KR20150093021A - System for sanitizing byproducts from cow - Google Patents

Abstract

The present invention relates to a system for sanitizing a by-product, especially an intestine, of a cow. The system comprises: an intestine treatment workplace (1000) formed as a sealed single space by being surrounded by an external wall (Wo) to be especially separated from a slaughter house as an additional space; and one air conditioner for maintaining an internal space of the intestine treatment workplace (1000) at a temperature range of 5 to 15°C. The intestine treatment workplace (1000) has one or more entrances connected to the outside. Air curtains (A1, A2) are installed in the entrances to block an inflow of outdoor air and a loss of cool air. The intestine treatment workplace (1000) is divided into: a distinction workplace (100); a cataract treatment workplace (200); a sun leaf-compound leaf treatment workplace (300); a real intestine treatment workplace (400); and a wrapping workplace (500). Each treatment workplace has an independent space from each other as being respectively divided by partitions (Wi) in the intestine treatment workplace (1000). The neighboring treatment workplaces are mutually connected through a transfer chute or a transfer conveyor, thus intestines treated in each treatment workplace are mechanically transferred.

Description

System for sanitizing byproducts from cow

The present invention relates to a system for hygienically treating small-sized by-products, for example, edible intestines such as soybean,

By-products are produced in the process of slaughtering. The by-product, which is a by-product of these cattle, is separated from the meat, processed separately, and consumed for food. Usually, such edible intestines of cows include stomach, small intestine (small intestine), large intestine (large intestine), liver, lung, And the stomach consists of the first stomach sheep, the second stomach honeycomb sheep (or whiteness), the third stomach chunyeop, and the fourth stomach stomach (Hongchang). Particularly, the giblets called giblets are generally classified into 'cataracts'. Such cataracts require quick cleaning because foreign substances such as fragile parts and feces are left in the inside of the cataracts.

However, these edible intestines are separated from the current slaughtering process, transferred to a separate place in the slaughterhouse, sorted by site, and then subjected to a simple primary washing process for washing away foreign substances such as residual feces. It is transported and supplied.

In addition, since the processing work of the interior decoration for cooking described above is usually performed in a room without a separate air conditioning facility, it is likely to be deteriorated or contaminated with germs during processing, and the processing operation is performed manually, And had a hygiene problem.

In addition, when working continuously in one type of workplace (eg, a primary cleaning workshop) and in a different type of workplace (eg, a grease removal workshop), it is possible There was a problem that the degree of deterioration became worse.

Especially, since there is a perishable part such as an internal product in the internal horn, a gill, and a gut for the food, these gut are required to clean the inside of the inside in the shortest possible time and to be refrigerated so as not to be deteriorated.

In order to solve such a problem, there is known one described in the following Patent Document. However, the micro-incineration treatment apparatus described in the following Patent Document is a device for cleaning only a single type of built-in (for example, giblets), and it is not possible to sanitize the whole of the micro-bodies by site.

In addition, the conventional micro-interior processing apparatus has a problem that it is difficult to manage hygienic by-products including digestive organisms because there is no system that can treat the entire interior of the digestive organ at a single facility in one site at a time.

KR 20-0375524 Y1

SUMMARY OF THE INVENTION Accordingly, the present invention has been made to solve the above-mentioned problems of the prior art and to solve the above-mentioned problems of the prior art and to meet the requirements of relevant laws and ordinances related to hygiene treatment of cow byproducts, It is an object of the present invention to provide a small byproduct hygiene treatment system capable of quickly and hygienically treating and packaging in a single space subjected to low-temperature air conditioning so as to prevent deterioration, and to provide fresh, hygienically safe small-scale by-

The present invention also relates to a method and apparatus for separating edible intestines from each other in a single space separated from a small slaughterhouse, And to standardize the work process, thereby making it possible to uniformize the production quality and to inspect the quality of the produced product at a certain level, thereby providing a small-scale by-product sanitation system capable of controlling and managing sanitation.

In order to accomplish the above object, the present invention provides a small-scale by-product sanitary treatment system including a built-in processing worksite formed as a single closed space surrounded by outer walls at four sides separated from a slaughterhouse, The indoor space is air-conditioned by a low temperature state of a constant temperature range by the air conditioning equipment of the indoor unit, and the built-in processing work area is divided into a plurality of built-in processing work areas for sorting the small- The processing workshop is characterized by having discrete handles that match the characteristics of each embryo.

