KR20150127789A - A method of manufacturing a polarizer - Google Patents

Abstract

The present invention relates to a method for manufacturing a polarizing plate (4), which includes the following processes of: (A) applying an ultraviolet curable adhesive which includes a polymerization initiator to an optical film (2) of a thermoplastic resin material; (B) overlapping a polarization film (1) made of polyvinyl alcohol with the ultraviolet curable adhesive-coated surface of the optical film (2), and pressurizing the optical film (2) toward the polarization film (1), and then obtaining a stacked structure in which the polarization film (1) and the optical film (2) are bonded through the ultraviolet curable adhesive; (C) irradiating ultraviolet rays from an ultraviolet irradiation device (16) to cure the adhesive; (D) measuring a spectral radiant curve of the ultraviolet rays irradiated by using a spectral radiance illuminometer (17) with a polychrometer, and calculating an integral of the spectral radiant curve of the ultraviolet rays in a predetermined absorption wavelength region including an absorption peak wavelength of the polymerization initiator; and (E) controlling the ultraviolet irradiation device (16) based on the calculated integral X of the spectral radiant curve, and a set integral Y of the spectral radiant curve.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a polarizing plate,

The present invention relates to a method of manufacturing a polarizing plate used as a liquid crystal display member.

A liquid crystal panel constituting the core of a liquid crystal display device is usually constituted by disposing a polarizing plate on both sides of a liquid crystal cell. In general, the polarizing plate has a structure in which a protective film made of a transparent resin is bonded to one side of a polarizing film made of a polyvinyl alcohol-based resin through an adhesive. In many cases, a transparent resin film is bonded to the other surface of the polarizing film through an adhesive. Like the protective film on the opposite side, the transparent resin film has not only protective function against the polarizing film, Called phase difference film in which a retardation in the plane and / or in the thickness direction is given for the purpose of optical compensation or viewing angle compensation of the retardation film. In the present specification, a protective film, a retardation film, and the like bonded to such a polarizing film through an adhesive will be referred to as an " optical film ". The adhesive used for the bonding of the optical film to the polarizing film is generally liquid, and exhibits an adhesive force between the polarizing film and the optical film by the curing reaction of the liquid adhesive.

In recent years, the price of a liquid crystal display device including a television has been severely reduced, a demand for a lower price for members constituting it has become stronger, and a demand for quality has also become stronger. Due to such a trend, the adhesive used in the production of the polarizing plate can also be obtained from an aqueous adhesive which is applicable to a specific type of optical film such as a cellulose resin, such as a cellulose-based resin, It has been changed to adhesive. Bonding of a polarizing film and an optical film using an active energy ray-curable adhesive is proposed in, for example, Japanese Patent Application Laid-Open No. 2004-245925.

The active energy ray-curable adhesive is prepared in a liquid form, and is applied to a die coater which directly applies the liquid adhesive to the object to be painted, or a gravure roll which carries a liquid adhesive agent on a concave groove formed on the surface thereof and transfers the liquid adhesive agent to the surface of the object to be painted , And the optical film is previously coated on the bonding surface to the polarizing film. Then, a polarizing film is superimposed on the coated surface of the adhesive, and an active energy ray such as ultraviolet rays or electron rays is irradiated to cure the adhesive, whereby the adhesive force is developed. The method using such an active energy ray-curable adhesive is a very effective method because there are many optical films that can be applied.

As a method for producing a polarizing plate using such an active energy ray-curable adhesive, for example, Japanese Patent Laid-Open Publication No. 2009-134190 discloses a method in which a protective film is laminated on both sides of a polarizing film through an adhesive to obtain a laminate, Discloses a method of irradiating an active energy ray while adhering the laminated body to the outer surface of a convex curved surface formed in an arc shape along the conveying direction of the convex curved surface. According to this method, it is possible to suppress reverse curling and wave culling, which are likely to occur in the obtained polarizing plate, and to produce a polarizing plate having good performance.

In a method of producing a polarizing plate by curing an ultraviolet curable adhesive by irradiating ultraviolet rays, the lamp of the ultraviolet irradiating apparatus is deteriorated by long-term use, and the irradiance of the ultraviolet ray gradually decreases even when the same power is applied. Curing of the ultraviolet curing type adhesive becomes insufficient and there is a concern that the performance as a polarizing plate is insufficient. In addition, there is a case where a filter or a reflector attached to a lamp or an ultraviolet ray irradiating apparatus, a glass disposed on a front surface, and the like attached to a lamp or an ultraviolet ray irradiating apparatus are contaminated due to the installation environment of the ultraviolet ray irradiating apparatus or the structure of the apparatus, It is conceivable that the transmittance of light having a wavelength of 400 nm or less, for example, in the ultraviolet rays to be irradiated is lowered to lower the irradiance, and the curing of the ultraviolet curable adhesive may become insufficient. If the curing of the ultraviolet curable adhesive is insufficient, there arises a problem such that the adhesive strength becomes insufficient or the performance of the polarizing plate is adversely affected, for example, the polarizing film causes discoloration in the durability test. Therefore, A manufacturing method of a polarizing plate in which the irradiance of the ultraviolet ray to be received is appropriately controlled has been required.

The radiation intensity of ultraviolet rays to be irradiated is generally measured by using an ultraviolet sensor device such as GaN or AlGaN called power monitor. However, the power monitor has the following problems: 1) the detection wavelength of the ultraviolet sensor device is limited to a specific wavelength range and the measurement sensitivity (sensitivity of light absorption per wavelength) differs from one wavelength to another; 2) There is a problem in that the measurement precision of the irradiance is comparatively low due to the fact that the irradiance of the irradiated light can not be directly measured and the reflected light of the irradiated ultraviolet light is measured and the irradiance is indirectly measured. Due to such a problem, the power monitor is applied to the production of a polarizing plate using an ultraviolet curing type adhesive, which has a great effect on the degree of curing of the ultraviolet curing type adhesive, and can precisely reduce the radiation intensity in the wavelength range required for activating the polymerization initiator contained in the ultraviolet curing type adhesive It was difficult to detect. Therefore, development of a method of manufacturing a polarizing plate while accurately maintaining the necessary irradiance reduction can be accurately detected.

Accordingly, an object of the present invention is to provide a method for producing a polarizing plate by bonding an optical film to a polarizing film through an ultraviolet curable adhesive and curing the ultraviolet curable adhesive by ultraviolet irradiation, And a method of producing a durable polarizing plate in which discoloration of a polarizing film is unlikely to occur even under severe conditions of high temperature and humidity, by properly detecting and controlling the irradiance of a wavelength region required for the film.

The present invention relates to a method for producing a polarizing plate by bonding an optical film made of a thermoplastic resin to a polarizing film made of a polyvinyl alcohol resin through an ultraviolet curable adhesive containing a polymerization initiator, (C), (D), and (E).

