KR20160069700A - LED lighting device and method for fabricating the same - Google Patents
LED lighting device and method for fabricating the same Download PDFInfo
- Publication number
- KR20160069700A KR20160069700A KR1020140175603A KR20140175603A KR20160069700A KR 20160069700 A KR20160069700 A KR 20160069700A KR 1020140175603 A KR1020140175603 A KR 1020140175603A KR 20140175603 A KR20140175603 A KR 20140175603A KR 20160069700 A KR20160069700 A KR 20160069700A
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- KR
- South Korea
- Prior art keywords
- thin film
- metal thin
- light emitting
- emitting diode
- heat
- Prior art date
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V17/00—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S362/00—Illumination
- Y10S362/80—Light emitting diode
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Led Device Packages (AREA)
Abstract
Description
BACKGROUND OF THE
Generally, in the case of a light emitting diode, the efficiency and lifetime of the product are greatly affected by temperature. Therefore, the heat dissipation performance of the light emitting diode is a major factor for enhancing the quality of the product.
Most of the conventional methods for improving the heat dissipation performance of light emitting diodes are focused on reducing the heat generated by the chips or optimally designing the heat dissipation parts. However, if the heat can not be effectively transferred from the light emitting diode to the heat dissipation part, the above-mentioned methods have difficulty in solving the heat generation problem of the light emitting diode.
1, a structural aspect of a lighting apparatus using a conventional light emitting diode has a very low thermal conductivity of a PCB (Printed Circuit Board) 121 constituting a light emitting diode and a circuit, The heat can not be effectively transmitted to the heat exchanger.
That is, the heat generated when the
Therefore, the conventional lighting apparatus using the light emitting diode does not emit heat generated from the chip, and the efficiency and lifetime of the product are deteriorated.
SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned problems, and it is an object of the present invention to provide a lighting apparatus using a light emitting diode and a method of manufacturing the same, which can improve the efficiency and lifetime of a product by effectively discharging The purpose is to provide.
According to an aspect of the present invention, there is provided a semiconductor device comprising: a metal thin film; An insulating film attached to the metal thin film and having a circuit pattern formed on an upper surface thereof; A light emitting diode mounted on the insulating film; And a heat dissipating member bonded to the lower surface of the metal thin film to receive heat generated when driving the light emitting diode and to discharge the heat to the outside.
According to another aspect of the present invention, there is provided a method of manufacturing an integrated circuit device, Mounting a light emitting diode on the metal thin film integral type insulating film; And a step of attaching a heat generating element to the metal thin film to transmit heat generated during operation of the light emitting diode through the metal thin film to the outside of the metal thin film. .
According to another aspect of the present invention, there is provided a method of manufacturing a thin film integrated-type thin film sensor, Bonding the metal foil-integrated insulation film to a heat radiator; And mounting a light emitting diode on a circuit pattern of the metal foil-integrated insulation film. The method of manufacturing a light fixture using the light emitting diode is also provided.
Effects of the lighting apparatus using the light emitting diode of the present invention and the manufacturing method thereof are as follows.
First, the light emitting diode lighting apparatus of the present invention effectively dissipates (emits) heat generated from a light emitting diode, thereby improving the efficiency and lifetime of the product.
That is, the light emitting diode lighting apparatus of the present invention can efficiently cool the light emitting diode by rapidly transferring the heat generated during driving each light emitting diode constituting the lighting apparatus to the heat discharging body through the metal thin film, The efficiency and life can be improved.
According to the present invention, when a rolling type ultrasonic horn is used in manufacturing a light emitting diode luminaire, the ultrasonic horn is rolled along the length direction of the metal thin film to improve the joint reliability and product productivity through continuous joining. .
In addition, according to the present invention, various types of ultrasonic horns can be applied, so that the metal thin film and the heat dissipating body can be bonded in various forms as desired.
1 is a perspective view showing a lighting apparatus using a conventional light emitting diode
Fig. 2 is a schematic diagram of a lighting apparatus using a light emitting diode according to the present invention
3 (a) to 3 (e) are views sequentially showing the manufacturing process of the lighting apparatus using the light emitting diode of the present invention
4 is a perspective view showing an embodiment of an ultrasonic horn according to the present invention.