Another feature of the present invention resides in that the built-in processing workshop is characterized in that the intestines of the cows transferred from the slaughterhouses are divided into cataracts consisting of a horn, a glacier and a gutter, and sheep and chunks, and a gut made of liver, lungs, Classified workshop; A cataract treatment workshop where the cataracts sorted in the classified workplaces are cleaned while being sorted by the giblets, dachang, and mackerel, processed for each type of each selected type, and then refrigerated; A sheep-chopping workshop where the separated sheep and chopped leaves are individually separated according to their respective characteristics; A built-in processing workstation for separating the liver, lung, saliva, and spleen from the separated intestines and processing them in respective individual processing devices according to their respective characteristics; And a packed worksite in which the cataracts processed and transported in the cataract processing workshop, the sheep processed in the sheep-and-sheep processing workshop, and the sheep processed in the sheep and chopped processing workplaces are packaged,

Wherein each of the processing workplaces is divided into partitions in the built-in processing work space to form independent spaces.

Another aspect of the present invention is to provide a cataract treatment facility that is communicated with a cataract treatment workshop in a room where a low temperature air conditioning treatment has been performed, through the separation workshop and the delivery chute, receives the cataracts separated through the delivery chute, A cataract surgery table to be cleaned while being cleaned by a gourd, a glacier, and a gutter; A goblet separator disposed adjacent to one side of the cataractus select table for separating the goblet from the selected cataracts in the cataract tabular table and removing fat, and a high-pressure washing water sprayed into the goblet separated from the goblet separator, A goblet washing unit having a goblet washing machine for washing the goblet; The catheter is placed adjacent to one side of the cataractatic table, and the fat is removed from the catheter selected from the cataract tubule table, and the inside and outside of the catheter are inverted and inserted into the washing tube, and then the high- A window changer having a window cleaner for removing a foreign object to process a window; A gutter treatment unit disposed adjacent to one side of the cataractus select table and having a gutter cleaning unit for removing fats from a selected gutter in the cataract tabular table and spraying high pressure cleaning water into the gutter to clean foreign materials; And a cooler for sterilizing the microbes, while suppressing microbial growth by passing the microbes through the giblets, gates, and galls from which the feces and debris are removed, respectively, in the giblet processing unit, gut process unit and gut process unit.

In another aspect of the present invention, the packaging work station is disposed adjacent to all of the built-in processing work stations, and each of the built-in processed workpieces is packaged in one place, thereby shortening the transfer distance of each built- Thereby contributing to speedy and efficient packaging operations.

Another feature of the present invention resides in that the object to be treated is placed on a floor of a workshop or on a simple table and the existing built-in processing method manually performed by the worker is removed, It is characterized in that each built-in processing machine to which washing water is supplied mechanically performs processing such as internal cleaning and washing.

According to the small-scale by-product sanitation system of the present invention as described above, the following effects can be obtained.

First, by mechanically treating and packaging the interior of the cattle in a workshop separated from the cattle slaughterhouse, the hygienic and fresh interior of the cattle can be quickly provided to consumers.

Second, since each processing workshop is treated at low temperature, deterioration of internal organs can be prevented and bacterial growth can be suppressed, so that hygienic embedding can be provided to consumers.

Thirdly, the internal processing is mechanically performed to improve the efficiency of the work, and it is possible to standardize the work, thereby making it possible to uniformize the quality of the interior.

Fourth, since all of the processing tasks are performed in one workplace, hygienic management and supervision of the interior of the worksite can be carried out, thereby enhancing the reliability of the product.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a plan view showing an arrangement of a microbial sanitation system according to a preferred embodiment of the present invention; FIG.
2 is a plan view of the goblet processing unit.
3 is a front view of the goblet processing unit.
4 is a plan view of the window opening processing unit.
Fig. 5 is a front view of the window opening processing unit. Fig.
6 is a plan view of the gutter treatment unit.
7 is a front view of the mudguard processing unit.
8 is an external view showing a schematic structure of a cooler, wherein (a) is a plan view and (b) is a front view.
9A is a longitudinal sectional view showing a schematic structure of a primary washer machine.
9B is a plan view of the primary washer.
10A is a longitudinal sectional view showing a schematic structure of a secondary washing machine.
10B is a side cross-sectional view showing a schematic structure of the secondary washing machine.
11A is an assembled longitudinal sectional view of the sheath cleaner.
11B is a combined cross-sectional view of the oven washing machine.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of a small-scale by-product sanitation system according to the present invention will be described in detail with reference to the accompanying drawings.

As will be described later, in the single microbial processing work site (1000) conditioned to maintain a constant temperature range (preferably a low temperature state below room temperature), the small-scale by- And the characteristics of the interior decoration and the characteristics of the processing process, and further, the processed interior decoration is packaged up to the part, and the series of processing operations are mechanically processed.