(A) a coating step of applying the above-mentioned ultraviolet curing type adhesive to the bonding surface of the optical film to the polarizing film,

(B) a bonding step of superposing and pressing a polarizing film on the surface of the ultraviolet curable adhesive applied in the coating step,

(C) a curing step of curing the ultraviolet curable adhesive by irradiating ultraviolet rays from the ultraviolet irradiator to the laminate having the optical film bonded to the polarizing film through the ultraviolet curable adhesive,

(D) Using a polychrometer, the spectral irradiance of ultraviolet light irradiated in the curing process is measured, and based on this, a predetermined absorption wavelength region including the absorption peak wavelength of the polymerization initiator, for example, A measurement step of measuring an integrated value of spectral irradiance of ultraviolet light in a wavelength range of -40 nm to +40 nm,

(E) a control step of controlling the ultraviolet irradiator based on the integrated value Y of the set spectral irradiance and the integrated value X of the obtained spectral irradiance illuminance.

The method for producing a polarizing plate of the present invention preferably includes the following step (E).

(E) when the ratio of the integral value X of the spectral irradiance obtained by the measuring step to the absolute value of the difference between the Y and the integrated value Y of the set spectral irradiance is equal to or larger than a predetermined value, for example, 5% A control step of controlling the output of the ultraviolet irradiation device.

The method according to another aspect of the present invention provides a method for producing a polarizing plate comprising the following steps (A), (B), (C), (D) and (E).

(A) a step of applying an ultraviolet curable adhesive containing a polymerization initiator to an optical film made of a thermoplastic resin,

(B) a polarizing film made of a polyvinyl alcohol resin is laminated on the surface of the ultraviolet curable adhesive of the optical film, the optical film is pressed against the polarizing film, and a laminate obtained by bonding the polarizing film and the optical film through an ultraviolet- The step of obtaining,

(C) a step of curing the ultraviolet curable adhesive by irradiating ultraviolet rays from the ultraviolet irradiator to the laminate,

(D) The spectral irradiance of the irradiated ultraviolet rays is measured by using a polychrometer. The spectral irradiance of the ultraviolet light irradiated by the absorption (D) is measured at a predetermined absorption wavelength region including the absorption peak wavelength of the polymerization initiator, A step of obtaining an integrated value of spectral irradiance within a wavelength range up to a wavelength 40 nm larger than the peak wavelength, and

(E) a step of controlling the ultraviolet irradiator based on the integrated value Y of the set spectral irradiance and the integrated value X of the obtained spectral irradiance illuminance.

According to another aspect of the present invention, there is provided a method for manufacturing a semiconductor device, which includes the following step (E).

(E) when the ratio of the absolute value of the difference between the integrated value X of the obtained spectral irradiance and the integrated value Y of the set spectral irradiance is equal to or larger than a predetermined value, for example, 5% The ultraviolet ray irradiating device is controlled.

According to the present invention, when an optical film is bonded to a polarizing film through an ultraviolet curable adhesive and the ultraviolet curable adhesive is cured by ultraviolet irradiation to produce a polarizing plate, a polymerization initiator contained in the ultraviolet curable adhesive The output of the ultraviolet irradiating device is controlled so that the integrated value of the spectral irradiance in a predetermined absorption wavelength range including the absorption peak wavelength of the ultraviolet ray irradiation device is accurately measured and the curing of the ultraviolet curable adhesive is not insufficient based on the result, It is possible to provide a highly durable polarizing plate which has good adhesion strength and is hardly discolored in the polarizing film even under harsh conditions of high temperature and high humidity.

1 is a schematic side view showing a layout of a manufacturing apparatus preferably used in the present invention. Fig. 2 is a block diagram showing an example of a relationship between steps in the present invention. Fig. 3 is a schematic side view showing the arrangement of the manufacturing apparatus used in the embodiment.

In the present embodiment, a polarizing plate made of a thermoplastic resin is bonded to a polarizing film made of a polyvinyl alcohol resin through an ultraviolet curable adhesive (hereinafter, simply referred to as an adhesive). The optical film may be bonded to only one side of the polarizing film, or may be bonded to both sides of the polarizing film. When the optical film is bonded to both surfaces of the polarizing film, the method of the present invention may be applied to the bonding of one optical film, or the method of the present embodiment may be applied to bonding of both optical films.

[Polarizing Film]

The polarizing film is a film made of a polyvinyl alcohol type resin and has a property of transmitting light having a vibration surface in any direction among the light incident on the film and absorbing light having a vibration surface orthogonal thereto, A dichroic dye is adsorbed and oriented on the polyvinyl alcohol-based resin. The polyvinyl alcohol resin constituting the polarizing film is obtained by saponifying a polyvinyl acetate resin. The polyvinyl acetate resin to be a raw material of the polyvinyl alcohol resin may be a copolymer of vinyl acetate and other monomers copolymerizable therewith, in addition to polyvinyl acetate which is a homopolymer of vinyl acetate. The polarizing film can be produced by subjecting a film made of such a polyvinyl alcohol resin to uniaxial stretching, dyeing with a dichroic dye, and boric acid crosslinking treatment after dyeing. As the dichroic dye, iodine or a dichroic organic dye is used. The uniaxial stretching may be carried out before dyeing with a dichroic dye or simultaneously with dyeing with a dichroic dye, or may be carried out after dyeing with a dichroic dye, for example, during boric acid crosslinking treatment. A polarizing film made of a polyvinyl alcohol-based resin in which the dichroic dye is adsorbed and aligned in this manner is one of the raw materials for the polarizing plate.

[Optical film]

An optical film made of a thermoplastic resin is bonded to this polarizing film to produce a polarizing plate. It is preferable that the refractive index of the optical film measured by the D line at a temperature of 20 캜 is in the range of 1.4 to 1.7. The refractive index of the optical film is measured according to JIS K 0062: 1992 " Method of measuring refractive index of chemical product ". When the optical film has a refractive index within this range, the display characteristics when the polarizing plate to be manufactured is assembled to the liquid crystal panel are excellent. For the same reason, the preferred refractive index of the optical film is in the range of 1.45 to 1.67. The haze value of the optical film in the range of about 0.001 to 3% improves the contrast of the resulting polarizing plate, and particularly when it is assembled on a liquid crystal panel to provide a black display, . The haze value is a value defined by (diffuse transmittance / total light transmittance) x 100 (%), which is measured in accordance with JIS K 7136: 2000 " Method for determining haze of plastic-transparent material ".

As the thermoplastic resin constituting such an optical film, for example, the following can be cited. Here, the refractive index measured by a D line at a temperature of 20 DEG C is denoted as n _D (20 DEG C).

