TW201247399A - Method of manufacturing polarizer - Google Patents

Method of manufacturing polarizer Download PDF

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Publication number
TW201247399A
TW201247399A TW101111581A TW101111581A TW201247399A TW 201247399 A TW201247399 A TW 201247399A TW 101111581 A TW101111581 A TW 101111581A TW 101111581 A TW101111581 A TW 101111581A TW 201247399 A TW201247399 A TW 201247399A
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Taiwan
Prior art keywords
illuminance
ultraviolet
film
value
integral value
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TW101111581A
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Chinese (zh)
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TWI552862B (en
Inventor
Hiroaki Takahata
Jun Furukawa
Azusa Hiroiwa
Hidemitsu Shimizu
Hirohiko Yakabe
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Sumitomo Chemical Co
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • G02B5/3033Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
    • G02B5/3041Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00Producing optical elements, e.g. lenses or prisms
    • B29D11/00634Production of filters
    • B29D11/00644Production of filters polarizing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J129/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal, or ketal radical; Adhesives based on hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Adhesives based on derivatives of such polymers
    • C09J129/02Homopolymers or copolymers of unsaturated alcohols
    • C09J129/04Polyvinyl alcohol; Partially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528Polarisers

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Ophthalmology & Optometry (AREA)
  • Mechanical Engineering (AREA)
  • Polarising Elements (AREA)

Abstract

A method of manufacturing a polarizer 4 is disclosed, which comprises the following steps of (A) to (E), namely step (A) of coating UV-curable adhesive containing polymerization initiator on the optical film 2 made from thermoplastic resin; step (B) of overlapping a polarizing film 1 made from polyvinyl alcohol on the UV-curable adhesive coated surface of the optical film 2, and pressurizing the optical film 2 relative to the polarizing film 1 to obtain a laminate of the polarizing film 1 and the optical film 2 bonded with UV-curable adhesive; step (C) of curing the adhesive through irradiation of UV rays from an UV irradiating apparatus 16; step (D) of using a spectroradiometer 17 in a spectrometer to measure the spectral irradiance of the irradiated UV rays, and to obtain the integral value of the spectral irradiance of the irradiated UV rays within the specific absorption wavelength region containing the absorption peak wavelength of the polymerization initiator; and step (E) of controlling the UV irradiating apparatus 16 based on the obtained integral value X of the spectral irradiance and the preset integral value Y of the spectral irradiance.

Description

201247399 六、發明說明: 【發明所屬之技術領域】 本發明涉及作為液晶顯示構件所使用之偏光板之製造方 法。 【先前技術】 構成液晶顯示裝置之核心之液晶面板係於液晶胞之兩表 面配置偏光板而構成。一般來說,偏光板為於聚乙烯醇系 樹脂製之偏光膜之一側之面,經由接著劑而貼合有透明樹 脂製之保護膜之構造。大多於偏光膜之另一側之面亦經由 接著劑貼合有透明樹脂膜,該側之透明樹脂膜除與相反側 之保護膜相同地為僅具有對偏光膜之保護功能者以外,亦 有時為所謂之相位差膜,其除了保護功能以外,還以液晶 胞之光學補償與視場角補償之目的而被賦予有面内及/或 厚度方向之相位差。於本說明書中,將此種於偏光膜上經 由接著劑所貼合之保護膜與相位差膜等稱為「光學膜」。 用於向偏光膜貼合光學膜之接著劑一般為液狀,藉由該液 狀接著劑之固化反應而於偏光膜與光學膜之間顯現接著 力。 近年來’以電視為代表之液晶顯示裝置之價格急劇降 低,對構成其之構件低價格化之要求日趨強烈,另一方 面對品質之要求亦進一步増強《於該趨勢下,偏光板之 製造所使用之接著劑,亦正自可適用之光學膜之種類限於 纖維素系樹脂等特定樹脂之水系接著劑,向可適用之光學 膜之種類豐富之活性能量線固化型接著劑變更。例如於特 163414.doc 201247399 開2004-245925號公報中提出有使用活性能量線固化型接 著劑之偏光膜與光學膜之貼合。 活性能量線固化型接著劑係以液狀準備,且使用於被塗 佈物上直接塗佈該液狀接著劑之模塗佈機、或於形成於表 面之凹槽中擔載液狀接著劑並將其轉印於被塗佈物表面之 凹版輥,而預先塗佈於光學膜之向偏光膜之貼合面上。然 後’於該接著劑塗佈面上重疊偏光膜並照射紫外線與電子 束等活性能量線而使接著劑固化,從而顯現接著力。使用 此種活性能量線固化型接著劑之方式可適用之光學膜多而 為非常有效之方法。 作為使用該活性能量線固化型接著劑之偏光板之製造方 法,例如於曰本專利特開2009-134190號公報中公開有一 種方法:於偏光膜之兩表面分別經由接著劑重合保護膜而 獲得積層體’一面使該積層體密接於沿著該積層體之搬送 方向呈圓孤狀形成之凸曲面之外表面,一面照射活性能量 線。根據該方法,可抑制於所獲得之偏光板上容易產生之 反向捲曲及波浪捲曲’從而可製造具有良好性能之偏光 板0 【發明内容】 [發明所欲解決之問題] 於照射紫外線使紫外線固化型接著劑固化而製造偏光板 之方法令’紫外線照射裝置之燈經長期使用而劣化,即便 負載相同之電力,紫外線之輻射照度亦會慢慢降低,該情 況下’紫外線固化5!!接著劑之固化不充分,作為偏光板之 163414.doc 201247399 性能有可能不足。x ’若仍然長期使用,則由於紫外線照 射裝置之設置環境或該裝置之構造上之問題,燈或附屬於 紫外線照射裝置之濾光片或反射板、置於前表面之玻璃 等會受到污染,該情況下,所照射之紫外線中例如波長 400 nm以下之光之透過率減少,從而引起輻射照度降低, 這樣亦會認為紫外線固化型接著劑之固化不充分。若紫外 線固化型接著劑之固化變得不充分,則產生接著強度不足 等問題,於耐久性試驗中,偏光膜引起脫色等,對於作為 偏光板之性能亦會帶來不良影響,因此,要求一種紫外線 固化型接著劑受到之紫外線之輻射照度得以恰當管理之偏 光板之製造方法。 所照射之紫外線之輻射照度,一般使用被稱為功率監視 器之GaN或AlGaN等之紫外線傳感器裝置進行測量。但功 率監視器因如下原因而具有輻射照度之測量精度比較低之 問題’即:1)紫外線傳感器裝置之檢測波長限定於特定之 波長區域,此外測量感度(每個波長之光吸收之感度)因每 個波長而不同;2)由於耐熱性之問題,無法直接計測所照 射之紫外光之輻射照度,不得不測量照射之紫外光之反射 光而間接地計測輻射照度。由於該問題,將功率監視器應 用於使用有紫外線固化型接著劑之偏光板之製造,難以準 確地檢測對紫外線固化型接著劑之固化度產生重大影響 之、包含於紫外線固化型接著劑中之聚合起始劑之活化所 需要之波長區域之輻射照度之降低。因此,期望開發出一 種可準確地檢測該特定之波長區域内之輻射照度降低,且 163414.doc 201247399 可在維持需要之分光賴射照度之同時製造偏光板。 因此’本發明之課題在於提供—種方法,該方法係於偏 光膜上經由紫外線m化型接㈣貼 線照射使該紫外線固化型接著劑固化而,膜造=: 法可準確地檢測紫外線之輕射照度'特別係聚合起始劑 之活化所需要之波長區域之輻射照度,藉由對其加以恰當 地控制而可製造即便於高溫多濕之嚴酷條件下偏光膜之脫 色亦難以產生之、耐久性高之偏光板。 [解決問題之技術手段] 本發明提供-種偏光板之製造方法,其係於聚乙稀醇系 樹脂製之偏光膜上經由包含聚合起始劑之紫外線固化型接 著劑貼合熱塑性樹脂製之光學膜而製造偏光板之方法且 具有以下(A)、(B)、(C)、(D)及(E)之各步驟。 (A) 塗佈步驟,於光學膜之向偏光膜之貼合面上塗佈上 述之紫外線固化型接著劑; (B) 貼合步驟,於以塗佈步驟塗佈之紫外線固化型接著 劑面上重疊偏光膜並加壓; (C) 固化步驟,對經由紫外線固化型接著劑而於偏光膜 上貼合有光學膜之積層體,自紫外線照射裝置照射紫外 線’藉此使紫外線固化型接著劑固化; (D) 計測步驟’使用分光儀測量於上述固化步驟中所照 射之务、外線之分光輻射照度’並根據此而計測包含聚人起 始劑之吸收峰值波長之特定之吸收波長區域、例如該吸收 峰值波長之-40 nm〜+40 nm之波長區域内之紫外線之分光 163414.doc 201247399 輻射照度之積分值;及 (E)控制步驟,根據所設定之分光輻射照度之積分值γ與 求得之分光輻射照度之積分值乂而控制紫外線照射裝置。 本發明之偏光板之製造方法較佳為包括下述(E)步驟。 (E)控制步驟,於上述計測步驟中獲得之分光輻射照度 之積分值X與所設定之分光輻射照度之積分值¥之差之絕 對值相對於上述γ之比例為特定值以上時,例如為5%以上 時,控制上述紫外線照射裝置之輸出。 又,本發明之其他侧面之方法係提供具有以下(A)、 (B)、(C)、(D)及(E)之各步驟之偏光板之製造方法。 (A) 步驟,於熱塑性樹脂製之光學膜上塗佈包含聚合起 始劑之紫外線固化型接著劑; (B) 步驟,於光學膜之紫外線固化型接著劑塗佈面重疊 聚乙烯醇系樹脂製之偏光膜,並將光學膜相對於偏光膜加 壓而獲得偏光膜與光學膜經由紫外線固化型接著劑貼合之 積層體; (C) 步驟’藉由自紫外線照射裝置對積層體照射紫外線 而使紫外線固化型接著劑固化; (D) 步驟’使用分光儀計測所照射之紫外線之分光輕射 照度,求得包含聚合起始劑之吸收峰值波長之特定之吸收 波長區域内、例如自較該吸收峰值波長小4〇 ηηι之波長至 較該吸收峰值波長大40 nm之波長為止之波長區域内之分 光輻射照度之積分值;及 (E) 步驟’根據所設定之分光輻射照度之積分值γ與求得 1634I4.doc 201247399 之分光輻射照度之積分值χ而控制紫外線照射裝置。 本發明之其他側面之製造方法較佳為包括下述(£)步 驟。 (E)步驟,於所求得之分光輻射照度之積分值乂與設定之 分光輻射照度之積分值Y之差之絕對值相對於所設定之分 光輻射照度之積分值Y之比例為特定值以上時,例如為5% 以上時,控制紫外線照射裝置。 [發明之效果] 根據本發明,於經由紫外線固化型接著劑而於偏光膜上 貼合光學膜,並藉由紫外線照射使該紫外線固化型接著劑 固化而製造偏光板時,使用分光儀準確地計測包含紫外線 固化型接著劑中所含之聚合起始劑之吸收岭值波長之特定 之吸收波長區域内之分光輻射照度之積分值,根據其結果 而控制紫外線照射裝置之輸出以免紫外線固化型接著劑之 固化不充分’因此可提供具有良好之接著強度、且即便於 南溫多濕之嚴酷條件下亦難以產生偏光膜之脫色之耐久性 尚之偏光板。 【實施方式】 於本實施形態中’於聚乙烯醇系樹脂製之偏光膜上經由 紫外線固化型接著劑(以下僅稱為接著劑)貼合熱塑性樹脂 製之光學膜而製造偏光板。光學膜可僅貼合於偏光膜之單 面’亦可貼合於偏光膜之兩表面。於偏光膜之兩表面貼合 光學膜時’可於一方之光學膜之貼合中應用本發明之方 法’亦可於兩方之光學膜之貼合中應用本實施形態之方 163414.doc 201247399 [偏光膜] 偏光膜為聚乙烯醇系樹脂製,且係具有使入射至該膜之201247399 VI. Description of the Invention: TECHNICAL FIELD The present invention relates to a method of manufacturing a polarizing plate used as a liquid crystal display member. [Prior Art] A liquid crystal panel constituting a core of a liquid crystal display device is configured by arranging a polarizing plate on both surfaces of a liquid crystal cell. In general, the polarizing plate has a structure in which a protective film made of a transparent resin is bonded to the surface of one side of the polarizing film made of a polyvinyl alcohol-based resin via an adhesive. The surface of the other side of the polarizing film is also bonded to the other side of the polarizing film via a bonding agent. The transparent resin film on the side is the same as the protective film on the opposite side, and has a function of protecting only the polarizing film. In the case of a so-called retardation film, in addition to the protective function, a phase difference in the in-plane and/or thickness direction is imparted for the purpose of optical compensation of the liquid crystal cell and compensation of the viewing angle. In the present specification, the protective film and the retardation film which are bonded to the polarizing film via the adhesive are referred to as "optical films". The adhesive for bonding the optical film to the polarizing film is generally liquid, and the adhesion between the polarizing film and the optical film is exhibited by the curing reaction of the liquid adhesive. In recent years, the price of liquid crystal display devices represented by television has dropped sharply, and the requirements for lowering the price of the components constituting them have become stronger. On the other hand, the requirements for quality have been further strengthened. Under this trend, the manufacturer of polarizing plates The type of the optical film to be used is also limited to a water-based adhesive of a specific resin such as a cellulose resin, and is changed to an active energy ray-curable adhesive having a wide variety of applicable optical films. The bonding of a polarizing film using an active energy ray-curable adhesive to an optical film is proposed in Japanese Patent Publication No. 163414. The active energy ray-curable adhesive is prepared in a liquid form, and is applied to a coating machine directly coated with the liquid adhesive on the coated object, or in a groove formed on the surface to carry a liquid adhesive. This is transferred to a gravure roll on the surface of the object to be coated, and is applied in advance to the bonding surface of the optical film to the polarizing film. Then, the polarizing film is superposed on the adhesive-coated surface, and an active energy ray such as an ultraviolet ray or an electron beam is irradiated to cure the adhesive, thereby exhibiting an adhesive force. It is a very effective method to use an optical fiber film which is applicable to such an active energy ray-curable adhesive. As a method of producing a polarizing plate using the active energy ray-curable adhesive, a method is disclosed in, for example, Japanese Patent Laid-Open Publication No. 2009-134190, which is obtained by superposing a protective film on both surfaces of a polarizing film via an adhesive. The laminated body is irradiated with an active energy ray while adhering the laminated body to the outer surface of the convex curved surface which is formed in a circular shape along the conveying direction of the laminated body. According to this method, it is possible to suppress the reverse curl and the wave curl which are easily generated on the obtained polarizing plate, thereby producing a polarizing plate having good performance. [Explanation] [Problems to be solved by the invention] Ultraviolet rays are irradiated The method of manufacturing a polarizing plate by curing a curing adhesive causes the lamp of the ultraviolet irradiation device to deteriorate over a long period of time, and even if the electric power of the same load is applied, the illuminance of the ultraviolet ray is gradually lowered. In this case, 'ultraviolet curing 5! The curing of the agent is insufficient, and the performance of 163414.doc 201247399 as a polarizing plate may be insufficient. x 'If it is still used for a long period of time, the lamp or the filter or the reflector attached to the ultraviolet irradiation device, the glass placed on the front surface, etc. may be contaminated due to the setting environment of the ultraviolet irradiation device or the structural problem of the device. In this case, in the ultraviolet light to be irradiated, for example, the transmittance of light having a wavelength of 400 nm or less is reduced, and the illuminance is lowered, and the curing of the ultraviolet curable adhesive is also considered to be insufficient. When the curing of the ultraviolet curable adhesive is insufficient, there is a problem that the adhesive strength is insufficient, and the polarizing film causes discoloration or the like in the durability test, which adversely affects the performance as a polarizing plate. A method of manufacturing a polarizing plate in which an ultraviolet curable adhesive is appropriately managed by ultraviolet illuminance. The illuminance of the ultraviolet ray to be irradiated is generally measured using an ultraviolet sensor device such as GaN or AlGaN called a power monitor. However, the power monitor has a problem that the measurement accuracy of the illuminance is relatively low for the following reasons: 1) The detection wavelength of the ultraviolet sensor device is limited to a specific wavelength region, and the measurement sensitivity (sensitivity of light absorption per wavelength) is Each wavelength is different; 2) Due to the problem of heat resistance, the illuminance of the irradiated ultraviolet light cannot be directly measured, and the illuminance of the illuminating light is indirectly measured by measuring the reflected light of the irradiated ultraviolet light. Due to this problem, the power monitor is applied to the production of a polarizing plate using an ultraviolet curing type adhesive, and it is difficult to accurately detect the ultraviolet curing type adhesive which has a significant influence on the curing degree of the ultraviolet curing type adhesive. A decrease in the irradiance of the wavelength region required for activation of the polymerization initiator. Therefore, it is desirable to develop a radiation illuminance reduction that can accurately detect the specific wavelength region, and 163414.doc 201247399 can manufacture a polarizing plate while maintaining the required spectral illuminance. Therefore, the subject of the present invention is to provide a method for curing the ultraviolet curable adhesive by ultraviolet light m-type bonding (four) bonding on a polarizing film, and the film forming method can accurately detect ultraviolet rays. The illuminance of the light illuminance, in particular, the irradiance of the wavelength region required for the activation of the polymerization initiator, can be produced by appropriately controlling the discoloration of the polarizing film even under the severe conditions of high temperature and high humidity. A polarizing plate with high durability. [Means for Solving the Problems] The present invention provides a method for producing a polarizing plate which is obtained by laminating a thermoplastic resin with a UV-curable adhesive containing a polymerization initiator, on a polarizing film made of a polyethylene glycol resin. A method of producing a polarizing plate by an optical film and having the following steps (A), (B), (C), (D), and (E). (A) a coating step of applying the above-mentioned ultraviolet curable adhesive to the bonding surface of the optical film to the polarizing film; (B) a bonding step of applying the ultraviolet curable adhesive to the coating step (C) a curing step in which a laminate of an optical film is bonded to a polarizing film via an ultraviolet curing type adhesive, and ultraviolet rays are irradiated from the ultraviolet irradiation device to thereby form an ultraviolet curing adhesive. (D) a measuring step 'measuring the illuminating illuminance of the illuminating light in the curing step described above using the spectrometer' and measuring the specific absorption wavelength region including the absorption peak wavelength of the polytropic initiator, For example, the absorption of ultraviolet light in the wavelength range of -40 nm to +40 nm of the peak wavelength 163414.doc 201247399 the integral value of the irradiance; and (E) the control step, according to the integral value γ of the set spectroscopic illuminance The obtained ultraviolet illuminating device is controlled by the integral value of the astigmatism illuminance. The method for producing a polarizing plate of the present invention preferably comprises the following step (E). (E) a control step of, for example, when the ratio of the absolute value of the difference between the integral value X of the spectral illuminance obtained by the measurement step and the integral value of the set spectroscopy illuminance is greater than or equal to a specific value When it is 5% or more, the output of the above ultraviolet irradiation device is controlled. Further, the method of the other aspect of the present invention provides a method of producing a polarizing plate having the following steps (A), (B), (C), (D), and (E). (A) a step of applying an ultraviolet curable adhesive containing a polymerization initiator to an optical film made of a thermoplastic resin; (B) a step of superposing a polyvinyl alcohol resin on the surface of the ultraviolet curable adhesive coated on the optical film The polarizing film is prepared, and the optical film is pressed against the polarizing film to obtain a laminate in which the polarizing film and the optical film are bonded via the ultraviolet curing type adhesive; (C) Step 'UV irradiation of the laminate by the ultraviolet irradiation device And curing the ultraviolet curable adhesive; (D) Step 'measuring the light illuminance of the irradiated ultraviolet light using a spectrometer, and obtaining a specific absorption wavelength region including the absorption peak wavelength of the polymerization initiator, for example, An integral value of the illuminating illuminance in a wavelength region where the absorption peak wavelength is smaller than 4 〇ηηι to a wavelength 40 nm larger than the absorption peak wavelength; and (E) the step 'according to the set integral value of the spectroscopic illuminance γ is used to control the ultraviolet irradiation device by obtaining the integral value of the spectral irradiance of 1634I4.doc 201247399. The manufacturing method of the other aspect of the invention preferably comprises the following (£) step. (E), the ratio of the absolute value of the difference between the integral value of the obtained spectral irradiance illuminance and the integral value Y of the set spectral illuminance to the integral value Y of the set illuminating illuminance is a specific value or more In the case of, for example, 5% or more, the ultraviolet irradiation device is controlled. [Effects of the Invention] According to the present invention, when an optical film is bonded to a polarizing film via an ultraviolet curable adhesive, and the ultraviolet curable adhesive is cured by ultraviolet irradiation to produce a polarizing plate, the spectrometer is accurately used. The integrated value of the spectral illuminance in the specific absorption wavelength region including the wavelength of the absorption ridge of the polymerization initiator contained in the ultraviolet curing type adhesive is measured, and the output of the ultraviolet irradiation device is controlled according to the result to prevent the ultraviolet curing type from proceeding. The curing of the agent is insufficient. Therefore, it is possible to provide a polarizing plate which has good adhesion strength and is difficult to produce discoloration of the polarizing film even under severe conditions such as south temperature and humidity. [Embodiment] In the present embodiment, a polarizing plate is produced by laminating an optical film made of a thermoplastic resin to a polarizing film made of a polyvinyl alcohol-based resin via an ultraviolet curable adhesive (hereinafter simply referred to as an adhesive). The optical film may be attached only to one side of the polarizing film or may be bonded to both surfaces of the polarizing film. When the optical film is bonded to both surfaces of the polarizing film, the method of the present invention can be applied to the bonding of one of the optical films. The method of the present embodiment can also be applied to the bonding of the two optical films. 163414.doc 201247399 [Polarizing film] The polarizing film is made of a polyvinyl alcohol-based resin and has a property of being incident on the film.