1, the system for treating microorganisms according to the present invention comprises a built-in processing work station 1000 having a single space surrounded by an outer wall Wo and a ceiling, (Not shown) for controlling the internal space of the air conditioner to a constant temperature range lower than room temperature. Such an air conditioning facility may be used as an air conditioning facility for air-conditioning the inside of the slaughterhouse or may be separately installed as a dedicated facility of the small-scale by-product sanitation system of the present invention.

The built-in processing work site 1000 is preferably disposed in a lower layer of a slaughterhouse (not shown) in terms of work efficiency and space efficiency, but the present invention is not limited thereto and may have various arrangements as required.

The built-in processing work site 1000 includes a group of built-in gypsums (hereinafter referred to as "gypsum") including a giblet, a glaze, a glaze (hereinafter referred to as "glaze") in the whole of the glaze provided through the transfer chute 11 from a slaughterhouse (not shown) A discriminating workshop 100 for discriminating a group of intestines (hereinafter referred to as "intestines") including sheep, chick, and liver, lung, tongue and chin; A cataract treatment workshop 200 for sorting the cataracts separated in the classifying workshop 100, respectively, and treating the selected intestines according to their respective structures and characteristics according to the respective structures and then refrigeration; A sheep / chamois processing workshop 300 for separating the separated sheep and chopped leaves from the classified worksite 100 and individually processing them according to their respective characteristics; And a built-in processing workstation 400 for separating the liver, the lung, the saliva, and the jelly from each other by the individual processing apparatuses according to their respective characteristics.

The spaces of the cataract treatment workshop 200, the sheep-and-sheep treatment workshop 300 and the built-in treatment workshops 400 are partitioned from each other by adjacent work sites and a partition wall Wi, Entrances are provided for workers to move.

Air curtains A1, A2, and A3 are provided at the entrance to communicate with the outside to keep the temperature of the air-conditioned room at an appropriate temperature. At the same time, foreign matter Air is injected and removed to block the inflow of germs or impurities from the outside through the operator.

Hereinafter, each work site will be described.

A: Classified workshop (100)

In the classifying worksite 100, cataracts, sheep, chilblains, and intestines are classified from the whole of the small intestines provided through the transfer chute 11 from a slaughterhouse (not shown). In the slaughterhouse separated from the slaughterhouse, the small-sized slaughterhouses classified at the slaughtering process are introduced into the sorting table 101 in the sorting workshop 100 along the transfer chute 11. It is preferable that the transfer chute 11 is formed of a cylindrical pipe made of a stainless steel material and that the fractionation table 101 is also formed of a stainless steel plate in view of hygiene.

In the discriminating table 101 of the discriminating work place 100, discrimination is made from cattle intestines to cataracts, sheep, chunks, and intestines. This cataract is apt to be deteriorated because it contains 'product' and foreign substances (digestion residue, excretion, etc.) inside the internal body, so a group of internal organs that require rapid treatment as soon as possible, such as giblets, ). Then, the cataract is quickly separated from the separated worksite 100 and sent to the adjacent cataract treatment workshop 200 through the cataract delivery chute 102.

B: Cataract treatment workshop (200)

The cataract treatment workshop 200 is partitioned into a separate space by a partition wall Wi within the built-in processing work site 1000 and the internal space is maintained at a constant temperature range, preferably 5 to 15 degrees Celsius, Particularly preferably 10 to 15 占 폚.

The cataracts separated in the classifying workshop 100 are transferred to the cataract tabular table 201 of the cataract treatment workshop 200 through the transfer chute 102. One side of the cataract tabular table 201 is provided with a goblet processing unit 210 for processing the goblet, forehead and gut in the cataract respectively, a gut process unit 230, a gut process unit 240, And a cooler 260 for cooling the giblets, the guts, and the guts from which fats and foreign substances are removed from the grate treatment unit. There is provided a cooler 260 for sterilizing and inhibiting microbial growth by passing through the giblets processed by the giblet processing unit 210, the gut process unit 230, and the gut process unit 240, .

The cataractatic rectification table 201 is formed of a perforated plate made by punching a stainless steel plate. When the cataract is cleaned in the cataract cleaning table 201, the cleaned water or the foreign substances discharged from the cataracts are discharged through the holes of the perforated plate without contaminating the cataracts, so that sanitary cleaning and cleaning work can be performed.

Then, the cataract is selected on the cataract tabular table 201 by the horn, window and mouth, and sent to the horn processing unit 210, the window processing unit 230, and the window processing unit 240, respectively.