A cycloolefin-based resin [n _D (20 ° C) = about 1.51 to 1.54]

Crystalline polyolefin-based resin [n _D (20 ° C) = about 1.46 to 1.50]

Polyester resin [n _D (20 캜) = about 1.57 to 1.66]

Polycarbonate resin [n _D (20 캜) = about 1.57 to 1.59]

Acrylic resin [n _D (20 ° C) = about 1.49 to 1.51]

Triacetylcellulose resin [n _D (20 ° C) = 1.48 or so] and the like.

The cycloolefin-based resin is a polymer having a cycloolefin-based monomer such as norbornene as a main constituent unit, and is a polymer obtained by hydrogenating a ring-opening polymer of a cycloolefin-based monomer, a cycloolefin- 2 to 10 of chain olefin-based monomer and / or an aromatic vinyl monomer such as styrene, and the like.

The crystalline polyolefin-based resin is a polymer mainly composed of a chain olefin-based monomer having 2 to 10 carbon atoms, and includes a homopolymer which is a chain olefin-based monomer, and a bivalent or trivalent or more copolymer containing two or more kinds of chain olefin-based monomers do. Specific examples include a homopolymer of a polyethylene-based resin, a polypropylene-based resin, an ethylene-propylene copolymer, a 4-methyl-1-pentene or a copolymer of 4-methyl-1-pentene and ethylene or propylene .

The polyester-based resin includes, in addition to an aromatic polyester-based resin such as polyethylene terephthalate and polyethylene naphthalate, an aliphatic polyester-based resin. The polycarbonate resin is typically a polymer obtained by the reaction of bisphenol A with phosgene and having a carbonate bond -O-CO-O- in the main chain. The acrylic resin is typically a polymer having methyl methacrylate as a main constituent unit and includes a homopolymer of methyl methacrylate as well as a copolymer of methyl methacrylate and other methacrylic ester and / or acrylic ester do. The triacetylcellulose resin is an acetate ester of cellulose.

From these thermoplastic resins, a film is formed into a film by a solvent casting method, a melt extrusion method, or the like, so that an optical film used in the present embodiment can be obtained. It is also possible to use an optical film used in this embodiment in which the film is uniaxially or biaxially stretched after the film formation. Prior to bonding to the polarizing film, the optical film may be subjected to an easy adhesion treatment such as saponification treatment, corona treatment, plasma treatment, primer treatment or anchor coating treatment. Various treatment layers such as a hard coating layer, an antireflection layer, or an antiglare layer may be provided on the side opposite to the bonding surface of the optical film of the polarizing film.

The optical film preferably has a thickness of usually about 5 to 200 mu m. If the optical film is too thin, the handling property is insufficient, and the possibility of breaking or wrinkling in the polarizing plate production line is increased. On the other hand, if it is too thick, the obtained polarizing plate becomes thick and its weight becomes large, which may impair the commercial properties. For this reason, the more preferable thickness is 10 to 120 占 퐉, more preferably 10 to 85 占 퐉.

[UV curable adhesive]

In bonding the optical film to the polarizing film as described above, an ultraviolet curable adhesive is first applied to the bonding surface of the optical film to the polarizing film. The thickness of the adhesive is usually in the range of 0.5 to 5 mu m. If the thickness is less than 0.5 占 퐉, unevenness may occur in the bonding strength. On the other hand, if the thickness exceeds 5 占 퐉, not only does the production cost increase, but also affects the color of the polarizing plate depending on the kind of the adhesive. If the thickness is relatively large in this range, for example, 3.5 mu m or more, especially 4 mu m or more, defects such as bubbles caused by the variation in thickness may be hardly observed. On the other hand, It is required to be thinned as much as possible. For this reason, the preferable thickness of the ultraviolet curable adhesive is in the range of 1 to 4 占 퐉, more preferably 1.5 to 3.5 占 퐉.

As long as the ultraviolet curing type adhesive is supplied in a form capable of applying a liquid phase, a variety of materials conventionally used for producing a polarizing plate can be used. From the viewpoint of weatherability and polymerizability, cationically polymerizable compounds such as epoxy compounds, It is preferable that an epoxy compound having no aromatic ring in the molecule as described in Japanese Patent Application Laid-Open No. 2004-245925 is contained as one of ultraviolet ray curable components. Examples of such epoxy compounds include hydrogenated epoxy compounds obtained by nuclear hydrogen addition of an aromatic polyhydroxy compound as a raw material of an aromatic epoxy compound represented by diglycidyl ether of bisphenol A and glycidyl etherification thereof, An alicyclic epoxy compound having at least one epoxy group bonded to an aliphatic ring in the molecule, an aliphatic epoxy compound represented by glycidyl ether of an aliphatic polyhydroxy compound, and the like.

The ultraviolet curable adhesive may contain a cationic polymerizable compound represented by an epoxy compound as a typical example, a photopolymerization initiator for initiating polymerization of a cationic polymerizable compound by generating a cationic species or a Lewis acid by irradiation with ultraviolet light . In addition, various additives such as a thermal cation polymerization initiator for initiating polymerization by heating and other photosensitizer may be blended.

When an optical film is bonded to both surfaces of a polarizing film, the ultraviolet curable adhesives applied to the respective optical films may be the same or different, but from the viewpoint of productivity, it is preferable to use the same adhesive on both sides Do.

[Polarizing plate production method]

In the present embodiment, a polarizing plate is produced by bonding an optical film made of a thermoplastic resin to a polarizing film made of a polyvinyl alcohol-based resin as described above through an ultraviolet curable adhesive.

At this time, the following steps (A), (B), (C), (D) and (E) are carried out.

(A) a coating step of applying the above-mentioned ultraviolet curing type adhesive to the bonding surface of the optical film to the polarizing film,

(B) a bonding step of superimposing and pressing the polarizing film on the surface of the ultraviolet curable adhesive applied in the coating step,

(C) a curing step of curing the ultraviolet curable adhesive by irradiating ultraviolet rays from the ultraviolet irradiator to the laminate having the optical film bonded to the polarizing film through the ultraviolet curable adhesive,

(D) Using a polychrometer, the spectral irradiance of ultraviolet light irradiated in the curing process is measured, and based on this, the integral of the ultraviolet spectral irradiance in a predetermined absorption wavelength region including the absorption peak wavelength of the polymerization initiator A measuring step of measuring a value of

(E) when the ratio of the absolute value of the difference between the integral value X of the spectral irradiance obtained in the measuring step and the absolute value of the difference with respect to the integrated value Y of the set spectral irradiance is equal to or larger than a predetermined value, for example, 5% A control step of controlling the output of the ultraviolet irradiation device.

Fig. 1 is a side view schematically showing a layout of a manufacturing apparatus preferably used in the present invention, and Fig. 2 is a block diagram showing an example of a relationship between steps in the present invention. Hereinafter, a method for producing a polarizing plate will be described in detail with reference to these drawings.