之振動面之光吸收之性質之膜,典型的是,於聚乙烯醇系 树月曰上吸附配向有二色性色素。構成偏光膜之聚乙烯醇系 樹脂藉由使聚醋酸乙烯酯系樹脂皂化而獲得。作為聚乙烯 醇系樹脂之原料之聚醋酸乙烯酯系樹脂,除了作為醋酸乙 烯Sa之均聚物之聚醋酸乙烯酯以外,亦可為醋酸乙烯酯及 可-、之之其他單體之共聚物。藉由對該聚乙烤醇系樹 脂製之膜實施單軸拉伸、利用二色性色素進行之染色及染 色後之刪豸交聯處理而可製造偏光膜。作g色性色素, 使用填或—色性之有機染料。單軸拉伸可於利用二色性色 素進行染色之前進杆 ,太·5Γ 也《ill m — a 1.1 a 士 “The film of the property of light absorption of the vibrating surface is typically a dichroic dye adsorbed and aligned on a polyvinyl alcohol tree. The polyvinyl alcohol-based resin constituting the polarizing film is obtained by saponifying a polyvinyl acetate-based resin. The polyvinyl acetate-based resin which is a raw material of the polyvinyl alcohol-based resin may be a copolymer of vinyl acetate and other monomers, in addition to polyvinyl acetate which is a homopolymer of vinyl acetate Sa. . The polarizing film can be produced by subjecting the film made of the polyethylenic alcohol resin to uniaxial stretching, dyeing with a dichroic dye, and dyeing and crosslinking treatment after dyeing. As a coloring pigment, an organic dye filled or colored is used. Uniaxial stretching can be carried out before dyeing with dichroic pigments, too · 5 Γ also "ill m — a 1.1 a 士"

[光學膜][Optical film]