The cataract treatment workshop 200 is partitioned into four partitions W so as to form one separate work space in the built-in treatment work station 1000. The catheter treatment work area 200 is divided into a plurality of partition walls W by the entire air conditioning facility of the built- Deg.] C, preferably in the range of 4 [deg.] C to 10 [deg.] C. By maintaining the cataract treatment workshop 200 in a low temperature state, deterioration of the intestines during treatment during cataract treatment in the built-in treatment work site 200 is prevented, thus sanitary treatment is performed.

The goblet processing unit 210,

As shown in Figs. 1 to 3, the hothouse processing unit 210 is provided with a hothouse separator 212 for separating the hothouse from the cataract on the left and right sides of the mounting base 211, And a horn washing machine 213 for washing the inside of the horn hole is installed adjacent to the horn separator 212. According to the goblet cell processor 210, the separation of the goblet from the cataracts and the cleaning operation can be quickly performed in one place without moving the place.

As shown in FIGS. 2 and 3, the hearth separator 212 includes a rotating roll 215 rotated by a motor 214, and a plurality of rotating rolls 215 disposed below the rotating roll 215, And a guide channel 216 installed to surround the lower portion. When the horny separator 212 rotates the rotary roll 215 by the motor 214, the horn of the cataract is placed on the rotating rotary roll 215, When the connecting portion between the cataract and the horn region is cut by a pneumatic rotary cutter (not shown) in this state, the horn region is separated from the cataract, And is conveyed along the guide channel 216 onto the table 217 of the front hearth cleaner 213.

The goblet separated from the goblet separator (212) is cleaned with foreign substances from the inside and the outside of the gourd dishwasher (213). As shown in FIGS. 2 and 3, the horn washing machine 213 injects washing water through the washing water spraying nozzle 218a provided on the outer peripheral surface of the horn with a horn separated from the cataract, thereby cleaning the inside of the horn And a cleaning pipe 218. As shown in the enlarged detail of the 'A' portion of FIG. 3, the washing pipe 218 has a hemispherical front end so that the hood can be smoothly inserted when the hob is inserted into the outer circumferential surface, The washing water spraying nozzle 218a is pierced in all directions so that the washing water is sprayed in all directions. A cold water supply pipe 219a and a hot water supply pipe 219b are connected in parallel to the rear end of the cleaning pipe 218 so that hot water or cold water can be simultaneously or selectively supplied to the inside of the cleaning pipe 218. The supply pipes 219a and 219b are provided with open / close valves V3 and V4, respectively, to selectively supply the wash water into the wash pipe 218 during operation.

As shown in FIG. 3, the on / off valve of the supply pipe is composed of manual on / off valves V3 and V4. When the operator approaches the hob processing table 217 for the gob plate processing operation, the electronic on / off valves V1 and V2 for automatically opening and closing the respective supply pipes 219a and 219b are detected And may be provided on the upstream side or the downstream side of each of the manual on-off valves.

3, a sensor S1 for detecting the presence or absence of a working position of the operator is attached to the side of the table 217 of the hearth cleaner 213. A cold water supply pipe 219a and a hot water supply pipe 219b are provided, The control unit CT1 attached to one side of the table 217 receives the operation detection signal from the operation detection sensor S1 and controls the electromagnetic on-off valves V1 , V2).

With this arrangement, when the worker is located at a working position on one side of the table 217 of the honeycomb filter 213 for the hometown washing job, the job detection sensor S1 detects the approach of the worker and outputs a job detection signal And the control unit CT1 receives the job detection signal of the job detection sensor and opens the electromagnetic on / off valves V1 and V2 by applying an open signal for opening the valves to the electromagnetic on / off valves V1 and V2. Accordingly, when the worker is located at the working position of the table 217 and performs the washing of the horn, the washing water is automatically supplied to the washing pipe 218, so that the operator can perform the washing operation There is an advantage that washing water can be prevented from being wasted because the washing water supply to the washing tube is automatically stopped when the washing operation is not performed and the washing liquid is not moved from the working position of the table 217.

On the other hand, an operation pedal S2 may be provided instead of the sensor S1 for operating the electromagnetic opening / closing valves V1, V2. The control unit CT1 applies an operation signal to the electromagnetic on-off valves V1 and V2 to turn on / off the valves V1 and V2, thereby applying an operation signal to the control unit CT1 when the operator steps on the operation pedal S2. So that the supply of wash water can be controlled. In this case, the operator can freely use both hands, thereby improving the work efficiency.

A cooling water tank 220 is provided at an end of the table 217 of the hearth cleaner 213 to cool the cleaned hob until it is conveyed to a subsequent work process. Accordingly, the goblet which is inserted into the cleaning pipe 218 and has been cleaned of the foreign substances and the foreign substances on the outer surface is stored in the cooling water tank 220 until it is separated from the cleaning pipe 218 and sent to a subsequent process.