1, the first optical film 2 is bonded to one side thereof while the second optical film 3 is bonded to the other side while the polarizing film 1 is continuously conveyed, The polarizing plate 4 is manufactured and wound around the winding roll 30. As shown in this figure, the optical film is typically bonded to both surfaces of the polarizing film 1, but a mode in which the optical film is bonded to only one surface of the polarizing film 1 is also included in the present embodiment. In this case, the description of the other optical film in the following description will be omitted, so that those skilled in the art can easily understand it.

The surface of the first optical film 2 bonded to the polarizing film 1 is coated with an ultraviolet curable adhesive from the first coating machine 10 and bonded to the polarizing film 1 of the second optical film 3 The adhesive is applied from the second coating machine 12 to the surface. The first optical film 2 and the second optical film 3 after the application of the ultraviolet curable adhesive are laminated on both sides of the polarizing film 1 and the adhesive films are laminated on the nipping rolls 20 and 21 The obtained polarizing plate 4 is pressed against the take-up roll 30 (30) through the nip rolls 22, 23 before winding, after the adhesive is cured by being irradiated with ultraviolet rays from the ultraviolet irradiator 16, As shown in Fig. Here, the production apparatus shown in Fig. 1 is provided with a spectroradiometer 17 based on a polychromator between the ultraviolet irradiating device 16 and the film to be transported, and a polarizing film is attached to the polarizing film through an ultraviolet- It is possible to measure the spectral irradiance of the ultraviolet ray irradiated to the laminated body to be in-line, that is, during irradiation of ultraviolet rays from the ultraviolet ray irradiation apparatus in order to cure the ultraviolet ray-curable adhesive in the production line of the polarizer. Based on the measurement of the spectral irradiance illuminance by the spectral irradiance illuminometer 17, the spectral irradiance integration value in a predetermined absorption wavelength region including the absorption peak wavelength of the polymerization initiator contained in the ultraviolet curable adhesive is measured.

1, the thickness of the ultraviolet curable adhesive applied to the optical film is in-line, that is, after the adhesive is applied in the production line of the polarizing plate, before the polarizing film and the optical film are bonded to each other, 14 and the second film thickness measuring device 15 and controls the coating thickness control means of the coating machine so as to maintain a uniform desired adhesive thickness based on the measurement result.

In the first coating machine 10 and the second coating machine 12, the ultraviolet curable adhesive is applied to the first and second optical films 2 and 3 from the respective gravure rolls 11 and 13 provided thereon. A guide roll 24 for conveyance is appropriately installed on one surface of the polarizing film 1 or on a surface opposite to the surface to which the adhesive of each of the first optical film 2 and the second optical film 3 is applied do. As described above, when the optical film is bonded to only one side of the polarizing film 1, only one of the first optical film 2 and the second optical film 3 shown in Fig. 1 (for example, , Only the first optical film 2) may be applied. The straight arrow in the figure means the flow direction of the film, and the curved arrow means the direction of rotation of the roll.

The polarizing film 1 is produced by uniaxially stretching a polyvinyl alcohol based resin film in a polarizing film production process (not shown) through dyeing with a dichroic dye and boric acid crosslinking treatment after dyeing, However, it is of course possible that the film produced in the polarizing film producing step is once wound on a roll and then taken out from the drawer again. On the other hand, the first optical film (2) and the second optical film (3) are drawn out from a roll, not shown respectively, by an ejector. Each film is conveyed at the same line speed, for example, at a line speed of about 10 to 50 m / min, so that the direction of flow is the same. The first optical film (2) and the second optical film (3) are discharged in the flow direction while applying a tensile force of, for example, about 50 to 1000 N / m.

The coating process A described above is performed by the first coating machine 10 and the second coating machine 12 and the bonding process B described above is performed by the bonding nip rolls 20 and 21 Described curing step (C) is performed by the ultraviolet ray irradiating device 16 and the measurement step (D) is performed by the spectral irradiance illuminometer 17 and the measurement result by the spectral irradiance illuminometer 17 is The control process (E) described above is performed by returning to the ultraviolet irradiating device 16.

An example of the relationship among these processes will be described based on the block diagram of Fig. First, after performing the coating process (A) and the bonding process (B), a wavelength region to be subjected to integration of the spectral irradiance is set at the setting (0), and the set value of the integrated value of the spectral irradiance of ultraviolet The integrated value of the spectral irradiance illuminance) Y is set. This setting (0) can of course be carried out before the bonding step (B) or before the coating step (A). The wavelength region to be subjected to integration of the spectral irradiance is an absorption wavelength region including the absorption peak wavelength of the polymerization initiator and is determined according to the polymerization initiator to be used. The integrated value Y of the set spectral irradiance is selected within a range in which it is previously demonstrated that a highly durable polarizing plate in which the adhesive can be cured well and the discoloration of the polarizing film hardly occurs under severe conditions of high temperature and humidity .

Subsequently, the curing step (C) is carried out by irradiating the ultraviolet ray from the ultraviolet ray irradiating device 16 and the integrated value of the spectral irradiance illuminance in the wavelength region set in the setting (0) of the ultraviolet ray to be irradiated (Integrated value) X is measured using a spectroradiometer with a polychrometer, and the measured value is output (measurement step (D)). On the other hand, in the control step (E), the integrated value X of the obtained spectral irradiance is compared with the integrated value Y of the set spectral irradiance. For example, if the absolute value of the difference between the integral value X of the required spectral irradiance and the integrated value Y of the set spectral irradiance is greater than or equal to a predetermined threshold value, for example, 5% or more The absolute value of the difference between the integrated value X of the obtained spectral irradiance illuminance and the integrated value Y of the set spectral irradiance is set so as to be smaller than the predetermined value And adjusts the input power to the ultraviolet irradiator 16 so as to be less than the threshold value, for example, less than 5%. As described above, deterioration due to long-term use of the lamp included in the ultraviolet irradiator and contamination due to long-term use of the member attached to the ultraviolet irradiator may degrade the irradiance of the specific wavelength region. In such a case , The integrated value X of the obtained spectral irradiance is smaller than the integrated value Y of the spectral irradiance set gradually.

Here, when the absolute value of the difference between the integrated value X of the obtained spectral irradiance illuminance and the integrated value Y of the set spectral irradiance is 5% or more with respect to the integrated value Y of the set spectral irradiance illuminance, the following expression (I) In Fig. 2, it is indicated whether or not to change the condition of the output of the ultraviolet irradiating device depending on whether or not this expression is satisfied. The method of comparing the integrated value X of the spectral irradiance illuminance obtained in the present embodiment with the integrated value Y of the set spectral irradiance illuminance is not limited to the method described in the description of FIG. That is, the contrast between the integrated value X of the obtained spectral irradiance and the integrated value Y of the set spectral irradiance may not be based on the difference between the obtained integrated value X of the obtained spectral irradiance and the integrated value Y of the set spectral irradiance, It may not be based on the absolute value. For example, if the ratio of the difference between the integrated value X of the obtained spectral irradiance and the integrated value Y of the set spectral irradiance is smaller than a predetermined threshold or less, for example, - The ratio of the obtained integrated value X of the spectral irradiance to the integrated value Y of the set spectral irradiance is not less than a predetermined threshold value and not less than a predetermined threshold value, For example, 95% or less or 105% or more. The threshold value is not limited to 5% (or -5%, 95%, etc.) but may be a lower value, for example 1% or 3%, or a higher value, for example 7% or 10% have. Further, a different value (for example, -3% or less or 7% or more) may be adopted for the upper threshold value and the lower threshold value.