示特性優異 ’則將所製造之偏光板組裝於 。基於相同之理由,光學膜較 163414.doc 201247399 佳之折射率為1.45〜1.67之範圍。該光學膜之霧度值處於 0.001〜3%左右之範圍,這會使所獲得之偏光板之對比度提 南’特別係組裝於液晶面板而進行黑顯示時,產生亮度降 低等問題之可能性降低,因此較佳。霧度值係以(擴散透 過率/總光線透過率)χ100(%)定義之值,依據JIS κ 7136: 2000「塑膠-透明材料之霧度之求法」進行測量。 作為構成該光學膜之熱塑性樹脂,例如可列舉如下材 料,於此,將於溫度20°C藉由D射線所測量之折射率設為 nD(20°C )而一併示出。 環烯系樹脂[nD(20°C )=1.51〜1.54左右]、 結晶性聚烯烴系樹脂[nD(2(TC )=1.46〜1.50左右]、 聚酯系樹脂[nD(20°C )=1.57-1.66左右]、 聚碳酸酯系樹脂[nD(20°C)=1.57〜1.59左右]、 丙烯酸系樹脂[nD(20°C )=1.49〜1.51左右]、 三乙酿纖維素系樹脂[!!〇(2〇。〇=1.48前後]等。 環烯系樹脂係以諸如降冰片烯般之環烯系單體為主要之 構成單位之聚合物,其中包括:向環烯系單體之開環聚合 物加氫而獲得之樹脂;及環烯系單體與諸如乙烯與丙烯般 之碳數2〜10之鏈狀烯烴系單體及/或諸如苯乙烯般之乙烯 基芳香族單體之加成聚合物等。 結晶性聚烯烴系樹脂係以碳數2〜1〇之鏈狀烯烴系單體為 主要之構成單位之聚合物,其中包括··鏈狀烯烴系單體之 均聚物;及使用有兩種以上之鏈狀烯烴系單體之二元或三 兀以上之共聚物。具體來說,包括聚乙烯系樹脂、聚丙烯 163414.doc •10· 201247399 系樹月曰6烯-丙烯共聚物、4_甲基小戊烯之均聚物、或 4 f基小戊埽與乙婦或丙烯之共聚物等。 聚酯系樹脂除了諸如聚對苯二甲酸乙二醇酯或諸如聚萘 甲酉文乙一知般之芳香族聚酯系樹脂以外,亦包括脂肪族 t酉曰系樹月日$碳酸醋系樹脂典型的是藉由雙齡Α與光氣 反應而獲得,且於主鏈具有碳酸酯鍵合之聚合 物。丙稀酸系樹月旨典型的是以甲基丙稀酸甲醋為主要構成 早位之聚合物’除甲基丙烯酸甲醋之均聚物以外,還包括 甲基丙烯酯與其他甲基丙烯酸酯及/或丙烯酸酯之共 聚物等。三乙醯纖維素系樹脂係纖維素之醋酸酯。 利用β亥些熱塑性樹脂,藉由溶劑澆鑄法或熔融擠出法等 製成膜,可作為用於本實施形態之光學膜。又,亦可將製 膜後進一步進行單軸或雙軸拉伸而得者作為用於本實施形 態之光干膜。於光學膜向偏光膜貼合之前,亦可先對其貼 合面實施諸如皂化處理、電暈處理、電漿處理、底塗處理 或錨塗(anchor coating)處理般之易接著處理。又,亦可於 光學膜之向偏光膜之貼合面之相反側之面設置諸如硬敷 層、防反射層或防眩層般之各種處理層。 光學膜較佳為通常具有5〜200 μιη左右之厚度。若光學膜 過薄’則欠缺處理性,於偏光板製造線中產生斷裂或誘發 褶皺之產生之可能性變高。另一方面,若過厚,則獲得之 偏光板變厚,重量亦變大,因此損害商品性。自該些理由 出發’更佳之厚度為10〜120 μιη,進而佳為10〜85 μΐΏ。 [紫外線固化型接著劑] 163414.doc 201247399 於以上之偏光膜貼合光學臈時’首先於光學膜之向偏光 膜之貼。面上塗佈紫外線固化型接著劑。接著劑之厚度通 常為0.5〜5 μιη之範圍。若其厚度低於〇5叫’則接著強度 產生不均勻D另_卡 、 面’若其厚度超過5 μηι ’則不僅製造 成本增大,有時亦會因接著劑之種類而影響到偏光板之色 調。、若於該範圍内比較厚,例如為3.5叫以上,特別係4 上則其厚度即便有一些變動’亦難以出現由此引 起之氣,包等缺陷,但另一方面,如此加厚會帶來成本之增 加’因此較佳為於可能之範圍變薄。出於該些理由紫外 線固化型接著劑之較佳厚度為卜4叫,更佳為& 之範圍。 卜 紫化型接者劑,只要係以液狀之可塗佈之狀態供The polarizing plate produced is assembled by using the excellent characteristics. For the same reason, the optical film has a refractive index of 1.45 to 1.67, which is better than 163414.doc 201247399. The haze value of the optical film is in the range of about 0.001 to 3%, which causes the contrast of the polarizing plate to be obtained, which is particularly likely to be caused by a problem such as a decrease in brightness when the liquid crystal panel is assembled and black-displayed. Therefore, it is preferred. The haze value is measured by (diffusion transmittance / total light transmittance) χ 100 (%), and is measured in accordance with JIS κ 7136: 2000 "Method for determining the haze of plastic-transparent material". The thermoplastic resin constituting the optical film is exemplified by the following materials, and the refractive index measured by D rays at a temperature of 20 ° C is shown as nD (20 ° C). Cycloolefin resin [nD (20 ° C) = 1.51 to 1.54], crystalline polyolefin resin [nD (2 (TC) = 1.46 to 1.50 or so], polyester resin [nD (20 ° C) = 1.57-1.66 or so, polycarbonate resin [nD (20 ° C) = 1.57 to 1.59 or so], acrylic resin [nD (20 ° C) = 1.49 to 1.51 or so], triethyl cellulose resin [ 〇 (2〇. 〇=1.48 before and after], etc. The cycloolefin resin is a polymer mainly composed of a norbornene-like cycloolefin monomer, including: a cycloolefin monomer. a resin obtained by hydrogenating a ring-opening polymer; and a cyclic olefin monomer and a chain olefin monomer having a carbon number of 2 to 10 such as ethylene and propylene and/or a vinyl aromatic monomer such as styrene The crystalline polyolefin resin is a polymer having a chain olefin monomer having 2 to 1 carbon atoms as a main constituent unit, and includes homopolymerization of a chain olefin monomer. And a copolymer of two or more kinds of chain olefin monomers having two or more chains, specifically, polyethylene resin, polypropylene 163414.doc •10·201247399 a eucalyptus 6-ene-propylene copolymer, a homopolymer of 4-methylpentefene, or a copolymer of 4 f-based pentylene oxime and a mother or propylene, etc., in addition to, for example, poly-p-phenylene Ethylene glycolate or an aromatic polyester-based resin such as polynaphthene, which also includes aliphatic t-trees, such as carbonated vinegar-based resin, is typically made by double-aged enamel and light. It is obtained by a gas reaction and has a carbonate-bonded polymer in the main chain. The acrylic acid tree is typically composed of methyl methacrylate methyl vinegar as the main component of the early polymer 'except methacrylic acid In addition to the homopolymer of vinegar, it also includes copolymers of methacrylic ester and other methacrylates and/or acrylates, etc. Triacetate cellulose resin is an acetate of cellulose. The film can be formed into a film by a solvent casting method, a melt extrusion method, or the like, and can be used as an optical film of the present embodiment. Further, it can be used for further uniaxial or biaxial stretching after film formation. The light-drying film of the embodiment can be attached to the optical film before it is attached to the polarizing film. The surface may be subjected to a saponification treatment, a corona treatment, a plasma treatment, a primer treatment or an anchor coating treatment, and may be carried out on the opposite side of the bonding surface of the optical film to the polarizing film. The surface of the film is provided with various treatment layers such as a hard coat layer, an antireflection layer or an antiglare layer. The optical film preferably has a thickness of about 5 to 200 μm. If the optical film is too thin, the handleability is poor, and the polarizing plate is used. On the other hand, if the thickness is too large, the obtained polarizing plate becomes thick and the weight becomes large, which impairs commercial properties. For these reasons, it is better. The thickness is 10 to 120 μm, and further preferably 10 to 85 μΐΏ. [Ultraviolet-curing adhesive] 163414.doc 201247399 When the optical film is bonded to the above polarizing film, the film is first attached to the polarizing film. An ultraviolet curable adhesive is applied to the surface. The thickness of the subsequent agent is usually in the range of 0.5 to 5 μm. If the thickness is lower than 〇5, then the intensity will be uneven. D _ card, surface 'if its thickness exceeds 5 μηι', not only the manufacturing cost increases, but also the polarizer is affected by the type of the adhesive. Hue. If it is thicker in this range, for example, it is 3.5 or more, especially if there is some variation in the thickness of the special system 4, it is difficult to cause defects such as gas and bag, but on the other hand, it is thickened. The increase in cost is therefore 'thus better to thin the range possible. For these reasons, the preferred thickness of the ultraviolet curable adhesive is a thickness of 4, more preferably &卜紫化型接剂, as long as it is in a liquid formable state

Hit用自先前以來用於偏光板之製造中之各種接著 合性之化=⑷Γ聚合性等之觀點出|,較佳為陽離子聚 a物’例如環氧化合物’更具體地說,如曰本專 利特開2004-245925號公報所述般 # if ^ ^ ^ <奴您包含分子内不具有芳Hit is based on the viewpoint of various kinds of subsequent properties in the manufacture of a polarizing plate = (4) Γ polymerizability and the like, and is preferably a cationic poly-a compound such as an epoxy compound, more specifically, such as 曰Patent Description of the Unexamined Patent Publication No. 2004-245925# if ^ ^ ^ < slaves contain no molecules within the molecule