The window-

Daechang refers to the large intestine of the cattle, and like the giblet, there is a lot of visceral fat on the outer surface, and there are residues in the intestines. Also, as in the case of the goblet, Daechang is susceptible to decay of internal residues and is susceptible to microbial and bacterial proliferation and degeneration. Therefore, rapid and clean cleaning is required.

As shown in FIGS. 4 and 5, in accordance with this demand, the large-sized window processing unit 230 of the present invention is constructed such that the large window is inserted into the outer window and the high- In addition, when the conical coil-type cleaning tube 232 which removes the visceral fat attached to the outer surface is used, the cleaning water is sprayed through the cleaning water spray nozzle formed on the end surface to remove the foreign substances contained in the outer casing, The inner and outer surfaces of the inner and outer surfaces are reversed by inserting the cleaned window in the inner and outer cleaning pipes 233 and 233, An inversion cleaning section 234 for performing a second cleaning operation by supplying the inversion cleaning section 234 to the inverse cleaning section 234, And a water tank 235.

The conical coil type cleaning tube 232 of the washing machine 231 is built in the cylindrical case 236 and connected to the hot water supply pipe 237a and the cold water supply pipe 237b so that hot water and cold water can be selectively supplied Closing valves V5 and V6 are provided in the supply pipes 237a and 237b, respectively.

The open mouth valve V5 of the cold water supply pipe 231 is opened to supply the wash water through the clean pipe 232 to the foreign substance inside the open mouth by inserting the open mouth valve V5 into the conical coil type wash pipe 232 of the hot water washing machine 231, / RTI > When the inside cleaning of the large window is completed, the cold water supply pipe 237a is closed by the on-off valve V5, and then the on-off valve V6 is opened to supply the hot water to the cleaning pipe 232 through the hot water supply pipe 237b. .

After the first washing operation has been completed in the washing machine 231, the washing machine 233 is taken out from the conical-coil-type washing tube 232 and inverted from the tip of the straight tube 233 of the adjacent washing tube 234, And is inserted into the straight pipe cleaning pipe 233 in a state of being inverted as a whole. In this state, the cold water supply pipe 238a is opened as an on-off valve and the cold water is sprayed through the straight pipe cleaning pipe 233 to clean the inverted large pipe secondarily. Then, the open / close valve is opened to supply hot water to the straight tube cleaning pipe 233 through the hot water supply pipe 238b, thereby sterilizing the inside of the large window.

The main washing is carried out by the inverse washing section 234 and taken out from the straight tube cleaning pipe 233 and is immersed in the ice water of the cooling water tank 235 until it is transferred to the next process (cooling process in the cooling device).

Gut  The processing unit 240,

Mangchang is the fourth camouflage of the cow, and it is also called 'Hongchang' because it has a red color. 6 and 7, the gutter treatment unit 240 of the present invention includes a gutter treatment table 241 made of a perforated plate so as to drain foreign substances and wash water, A cooling water tank 246 for immersing the gutter washed in the gutter cleaning unit 242 in an ice water until it is moved to a subsequent process and storing the gutter therein, (Not shown) for removing fat adhering to the outer surface of the mouthpiece by hanging it. Reference numeral 250 in Fig. 1 denotes a round table table.

Cooler (260)

The cataract treatment field 200 is provided with a cooler 260 adjacent to the giblet treatment unit 210, the gut process unit 230, and the gut process unit 240. The cooler 260 can cool these cataracts to maintain freshness of these cataracts, prevent deterioration, and prevent degeneration due to the growth of microorganisms and the like, just before the cataracts such as giblets, .

As shown in FIG. 8, the chiller 260 includes a conveying conveyor 261 for conveying a cataract, such as a processed giblet, a glaze, a gut, and the like, on the conveying conveyor 261, (262) arranged to surround the conveying conveyor (261) and having an inlet and an outlet so that the conveying conveyor (261) can pass therethrough, a coolant generating device, and a conveying conveyor (Not shown) for cooling the cataracts by injecting cooling water or cool air toward the cataracts to be transported.

The cooler 260 can rapidly cool the cataracts treated in the respective processors of the cataract treatment field 200 to suppress the propagation of microorganisms and perform the pasteurization treatment to produce a hygienic product.