The coating process (A), the bonding process (B), the curing process (C), the measuring process (D) and the control process (E) constituting the method of the present embodiment will be described in detail below.

(A) Coating process

In the coating process (A), an ultraviolet curable adhesive is applied to the bonding surfaces of the optical films (2, 3) to the polarizing film (1). As the coating machine used here, a method using the gravure rolls 11 and 13 described with reference to Fig. 1 can be mentioned. Examples of the applicator using a gravure roll include a direct gravure coater, a chamber doctor coater, an offset gravure coater, a kiss coater using a gravure roll, and a reverse roll coater composed of a plurality of rolls. In addition, a die coater that supplies a direct adhesive by applying a comma coater or a slot die, which has a cylindrical blade and applies an adhesive to a coated portion while scraping it with a blade, forms a liquid reservoir and scrapes the excess liquid with a knife A knife coater, and the like. Of these, a direct gravure coater, a chamber doctor coater, an offset gravure coater, or the like is preferable among the cooperators using a gravure roll, considering the point of thin film coating and the degree of freedom of the pass line. In addition, A coater is also preferred. The chamber doctor coater is more preferable because it is easy to cope with the widening of the polarizing plate and the odor of the adhesive supplied in liquid is difficult to be emitted.

Here, the chamber doctor cotter is a system in which a gravure roll is brought into contact with a chamber doctor which absorbs a liquid coating material (adhesive) to transfer the coating material (adhesive) in the chamber doctor to the concave grooves of the gravure roll, (2, 3). Designed to be even smaller is also referred to as a microchamber doctor coater.

When an adhesive is applied using a gravure roll, the thickness of the adhesive layer can be adjusted by the speed ratio of the gravure roll to the line speed. The line speed of the optical films 2 and 3 is set to 10 to 50 m / min, the gravure roll is rotated in the opposite direction to the conveying direction of the optical films 2 and 3, the rotating main speed of the gravure roll is set to 10 to 500 m / Minute so that the coating thickness of the adhesive is 0.5 to 5 mu m. Since the coating thickness at this time is also influenced by the porosity of the surface of the gravure roll, it is preferable to select a gravure roll having a porosity suitable for the surface in advance. The manner in which the gravure roll is rotated in the reverse direction with respect to the transport direction of the optical films 2 and 3 is also called reverse gravure.

As described above, the thickness of the ultraviolet curable adhesive applied to the optical film is measured in-line using the first film thickness measuring device 14 and the second film thickness measuring device 15 before bonding the polarizing film to the measurement film It is also preferable to control the coating thickness control means of the coating machine so as to maintain a uniform desired adhesive thickness based on the result. Examples of the film thickness measuring device include various kinds of spectroscopic interference films of the type that irradiates light to a coated adhesive surface, reflects the reflected light obtained as interference light to a predetermined wavelength region, and obtains a film thickness from the obtained spectroscopic waveform pattern Thickness gauge can be used. The spectroscopic interferometric film thickness gauge can measure the thickness (about 0.5 to 5 m) of the applied adhesive directly (the first film thickness gauge 14 and the second film thickness gauge 15 in Fig. 1) This is an example of this) and there is something that can not be done. In the latter case, the film thickness measuring device is provided on the upstream side and the downstream side of the coating machine, the thickness of the optical film itself is measured by a film thickness measuring device on the upstream side, and the film thickness measuring device on the downstream side And the thickness of the adhesive can be determined from the difference between these measured values.

(B)

After the coating step (A), a bonding step (B) for superimposing and pressing the polarizing film (1) on the adhesive application side of each of the optical films (2, 3) is performed. In order to pressurize this process, known means can be used. However, from the viewpoint that pressurization is possible while continuously conveying, as shown in Fig. 1, a method of sandwiching by a pair of nip rolls 20 and 21 is preferable. In this case, the timing at which the optical films 2 and 3 are superimposed on the polarizing film 1 and the timing at which the optical films 2 and 3 are pressed against the polarizing film 1 by the pair of nip rolls 20 and 21 The timing is preferably the same, and it is preferable that the difference in the timing of the two is short. The combination of the pair of nip rolls 20 and 21 may be any one of metal roll / metal roll, metal roll / rubber roll, rubber roll / rubber roll and the like. The pressure at the time of pressurization is preferably set to a linear pressure of 150 to 500 N / cm when sandwiched by the pair of nip rolls 20 and 21. [

(C) Curing process

An ultraviolet ray is irradiated from the ultraviolet ray irradiating device 16 to a laminate obtained by bonding optical films 2 and 3 to the polarizing film 1 and then bonding the optical film to the polarizing film 1 through an ultraviolet ray hardening adhesive, The polarizing plate 4 is produced by curing the curable adhesive. When ultraviolet rays are irradiated onto the laminate, the ultraviolet curable adhesive is irradiated onto the optical film (2).

In the example shown in Fig. 1, the ultraviolet ray irradiation to the laminate is performed between the nip rolls 20, 21 before and after the ultraviolet irradiating device 16 and the nip rolls 22, In a state in which a tension is applied. For example, as disclosed in Japanese Unexamined Patent Application Publication No. 2009-134190, a convex curved surface formed in an arc shape along the conveying direction, typically an ultraviolet ray in a state of being supported on the outer peripheral surface of the roll, It is also desirable to investigate. Particularly, when heat is generated by irradiation of ultraviolet rays and there is a possibility of adversely affecting the product, it is preferable to irradiate the laminate with ultraviolet rays while the laminate is supported on the outer circumferential surface of the roll as in the latter case. In this case, It is preferable that the temperature of the roll to be supported can be controlled within a range of about 10 to 60 ° C. Although only one ultraviolet irradiation device can be provided at the irradiation site, it is effective to increase the accumulated light quantity effectively by providing two or more irradiation sources in accordance with the flow direction of the laminate and irradiating the light from a plurality of light sources.

The ultraviolet light source to be used is not particularly limited and may be a low pressure mercury lamp, a medium pressure mercury lamp, a high pressure mercury lamp, an ultra high pressure mercury lamp, a chemical lamp, a black light lamp, a microwave excited mercury lamp, a metal halide lamp Can be used. When an adhesive containing an epoxy compound as an ultraviolet curing component is used, a high-pressure mercury lamp or metal halide lamp having a lot of light of 400 nm or less is preferably used as an ultraviolet light source, considering the absorption wavelength indicated by a general polymerization initiator.

