KR20150045824A - Manufacturing method for furniture board provided with stereographic pattern - Google Patents

Manufacturing method for furniture board provided with stereographic pattern Download PDF

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Publication number
KR20150045824A
KR20150045824A KR20130125556A KR20130125556A KR20150045824A KR 20150045824 A KR20150045824 A KR 20150045824A KR 20130125556 A KR20130125556 A KR 20130125556A KR 20130125556 A KR20130125556 A KR 20130125556A KR 20150045824 A KR20150045824 A KR 20150045824A
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KR
South Korea
Prior art keywords
molding
base member
decorative film
finishing
attaching
Prior art date
Application number
KR20130125556A
Other languages
Korean (ko)
Inventor
백종길
Original Assignee
백종길
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Publication date
Application filed by 백종길 filed Critical 백종길
Priority to KR20130125556A priority Critical patent/KR20150045824A/en
Publication of KR20150045824A publication Critical patent/KR20150045824A/en

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    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47BTABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B96/00Details of cabinets, racks or shelf units not covered by a single one of groups A47B43/00 - A47B95/00; General details of furniture
    • A47B96/20Furniture panels or like furniture elements
    • A47B96/201Edge features
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D5/00Other working of veneer or plywood specially adapted to veneer or plywood
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/10Applying flat materials, e.g. leaflets, pieces of fabrics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/24Pressing or stamping ornamental designs on surfaces

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  • Finished Plywoods (AREA)

Abstract

A method of manufacturing a furniture plate in which a three-dimensional pattern is formed on a surface according to the present invention comprises the steps of: attaching a decorative film to a surface of a plate-like base member made of wood; A step of attaching a molding for finishing to the side surface of the base member; A molding post-treatment step of removing a sharp edge by removing a corner portion where the surface of the finishing molding and the surface of the base member meet by using a blade; And a decorative layer forming step of heating and pressing the surface of the decorative film with a three-dimensional patterned metal mold to form a three-dimensional pattern on the surface of the decorative film and the base member.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a method of manufacturing a furniture plate,

The present invention relates to a method for manufacturing a furniture panel, and more particularly, to a method for manufacturing a furniture panel in which a three-dimensional pattern is formed on a surface thereof and a finishing molding is applied to the side panel.

In general, furniture panels used as door or cabinet parts are made of medium density fiber board (MDF), high density fiber board (HDF), particle board (PB), plywood, Or the like, and a finished sheet is attached to the outer surface of the processed wood or the log to protect the panel and to protect the panel from the appearance of the furniture panel.

Utility model registration No. 20-0337809 discloses a technique relating to "wood panel ". According to the conventional wood panel, the wood panel is made of wood and a heat-sealable sheet on one side or both sides of the wood. Here, the finished sheet is a structure in which the laminated wood is adhered to the wood with an EVA (Ethylene Vinyl Acetate) resin adhesive layer.

However, in recent years, there has been an increasing tendency to use ornamental boards having three-dimensional patterns on the surface of wood. An example of an ornamental plate having such a three-dimensional pattern is disclosed in Japanese Patent Registration No. 1030490. However, a general decorative sheet material is not subjected to a molding process for finishing the side surface, but a side of a furniture material sheet such as a door is generally subjected to a molding process for finishing. Therefore, in order to use the ornamental sheet material as a sheet material for furniture, the side surface must be subjected to molding for finishing. In general, a molding for finishing is formed by winding a molding material of a rolled shape such as a scroll to the side of a decorative sheet and attaching it with an adhesive, and then removing a corner portion where a surface and a side meet by using a blade.

However, as disclosed in the above-mentioned Japanese Patent No. 1030490, in a process of attaching a molding for finishing to the side of a plate on which a three-dimensional pattern is formed on a surface, and then removing a corner portion where the side and the surface meet by a blade, The edge of the three-dimensional pattern formed on the surface is damaged.

As such, the damage of the surface pattern generated in the finish molding process deteriorates the quality of the furniture sheet, thereby deteriorating the merchantability.

SUMMARY OF THE INVENTION It is an object of the present invention to solve the above-mentioned problems, and it is an object of the present invention to provide a three-dimensional pattern on a surface of an improved furniture, in which a three-dimensional pattern is formed, And a method of manufacturing the furniture panel.

According to another aspect of the present invention, there is provided a method of manufacturing a furniture plate having a three-dimensional pattern on a surface thereof, the method comprising: attaching a decorative film to a surface of a base plate of a wooden plate;

A step of attaching a molding for finishing to the side surface of the base member;

A molding post-treatment step of removing a sharp edge by removing a corner portion where the surface of the finishing molding and the surface of the base member meet by using a blade; And

And a decorative layer forming step of heating and pressing the surface of the decorative film with a three-dimensional patterned metal mold to form a three-dimensional pattern on the surface of the decorative film and the base member.