C: Yang- Chunky  Processing plant (300)

The first sheep and the third sheep, which are the cows, are grouped together in the classifying workshop 100 and transported to the sheep-and-sheep processing workshop 300. The sheep-sheaf processing workshop 300 is divided into a sheep processing workshop for processing the sheep and a sheep processing plant for processing the sheep. In addition, the sheep-and-sheeting processing work station 300 is divided into separate spaces by the partition walls Wi in the built-in processing work site 1000, and the internal space is divided into a built- Is conditioned by the entire air conditioning system of the air conditioner 100 at a constant temperature range, preferably 5 to 15 DEG C, particularly preferably 10 to 15 DEG C.

The both processing workshops are provided with a first primary washing work station 310 for washing the positive residual contents and foreign matter on the surface with the washing water in the primary washing machine 330, And a second secondary washing chamber 320 for secondary washing the amount of washing water with washing water in the secondary washing machine 340. In FIG. 1 showing the overall layout of the preferred embodiment of the present invention, the primary positive washing work area 310 and the secondary positive washing work area 320 are partitioned by a partition wall Wi. However, It may be constituted by one space without partition by the partition wall.

Yang Jung-seon (311):

A positive selection line 311 for removing the fat adhering to the positive outer side surface in the state of being hooked on the hook is disposed in the primary positive washing worksite 310. [

The selected amount in the positive selection line 311 is conveyed to the subsequent primary positive washing worker 330 to clean the foreign matters and the like.

Primary sheep wash 330:

9A and 9B, the primary wet cleaner 330 includes an inverted conical casing 332 supported in an upright position on the frame 331 and having an upper inlet and a lower drain, A water discharge pipe 333 connected to the lower end discharge port of the discharge pipe 332 by a flange connection, a spherical discharge water discharge member 334 disposed inside the casing 332 and having an injection hole 334a formed on the outer wall in four directions, A cold wash water supply pipe 336 for supplying cold water washing water to the carcass 334, a hot water supply pipe 337 for supplying hot water washing water to the washing water spray body 334, A wash water supply pump P for supplying wash water to the cool / hot wash water supply pipe, and on / off valves 336a and 337a for opening and closing the cold / hot wash water supply pipe, respectively.

In the primary washer 330 having such a configuration, the amount of the object to be cleaned is inputted through the upper inlet, the amount thereof is placed on the spherical washing water spraying body 334, the cold wash water supply pipe 336 is connected to the on- And the hot water supply pipe 337 is closed. In this state, when the wash water supply pump P is operated to supply the cold wash water to the wash water sprayer 334, the cold wash water is sprayed in all directions through the spray hole 334a of the wash water sprayer 334, (Quantity) to be cleaned on the surface 334 of the cleaner. Then, the washed amount (amount) is inverted and placed on the washing water spraying body 334, and the opposite side of the washed laundry is also washed with the cold washing water. The amount washed with cold wash water is washed with warm wash water. The process of washing with the warm water is the same as the washing process with cold water.

According to the primary cleaning operation by the primary sheep washer 330 as described above, the amount of the object to be cleaned does not reach the floor of the washing workshop but is placed on the washing water spraying body 334 of the spherical surface, So that the first washing operation can be carried out without the need to turn over the first washing operation, the washing (quantity) can be cleanly cleaned evenly, There is an advantage.

Secondary sheep washer 340:

9A and 9B, the secondary washing machine 340 includes a casing 341, a rotating plate 32 provided inside the casing 341 so as to be rotatable about a shaft by a motor M, An annular washing water spraying tube 347 having a plurality of spraying nozzles 347a attached to the inner surface of the upper end of the casing 341 and spraying wash water toward an amount of washed material placed on the rotating plate 32 And a washing water supply pipe 348 connecting the washing water supply pump P and the washing water spray pipe 347 to each other. Reference numeral T denotes a wash water supply tank.

The upper end of the casing 341 is provided with a charging port 341 for charging an amount of the object to be cleaned and a door D for inputting a cleaned amount or an amount to be cleaned. Is opened / closed by a door opening / closing cylinder 344. The casing 341 is composed of a lower casing 341A fixed to the base B and an upper casing 341B coupled to the lower casing 341A by a hinge 343 so as to be openable and closable with respect to the lower casing 341A, Is opened / closed by the lower casing 341A while being pivoted about the hinge 343 by the expansion and contraction operation of the opening and closing cylinder 349. [ Such an opening and closing structure of the casing makes it possible to conveniently clean the inside of the casing 341, which is hygienic.