The line speed of the laminate is not particularly limited in the case of curing the adhesive with an epoxy compound as a curing component by irradiating ultraviolet rays. Generally, the line speed in the coating process (A) or the bonding process (B) . In addition, while a tensile force of 100 to 1000 N / m is applied in the longitudinal direction (conveyance direction) of the laminate, the irradiation amount of the wavelength region effective for activation of the polymerization initiator is 100 to 1500 (total energy irradiated to the laminate) mJ / cm < 2 >. If the integrated amount of light for the adhesive is too small, the curing reaction of the ultraviolet curing type adhesive is insufficient and sufficient adhesive strength is difficult to manifest. On the other hand, if the integrated amount of light is too large, heat radiated from the light source and heat There is a possibility that the yellowing of the ultraviolet curing type adhesive or deterioration of the polarizing film may occur.

In addition, when an attempt is made to obtain the accumulated light quantity necessary for one ultraviolet irradiation, the film may be heated to a high temperature exceeding 150 deg. C by heat generation. In this case, there is a possibility of causing deterioration of the polarizing film. In order to avoid such a situation, it is effective to provide a plurality of ultraviolet ray irradiating apparatuses along the film transport direction and irradiate the ultraviolet ray irradiating apparatuses at a plurality of times as described above.

As a standard, it is preferable that the amount of irradiation from one ultraviolet irradiator is set to 600 mJ / cm 2 or less in total light quantity, and finally, the above-mentioned cumulative light quantity of 100 to 1500 mJ / cm 2 is obtained.

(D) Measurement process

In the measuring step, the spectral irradiance illuminance of the ultraviolet light irradiated in the curing step (C) is measured using the spectral irradiance illuminometer (17), and on the basis of the measured spectral irradiance illuminance in the predetermined absorption wavelength region including the absorption peak wavelength of the polymerization initiator The integrated value X of the spectral irradiance of ultraviolet rays is obtained. The spectroradiometer 17 may be a spectroradiometer which spectroscopically measures ultraviolet light at wavelengths of 220 to 800 nm per wavelength by a polychrometer and measures spectral irradiance for each wavelength. The spectroscopy can be performed by a diffraction grating, a prism or the like. The measurement of spectral irradiance using a spectrometer using a polychrometer can be carried out as follows: 1) Since the spectral irradiance can be measured over a wide wavelength range and the measurement sensitivity for each wavelength is the same, the polymerization initiator used for the ultraviolet- The spectral irradiance illuminance of the irradiated ultraviolet light can be directly measured and the measurement sensitivity for each wavelength is the same, It is advantageous in that the integrated value of the spectral irradiance of ultraviolet rays can be accurately measured.

The wavelength region to be subjected to integration of the spectral irradiance may be any wavelength region as long as it is an absorption wavelength region including the absorption peak wavelength of the polymerization initiator. However, since light in a wavelength region having a low absorbance has a low contribution to the curing reaction , It is preferable to carry out the integration of the spectral irradiance roughness in the wavelength range of -40 nm to +40 nm of the absorption peak wavelength of the polymerization initiator. In the wavelength range of -30 nm to +30 nm of the absorption peak wavelength of the polymerization initiator It is more preferable to perform integration of the spectral irradiance. In the above description, the wavelength range (wavelength range A) of -40 nm to +40 nm of the absorption peak wavelength of the polymerization initiator is preferably from a wavelength which is 40 nm shorter than the absorption peak wavelength of the polymerization initiator to It may be a wavelength region up to 40 nm large wavelength. When the wavelength range to be integrated in the spectral irradiance is within the wavelength range A, for example, the wavelength range to be integrated in the spectral irradiance is not limited to the wavelength range A, And includes any wavelength region including the absorption peak wavelength.

The integrated value X of the obtained spectral irradiance can be obtained from the measurement of the spectral irradiance once. However, for example, when it is expected that the fluctuation becomes large in one measurement cycle, the integrated value X of the obtained spectral irradiance The integrated value X of the obtained spectral irradiance can be obtained by performing a variation reducing process such as a Fourier transform process or the like using a plurality of measurement times.

(E) Control process

In the present embodiment, a control step E for controlling the output of the ultraviolet irradiating device 16 in the curing step (C) is provided based on the result of the above-described measuring step (D). That is, the integrated value of the spectral irradiance obtained in the measuring step (D) tends to be gradually lowered due to deterioration due to long-term use of the lamp of the ultraviolet irradiator or contamination due to long-term use of the member attached to the ultraviolet irradiator . In general, the radiation intensity of ultraviolet rays from the lamp is once stabilized after tens of minutes from the start of irradiation with ultraviolet rays, but may gradually decrease due to a change in the lamp environment due to lighting of the lamp such as lamp heat. This lowering of the radiation illuminance causes a difference from the integral value of the desired spectral irradiance (the integrated value Y of the set spectral irradiance). In particular, in the initial stage of ultraviolet irradiation, when the voltage of the ultraviolet irradiator is not stabilized and the integrated value X of the obtained spectral irradiance is higher or lower than the integrated value of the desired spectral irradiance (the integrated value Y of the set spectral irradiance) There is also. In order to correct this difference, the output of the ultraviolet irradiating device 16 is controlled on the basis of the integrated value X of the spectral irradiance illuminance obtained in the measuring step (D).

For example, when the absolute value of the difference between the integrated value Y of the set spectral irradiance and the obtained integrated value X of the spectral irradiance is 5% or more with respect to the integrated value Y of the set spectral irradiance, the difference between them is made small as an absolute value , Preferably to the ultraviolet irradiator 16 so that the absolute value of the difference between the integrated value Y of the set spectral irradiance and the obtained integrated value X of the spectral irradiance illuminance is less than 5% with respect to the integrated value Y of the set spectral irradiance illuminance And adjusts the input power to increase or decrease its output. More specifically, when the obtained integrated value X of the spectral irradiance is greater than the integrated value Y of the set spectral irradiance, the ultraviolet irradiator 16 is controlled so as to reduce the integrated value of the obtained spectral irradiance, When the integrated value X is smaller than the integrated value Y of the set spectral irradiance, the ultraviolet irradiator 16 is controlled so as to increase the integrated value of the obtained spectral irradiance. Such control may be performed using a computer or manually.

