the heated container preform so that the position of the heated container preform is constant according to the correction value; And
And molding the positionally corrected container preform into a container product.
Wherein recognizing the image of at least a portion of the heated vessel preform comprises: recognizing the image by at least one or more cameras,
Wherein the correction value is calculated by calculating a rotation angle for correction by comparing an image recognized by the camera with a reference value in calculating the correction value of the heated container preform.
Priority Applications (1)
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KR1020150038940A KR20160112719A (en) | 2015-03-20 | 2015-03-20 | System for forming vessel, method for forming vessel and vessel product |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020150038940A KR20160112719A (en) | 2015-03-20 | 2015-03-20 | System for forming vessel, method for forming vessel and vessel product |
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Publication Number | Publication Date |
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KR20160112719A true KR20160112719A (en) | 2016-09-28 |
Family
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Family Applications (1)
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KR1020150038940A KR20160112719A (en) | 2015-03-20 | 2015-03-20 | System for forming vessel, method for forming vessel and vessel product |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20190086994A (en) | 2018-01-15 | 2019-07-24 | 주식회사 엘지생활건강 | System for forming vessel, method for forming vessel and vessel product |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20100099862A (en) | 2009-03-04 | 2010-09-15 | 용 준 배 | Blower & crystallizer for pet bottle |
KR101378552B1 (en) | 2012-03-26 | 2014-03-27 | (주)피스코 | The plastic bottle forming machine |
-
2015
- 2015-03-20 KR KR1020150038940A patent/KR20160112719A/en not_active Application Discontinuation
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20100099862A (en) | 2009-03-04 | 2010-09-15 | 용 준 배 | Blower & crystallizer for pet bottle |
KR101378552B1 (en) | 2012-03-26 | 2014-03-27 | (주)피스코 | The plastic bottle forming machine |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20190086994A (en) | 2018-01-15 | 2019-07-24 | 주식회사 엘지생활건강 | System for forming vessel, method for forming vessel and vessel product |
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