Chunky  Treatment plant

The chunks are separated from the inside of the cows in the fractionation table 101 of the fractionation workshop 100 and transferred to the cementation plant through the chute transfer chute 331. In the ceiling treatment plant, a heavenly washing machine is provided to wash the leaves. 11A and 11B, the sheath cleaner 350 is fixed to the ground with a support 351 so that the central axis thereof is horizontally disposed, and a fixed casing 353 A drum washing cylinder 355 disposed coaxially inside the fixed casing 353 and rotatably supported by a fixed casing 353 by rotary shafts 354a and 354b provided on both side walls, And a washing cylinder drive motor 356 connected to one side rotary shaft 354a of the drum washing cylinder 355 to rotate the drum washing cylinder 355 forward or backward.

The side walls of the drum cleaning flask 355 are formed with openings for opening and closing the chute, and a plurality of cleaning protrusions 357 protruding inward from the side walls. The cleaning protrusion 357 is in frictional contact with the surface of the inside of the drum when the drum cleaning drum rotates, thereby cleanly removing foreign matter adhering to the surface of the healing cloth.

D: Built-in  The processing workshop (400)

The liver, lungs, saliva, and chira are classified as intestines. The regular internal parts are separated from the cataracts in the classification table 101 of the classifying workshop 100 and transferred to the built-in processing table 401 through the transfer chute 103 to be washed and removed from the packing work area do.

The internal built-in processing work station 400 is partitioned into a separate space by the partition walls Wi in the entire built-in processing facility 1000 and the internal space is divided into small internal processing work areas 100) at a constant temperature range, preferably at a temperature ranging from 5 ° C to 15 ° C, particularly preferably from 10 ° C to 15 ° C.

The built-in processing workstation may be disposed as a separate space but may be disposed on one side of the cataract operation workstation 200 in terms of space efficiency.

E: Packaging workshop (500)

The cataracts processed in the cataractous processing workshop 200, the sheep processed in the sheep-and-chamois processing workshop 300, and the cannons processed in the built-in processing workstation 400 are transferred to each processing workstation and one packaging workstation 500 And conveyed to the packaging worksite 500 through the respective conveying conveyors CV1 and CV2.

The packaging workshop 500 is preferably disposed adjacent to each built-in processing workstation 200 or 300 so as to be connected to each built-in processing workstation 400 at a short distance. In addition, the packaging worksite 500 is operated by the entire air conditioning system of the built-in processing workstation 1000 at a constant temperature range, preferably 5 to 15 degrees Celsius, Particularly preferably 10 to 15 占 폚.

The packaging worksite 500 is provided with a built-in packing workbench 501 for packaging the interior decorations belonging to the internal organs transferred through the conveying conveyor CV1 after being processed in the built-in processing workstation 400, a cataract processing workstation 200 ), A cataract pavement worktable 502 for cold-packaging the intestines of the cataract group that has been cooled through the cooler 260, a cataract pavement worktable 502 which is processed in the sheep / And a packing workbench (510) for packaging the sheep and chunks.

In the packaging workshop 500, each of the built-in packages is transported to the consuming place via the conveying conveyor CV3.

1000: Built-in processing workshop 11: Feed chute
Wo: outer wall Wi: bulkhead
A1, A2, A3: Air curtain 100: Classified workshop
101: discrimination table 102, 103, 331:
200: cataract treatment workshop 201: cataract correction table
210: a goblet processing unit 220: a cooling water tank
230: large window processing unit 240:
260: Cooler
300: 2nd inner general processing workshop 310: Primary sheep washing workshop
320: Secondary Sheep Washer 330: Primary Sheep Washer
340: Secondary Sheep Washer 350: Sheath Washer
400: built-in processing workshop 500: packaging workshop

Claims (5)