The integrated value Y of the set spectral irradiance can be obtained within a range that has been previously demonstrated to be able to obtain a highly durable polarizing plate in which the adhesive can be cured well and the discoloration of the polarizing film does not easily occur under severe conditions of high temperature and high humidity And is usually in the range of 50 to 6000 mW / cm < 2 >. The higher the integral value of the spectral irradiance is within this range, the easier it becomes to produce a polarizer having good performance even if the line speed is high. When the integrated value Y of the set spectral irradiance is less than 50 mW / cm 2, it is necessary to increase the number of the ultraviolet irradiators (such as lengthening the manufacturing line) in order to satisfy the above- . That is, since the integrated amount of ultraviolet rays is determined by the control of the line speed and the irradiance of ultraviolet rays, it is also important to set the integrated value Y of the set spectral irradiance to within the above range in order to achieve the above preferable integrated amount of light .

The polarizing plate produced in the above-described manner has a sufficient adhesion strength because the curing reaction of the ultraviolet curing type adhesive is sufficiently advanced and the reaction amount thereof is also stable, and also it is difficult for the polarizing film to be discolored even under severe conditions of high temperature and high humidity, Quality stability as a product is also excellent.

[Example]

EXAMPLES The present invention will be described in more detail with reference to the following examples and comparative examples, but the present invention is not limited to these examples.

3 is a side view schematically showing the arrangement of the apparatus used in the following examples and comparative examples. The arrangement shown in Fig. 3 differs from the previously described Fig. 1 only in the following points, and the parts other than the upper points are denoted by the same reference numerals as those in Fig. 1, I hope.

The difference between FIG. 3 and FIG. 1:

(1) When ultraviolet rays are irradiated to a laminate obtained by bonding first optical film 2 and second optical film 3 to both surfaces of polarizing film 1, the second optical film 3 And the first optical film 2 of the laminate is irradiated from the ultraviolet irradiator 16 disposed on the opposite side of the rollers 26 with the laminate interposed therebetween, Point to irradiate ultraviolet rays.

As the spectral irradiance illuminometer 17, a UV curing lamp monitor system manufactured by Otsuka Denshi Co., Ltd. was used. The spectral irradiance illuminometer measures spectral irradiance at each wavelength by spectroscopy using the above-described polychrometer. Then, the spectral irradiance illuminance of the ultraviolet light irradiated from the ultraviolet irradiator 16 is measured at the predetermined measurement interval for each preset measurement interval, the spectral irradiance illuminance of each wavelength in the preset wavelength range is integrated, And outputs the integrated value X of the irradiance illuminance.

[Example 1]

(0) Material used in the experiment

In this example, as the first optical film 2, a biaxial oriented retardation film " Zeonor " (manufactured by Nihon Zeon Co., Ltd.) made of cycloolefin resin and having a thickness of 60 m and a width of 1490 mm ) Were used. As the second optical film 3, a propylene-based resin film supplied from a roll having a thickness of 75 탆 and a width of 1490 mm was used. The propylene resin film was melt-kneaded with propylene resin (melting point = 164 占 폚) so as to have an extrusion temperature of 275 占 폚 by a single screw extruder, extruded into a film form by a T die, and adhered to a cooling roll set at 20 占 폚 After solidification, both ends were removed with a cutter blade. The adhesive used for bonding the polarizing film 1 and the first optical film 2 and the adhesive used for bonding the polarizing film 1 and the second optical film 3 are all composed of an epoxy compound and a photopolymerization initiator = 290 nm), and is substantially free of a solvent.

(A) Coating process

The above-mentioned cycloolefin-based resin film as the first optical film (2) and the above-mentioned propylene-based resin film as the second optical film (3) having a thickness of 25 mu m in which iodine is adsorbed and oriented in polyvinyl alcohol , So that the flow direction was the same at a line speed of 15 m / min. On the surface of the cycloolefin resin film 2 bonded to the polarizing film 1, a first coating machine 10 ("Microchamber Doctor" manufactured by Fujikikai Co., Ltd.) having a gravure roll 11, Described epoxy-based ultraviolet curing type adhesive. The surface of the propylene resin film 3 bonded to the polarizing film 1 was coated with a second coating machine 12 having a gravure roll 13 (also referred to as " micro chamber doctor " ) Was applied to the epoxy-based ultraviolet curable adhesive.

The gravure rolls 11 and 13 provided on the coaters 10 and 12 were rotated in a direction opposite to the transport direction of the film. On the side of the cycloolefin based resin film 2, the rotation speed of the gravure roll 11 provided in the first coater 10 was set at 21 m / min, and an adhesive was applied on the optical film to a thickness of about 2.6 탆 Respectively. In the second coating machine 12 on the side of the propylene resin film 3, the rotational speed of the gravure roll 13 provided thereon is 19.5 m / min, and the adhesive is applied on the film to a thickness of about 3.0 탆 Respectively.

(B)

The cycloolefin based resin film 2 and the propylene based resin film 3 to which the adhesive was applied were superimposed on the polarizing film 1 with the respective adhesive application surfaces and were laminated on the polarizing film 1 by means of the bonding nip rolls 20 and 21 at 240 N / Cm. ≪ / RTI >

(C) a curing process, (D) a measuring process and a control process (E)

The laminated body of the cycloolefin based resin film 2 / polarizing film 1 / propylene based resin film 3 after passing through the nip rolls 20 and 21 was measured at a temperature of 20 DEG C on the propylene based resin film 3 side And was conveyed at a line speed of 15 m / min at the same line speed as before the bonding, while applying a tensile force of 600 N / m in the longitudinal direction (conveying direction) so as to be in close contact with the outer peripheral surface of the roughing roll 26 Ultraviolet light was irradiated (curing step (C)) from the cycloolefin based resin film 2 side using the ultraviolet light irradiation device 16 to the laminate wound around the tightening roll 26. At this time, the spectroscopic radiation illuminometer 17 with the polychrometer set to integrate the spectral irradiance illuminance over the wavelength range of -30 nm to +40 nm at the absorption peak wavelength of 290 nm of the polymerization initiator contained in the ultraviolet- , Ultraviolet rays were irradiated while measuring the integrated value of the spectral irradiance of ultraviolet rays (measurement step (D)). As the curing step (C), ultraviolet rays are irradiated from the "EHAN1700NAL high-pressure mercury lamp" 2, which is an ultraviolet lamp which is manufactured by GS Yuasa Co., Ltd., (The integrated value Y of the set spectral irradiance was 55 mW / cm 2) was 55 mW / cm 2. The total amount of ultraviolet light was 77 mJ / cm < 2 > Thus, the adhesive layer was cured to prepare a polarizing plate 4 having a cycloolefin resin film 2 bonded to one side of the polarizing film 1 and a propylene resin film 3 bonded to the other side of the polarizing film 1, (30).

In the measuring step (D), the measuring conditions of the spectral irradiance illuminance by the spectral irradiance illuminometer (17) are set in advance to one measurement number in one measurement, three seconds in the measurement interval and 25 milliseconds in the measurement time, The instantaneous value of the integrated value of the spectral irradiance of the wavelength region is output every about 1 minute, and the instantaneous value is defined as the integrated value X of the obtained spectral irradiance illuminance.