Fig. 5 is a front view of Fig. 4
6 (a) and 6 (b) are front views showing other embodiments of the ultrasonic horn according to the present invention
Figs. 7 to 10 (A) and 10 (B) are views showing the contact structure of the ultrasonic horn and the movement path of the ultrasonic horn for ultrasonic welding according to the present invention
11 (a) to 11 (c) are perspective views showing the structure of an ultrasonic horn according to another embodiment of the present invention
12 (a) to 12 (e) are schematic views showing various patterns of the ultrasonic bonding portion formed by the ultrasonic horn of the present invention
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
2 and 3, the light emitting diode lighting apparatus of the present invention includes a metal
At this time, both sides of the lower surface of the metal
3,
The metal
A manufacturing process of the light emitting diode lighting apparatus of the present invention having the above-described structure will be described with reference to FIGS. 3 (a) through 3 (d).
3 (a), a so-called 'metal thin film integrated insulation film 1' is prepared, which is formed on a metal
Next, referring to FIG. 3 (B), the
Next, referring to FIG. 3 (c), a heat generated when the
3 (d), the
3 (d) to 5, a rolling type
That is, the metal
In other words, the bonding by the
The 'metal foil-integrated insulation film (1)' mentioned in the manufacturing process of the light emitting diode lighting fixture is preferably introduced in the manufacturing process of the light emitting diode lighting fixture through a separate process, which will be described later.
Specifically, the
Then, the
Then, the
The integrated metal thin
On the other hand, in the light emitting diode lighting apparatus manufacturing process, the metal thin film integrated
First, a liquid resin-based insulating material having an insulating property is coated on the metal
Then, when the coated insulating material is cured to form the insulating layer, a copper foil which will form a circuit pattern thereon is bonded. At this time, the copper foil is supplied from the winding drum, and the copper foil is not provided with the insulating film layer.
The
6 to 10, it can be seen that ultrasonic bonding can be performed in various different ways by ultrasonic horns having different structures.
6 (a) and 6 (b), the ultrasonic bonding may be performed by
The
The
6 (a) and 6 (b), the contact surface is divided into left and right sides as shown in Fig. 6 (a) An ultrasonic horn structure in which a point contact array is formed on the contact surface, and a surface contact ultrasonic horn structure in which the contact portion is located at the center as shown in FIG. 6 (B) but is not a point contact array structure is also possible.
7 (a) and 7 (b), the ultrasonic bonding may be performed by a linear scanning method of the surface-contact
Referring to FIGS. 8A and 8B, ultrasonic bonding may be performed by a linear scanning method using the line-contact
Referring to FIGS. 9A and 9B, ultrasonic bonding may be performed by a narrow 'd' shaped scanning method by the point-contact
Referring to FIGS. 10A and 10B, ultrasonic bonding may be performed by a narrow 'd' shaped scanning method by the array type point-contact
11 (A) and 12 (B), ultrasonic bonding by rolling of the
That is, by the combination of the rolling of the
On the other hand, the pattern of the ultrasonic bonding portion as shown in Fig. 12 (C) is a pattern of the intermittent ultrasonic bonding by the combination of the ultrasonic horns described in Figs. 11 (A) and 11 Pattern.
The pattern P of the ultrasonic bonding portion as shown in FIG. 12 (D) is a continuous pattern formed by rolling the
That is, the pattern shape of the ultrasonic bonding part formed by rolling the
12 (d)) is formed by the dot-contact
12 (a) to 12 (e) are schematic diagrams showing only the
According to the embodiments of the ultrasonic horn and the bonding pattern, there are various forms of bonding the metal foil-integrated insulating film to the heat generating portion through ultrasonic welding, and it can be seen that various forms of the ultrasonic horn can be realized have.
Accordingly, it is to be understood that the present invention is not limited to the above-described embodiment, and that various changes and modifications may be made without departing from the scope of the present invention.
For example, unlike in the above-described embodiment, in manufacturing the light emitting diode lighting device, the metal thin film integrated
That is, the connection between the metal thin film integrated
The ultrasonic bonding may be performed by at least one of a face-contact ultrasonic horn, a line-contact ultrasonic horn, a point-contact ultrasonic horn, and an array-type point-contact ultrasonic horn or a combination of two or more thereof. Meanwhile, an ultrasonic welding machine (e.g., ULTRAWELD L20 AND 40, manufactured by Branson) can be applied to the ultrasonic bonding of the present invention.