Claims [1] A sanitary treatment system for small by-products, which treats the whole organs of cattle produced during a slaughtering process at a small slaughterhouse by sorting,
The sanitary treatment system of the by-
A built-in processing work station 1000 formed as a single closed space enclosed by an outer wall Wo so as to be separated from the slaughterhouse, and an internal space of the built-in processing workstation 1000 at a temperature of 5 ° C to 15 ° C Temperature air-conditioning system,
The built-in processing workstation 1000 has one or more outlets communicating with the outside, and air curtains A1 and A2 are provided at the entrance and exit to block outside air inflow and cold air loss,
The built-in processing workstation (1000)
A fractionating workshop 100 for discriminating cataracts transferred from the slaughterhouse by cataracts consisting of a horn, a glaze, a gutter, and sheep and chunks, and a liver, a lung,
A cataract treatment workshop 200 for selectively cleaning the classified cataracts in the classified worksite 100 with a horn, a window, and a tail window, treating each selected type of each intestine for each type and then refrigeration;
A sheep / chamois processing workshop 300 for separating the separated sheep and chopped leaves from the classified worksite 100 and individually processing them according to their respective characteristics;
A built-in processing work station 400 for separating the liver, the lung, the punctum, and the chimney from each other by the individual processing apparatus according to the respective characteristics, And
The catheter processed and transported in the cataract treatment workshop 200, the sheep processed in the sheep-and-sheep treatment workshop 300 and the sheep transported in the sheep, (500)
Each of the processing workplaces is partitioned into partitions Wi in the built-in processing workstation 1000 to form a space independent of each other, and the intestines processed in each processing workshop are transferred to a subsequent processing workshop as a transfer chute or a conveying conveyor Wherein the sanitary treatment system comprises: The method according to claim 1,
The cataract treatment workshop (200)
The catheter is communicated through the separation worksite 100 and the delivery chute 102 and is separated from the classifying workshop 100 to receive cataracts supplied through the delivery chute 102 and cleaned with washing water, A cataractus selection table 201 for performing selective sorting;
A horn separator 212 disposed adjacent to one side of the cataractus select table 201 and separating the horn from the selected cataracts in the cataract select table 201 and removing fat; A hothouse processing unit (210) having a hothouse cleaner (213) for spraying high - pressure washing water into a separate hothouse to remove foreign substances to wash the hothouse;
The catheter is placed adjacent to one side of the cataractus selection table 201. The catheter is removed from the catheter selected from the catheter selection table 201 and the inside and outside of the catheter are inverted and inserted into the washing tube, (230) having a washing machine (231) for treating the washing water by removing high-pressure washing water to remove foreign matter;
A catamenial cleaning unit 200 disposed adjacent to one side of the cataractatic rectification table 201 for removing fats from the catheter selected from the cataract tubule table 201 and injecting high pressure cleaning water into the catheter, (240) having an opening (242);
A cooler 260 for sterilizing the microbes by inhibiting microbial growth by passing through the giblets of the giblets processing unit 210, the gut process unit 230, and the gut process unit 240, ; And a microbial treatment system for microbes. 3. The method of claim 2,
The nozzle separator 212 includes a rotary roll 215 rotated by a motor 214 and a guide channel 216 disposed below the rotary roll 215 and installed to surround a lower portion of the rotary roll 215 Respectively,
The rice hothouse washing machine 213 includes a washing pipe 218 for spraying washing water through a washing water spray nozzle 218a provided on the outer circumferential surface of the hemispherical surface with a horn separated from the cataract to wash foreign materials inside the hothouse, And a cold water supply pipe (219a) and a hot water supply pipe (219b) connected to the rear end of the pipe (218) for supplying cold water and hot water into the cleaning pipe (218), respectively. The method according to claim 1,
The sheep-and-sheeting workshop 300 is provided with a sheep washer for washing the sheep. The sheep washer includes a primary sheep washer 330 for firstly washing positive foreign matter, a primary sheep washer 330, And a secondary sheath cleaner 340 for performing secondary cleaning of the cleaned amount,
The primary wet cleaner 330 includes an inverted conical casing 332 supported in an upright position on the frame 331 and having an upper inlet port and a lower drain port and an upper conical casing 332, A washing water spraying body 334 having a spherical shape and disposed inside the casing 332 and having an injection hole 334a formed on the outer side of the washing water spraying body 334 and a washing water discharging body 334 connected to the washing water discharging body 334, A hot water supply pipe 337 for supplying hot water washing water to the hot water discharger 334 and a hot water supply pump 337 for supplying hot water to the hot water supply pipes 336 and 337, P), and opening / closing valves (336a, 337a) for opening and closing the cold / hot wash water supply pipe, respectively,
The secondary washing machine 340 includes a casing 341, a rotary plate 32 provided inside the casing 341 so as to be rotatable by a motor M, An annular wash water spray pipe 347 provided with a plurality of spray nozzles 347a for spraying wash water toward an amount of washed material placed on the rotary plate 32 and an outer wash water supply pump P, And a washing water supply pipe (348) connecting the washing water spray pipe (347) to the washing water supply pipe (347). The method according to claim 1,
The sheath cleaner 350 is installed in the sheep-and-sheathing workshop 300. The sheath cleaner 350 is fixed to the ground by a support 351 so that its central axis is horizontally disposed, A fixed casing 353 having a door 352 capable of being opened and closed and a rotatable shaft 354a and 354b disposed on both sides of the fixed casing 353 and coaxially disposed inside the fixed casing 353, And a washing cylinder driving motor 356 connected to one side rotary shaft 354a of the drum washing cylinder 355 to rotate the drum washing cylinder 355 in a forward or reverse direction Including,
Wherein a plurality of cleaning protrusions (357) protrude inward from the inner wall of the drum cleaning tank (355).

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