In the control step (E), when the integrated value X of the obtained spectral irradiance is lowered by 5% or more compared to the integrated value Y = 55 mW / cm 2 of the set spectral irradiance, that is, (YX) / Cm < 2 >, the ultraviolet irradiator 16 was controlled to adjust the output so that the output of the ultraviolet irradiator 16 was increased by 5 W in every first order. (The average value of YX) / Y (%) of the average value of the integrated value X of the spectroscopic irradiance obtained by operating for 300 minutes from the integrated value Y of the set spectral irradiance illuminance, As shown in Table 1.

[Comparative Example 1]

Even if the integrated value X of the spectral irradiance obtained in the measuring step (D) is lowered by 5% or more as compared with the integrated value Y of the set spectral irradiance irrespective of the control step (E) Ultraviolet irradiation was performed without controlling the output of the device 16 to produce a polarizing plate. Table 1 shows the "difference in integrated value of spectral irradiance when operated for 300 minutes".

[Example 2]

A biaxially stretched polyethylene terephthalate film having a thickness of 38 탆 and a width of 1330 mm was used as the first optical film 2 and a biaxial oriented retardation film made of a cycloolefin resin having a thickness of 60 탆 and a width of 1330 mm NOR "was used as the second optical film 3, and an epoxy-based ultraviolet curable adhesive containing an epoxy compound and a photopolymerization initiator (absorption peak wavelength = 320 nm) was used as an ultraviolet curable adhesive. Except for the following points, the coating process (A), the bonding process (B), the curing process (C), the measuring process and the control process (E) were carried out in the same manner as in Example 1, Respectively.

(1) In the curing step (C), ultraviolet rays are irradiated so that the integrated value of the spectral irradiance in the wavelength range shown in the following (2) is 200 mW / cm 2 (280 mJ / (I.e., the integrated value Y of the set spectral irradiance is 200 mW / cm 2)

(2) setting the spectral irradiance illuminometer 17 to integrate the spectral irradiance illuminance over the wavelength range of -30 nm to +30 nm at the absorption peak wavelength 320 nm of the polymerization initiator in the measuring step (D); and

(3) In the control step (E), when the integrated value X of the obtained spectral irradiance is lower than the integrated value Y of the set spectral irradiance by 5% or more, that is, (YX)? 10 mW / , The ultraviolet irradiator 16 was controlled to adjust the output so that the output of the ultraviolet irradiator 16 was increased by 5 W for every first light.

Table 1 shows the "difference in integrated value of spectral irradiance when operated for 300 minutes".

[Comparative Example 2]

Even if the integrated value X of the spectral irradiance obtained in the measurement step (D) is lowered by 5% or more as compared with the integrated value Y of the set spectral irradiance, without the control step (E) Irradiating ultraviolet rays without controlling the output of the irradiation device 16 to produce a polarizing plate. Table 1 shows the "difference in integrated value of spectral irradiance when operated for 300 minutes".

[Evaluation test for discoloration of polarizer]

A plurality of pieces of small pieces obtained by cutting each rectangular piece into a rectangular shape having a size of 80 mm (flow direction) × full width at an arbitrary position of the obtained polarizing plate and cutting the rectangular piece again to a width of 300 to 400 mm was used as one sample, Was suspended in a constant temperature and humidity chamber adjusted to 60 ° C × 90% RH so as not to be in contact with each other and maintained for 500 hours. The light was transmitted through the light box and compared with a polarizing plate not put in a thermostat / hygrostat with naked eyes to evaluate the presence or absence of light leakage. This discoloration evaluation test was carried out on four samples cut at arbitrary positions of the polarizing plate, and a case in which no light leakage occurred in all of the four samples was defined as " OK ", a case in which light leakage occurred in one or more of four samples was defined as " NG ", and the results are shown in the column of " Discoloration Evaluation Results " The numerical values in parentheses in this column indicate the number of samples in which light leakage occurred in four samples.

As shown in Table 1, in Comparative Examples 1 and 2 in which the control step (E) was not provided, the integrated value of the spectral irradiance of ultraviolet light was greatly lowered, and thus the obtained polarizing plate showed discoloration in a severe environment, Examples 1 and 2 in which the irradiation power of the ultraviolet ray was changed when the integrated value X of the spectral irradiance required for the predetermined wavelength region was set to be equal to or greater than 5% in comparison with the integrated value Y of the set spectral irradiance illuminance, 2 is suppressed to a variation within 5% of the average (difference in integrated value of spectral irradiance) of the integrated value X of the spectral irradiance obtained from the integrated value Y of the set spectral irradiance, and no discoloration is found under a severe environment A polarizing plate can be manufactured.

1 polarizing film
2 First optical film
3 Second optical film
4 Polarizer
10 The first potter
11 gravure roll
12 Second Potting Machine
13 gravure roll
14 First film thickness meter
15 Second Thickness Meter
16 Ultraviolet irradiation equipment
17 Spectroradiometer
20, 21 Joint nip roll
22, 23 Before nip roll
24 guide roll
Article 26 Use Roll
30 wound roll

Claims (4)

(A) a step of applying an ultraviolet curable adhesive containing a polymerization initiator to an optical film made of a thermoplastic resin,
(B) a polarizing film made of a polyvinyl alcohol-based resin is superimposed on the surface of the ultraviolet curable adhesive of the optical film, and the polarizing film and the optical film are pressed against the polarizing film to form the ultraviolet- A step of obtaining a laminated body bonded via the above-
(C) a step of curing the ultraviolet curable adhesive by irradiating the laminate with ultraviolet rays from an ultraviolet irradiator,
(D) measuring the spectral irradiance of the irradiated ultraviolet ray using a polychrometer to obtain an integrated value of the spectral irradiance in a predetermined absorption wavelength region including the absorption peak wavelength of the polymerization initiator; and
(E) controlling the ultraviolet irradiator based on the integrated value Y of the set spectral irradiance and the integrated value X of the obtained spectral irradiance illuminance. The method according to claim 1, wherein when the ratio of the absolute value of the difference between the integrated value X of the obtained spectral irradiance and the integrated value Y of the set spectral irradiance to the integral value Y of the set spectral irradiance is equal to or more than a predetermined value , And controlling the ultraviolet irradiating apparatus. The method according to claim 1, wherein when the ratio of the absolute value of the difference between the integral value X of the obtained spectral irradiance illuminance and the integrated value Y of the set spectral irradiance illuminance to the integral value Y of the set spectral irradiance is 5% , And controlling the ultraviolet irradiating apparatus. The method according to any one of claims 1 to 3, wherein the predetermined absorption wavelength region is within a wavelength range from a wavelength 40 nm shorter than the absorption peak wavelength to a wavelength 40 nm larger than the absorption peak wavelength.

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