f氧化°物作為紫外線固化性成分之一之紫外線固 化型接著劑。該環氧化合物兔外線固 之-始ρ丄. J马如下等:將以雙酚A 之芳香i吝:^為代表例之作為芳香族環氧化合物之原料 得之氫化产Ϊ基化合物核氨化’並使其縮水甘油趟化而獲 鍵合之環氧:Γ;於分子内至少具有1個與脂肪族環 埏口之%氧基之脂環式環氧化合 合為代表例,族環:::广化 固化型接著劑中,除了以環氧化合物為代表例 163414.doc 12 201247399 之陽離子聚合性化合物以外,還調配有聚合起始劑,特別 係調配有藉由紫外線之照射產生陽離子活性種或路易斯酸 而用以使陽離子聚合性化合物開始聚合之光陽離子聚合起 始劑。此外,亦可調配有藉由加熱而引發開始聚合之熱陽 離子聚合起始劑,又亦可調配有光敏劑等各種添加劑。 於偏光膜之兩表面貼合光學膜時,適用於各個光學膜之 紫外線固化型接著劑可相同,亦可不同,但自生產率之觀 點出發,於可獲得適度之接著力之前提下,較佳為兩表面 均设為相同之接著劑。 [偏光板之製造方法] 於本貫施形態中,於以上說明之聚乙烯醇系樹脂製之偏 光膜上經由紫外線固化型接著劑貼合熱塑性樹脂製之光學 膜而製造偏光板。 此時’經過以下(A)、(B)、(C)、(D)及(E)之各步驟。 (A) 塗佈步驟’於光學膜之向偏光膜之貼合面上塗佈上 述之紫外線固化型接著劑; (B) 貼合步驟’於以塗佈步驟塗佈之紫外線固化型接著 劑面上重疊偏光膜並加壓; (C) 固化步驟,對於偏光膜上經由紫外線固化型接著劑 而貼合有光學膜之積層體,自紫外線照射裝置照射紫外 線,藉此使紫外線固化型接著劑固化; (D) 計測步驟,使用分光儀測量於上述固化步驟照射之 紫外線之分光輻射照度,並基於此計測包含聚合起始劑之 吸收峰值波長之特定之吸收波長區域内之紫外線之分光輻 163414.doc •13- 201247399 射照度之積分值;及 (E)控制步驟,於上述計測步驟中求得之分光輻射照度 之積分值X與所設^之分純射照度之㈣值^差线 對值相對於上述Y之比例為特定值以上時,例如為外。以上 時,控制上述紫外線照射裝置之輸出。 圖1係概略地表示較佳地適用於本發明之製造裝置之配 置例之側視圖,圖2係表示本發明之各步驟間之關係之一 一面對於偏光板 例之方塊圖。以下’一面參照該些附圓 之製造方法詳細地進行說明。 圖1所示之製造裝置構成為,一面連續地搬送偏光膜 一面於其一側之面貼合第一光學膜2、且於另—側之面貼 合第二光學膜3而製造偏光板4’並捲取於捲取親3〇上。如 該圖所示’典型的是於偏光膜丨之兩表面分別貼合光學 膜,但僅於偏光膜1之一侧之面貼合光學膜之形態當然亦 包含於本實施形態中。該情況之形態自以下之說明中除去 關於另一光學膜之說明’藉此本領域技術人員可容易地理 解至能實施之程度。 於第一光學膜2之向偏光膜1貼合之面,由第一塗佈機1〇 塗佈紫外線固化型接著劑,另一方面,於第二光學膜3之 向偏光膜1貼合之面,由第二塗佈機12亦塗佈接著劑。塗 佈紫外線固化型接著劑之後之第一光學膜2及第二光學膜3 各自之接著劑塗佈面重合於偏光膜1之兩表面,以貼合用 夾輥20、2 1夾持而於厚度方向加壓,其次接受來自紫外線 照射裝置16之紫外線之照射而使接著劑固化,其後經過捲 1634l4.doc • 14· 201247399 取前爽觀22、23而使所獲得之偏光板4捲取於捲取輥30 上。於此,圖1所示之製造裝置於紫外線照射裝置16與被 搬送之薄膜之間設置有由分光儀構成之分光輻射照度計 17,其可於在線上即於偏光板之製造線上為使紫外線固化 型接著劑固化而自紫外線照射裝置照射紫外線之期間,測 量對經由紫外線固化型接著劑而於偏光膜上貼合有光學膜 之積層體照射之紫外線之分光輻射照度。然後,根據來自 分光輻射照度計17之分光輻射照度之測量,計測包含紫外 線固化型接著劑中所含之聚合起始劑之吸收峰值波長之特 定之吸收波長區域内之分光輻射照度積分值。 再者,如圖1所示,亦較佳為於線上即於偏光板之製造 線上之接著劑塗佈之後且偏光膜與光學膜貼合之前,使用 第一膜厚計14及第二膜厚計15計測塗佈於光學膜上之紫外 線固化型接著劑之厚度,並根據其計測結果,以可維持均 勻之預期之接著劑厚度之方式控制塗佈機之塗佈厚度控制 機構。 於第一塗佈機10及第二塗佈機12中,由設置於各自上之 凹版報11、13對第學膜2及第二光學膜3塗佈紫外線固 化型接著劑。於偏光膜i之一側之面,或第一光學膜2及第 二光學膜3各自之塗佈有接著劑之面之相反側之面,適當 設置搬送用之導輥24β如上所述,於僅於偏光…之一側 之面貼合光學膜時,只要應用圖—示之第—光學膜2與第 二光學膜3中之一者(例如僅為第一光學膜2)即可。圖中之 直線箭頭表7F膜之流動方向,曲線箭頭表*輥之旋轉方 163414.doc -15- 201247399 向 偏光膜1大多係,於未圆示之偏光膜製造步驟中對聚乙稀 醇系樹脂膜經過單轴拉伸、利用:色性色素進行之染色虫 染色後之硼酸交聯處理而製造之後,直接即以不捲取於親 上之狀態供給,當然,於偏光膜製造步驟中製造之膜一曰 捲取於輥上,則之後再由抽出機抽出即可。另一方面,= -光學膜2及第二光學膜3自各個未圖示之輥藉由柚出機抽 出。各個膜分別以相同之線速度,例如1〇〜5〇…分鐘左右 之線速度,以流動方向相同之方式搬送。第一光學膜2與 第二光學膜3於流動方向上,一面賦予有例如50〜1000 N/m 左右之張力一面被抽出。 然後,藉由第一塗佈機10與第二塗佈機12進行上述之塗 佈步驟(A) ’藉由貼合用夾輥20、21進行上述之貼合步驟 (B) ’藉由紫外線照射裝置16進行上述之固化步驟(〇,藉 由分光輻射照度計17進行上述之計測步驟(D),藉由將分 光輻射照度計17之計測結果反饋至紫外線照射裝置丨6而進 行上述之控制步驟(E)。 根據圖2之方塊圖’說明該些各步驟之關係之一例。首 先’於進行塗佈步驟(A)與貼合步驟(B)之後,於設定(〇)設 定作為分光輻射照度之積分對象之波長區域、且設定紫外 線之分光輻射照度之積分值之設定值(所設定之分光輻射 照度之積分值)γ。該設定(〇)當然亦可於貼合步驟(B)之前 或塗佈步驟(Α)之前實施。作為分光輻射照度之積分對象 之波長區域係包含聚合起始劑之吸收峰值波長之吸收波長 163414.doc -16· 201247399 區域,根據所使用之聚合起始劑決定《所設定之分光輻射 照度之積分值γ,自預先驗證可使接著劑良好地固化、即 便於高溫多濕之嚴酷條件下亦可獲得偏光膜難以產生脫色 之耐久性高之偏光板之範圍内選擇β 繼而,自紫外線照射裝置16照射紫外線而實施固化步驟 (C)並且使用由分光儀構成之分光輻射照度計,計測所 照射之紫外線之於設定(〇)設定之波長區域内之分光輻射照 度之積分值(所求得之分光輻射照度之積分值)χ,並將其 輸出(叶測步驟(D))。另一方面,於控制步驟(Ε)中,將求 得之分光輻射照度之積分值X與所設定之分光輻射照度之 積分值Υ進行對比。然後,例如於所求得之分光輻射照度 之積分值X與設定之分光輻射照度之積分值γ之差之絕對 值相對於所設定之分光輻射照度之積分值γ而為特定閾值 以上,例如5%以上時,以使兩者之差之絕對值變小,較 佳為使戶斤求得之分光㈣照度之積分值乂與設定之分光輕 ’、、度之積为值γ之差之絕對值,相對於所設定之分光輻 射照度之積分值Υ而未達特定間值,例如未達5%之方式, 調整向紫外線照射裝置16輸人之電力而控制輸出。如上所 述’存在因紫外線照射裝置所具有之燈之長期使用所致之 2、或附設於紫外線照射裝置之構件之長期使用所致之 :木而導致特定波長區域之輻射照度降低之情況,但亦包 t該=況’通常因紫外線照射裝置之長期使用而導致所求 传之分光輻射照度之積分值續慢低於所設定之分光輻射 照度之積分值γ。 163414.d〇( -17· 201247399 於此,所求得之分光輻射照度之積分值χ與所設定之分 光輻射…、度之積分值γ之差之絕對值相對於所設定之分光 賴射照度之積分值¥為5%以上之情況意味著滿足下式⑴, 於圖2中示出根據是否滿足該式而以是否進行紫外線照 射裝置之輸出條件之變更。再者,於本實施形態中求得之 分光賴射照度之積分值Χ與設定之分光輻射照度之積分值 Υ之對比方法’並不限定於圖2之說明中所述之方法。即, 所求得之分光輻射照度之積分值χ與設定之分純射照度 之積分值Υ之對t匕’亦可不為基於求得之分光輻射照度之 積分值X與設定之分光輻射照度之積分值γ之差者,亦可 不為基於絕對值者。例如,亦可根據求得之分光賴射照度 之積分值X與設定之分光㈣照度之積分值γ之差相對於 所設定之分光輻射照度之積分值γ之比例為特定閾值以下 或特定閾值以上’例如為·5%以下或+5%以上而進行對 比,亦可根據求得之分光輻射照度之積分值χ相對於設定 之分光㈣照度之積分值γ之比例於特定閾值以下或特定 閾值以上,例如於95%以下或105%以上而進行對比。上述 閾值並不限定於5%(或-5%、95%等),亦可為更低之值, 例如1%或3%,亦可為更高之值,例如7%或1〇%。又上 側之間值與下側之間值亦可採用不同之值(例如_3%以下或 7%以上)。 [數式1】 Ιχ-Υ|χΐοο I63414.doc •18- 201247399 以下,對構成本實施形態之方法之塗佈步驟(A)、貼合 步驟(B)、固化步驟(〇、計測步驟(D)及控制步驟(E)進行 詳細說明。 (A)塗佈步驟 於塗佈步驟(A)中,於光學膜2、3之向偏光膜1之貼合面 塗佈紫外線固化型接著劑。作為此處所使用之塗佈機,可 列舉使用參照圖1進行說明之凹版輥丨丨、丨3之方式。於使 用凹版輥之塗佈機中,例如有直接凹版塗佈機、封閉式到 刀塗佈機、間接凹版塗佈機、使用有凹版輥之吻合式塗佈 機、由多個輥構成之逆轉輥式塗佈機等。此外還可利用如 下等各種塗佈機:具有圓筒狀之刮板,一面向塗佈部供給 接著劑並由到板刮落’一面進行塗佈之逗號刮刀式塗佈 機;應用狹縫模具等直接供給接著劑之模塗佈機;製作貯 液器’一面以刀片刮落多餘之液體一面進行塗佈之刮刀塗 佈機等。該些中,若考慮薄膜塗佈或軌跡線之自由度等, 於使用凹版輥之塗佈機中,較佳為直接凹版塗佈機、封閉 式刮刀塗佈機、間接凹版塗佈機等,又除凹版輥以外,亦 車乂佳為使用有狹縫模具之模塗佈機^自易於應對偏光板之 寬巾田化或使以液體供給之接著劑之異味難以釋放出之角度 出發,更佳為封閉式刮刀塗佈機。 於此,所明封閉式刮刀塗佈機係使凹版輥抵接於吸收有 液狀塗料(接著劑)之封閉式刮刀,將封閉式刮刀中之塗料 (接著劑)轉移至凹版輥之凹槽中,再將之轉印於作為被塗 #物之光學膜2 ' 3上之方式之塗佈機。設計為小型者亦稱 i634l4.doc •19· 201247399 為微型封閉式刮刀塗佈機。 使用凹版輥塗佈接著劑時,接著劑層之厚度可根據凹版 輥相對於線速度之速度比進行調整《使光學膜2、3之線速 度為10〜50 m/分鐘’使凹版輥相對於光學膜2、3之搬送方 向而逆向旋轉’使凹版輥之旋轉周速度為1〇〜5〇〇 m/分 鐘’藉此可將接著劑之塗佈厚度調整為〇·5〜5 μιη。此時之 塗佈厚度因亦會受凹版輥表面之空隙率之影響,故較佳為 事前選擇具有合適之表面空隙率之凹版輥。再者,使凹版 輥相對於光學膜2、3之搬送方向而逆向旋轉之方式,亦被 稱為反向凹版印刷。 如上所述,亦較佳為於與偏光膜貼合之前使用第一膜厚 汁14及第二膜厚計15於線上計測塗佈於光學膜上之紫外線 固化型接著劑之厚度,並根據此計測結果,以可維持均勻 之預期之接著劑厚度之方式控制塗佈機之塗佈厚度控制機 構。作$膜厚言十,例如可使用如下類型之各種分光干涉式 膜厚計:其對塗佈之接著劑面照射光,將作為干涉光而獲 得之反射光於特定之波長區域進行分光,根據所獲得之光 谱波形圖求得膜厚。於分光干涉式膜料巾,有可直接計 、‘i所塗佈之接著劑之厚度(〇 5〜5㈣左右)者(圖^之第一臈 厚計M及第二膜厚計15係、其例)與不能直接計測者。於後 者之It況下’於塗佈機之上游側與下游側設置膜厚計,以 上游側之膜料相光學膜自身之厚度,以 :計測光學膜與㈣劑之合計厚度,根據其計測 传接著劑之厚度亦可。 I634l4.doc ‘20- 201247399 (B) 貼合步驟 經過塗佈步驟(A)之後’進行貼合步驟(B),即於光學膜 2、3各自之接著劑塗佈面重疊偏光膜丨並加壓。於該步驟 之加壓中,可使用公知之方法,但自可一面連續搬送一面 進行加壓之觀點出發,如圖丨所示,較佳為藉由一對夾輥 2〇、21夾持之方式。該情況下,較為理想的是使光學膜 2、3重合於偏光膜1之時機、與藉由一對夾輥2〇、21相對 於偏光膜1而加壓光學膜2、3之時機相同,即便不同,兩 者之時機之差異亦越短越好。一對夾輥2〇、21之組合為金 屬輥/金屬輥、金屬輥/橡膠輥、橡膠輥/橡膠輥等之任意一 種均可。加壓時之壓力,以藉由一對夾輥2〇、21夾持時之 線壓計較佳為150〜500 N/cm左右。 (C) 固化步驟 於偏光膜1上貼合光學膜2、3之後,相對於經由紫外線 固化型接著劑而於偏光膜1上貼合有光學膜之積層體,自 各外線照射裝置16照射紫外線,使紫外線固化型接著劑固 化而製造偏光板4。紫外線照射至積層體時,透過光學膜2 照射至紫外線固化型接著劑。 於圖1所示之例子中,向上述積層體照射紫外線係於在 位於紫外線照射裝置16之前後之貼合用夾輥20、21與捲取 則夾輥22、23之間對積層體賦予有張力之狀態下進行。但 並不限於此’例如上述之日本專利特開2〇〇9_13419〇號公 報所公開般以由沿著搬送方向形成為圓弧狀之凸曲面、典 型的是輥之外周面支撐之狀態下照射紫外線亦較佳。特別 163414.doc 201247399 係由於紫外線之照射產生熱而有可能對製品造成不良影響 時,較佳為如後者般以積層體由輥之外周面支撐之狀態對 其照射紫外線,此時,支撐積層體之輥,較佳為可於 10〜60 C左右之範圍進行溫度調節。又,紫外線照射裝置 可於照射部位僅設置有1個,但沿著積層體之流動方向設 置有2個以上而形成來自多個光源之照射之情況於有效地 提高累積光量之方面較為有效。 使用之紫外線光源並無特別限定,可使用於波長400 nm 以下具有發光分佈之例如低壓水銀燈、中壓水銀燈、高壓 水銀燈、超高壓水銀燈' 化學燈、黑光燈、微波激發水銀 燈、.金屬齒化物燈等。於使用以環氧化合物為紫外線固化 性成分之接著劑時’若考慮一般性之聚合起始劑顯示之吸 收波長’則作為紫外線光源,較佳為使用大量具有400 nm 以下之光之高壓水銀燈或金屬画化物燈。 於對以環氧化合物為固化性成分之接著劑照射紫外線而 使之固化時,積層體之線速度並無特別限定,但一般來 說,大體上原樣維持塗佈步驟(A)或貼合步驟(B)中之線速 度又,較佳為一面於積層體之長度方向(搬送方向)賦予 1 〇〇 1000 N/m之張力,一面使對聚合起始劑之活化有效之 波長區域之照射量以累計光量(照射至積層體之總能量) 汁,為100〜1500 mJ/cm2。若對接著劑之累計光量過少, 則紫外線固化型接著劑之固化反應不足,充分之接著強度 、體現另一方面,若該累計光量過大,則自光源所輻 射之熱與接著劑聚合時產生之熱,有可能引起紫外線固化 163414.docThe oxidizing agent is an ultraviolet curing type adhesive which is one of ultraviolet curable components. The epoxy compound is externally fixed to the outer line of the rabbit. The horse is as follows: a hydrogenated sulfhydryl compound nucleoside obtained by using the aromatic bis bisphenol A as a representative material of the aromatic epoxide compound An epoxy which is bonded and condensed with glycidol to obtain a bond: oxime; an alicyclic epoxidation having at least one oxy group with an aliphatic oxime in the molecule as a representative example, a family ring ::: In the broadening curable adhesive, in addition to the cationically polymerizable compound represented by the epoxy compound as a representative example 163414.doc 12 201247399, a polymerization initiator is further formulated, in particular, a cation is generated by irradiation of ultraviolet rays. A photocationic polymerization initiator for initiating polymerization of a cationically polymerizable compound with an active species or a Lewis acid. Further, a thermal cation polymerization initiator which initiates polymerization by heating may be blended, and various additives such as a photosensitizer may be formulated. When the optical film is bonded to both surfaces of the polarizing film, the ultraviolet curable adhesives suitable for the respective optical films may be the same or different, but from the viewpoint of productivity, it is preferable to obtain a suitable adhesive force, preferably. Both surfaces are set to the same adhesive. [Manufacturing Method of Polarizing Plate] In the present embodiment, a polarizing plate is produced by laminating an optical film made of a thermoplastic resin to a polarizing film made of a polyvinyl alcohol-based resin described above via an ultraviolet curable adhesive. At this time, the following steps (A), (B), (C), (D), and (E) are performed. (A) a coating step 'applying the above-mentioned ultraviolet curable adhesive to the bonding surface of the optical film to the polarizing film; (B) a bonding step 'in the ultraviolet curing type adhesive surface coated by the coating step (C) a curing step of curing the ultraviolet curable adhesive by irradiating ultraviolet rays from the ultraviolet irradiation device to the laminate on which the optical film is bonded via the ultraviolet curable adhesive on the polarizing film. (D) a measuring step of measuring the spectral irradiance of the ultraviolet ray irradiated by the curing step using a spectrometer, and based on this, measuring the astigmatism of the ultraviolet ray in the specific absorption wavelength region including the absorption peak wavelength of the polymerization initiator. Doc •13- 201247399 The integral value of the illuminance; and (E) the control step, the integral value X of the astigmatism illuminance obtained in the above measurement step and the (four) value of the pure illuminance of the set ^ When the ratio with respect to the above Y is a specific value or more, it is, for example, external. In the above, the output of the above ultraviolet irradiation device is controlled. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a side view schematically showing an arrangement example of a manufacturing apparatus which is preferably applied to the present invention, and Fig. 2 is a block diagram showing an example of a relationship between steps of the present invention for a polarizing plate. Hereinafter, the manufacturing method of these rounds will be described in detail. The manufacturing apparatus shown in FIG. 1 is configured such that the first optical film 2 is bonded to the surface of one side of the polarizing film, and the second optical film 3 is bonded to the other side of the polarizing film. 'And take it on the take-up pro. As shown in the figure, the optical film is bonded to both surfaces of the polarizing film 典型. However, the form in which the optical film is bonded only to the surface of one side of the polarizing film 1 is of course included in the present embodiment. The form of this case is removed from the description below with respect to another optical film. Thus, those skilled in the art can easily understand the extent to which it can be carried out. On the surface of the first optical film 2 to which the polarizing film 1 is bonded, the first coating machine 1 is coated with an ultraviolet curing type adhesive, and on the other hand, the second optical film 3 is bonded to the polarizing film 1. The second coating machine 12 is also coated with an adhesive. After applying the ultraviolet curable adhesive, the adhesive coating surfaces of the first optical film 2 and the second optical film 3 are superposed on both surfaces of the polarizing film 1, and are sandwiched by the nip rollers 20 and 21 for bonding. Pressurization in the thickness direction, followed by irradiation of ultraviolet rays from the ultraviolet irradiation device 16 to cure the adhesive, and then the obtained polarizing plate 4 is taken up by winding the first and second views 22, 23 On the take-up roll 30. Here, the manufacturing apparatus shown in FIG. 1 is provided with a spectroscopic illuminometer 17 composed of a spectrometer between the ultraviolet irradiation device 16 and the film to be conveyed, which can be used to make ultraviolet rays on the line on the manufacturing line of the polarizing plate. While the curable adhesive is cured and the ultraviolet ray is irradiated from the ultraviolet ray irradiation device, the illuminating illuminance of the ultraviolet ray irradiated to the laminated body in which the optical film is bonded to the polarizing film via the ultraviolet curable adhesive is measured. Then, based on the measurement of the astigmatism illuminance from the spectroscopic illuminometer 17, the integrated illuminating illuminance value of the spectroscopy in the specific absorption wavelength region including the absorption peak wavelength of the polymerization initiator contained in the ultraviolet curable adhesive is measured. Furthermore, as shown in FIG. 1, it is also preferable to use the first film thickness gauge 14 and the second film thickness on the line after the application of the adhesive on the manufacturing line of the polarizing plate and before the polarizing film is bonded to the optical film. The thickness of the ultraviolet curable adhesive applied to the optical film was measured, and based on the measurement result, the coating thickness control mechanism of the coater was controlled in such a manner as to maintain a uniform desired thickness of the adhesive. In the first coater 10 and the second coater 12, the ultraviolet curable adhesive is applied to the first film 2 and the second optical film 3 by the intaglios 11, 13 provided on the respective coaters 10 and 12. On the surface on one side of the polarizing film i or the surface on the opposite side to the surface on which the first optical film 2 and the second optical film 3 are coated with the adhesive, the transfer guide roller 24β is appropriately provided as described above. When the optical film is bonded to only one side of the polarizing film, one of the first optical film 2 and the second optical film 3 (for example, only the first optical film 2) may be applied. The straight arrow in the figure shows the flow direction of the 7F film, the curve arrow table * the rotation of the roller 163414.doc -15- 201247399 Most of the polarizing film 1 is used in the manufacturing process of the polarizing film not shown in the figure. After the resin film is uniaxially stretched and produced by a boric acid cross-linking treatment after staining with a coloring dye, it is supplied directly without being wound up, and of course, it is manufactured in a polarizing film manufacturing step. The film is taken up on the roll and then taken out by the extractor. On the other hand, the = - optical film 2 and the second optical film 3 are taken out from the rolls (not shown) by a pomelo extractor. Each of the films is conveyed at the same linear velocity, for example, a linear velocity of about 1 〇 to 5 〇... minutes, in the same flow direction. The first optical film 2 and the