Therefore, it should be understood that the above-described embodiments are to be considered as illustrative rather than restrictive, and the present invention is not limited to the above description, and can be modified and modified within the scope of the appended claims and equivalents thereof .
The light emitting diode lighting apparatus according to the present invention can effectively improve the efficiency and lifetime of a product by effectively emitting (emitting) heat generated from the light emitting diode, and thus can be effectively applied to manufacture of a lighting apparatus using a light emitting diode. It is a highly inventive invention.
1: Integrated thin film insulation film
100a: metal
3: Heat sink 4: Light emitting diode
400: External connection terminal
5, 5a, 5a ", 5b, 5c, 5d, 5e, 5f, 5g: ultrasonic horn
Claims (13)
An insulating film attached to the metal thin film and having a circuit pattern formed on an upper surface thereof;
A light emitting diode mounted on the insulating film;
And a heat dissipating unit connected to the lower surface of the metal thin film to receive heat generated when driving the light emitting diode and to discharge the heat to the outside.
Wherein the metal thin film has joint portions for joining with the heat discharging body on both left and right sides of the lower surface of the metal thin film.
Mounting a light emitting diode on the metal thin film integral type insulating film;
And attaching a heat generating element to the metal thin film to transmit heat generated when the light emitting diode is driven through the metal thin film to the outside.
In the metal thin film integral type insulating film,
Preparing an insulating film on the upper surface of which a circuit pattern is formed;
A step of temporarily bonding the insulating film to the metal thin film;
The method for manufacturing a light emitting diode according to any one of claims 1 to 3, wherein the metal foil is a metal foil, and the insulating film is a metal foil. A method of manufacturing a lighting device using the method.
In the metal thin film integral type insulating film,
Forming an insulating layer by coating an insulating material on the metal thin film;
Bonding a copper foil to form a circuit pattern on the insulating layer;
And a step of putting the metal foil having the copper foil bonded onto the insulating layer into an autoclave and molding the copper foil and the metal foil so as to be integrated with the insulating layer at high temperature and high pressure. A method of manufacturing a lighting fixture.
The step of attaching the heat-
Wherein the light emitting diode is formed by ultrasonic bonding between the metal thin film and the heat sink.
Wherein the ultrasonic bonding is performed by a Rolling type ultrasonic horn.
In the ultrasonic bonding,
A rolling type ultrasonic horn,
Wherein the metal thin film and the heat dissipating body are formed by relative movement with a portion where bonding between the metal thin film and the heat dissipating body is to be performed.
In the ultrasonic bonding,
Wherein a rolling type ultrasonic horn is continuously contacted with a portion where the metal thin film and the heat sink are to be joined.
Wherein a rolling type ultrasonic horn is intermittently brought into contact with a portion where the metal thin film and the heat dissipating body are to be joined.
Wherein the ultrasonic bonding is intermittently performed by an ultrasonic horn of a type that vertically moves and presses while being bonded.
Wherein the ultrasonic bonding can be performed by at least one of a surface contact ultrasonic horn, a line contact ultrasonic horn, a point contact ultrasonic horn, and an array type point contact ultrasonic horn or a combination of two or more thereof. Method of making instrument.
Bonding the metal foil-integrated insulation film to a heat radiator;
And mounting the light emitting diode on the circuit pattern of the metal thin film integrated insulation film.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020140175603A KR20160069700A (en) | 2014-12-09 | 2014-12-09 | LED lighting device and method for fabricating the same |
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KR1020140175603A KR20160069700A (en) | 2014-12-09 | 2014-12-09 | LED lighting device and method for fabricating the same |
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KR1020140175603A KR20160069700A (en) | 2014-12-09 | 2014-12-09 | LED lighting device and method for fabricating the same |
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100593945B1 (en) | 2005-05-30 | 2006-06-30 | 삼성전기주식회사 | High power led package and fabrication method thereof |
KR101219783B1 (en) | 2010-07-28 | 2013-01-09 | 김남호 | Led lighting device using static current source |
-
2014
- 2014-12-09 KR KR1020140175603A patent/KR20160069700A/en not_active Application Discontinuation
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100593945B1 (en) | 2005-05-30 | 2006-06-30 | 삼성전기주식회사 | High power led package and fabrication method thereof |
KR101219783B1 (en) | 2010-07-28 | 2013-01-09 | 김남호 | Led lighting device using static current source |
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