second optical film 3 are extracted while being subjected to a tension of, for example, about 50 to 1000 N/m in the flow direction. Then, the first coating machine 10 and the second coater 12 perform the above-described coating step (A) 'the above-mentioned bonding step (B) by the bonding nip rollers 20, 21 'by ultraviolet rays The illuminating device 16 performs the above-described curing step (〇, the above-described measuring step (D) is performed by the spectroscopic illuminometer 17, and the above control is performed by feeding back the measurement result of the spectroscopic illuminometer 17 to the ultraviolet ray irradiation device 丨6. Step (E). An example of the relationship between the steps is illustrated in accordance with the block diagram of Fig. 2. First, after the coating step (A) and the bonding step (B) are performed, the setting (〇) is set as the spectral radiation. The wavelength value of the integral object of the illuminance, and the set value of the integrated value of the illuminating illuminance of the ultraviolet ray (the integrated value of the astigmatism of the astigmatism ray set) γ. The setting (〇) can of course be before the bonding step (B) Or before the coating step (Α). The wavelength region which is the integral object of the spectral illuminance includes the absorption wavelength of the absorption peak wavelength of the polymerization initiator 163414.doc -16·201247399, depending on the polymerization used. The initiator determines the integral value γ of the set spectroradiance illuminance, and the pre-validation allows the adhesive to be cured well, and the polarizing film is difficult to produce discoloration with high durability even under severe conditions of high temperature and high humidity. β is selected within the range of the plate, and then the curing step (C) is performed by irradiating ultraviolet rays from the ultraviolet irradiation device 16 and the ultraviolet ray irradiated by the spectrometer is used to measure the ultraviolet ray to be irradiated in the wavelength range of the setting (〇) setting. The integral value of the astigmatism illuminance (the integral value of the astigmatism illuminance obtained) χ and output it (the leaf test step (D)). On the other hand, in the control step (Ε), it will be obtained. The integral value X of the spectroscopic illuminance is compared with the integral value Υ of the set spectroscopic illuminance. Then, for example, the absolute difference between the integral value X of the astigmatism illuminance obtained and the integral value γ of the set spectroscopy illuminance is absolute. The value is equal to or greater than a specific threshold value γ with respect to the integral value γ of the set spectroscopic illuminance, for example, 5% or more, so that the absolute value of the difference between the two is small, and it is preferable to make The amount of light obtained by the household (4) illuminance integral value 乂 and the set split light light ', the product of the degree is the absolute value of the difference of the value γ, relative to the integral value of the set spectral irradiance Υ, but not the specific interval For example, the electric power input to the ultraviolet irradiation device 16 is adjusted and the output is controlled, for example, as described below. As described above, there is a long-term use of the lamp of the ultraviolet irradiation device, or is attached to the ultraviolet irradiation device. The long-term use of the components: wood causes a decrease in the irradiance of the radiance in a specific wavelength region, but it also includes the integral value of the astigmatism of the astigmatism that is usually transmitted due to the long-term use of the ultraviolet ray irradiation device. The continuous value is lower than the integral value γ of the set spectroscopic illuminance. 163414.d〇( -17· 201247399 Here, the integral value of the astigmatism illuminance obtained χ and the set split radiance... The case where the absolute value of the difference of γ is 5% or more with respect to the set integral value of the spectral illuminance is set to mean that the following formula (1) is satisfied, and FIG. 2 shows whether or not purple is performed depending on whether or not the formula is satisfied. It means changing the output condition of the line irradiated. Further, the method of comparing the integral value 分 of the spectral illuminance illuminance obtained in the present embodiment with the integrated value of the set spectral illuminance ’ is not limited to the method described in the description of Fig. 2 . That is, the obtained integral value 分 of the spectral illuminance and the integral value of the set pure illuminance Υt匕' may not be based on the obtained integral value X of the astigmatism illuminance and the set illuminating illuminance. The difference between the integral values γ may not be based on the absolute value. For example, the ratio of the difference between the integral value X of the obtained spectral illuminance and the integrated value γ of the set spectroscopy (four) illuminance to the integrated value γ of the set spectroscopy illuminance may be below a certain threshold or above a certain threshold. For example, a comparison of 5% or less or +5% or more may be performed based on the ratio of the integral value of the obtained astigmatism illuminance χ to the integral value γ of the set spectroscopy (four) illuminance below a certain threshold or above a certain threshold. For example, comparison is made below 95% or above 105%. The above threshold is not limited to 5% (or -5%, 95%, etc.), and may be a lower value, such as 1% or 3%, or a higher value, such as 7% or 1%. The value between the upper side and the lower side may also have different values (for example, _3% or less or 7% or more). [Formula 1] Ιχ-Υ|χΐοο I63414.doc • 18-201247399 Hereinafter, the coating step (A), the bonding step (B), and the curing step (〇, measurement step (D) constituting the method of the present embodiment are performed. And the control step (E) will be described in detail. (A) Coating step In the coating step (A), an ultraviolet curable adhesive is applied to the bonding surface of the optical films 2 and 3 to the polarizing film 1. The coater used here includes a gravure roll and a crucible 3 which are described with reference to Fig. 1. In a coater using a gravure roll, for example, a direct gravure coater, a closed type to a knife coat A cloth machine, an indirect gravure coater, an anastomotic coater using a gravure roll, a reverse roll coater composed of a plurality of rolls, etc. Further, various coaters such as the following may be used: a squeegee, a comma blade coating machine that supplies an adhesive to the coating portion and is coated with one side to be scraped off; a die coater that directly supplies an adhesive using a slit die or the like; and a reservoir is prepared. Scraper coating on one side with a blade scraping off excess liquid In the above, in consideration of the degree of freedom of film coating or track line, etc., in the coater using the gravure roll, a direct gravure coater, a closed blade coater, and an indirect gravure coater are preferred. In addition to the gravure roll, it is also the use of a die coater with a slit die. It is easy to cope with the wide toweling of the polarizing plate or to make it difficult to release the odor of the liquid supply adhesive. More preferably, it is a closed blade coater. Here, the closed blade coater is such that the gravure roll abuts against the closed scraper that absorbs the liquid paint (adhesive), and the paint in the closed scraper (Binder) transferred to the groove of the gravure roll and transferred to the coater as the optical film 2' 3 of the coated object. Designed as a small one, also known as i634l4.doc • 19· 201247399 is a micro-closed blade coater. When the adhesive is applied by a gravure roll, the thickness of the adhesive layer can be adjusted according to the speed ratio of the gravure roll to the linear velocity. "The linear velocity of the optical films 2, 3 is 10~ 50 m/min' to make the gravure roll relative to the optical film 2 3, the direction of conveyance and reverse rotation 'the rotation speed of the gravure roll is 1 〇 to 5 〇〇 m / min', whereby the coating thickness of the adhesive can be adjusted to 〇 5 to 5 μηη. Since the thickness is also affected by the void ratio of the surface of the gravure roll, it is preferred to select a gravure roll having a suitable surface void ratio in advance. Further, the gravure roll is reversely rotated with respect to the conveyance direction of the optical films 2, 3. The method is also referred to as reverse gravure printing. As described above, it is also preferred to use the first film thickness juice 14 and the second film thickness meter 15 to measure on the optical film before being bonded to the polarizing film. The thickness of the ultraviolet curable adhesive is used, and based on the measurement result, the coating thickness control mechanism of the coater is controlled in such a manner as to maintain a uniform desired thickness of the adhesive. For example, various types of spectroscopic interferometric film thickness gauges can be used which irradiate light to a coated adhesive surface and split the reflected light obtained as interference light in a specific wavelength region, according to The obtained spectral waveform chart was used to determine the film thickness. In the spectroscopic interference type film towel, there is a direct measurement, the thickness of the adhesive applied by 'i (about 5 to 5 (four) or so) (the first thickness gauge M and the second film thickness gauge 15 of Figure ^, For example) and those who cannot measure directly. In the latter case, the film thickness is set on the upstream side and the downstream side of the coater, and the total thickness of the optical film and the (four) agent is measured by the thickness of the film phase optical film itself on the upstream side, and the total thickness is measured according to the film thickness. The thickness of the adhesive can also be used. I634l4.doc '20- 201247399 (B) After the coating step (A), the bonding step (B) is performed, that is, the polarizing film is superimposed on the respective adhesive coating surfaces of the optical films 2 and 3, and Pressure. A known method can be used for the pressurization in this step, but it is preferably held by a pair of nip rolls 2, 21 from the viewpoint of being continuously pressurized while being continuously conveyed. the way. In this case, it is preferable that the timing at which the optical films 2 and 3 are superposed on the polarizing film 1 and the timing at which the optical films 2 and 3 are pressed against the polarizing film 1 by the pair of nip rolls 2 and 21 are the same. Even if they are different, the difference between the two is as short as possible. The combination of the pair of nip rolls 2, 21 may be any of a metal roll/metal roll, a metal roll/rubber roll, a rubber roll/rubber roll, or the like. The pressure at the time of pressurization is preferably about 150 to 500 N/cm when sandwiched by a pair of nip rolls 2, 21. (C) After the optical film 2 and 3 are bonded to the polarizing film 1, the laminate is bonded to the polarizing film 1 via the ultraviolet curable adhesive, and ultraviolet rays are irradiated from the external line irradiation device 16 . The ultraviolet curable adhesive is cured to produce a polarizing plate 4. When the ultraviolet rays are irradiated onto the laminate, the ultraviolet curable adhesive is applied through the optical film 2. In the example shown in FIG. 1, the laminated body is irradiated with ultraviolet rays to the laminated nip rollers 20 and 21 before and after the ultraviolet ray irradiation device 16, and the laminated nip rollers 22 and 23 are provided with a laminated body. Performed under tension. However, it is not limited to the above, as disclosed in the above-mentioned Japanese Patent Laid-Open Publication No. Hei. No. Hei. No. Hei. No. Hei. Ultraviolet light is also preferred. In particular, when the heat generated by the irradiation of ultraviolet rays may adversely affect the product, it is preferable to irradiate the ultraviolet rays in a state in which the laminate is supported by the outer peripheral surface of the roller as in the latter, and at this time, the laminated body is supported. The roll is preferably temperature-adjustable in the range of about 10 to 60 C. Further, the ultraviolet irradiation device may be provided in only one irradiation site, but it is effective in that the irradiation of a plurality of light sources is formed along the flow direction of the laminate to effectively increase the amount of accumulated light. The ultraviolet light source to be used is not particularly limited, and can be used for, for example, a low-pressure mercury lamp, a medium-pressure mercury lamp, a high-pressure mercury lamp, an ultra-high pressure mercury lamp, a chemical lamp, a black light lamp, a microwave-excited mercury lamp, a metal toothed lamp having a light-emitting distribution with a wavelength of 400 nm or less. Wait. When an epoxy compound is used as an ultraviolet curable component, the 'absorption wavelength shown by a general polymerization initiator is considered as an ultraviolet light source, and it is preferable to use a large number of high pressure mercury lamps having a light of 400 nm or less. Metallic paint lamp. When the ultraviolet ray is cured by irradiating ultraviolet rays with an epoxy resin as a curable component, the linear velocity of the laminate is not particularly limited, but generally, the coating step (A) or the bonding step is maintained as it is. The line speed in (B) is preferably an irradiation amount in which a tension of 1 〇〇1000 N/m is applied to the longitudinal direction of the laminate (transport direction) and the activation of the polymerization initiator is effective. The cumulative amount of light (irradiated to the total energy of the laminate) is 100 to 1500 mJ/cm2. When the total amount of light to the adhesive is too small, the curing reaction of the ultraviolet curable adhesive is insufficient, and the subsequent strength is sufficient. On the other hand, if the integrated light amount is too large, the heat radiated from the light source and the polymerization of the adhesive are generated. Heat, may cause UV curing 163414.doc

S -22· 201247399 型接著劑之黃變與偏光膜之劣化。 又’若以1次紫外線照射達成需要之累積光量,則亦有 時會因發熱致使膜成為超過1 5〇〇C之高溫,該情況下’有 可能引起偏光膜之劣化等。於避免該事態上,如上所述, 有效的是沿著膜之搬送方向設置多個紫外線照射裝置,分 數次進行照射。 作為目標’有如下較佳之情況:來自1處之紫外線照射 裝置之照射量以累積光量計為600 mJ/cm2以下,最終可獲 得上述之100〜1500 mj/cm2之累積光量。 (D)計測步驟 於計測步驟中,使用分光輻射照度計〗7,計測於固化步 驟(C)中照射之紫外線之分光輻射照度,基於此,求得包 含聚合起始劑之吸收峰值波長之特定之吸收波長區域内之 紫外線之分光輻射照度之積分值X。分光輻射照度計17係 可藉由分光儀於220〜800 nm之波長區域内對於紫外線按波 長進行分光’且計測每個波長之分光輻射照度之分光輻射 照度計。分光可藉由繞射光柵或稜鏡等進行。使用由分光 儀構成之分光輻射照度計之分光輻射照度之測量,於如下 方面有利’ 1)可跨越寬闊之波長區域測量分光輕射照度, 又,因為每個波長之測量感度相同,故即便於用於紫外線 固化型接著劑之聚合起始劑之種類產生變更之情況下,分 光輻射照度計亦不用隨之變更;2)可直接計測所照射之紫 外光之分光輻射照度’又因為每個波長之測量感度相同, 故可準確地計測特定之吸收波長區域内之紫外線之分光輻 1634I4.doc •23· 201247399 射照度之積分值。 作為分光輻射照度之積分對象之波長區域,只要為包含 聚合起始劑之吸收峰值波長之吸收波長區域,則任何之波 長區域均可’但吸光度低之波長區域之光,由於對固化反 應之貢獻小,故較佳為於聚合起始劑之吸收峰值波長 之-40 nm〜+40 nm之波長區域内進行分光輻射照度之積 为’更佳為於聚合起始劑之吸收峰值波長之_3〇 nm〜+30 nm之波長區域内進行分光輻射照度之積分。再者,於上述 說明中,聚合起始劑之吸收峰值波長之_4〇 nm〜+4〇打爪之 波長區域(作為波長區域A),亦可係自較聚合起始劑之吸 收學值波長小4G nm之波長至較上述吸收聲值波長大4〇 _ 之波長之波長區域。又,作為分光輻射照度之積分之對象 之波長區域,例如,於處於上述波長區域A内時,作為分 光輻射照度之積分對象之波長區域不限定於波長區域A, 包含處於上述波長區域八内且包含上述吸收峰值波長之任 意之波長區域。 再者’就求得之分光㈣照度之積分值X而言,亦可使 H人數為1次,根據該1次之分光輻射照度之計測求得, 但例如於若計測次數為1次則預計偏純大時,亦可使分 光輻射照度之計測次數為多次 葉變換等降㈣差處理㈣得所^實_裏 分值X。 更侍所求出之分先輻射照度之積 (E)控制步驟 於本實施形態中 ’根據以上說明 之計測步驟(D)之結 163414.doc -24. 201247399 果’設置固化步驟(c)中之控制紫外線照射裝置16之輸出 之控制步驟(E)。即,於上述計測步驟求得之分光輻射 照度之積分值,由於紫外線照射裝置所具有之燈因長期使 用導致之劣化、或附設於紫外線照射裝置之構件因長期使 用而受到污染而處於慢慢降低之傾向。又,來自燈之紫外 線之輻射照度,一般來說自紫外線照射開始於數十分鐘内 大致處於穩定狀態’但亦有由於燈之發熱等因燈之點燈造 成之燈環境之變化而慢慢降低之情況。該輻射照度之降低 導致自預期之分光輻射照度之積分值(設定之分光輕射照 度之積分值Y)產生偏移。又,特別係於紫外線照射初期, 紫外線照射裝置之電壓不穩定,求得之分光輻射照度之積 分值X較期望之分光輻射照度之積分值(設定之分光輻射照 度之積分值Y)高或低。為了修正該偏移,於計測步驟(D) 中,以求得之分光輻射照度之積分值x為基礎,控制紫外 線照射裝置16之輸出。 例如,於設定之分光輻射照度之積分值γ與求得之分光 輻射照度之積分值X之差之絕對值相對於設定之分光輻射 照度之積分值Υ為5¼以上時,使兩者之差作為絕對值變 小,較佳為使設定之分光輻射照度之積分值γ與求得之分 光輻射照度之積分值X之差之絕對值,相對於設定之分2 幸*射照度之積分值γ低於5%,如此來調整向紫外線照射裝 置16輸入之電力,從而使其輸出增大或降低。更具體^ 說,求得之分光輻射照度之積分值X較設定之分光輻射照 度之積分值Y大時,以減小求得之分光輻射照度之積分= 163414.doc •25· 201247399 之方式控制紫外線照射裝置16;求得之分光轄射照度之積 分值X較設定之分光輻射照度之積分值γ小時以增大求 得之分光輻射照i之積分值之方式控制紫外線照^裝置 16。該控制可使用計算機進行,亦可手動進行。 設定之分光輻射照度之積分值丫如上所述,自預先驗證 可使接著劑良好地固化且即便於高溫多濕之嚴酷之條件^ 亦可獲得偏光膜難以產生脫色之耐久性高之偏光板之範圍 内選擇,通常於50〜6000 mW/cm2之範圍内。於該範圍 内,分光輻射照度之積分值越高,即便線速度為高速,亦 會越容易地製造出具有良好之性能之偏光板。於設定之分 光輻射照度之積分值Y低於5〇 mw/cni2時,為了滿足上述 之累計光量而產生增大紫外線照射裝置(使線延長等)或增 加紫外線照射裝置之數量之需要。即,上述之紫外線之累 計光量,因為由生產率速度之管理與紫外線之輻射照度決 定,故使設定之分光輻射照度之積分值γ處於上述範圍内 於達成上述較佳之累計光量之方面亦較為重要。 以如上方式製造之偏光板,紫外線固化型接著劑之固化 反應充分進行,其反應量亦穩定,因此具有良好之接著強 度’並且於南溫多濕之嚴酷條件下偏光膜亦難以產生脫 色,作為製品之品質穩定性亦優異。 [實施例] 以下顯示實施例與比較例而更具體地說明本發明,但本 發明不受該些示例限定。 圖3係概略地表示於以下之實施例及比較例中使用之裝 \634\4.doc •26· 201247399 置之配置之側視圖。圖3所示之配置與先前說明之圖1相比 僅以下1點不同’對差異點以外之部位附加與圖1相同之符 號’因此該些部位之詳細說明需參照圖1之說明。 圖3相對於圖1之差異點: (1)對於於偏光膜1之兩表面分別貼合有第一光學膜2與 第二光學膜3之後之積層體照射紫外線時,一面使該積層 體之第二光學膜3側與照射用捲繞輥26之外周面密接,一 面夹持該積層體,自配置於捲繞輥2 6之相反側之紫外線照 射裝置16,向積層體之第一光學膜2側照射紫外線。 又,作為分光輻射照度計17 ’使用大塚電子(股份)製造 之UV固化型燈監控系統。該分光輻射照度計使用先前說 明之分光儀進行分光’計測各波長下之分光輻射照度。然 後’每隔預先設定之計測間隔,以相同之預先設定之計測 時間計測自紫外線照射裝置16照射之紫外線之分光輻射照 度’對於預先設定之波長區域之各波長之分光輻射照度進 行積分’並作為求得之分光輻射照度之積分值X輸出。 [實施例1] (〇)用於實驗之材料 於該例中,作為第一光學膜2,使用厚度6〇 μηι、寬度 1490 mm且自輥供給之環烯系樹脂製之雙軸配向性相位差 膜「ZE0N0R」[自日本ΖΕΟΝ(股份)獲取]。作為第二光學 膜3’使用厚度75 μηι、寬度1490 mm且自輥供給之丙稀系 樹脂膜。上述丙烯系樹脂膜藉由如下方式獲得:藉由單軸 擠出機對丙烯系樹脂(熔點=164°C )以達到275°C之擠出溫 163414.doc •27· 201247399 度之方式進行熔融混煉並自τ模呈膜狀擠出,使之與設定 為20°C之冷卻輥密接而冷卻固化後,以切刀刃除去兩端部 而獲得。用於偏光膜1與第一光學膜2之接著之接著劑,以 及用於偏光膜1與第二光學膜3之接著之接著劑,均係包含 環氧化合物與光聚合起始劑(吸收峰值波長=29〇 nm)、且 實質上不含溶劑之環氧系紫外線固化型接著劑。 (A)塗佈步驟 將於聚乙稀醇吸附配向有峨之厚度25 μηι之偏光膜1、作 為第一光學膜2之上述環烯系樹脂膜、及作為第二光學膜3 之上述丙稀系樹脂膜’分別以15 m/分鐘之線速度,以流 動方向相同之方式進行供給。於上述環烯系樹脂膜2之向 偏光膜1貼合之面,使用具有凹版輥1丨之第一塗佈機1〇[富 士機械(股份)製造之「微型封閉式刮刀」]塗佈上述之環氧 系紫外線固化型接著劑。又,於上述丙烯系樹脂膜3之向 偏光膜1貼合之面’亦使用具有凹版輥13之第二塗佈機 12[同為富士機械(股份)製造之「微型封閉式刮刀」]塗佈 上述之環氧系紫外線固化型接著劑。 使設於塗佈機10、12之凹版輥丨〗、13相對於膜之搬送方 向逆向旋轉β而且,於環烯系樹脂膜2側,使第一塗佈機 10具有之凹版輥11之旋轉周速度為21 m/分鐘於光學膜 上以大約2.6 μιη之厚度塗佈接著劑。丙烯系樹脂膜3側之 第一塗佈機12設定為使其具有之凹版較13之旋轉周速度為 19.5 m/分鐘,且於膜上以大約3 〇 μιη之厚度塗佈接著劑。 (Β)貼合步驟 1634I4.doc -28- 201247399 塗佈有接著劑之環烯系樹脂膜2與丙烯系樹脂膜3使各自 之接著劑塗佈面重合於偏光膜1,且藉由貼合用夾輥20、 21以240 N/cm之線壓力夹持。 (C)固化步驟、(D)計測步驟及控制步驟(E) 對於通過夾輥20、21之後之環烯系樹脂膜2/偏光膜1/丙 烯系樹脂膜3之積層體以使其丙烯系樹脂膜3側與設定為 20°C之照射用捲繞輥26之外周面密接之方式,且一面於長 度方向(搬送方向)賦予600 N/m之張力,一面以與貼合前 相同之線速度15 m/分鐘進行搬送^對於捲繞於照射用捲 繞親26上之積層體,自環烯系樹脂膜2側使用紫外線照射 裝置16照射紫外線(固化步驟(C))e此時,使用由分光儀構 成之分光韓射照度計17,一面計測紫外線之分光輻射照度 之積分值,一面照射紫外線(計測步驟(D)) ’該由分光儀構 成之分光賴射照度計1 7設定為對跨越上述紫外線固化型接 著劑包含之聚合起始劑之吸收峰值波長29〇 nm之_30 nm〜+40 nm之波長區域之分光輻射照度進行積分。於上述 固化步驟(C)中,作為紫外線照射裝置丨6使用(股份)(}8湯 淺(GS Yuasa)製造之裝置,自其配備之作為紫外線燈之】 盖「EHAN1700NAL高壓水銀燈」1使每】盖燈之上述波 長區域内之分光輻射照度之積分值為55 mW/em2(設定之分 光輻射照度之積分值Y=55 mWW)之方式照射紫外線。 紫外線之累計光量2盞燈共計為77㈣⑽2。如此使接著劑 層固化,製作於偏光膜1之單面貼合有環膜2、且 於另一面貼合有丙稀系樹脂臈3之偏光板4,並捲取於捲取 1634l4.doc -29- 201247399 輥30上。 於上述計測步驟(D)中,將 射昭声夕呌、A ⑴…厌i /之刀先輻 計;二 先設定為11次計測之計測次數1次、 計測時間25毫秒,計測之上述波長區域之 該瞬門田# Γ度之積分值之瞬間值大約每隔1分鐘輸出,將 '曰#為求得之分光輻射照度之積分值X。 ^後於控制步驟⑻中,於上述求得之分絲射照度之 積为值χ與設定之分光輕射照度之積分值…W相 ^降低5%以上時’即(Υ·Χ)⑽mww時,控制紫外線 、射裝置16 ’進行輸出調整’使其輸出以每1盒燈5 W為單 位增加。將進行_分鐘作業時求得之分光輻射照度之積 刀值X之平均值自設定之分光輻射照度之積分值y之偏移 P ( X之平均值)/γ(%)稱為「分光輻射照度之積分值之偏 移」而示出於表1中β [比較例1】 於實施例1中,不設置控制步驟(Ε),即,即便於計測步 驟(D)求得之分光轄射照度之積分值χ與設定之分光輕射照 積刀值Υ相比降低5 %以上,亦不控制紫外線照射裝置 16之輸出而進行紫外線照射製作偏光板。將進行3〇〇分鐘 作業時之「分光輻射照度之積分值之偏移」示出於表i 中。 [實施例2] 將厚度3 8 μηι、寬度1330 mm之雙抽拉伸聚對苯二曱酸 乙二醇酿臈作為第一光學膜2使用,將厚度6〇 μιη、寬度 163414.doc -30· 201247399 1330 mm之環烯系樹脂製之雙軸配向性相位差膜 「ZEONOR」作為第二光學膜3使用,作為紫外線固化型 接著劑,使用包含環氧化合物與光聚合起始劑(吸收峰值 波長=320 nm)之環氧系紫外線固化型接著劑。然後除以下 之點以外,均與實施例1相同地實施(A)塗佈步驟、(B)貼 合步驟、(C)固化步驟、(D)計測步驟與控制步驟(E),製作 偏光板。 (1) 於固化步驟(C)中,使每1盞燈於下述(2)所示之波長 區域内之分光輻射照度之積分值為200 mW/cm2(2盞燈總共 之累計光量為280 mj/cm2)而照射紫外線(即,設定之分光 輻射照度之積分值Y=200 mW/cm2); (2) 於計測步驟(D)中,對於跨越聚合起始劑之吸收峰值 波長320 nm之-30 nm〜+3 0 nm之波長區域之分光輻射照度 進行積分’如此設定分光輻射照度計17 ;及 (3) 於控制步驟(E)中,於求得之分光輻射照度之積分值 X與设定之分光輻射照度之積分值γ相比降低5%以上時, 即(Y-X)21〇 mW/em2時,控制紫外線照射裝置16而進行使 其輸出以每1盞燈5W為單位增加之輸出調整。 將進行300分鐘作業時之「分光輻射照度之積分值之偏 移j示出於表1中。 [比較例2] 於實施例2中,不設置控制步驟(E),即,即便於計測步 驟(D)求得之y ^ _射照度之積分值X與設定之分光轄射照 度之積分值Y相比降低5%以上,亦不控制料線照射裝置 163414.doc 201247399 16之輸出而進行紫外線照射製作偏光板。將進行300分鐘 作業時之「分光輻射照度之積分值之偏移」示出於表1 中〇 [偏光板之脫色評價試驗] 於獲得之偏光板之任意位置均切割為80 mm(流動方向)X 整個寬度之短條狀,再將該短條切斷成300-400 mm寬 度,將如此獲得之多個小片群作為1個試樣,將該些小片 群於調整為60°C ><90%RH之恆溫/恆濕器中以互不接觸之狀 態懸掛並保持500小時。一面於燈箱上使光透過’ 一面藉 由目視與未放入恆溫/恆濕器中之偏光板進行比較,評價 有無漏光。對於於偏光板之任意位置切割之4個試樣實施 該脫色評價試驗,將4個試樣全部未產生漏光之情況設為 「OK」,將於4個試樣中之1個以上之試樣產生漏光時設為 「NG」,結果示出於表1之「脫色評價結果」一欄中。該 欄之括弧内之數值表示4個試樣中之產生漏光之試樣數。 [表1] 示例No. 聚合起始 劑之吸收 峰值波長 分光輻射照 度之積分之 波長區域 控制步 驟(E) 設定之分光 輻射照度之 積分值Y 分光輻射 照度之積 分值之偏 移 脫色評 價結果 實施例1 290 nm 260〜330 nm 有 55 mW/cm2 2% OK(0/4) 比較例1 無 9% NG(l/4) 實施例2 320 nm 290-350 nm 有 200 mW/cm2 2% OK(0/4) 比較例2 無 6% NG0/4) 註)οκ:全部試樣未漏光。 NG :確認到1個以上之試樣漏光。 163414.doc •32· 201247399 斤不未叹置控制步驟⑻之比較例】及2中,紫 線之分光麵射昭;》夕接八* 射…、度之積刀值大幅降低,隨此,所獲得之 光板於嚴酷環境下出現脫色,相對於此,設置控制步驟 於特疋波長區域之求得之分光輻射照度之積分值X與 。又疋之刀光_射照度之積分值丫相比降低5%以上時改變紫 外線^照射輸出之實施例】與2中,與設定之分光賴射照度 之積刀值γ相比,求得之分光輻射照度之積分值X之平均 值(刀光輻射照度之積分值之偏移)之變動被抑制於5%以 内,可製造於嚴酷環境下不會脫色之偏光板。 【圖式簡單說明】 圖1係表示適用於本發明之製造裝置之配置例之概略侧 視圖。 圖2係表示本發明之各步驟間之關係之一之方塊圖。 圖3係表不實施例中使用之製造裝置之配置之概略側視 圖。 【主要元件符號說明】 1 偏光膜 2 第一光學膜 3 第二光學膜 4 偏光板 10 第一塗佈機 11 凹版輥 12 第二塗佈機 13 凹版輥 163414.doc -33- 201247399 14 第一膜厚計 15 第二膜厚計 16 紫外線照射裝置 17 分光輻射照度計 20 ' 21 貼合用夾輥 22 ' 23 捲取前夾輥 24 導輥 26 照射用捲繞輥 30 捲取輥 163414.doc -34-Yellowing of S-22·201247399 type adhesive and deterioration of polarizing film. In addition, when the amount of accumulated light required is achieved by one-time ultraviolet irradiation, the film may have a high temperature of more than 15 〇〇C due to heat generation. In this case, deterioration of the polarizing film may occur. In order to avoid this, as described above, it is effective to provide a plurality of ultraviolet irradiation devices along the transport direction of the film, and to perform irradiation several times. The target 'is preferable as follows: the irradiation amount of the ultraviolet irradiation device from one place is 600 mJ/cm2 or less in terms of the cumulative light amount, and finally the cumulative light amount of 100 to 1500 mj/cm2 described above can be obtained. (D) Measurement step In the measurement step, the spectral irradiance of the ultraviolet ray irradiated in the curing step (C) is measured using a spectroradiometer illuminator 7, and based on this, the specific wavelength of the absorption peak wavelength including the polymerization initiator is determined. The integral value X of the illuminating illuminance of the ultraviolet ray in the absorption wavelength region. The spectroradiometer 17 is a spectroradiometer that measures the wavelength of ultraviolet light by wavelength in the wavelength range of 220 to 800 nm by a spectrometer and measures the spectroscopic illuminance of each wavelength. The splitting can be performed by a diffraction grating, a chirp, or the like. The measurement of the spectroscopic illuminance using a spectroradiometer composed of a spectrometer is advantageous in the following aspects: 1) The spectroscopic light illuminance can be measured across a wide wavelength region, and since the measurement sensitivity of each wavelength is the same, even if In the case where the type of polymerization initiator used for the ultraviolet curing type adhesive is changed, the spectroradiometer does not need to be changed; 2) the spectroscopic illuminance of the irradiated ultraviolet light can be directly measured 'again because each wavelength The measurement sensitivity is the same, so it is possible to accurately measure the integral value of the illuminance of the ultraviolet ray of the specific absorption wavelength region 1634I4.doc •23· 201247399. The wavelength region to be integrated with the illuminating illuminance of the spectroscopic radiance is any absorption region of the wavelength range including the absorption peak wavelength of the polymerization initiator, and any wavelength region can be light of the wavelength region having a low absorbance due to the curing reaction. Small, it is preferred that the product of the spectral irradiance in the wavelength range of -40 nm to +40 nm of the absorption peak wavelength of the polymerization initiator is 'better than the absorption peak wavelength of the polymerization initiator _3 The integration of the spectral illuminance is performed in the wavelength range of 〇 nm to +30 nm. Furthermore, in the above description, the absorption peak wavelength of the polymerization initiator is _4 〇 nm to +4 〇 the wavelength region of the claw (as the wavelength region A), which may be derived from the absorption value of the polymerization initiator. The wavelength of the wavelength of 4G nm is smaller than the wavelength of the wavelength of the absorption sound value by 4 〇 _. Further, when the wavelength region to be integrated with the illuminating illuminance of the spectral radiance is, for example, in the wavelength region A, the wavelength region to be integrated as the illuminating illuminance of the spectral radiance is not limited to the wavelength region A, and is included in the wavelength region Any wavelength region including the above absorption peak wavelength. In addition, in the case of the integral value X of the illuminance (4) illuminance, the number of H persons may be one time, which is obtained based on the measurement of the illuminance of the astigmatism of the first time, but for example, if the number of measurements is one time, it is expected When the partial purity is large, the number of measurements of the astigmatism illuminance can be reduced by multiple leaf transformations (four) difference processing (four) to obtain the real _ ali score X. The product of the first radiant illuminance (E) control step obtained by the servant is in the present embodiment. 'According to the measurement step (D) described above, 163414.doc -24. 201247399, 'Setting the curing step (c) The control step (E) of controlling the output of the ultraviolet irradiation device 16. In other words, the integral value of the astigmatism illuminance obtained in the above-described measurement step is gradually lowered due to deterioration of the lamp of the ultraviolet ray irradiation device due to long-term use, or contamination of the member attached to the ultraviolet ray irradiation device due to long-term use. The tendency. Moreover, the illuminance of the ultraviolet light from the lamp is generally substantially stable within a few tens of minutes since the ultraviolet radiation is irradiated, but it is also slowly lowered due to the change of the lamp environment caused by the lamp light. The situation. This decrease in irradiance results in an offset from the expected integral value of the spectroscopic illuminance (the integral value Y of the set spectroscopic illuminance). Further, in particular, in the initial stage of ultraviolet irradiation, the voltage of the ultraviolet irradiation device is unstable, and the integral value X of the obtained spectral illuminance is higher or lower than the integral value of the desired spectral illuminance (the integral value Y of the set spectral illuminance). . In order to correct the offset, in the measuring step (D), the output of the ultraviolet ray irradiation device 16 is controlled based on the obtained integral value x of the astigmatic illuminance. For example, when the absolute value of the difference between the integrated value γ of the set spectroscopic illuminance and the integral value X of the obtained spectroscopic illuminance is 51⁄4 or more with respect to the set integral value of the spectroscopic illuminance, the difference between the two is taken as The absolute value becomes smaller, and it is preferable that the absolute value of the difference between the integrated value γ of the set spectral irradiance and the integral value X of the obtained spectral illuminance is lower than the integral value γ of the set value 2 At 5%, the electric power input to the ultraviolet irradiation device 16 is adjusted such that its output is increased or decreased. More specifically, when the integral value X of the obtained astigmatism illuminance is larger than the integral value Y of the set spectroscopy illuminance, the integral of the obtained astigmatism illuminance is reduced to be controlled by 163414.doc •25·201247399 The ultraviolet ray irradiation device 16 determines the integral value X of the astigmatism illuminance of the spectroscopy to control the ultraviolet ray device 16 in such a manner as to increase the integral value of the obtained spectroscopy illuminance i. This control can be done using a computer or manually. The integral value of the set spectroscopic illuminance is as described above, and the polarizing plate having high durability in which the polarizing film is hard to be decolored is obtained by pre-verifying that the adhesive can be cured well and even under the harsh conditions of high temperature and high humidity. The range is selected, usually in the range of 50 to 6000 mW/cm2. Within this range, the higher the integrated value of the spectral illuminance, the easier it is to produce a polarizing plate having good performance even if the linear velocity is high. When the integrated value Y of the set optical illuminance is less than 5 〇 mw/cni2, it is necessary to increase the amount of the ultraviolet ray irradiation device (such as extending the line) or increase the number of the ultraviolet ray irradiation means in order to satisfy the above-mentioned integrated light amount. Namely, since the cumulative light amount of the above-mentioned ultraviolet light is determined by the management of the productivity speed and the illuminance of the ultraviolet ray, it is also important to achieve the above-mentioned preferable integrated light amount by setting the integral value γ of the set spectroscopy illuminance within the above range. In the polarizing plate manufactured as described above, the curing reaction of the ultraviolet curable adhesive is sufficiently performed, and the reaction amount thereof is also stable, so that the bonding strength is good, and the polarizing film is hard to be decolored under the severe conditions of the south temperature and the wetness. The quality stability of the product is also excellent. [Examples] Hereinafter, the present invention will be more specifically described by showing examples and comparative examples, but the present invention is not limited by the examples. Fig. 3 is a side view schematically showing the arrangement of the apparatus used in the following examples and comparative examples, \634\4.doc •26·201247399. The arrangement shown in Fig. 3 differs from that of Fig. 1 described above only by the following points. The same reference numerals as in Fig. 1 are attached to portions other than the difference points. Therefore, a detailed description of the parts will be described with reference to Fig. 1. 3 is different from FIG. 1 : (1) When the laminated body after the first optical film 2 and the second optical film 3 are bonded to both surfaces of the polarizing film 1 is irradiated with ultraviolet rays, the laminated body is made The second optical film 3 side is in close contact with the outer peripheral surface of the irradiation winding roller 26, and the laminated body is sandwiched by the ultraviolet irradiation device 16 disposed on the opposite side of the winding roller 26, and the first optical film is laminated to the laminated body. 2 sides of the ultraviolet light. Further, as the spectroscopic illuminometer 17', a UV-curable lamp monitoring system manufactured by Otsuka Electronics Co., Ltd. was used. The spectroradiometer illuminates the spectroscopic illuminance at each wavelength using the spectrometer previously described. Then, 'the spectroscopic irradiance of the ultraviolet ray irradiated from the ultraviolet ray irradiation device 16' is measured by the same predetermined measurement interval, 'the astigmatism illuminance of each wavelength of the predetermined wavelength region is integrated' and The integral value X of the astigmatism illuminance obtained is obtained. [Example 1] (〇) Material used for the experiment In this example, as the first optical film 2, a biaxial alignment phase made of a cycloolefin resin having a thickness of 6 〇 μηι and a width of 1490 mm and supplied from a roll was used. The film "ZE0N0R" [obtained from Japan (share)]. As the second optical film 3', a propylene-based resin film having a thickness of 75 μm and a width of 1490 mm and supplied from a roll was used. The above propylene-based resin film was obtained by melting a propylene-based resin (melting point = 164 ° C) by a single-axis extruder to an extrusion temperature of 275 ° C to 275 414.doc • 27 · 201247399 degrees. The mixture was kneaded and extruded in a film form from a τ die, and adhered to a cooling roll set at 20 ° C to be cooled and solidified, and then obtained by removing the both end portions by a cutting blade. The adhesive for the polarizing film 1 and the first optical film 2, and the adhesive for the polarizing film 1 and the second optical film 3, both containing an epoxy compound and a photopolymerization initiator (absorption peak) An epoxy-based ultraviolet curable adhesive having a wavelength of 29 Å and substantially containing no solvent. (A) a coating step of adsorbing a polarizing film having a thickness of 25 μm to a polyethylene film, a ring-shaped resin film as the first optical film 2, and the above-mentioned propylene as the second optical film 3 The resin films were supplied at the line speed of 15 m/min in the same flow direction. The surface of the cycloolefin-based resin film 2 to which the polarizing film 1 is bonded is coated with a first coater 1 having a gravure roll 1 ("Micro-closed blade" manufactured by Fuji Machinery Co., Ltd.). An epoxy-based UV-curable adhesive. In addition, the second coater 12 having the gravure roll 13 (the "micro-closed scraper" manufactured by Fuji Machinery Co., Ltd.) is also applied to the surface of the propylene resin film 3 to which the polarizing film 1 is bonded. The above epoxy-based ultraviolet curable adhesive is used. The gravure roll 13 and 13 provided in the coaters 10 and 12 are reversely rotated β with respect to the film transport direction, and the first coater 10 has the rotation of the gravure roll 11 on the side of the cycloolefin resin film 2 side. The adhesive was applied to the optical film at a peripheral speed of 21 m/min at a thickness of about 2.6 μηη. The first coater 12 on the side of the propylene resin film 3 was set to have a gravureal peripheral speed of 19.5 m/min, and the adhesive was applied to the film at a thickness of about 3 Å μηη. (Β) lamination step 1634I4.doc -28-201247399 The cycloolefin-based resin film 2 and the propylene-based resin film 3 coated with the adhesive agent have their respective adhesive-coated surfaces superposed on the polarizing film 1, and are bonded by The nip rolls 20, 21 were held at a line pressure of 240 N/cm. (C) Curing step, (D) measuring step, and controlling step (E) The layered body of the cycloolefin resin film 2 / the polarizing film 1 / the propylene resin film 3 after passing through the nip rolls 20, 21 is made into a propylene system The resin film 3 side is in close contact with the outer peripheral surface of the irradiation winding roller 26 set to 20 ° C, and the same length as before the bonding is applied while applying a tension of 600 N/m in the longitudinal direction (transport direction). At a speed of 15 m/min, the laminate is wound on the laminated body of the winding member 26 for irradiation, and ultraviolet rays are irradiated from the cycloolefin-based resin film 2 side using the ultraviolet irradiation device 16 (curing step (C)). The spectroscopic luminometer 17 composed of the spectrometer measures ultraviolet light (measuring step (D)) while measuring the integral value of the illuminating illuminance of the ultraviolet ray. The spectroscopic illuminometer 17 composed of the spectrometer is set to be The spectral irradiance of the wavelength range of _30 nm to +40 nm of the absorption peak wavelength of 29 〇 nm of the polymerization initiator contained in the above ultraviolet curing type adhesive is integrated. In the above-mentioned curing step (C), as the ultraviolet irradiation device 丨6, the device manufactured by GS Yuasa is used as the ultraviolet ray lamp, and the "EHAN1700NAL high-pressure mercury lamp" is used as the ultraviolet ray lamp. The integrated value of the astigmatism illuminance in the above-mentioned wavelength region of the cover lamp is 55 mW/em2 (the integrated value of the set spectroscopy illuminance Y=55 mWW). The illuminating amount of the ultraviolet ray is 2 (four) (10) 2 in total. The adhesive layer was cured, and a polarizing plate 4 in which a ring film 2 was bonded to one surface of the polarizing film 1 and an acrylic resin crucible 3 was bonded to the other surface, and wound up in a winding 1634l4.doc -29 - 201247399 On the roller 30. In the above measurement step (D), the first shot is measured by the first shot, and the first time is set to 11 times. In milliseconds, the instantaneous value of the integral value of the instantaneous field of the above-mentioned wavelength region is measured to be output every 1 minute, and '曰# is the integral value X of the obtained spectral illuminance. ^ After the control step (8) , the product of the illuminance of the partial ray obtained in the above is a value χ When the integral value of the set spectroscopic light illuminance is changed, the W phase is lowered by 5% or more, that is, when (Υ·Χ) (10) mww, the ultraviolet ray and the radiation device 16' are output-adjusted to output 5 W per 1 box of light. Increased for the unit. The average value of the product knife value X of the spectral irradiance obtained when the _ minute operation is performed is the offset of the integral value y of the split radiance illuminance y (the average value of X) / γ (%) It is shown in Table 1 as "the shift of the integrated value of the spectral illuminance". [Comparative Example 1] In the first embodiment, the control step (Ε) is not provided, that is, even in the measurement step (D). The integral value of the illuminance of the split light illuminance is reduced by more than 5% compared with the set split light illuminating knives value ,, and the polarizing plate is not irradiated by controlling the output of the ultraviolet ray irradiation device 16. The ray plate is made for 3 minutes. The "offset of the integral value of the spectral illuminance" at the time of the operation is shown in Table i. [Example 2] A double-stretched polyethylene terephthalate having a thickness of 3 8 μηι and a width of 1330 mm was brewed.臈 is used as the first optical film 2, and has a thickness of 6 〇 μηη and a width of 163414.doc -30· 2012473 The ZEONOR, which is a biaxially oriented retardation film made of a ring-like resin of 99,130 mm, is used as the second optical film 3. As an ultraviolet curing type adhesive, an epoxy compound and a photopolymerization initiator (absorption peak wavelength) are used. (320 nm) epoxy-based ultraviolet-curable adhesive. Then, in the same manner as in Example 1, except that the (A) coating step, (B) bonding step, and (C) curing step, ( D) Measurement step and control step (E), preparing a polarizing plate. (1) In the curing step (C), the integral value of the illuminating illuminance of each of the lamps in the wavelength region shown in the following (2) For 200 mW/cm2 (the total cumulative light amount of 2 lamps is 280 mj/cm2), the ultraviolet rays are irradiated (that is, the integral value of the set spectroscopic illuminance is Y=200 mW/cm2); (2) in the measurement step (D) In the case of integrating the spectral irradiance of the wavelength region of -30 nm to +30 nm across the absorption peak wavelength of the polymerization initiator, 'the spectroscopic illuminometer 17 is set as such; and (3) in the control step (E) In the obtained integral radiance of the astigmatism radiance and the set illuminance of the astigmatism When the integral value γ is reduced by 5% or more, that is, (Y-X) 21 〇 mW/em2, the ultraviolet ray irradiation device 16 is controlled to perform an output adjustment in which the output is increased by 5 W per 1 lamp. The offset j of the integral value of the spectral illuminance at the time of the 300-minute operation is shown in Table 1. [Comparative Example 2] In the second embodiment, the control step (E) is not provided, that is, even in the measurement step (D) The obtained y ^ _ illuminance integral value X is reduced by 5% or more compared with the integral value Y of the set spectroscopy illuminance, and the ultraviolet ray irradiation device 163414.doc 201247399 16 is not controlled to perform ultraviolet ray irradiation. The polarizing plate was produced by irradiation, and the "offset value of the integrated value of the spectral illuminance" when the operation was performed for 300 minutes is shown in Table 1 [The decolorization evaluation test of the polarizing plate] was cut into 80 at any position of the obtained polarizing plate. Mm (flow direction) X is a short strip of the entire width, and the strip is cut into a width of 300-400 mm, and the plurality of small pieces thus obtained are taken as one sample, and the small pieces are adjusted to 60. °C >< 90% RH in the constant temperature / humidity device is suspended and kept for 500 hours in a state of no contact with each other. The light was transmitted through the light box while being visually compared with the polarizing plate not placed in the thermostat/humidifier to evaluate the presence or absence of light leakage. The decolorization evaluation test was performed on four samples cut at any position of the polarizing plate, and the case where no light leakage occurred in all of the four samples was set to "OK", and one or more samples of the four samples were used. When the light leakage occurred, it was set to "NG", and the results are shown in the column of "Decolorization Evaluation Results" in Table 1. The value in the brackets of the column indicates the number of samples in the four samples that caused light leakage. [Table 1] Example No. Polymerization starter absorption peak wavelength Spectroradiation illuminance integral wavelength region control step (E) Set split radiance illuminance integral value Y Split radiance illuminance integral value offset Decolorization evaluation result implementation Example 1 290 nm 260~330 nm 55 mW/cm2 2% OK(0/4) Comparative Example 1 No 9% NG(l/4) Example 2 320 nm 290-350 nm 200 mW/cm2 2% OK (0/4) Comparative Example 2 No 6% NG0/4) Note) ο κ: All samples were not leaking. NG : It was confirmed that one or more samples leaked light. 163414.doc •32·201247399 jin does not sigh the control step (8) of the comparative example] and 2, the purple line of the split surface shot Zhao; "Eight to eight * shot..., the value of the knife value is greatly reduced, with this, The obtained light plate is decolored in a severe environment, and in contrast, the integral value X of the spectral radiance obtained by the control step in the characteristic wavelength region is set. In addition, in the case of changing the integral value of the illuminance 丫 by 5% or more, the ultraviolet ray irradiation output is changed by 5% or more, and compared with the set knive value γ of the set spectroscopy illuminance. The variation of the average value of the integral value X of the spectroscopic illuminance (the shift of the integrated value of the illuminance of the knife illuminance) is suppressed to within 5%, and a polarizing plate which does not decolorize in a severe environment can be manufactured. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic side view showing an arrangement example of a manufacturing apparatus to which the present invention is applied. Figure 2 is a block diagram showing one of the relationships between the steps of the present invention. Fig. 3 is a schematic side elevational view showing the arrangement of the manufacturing apparatus used in the embodiment. [Main component symbol description] 1 polarizing film 2 first optical film 3 second optical film 4 polarizing plate 10 first coater 11 gravure roll 12 second coater 13 gravure roll 163414.doc -33- 201247399 14 first Film thickness meter 15 Second film thickness meter 16 Ultraviolet irradiation device 17 Spectroradiometer illuminator 20 ' 21 Laminating roller 22' 23 Coiling front nip roller 24 Guide roller 26 Irradiation winding roller 30 Winding roller 163414.doc -34-

Claims (1)

201247399 七、申請專利範圍: 1. 一種偏光板之製造方法,其係製造偏光板之方法,且包 括如下步驟: (A) 於熱塑性樹脂製之光學膜上塗佈包含聚合起始劑 之紫外線固化型接著劑; (B) 於上述光學膜之紫外線固化型接著劑塗佈面上重疊 聚乙烯醇系樹脂製之偏光膜,並將上述光學膜相對於上 述偏光膜加壓而獲得上述偏光膜與上述光學膜經由上述 紫外線固化型接著劑貼合之積層體; (C) 自紫外線照射裝置對上述積層體照射紫外線而使上 述紫外線固化型接著劑固化; (D) 使用分光儀計測上述照射之紫外線之分光輻射照 度,求得包含上述聚合起始劑之吸收峰值波長之特定之 吸收波長區域内之上述分光輻射照度之積分值;及 (E) 根據所設定之分光輻射照度之積分值γ與上述求得 之刀光輪射照度之積分值χ而&制上述紫外線照射裝 2.如請求们之偏光板之製造方法,其中於上述求得之分 ^輻射照度之積分值X與上述設^之分光輻射照度之^ 值Y之差之絕對值相對於上述設定之分光輻射照度之 =值Υ之比例為特定值以上時’控制上述紫外線照射 3. 如請求項1之偏光板之製造方法, 光輻射照度之積分值X與上述設定 其中於上述求得 之分光賴射照度 之分 之積 I63414.doc 201247399 刀值Y之差之絕對值相對於上述設定之分光輻射照度之 積刀值γ之比例為5%以上時,控制上述紫外線照射裝 置。 4.如請求項1至3中任一項之偏光板之製造方法,其中上述 特定之吸收波長區域係自較上述吸收峰值波長小4〇 ηηι 之波長至較上述吸收峰值波長大4〇 nm之波長為止之波 長區域内。 1634l4.doc201247399 VII. Patent Application Range: 1. A method for manufacturing a polarizing plate, which is a method for manufacturing a polarizing plate, and comprising the following steps: (A) coating an ultraviolet curing film comprising a polymerization initiator on an optical film made of a thermoplastic resin. (B) a polarizing film made of a polyvinyl alcohol-based resin is laminated on the ultraviolet-curable adhesive-coated surface of the optical film, and the optical film is pressed against the polarizing film to obtain the polarizing film and (C) the ultraviolet ray-curable adhesive is cured by irradiating the laminated body with ultraviolet rays from the ultraviolet ray irradiation device; (D) measuring the ultraviolet ray of the irradiation using a spectrometer; The illuminance of the radiant radiance, the integrated value of the illuminating illuminance in the specific absorption wavelength region including the absorption peak wavelength of the polymerization initiator; and (E) the integral value γ according to the set spectroscopic illuminance and the above Obtain the integral value of the illuminance of the knives of the knives and the above-mentioned ultraviolet ray irradiation equipment. 2. The polarizer of the requester a method for producing a method in which the ratio of the absolute value of the difference between the integral value X of the illuminance and the value Y of the spectral irradiance of the above-mentioned illuminance is determined by the ratio of the absolute value of the illuminance of the spectroscopic illuminance When the value is higher than the above, the ultraviolet light irradiation is controlled. 3. The manufacturing method of the polarizing plate of claim 1, the integral value X of the illuminance of the optical radiance and the product of the above-mentioned illuminance of the spectral illuminance obtained by the above-mentioned I63414.doc 201247399 When the ratio of the absolute value of the difference of the values Y to the product knurling value γ of the spectral irradiance illuminance set as described above is 5% or more, the ultraviolet ray irradiation device is controlled. 4. The method of producing a polarizing plate according to any one of claims 1 to 3, wherein the specific absorption wavelength region is from a wavelength smaller than the absorption peak wavelength by 4 〇ηηι to a wavelength larger than the absorption peak wavelength by 4 〇 nm. Within the wavelength range up to the wavelength. 1634l4.doc
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