A process layer forming step of applying a working layer made of a material having a hardness lower than that of the base member to the surface of the base member before the step of attaching the molding for finishing,

In the step of attaching the decorative film, the decorative film is attached on the processing layer,

In the decorative layer forming step, it is preferable that the decorative film is heated and pressed with a metal mold having a three-dimensional pattern on the surface thereof to form a three-dimensional pattern integrally with the decorative film and the processing layer.

The mold used in the decorative layer forming step is preferably a roller or a plate-shaped metal mold.

It is preferable that the molding adhesive applied on the side of the base member in the step of attaching the molding for finishing is a moisture hardening type hot melt.

The finishing molding may be any one of synthetic resin, paper, and veneer.

The decorative film may be a hi-glossy synthetic resin sheet.

A method of manufacturing a furniture sheet in which a three-dimensional pattern is formed on a surface according to the present invention is characterized in that the process is improved so that three-dimensional patterns are not damaged at corner portions by forming a three- There is an effect of providing an excellent furniture board.

1 is a process diagram of a method for manufacturing a furniture panel according to a preferred embodiment of the present invention.
FIG. 2 is a view for explaining the ornamental forming step shown in FIG. 1. FIG.
Fig. 3 is a view for explaining the decorative film attaching step shown in Fig. 1. Fig.
FIG. 4 is a view for explaining the step of attaching the molding for finishing shown in FIG. 1. FIG.
Fig. 5 is a view for explaining the molding post-processing steps shown in Fig. 1. Fig.
FIG. 6 is a view for explaining the decorative layer forming step shown in FIG. 1. FIG.
Fig. 7 is a view corresponding to Fig. 6, showing another embodiment.
FIG. 8 is a view showing a state of a plate for furniture produced by the process shown in FIG. 1. FIG.

Hereinafter, preferred embodiments according to the present invention will be described in detail with reference to the accompanying drawings.

1 is a process diagram of a method for manufacturing a furniture panel according to a preferred embodiment of the present invention. FIG. 2 is a view for explaining the ornamental forming step shown in FIG. 1. FIG. Fig. 3 is a view for explaining the decorative film attaching step shown in Fig. 1. Fig. FIG. 4 is a view for explaining the step of attaching the molding for finishing shown in FIG. 1. FIG. Fig. 5 is a view for explaining the molding post-processing steps shown in Fig. 1. Fig. FIG. 6 is a view for explaining the decorative layer forming step shown in FIG. 1. FIG. Fig. 7 is a view corresponding to Fig. 6, showing another embodiment. FIG. 8 is a view showing a state of a plate for furniture produced by the process shown in FIG. 1. FIG.

1 to 8, a method for manufacturing a furniture plate (hereinafter referred to as a "method for manufacturing a furniture plate") in which a three-dimensional pattern is formed on a surface according to a preferred embodiment of the present invention, A decorative film attaching step S20, a closing molding attaching step S30, a molding post-processing step S40, and a decorative layer forming step S50.

In the machining layer forming step S10, a machining layer 30 made of a material having a hardness lower than that of the base member 20 is applied to the surface of the base member 20 made of wood. The base member 20 is a plate-like member. More specifically, the base member 20 may be formed of a material such as a medium density fiber board (MDF), a high density fiber board (HDF), a particle board (PB), a plywood, , Or may be made of wood. The thickness of the base member 20 is preferably 10 mm to 50 mm.

The working layer 30 is made of a material having a hardness lower than the hardness of the base member 20. The processing layer 30 is disposed on the surface of the base member 20. More specifically, the processing layer 30 may be composed of a mixture of wood, a liquid adhesive, and oil. A raw material such as MDF may be used for the wood powder constituting the working layer 30. The thickness of the processing layer 30 is preferably 3 mm to 5 mm. When the thickness of the processing layer 30 is less than 3 mm, it is difficult to form a three-dimensional pattern on the decorative film 40 described later. If the thickness of the processing layer 30 exceeds 5 mm, the manufacturing cost increases and the productivity decreases.

On the other hand, in another embodiment, the decorative film attaching step (S20) described below can be performed without performing the processing layer formation step (S10).

The decorative film 40 is placed on the processing layer 30 after the processing layer 30 is formed and the decorative film 40 is temporarily attached to the processing layer 30 do. The decorative film 40 has a structure in which patterns are formed in a film form. The decorative film 40 may be attached to the base member 20 integrally with the processing layer 30, for example, by a thermal compression bonding method. The decorative film 40 may be made of a conventional material such as paper or veneer and may be made of synthetic resin such as polypropylene (PP) resin, polyvinyl chloride (PVC) resin, polyethylene terephthalate (PET) Terephthalate resin, acrylic resin, acrylobutadiene styrene resin (ABS), and the like. Meanwhile, the decorative film 40 may be a hi-glossy synthetic resin plate.

Meanwhile, in the case where the processing layer forming step S10 is not performed, the decorative film attaching step S20 temporarily attaches the decorative film 40 to the surface of the base member 20.

In the step of attaching the molding for finishing (S30), a molding 50 for finishing is attached to the side of the base member 20. [ The finishing molding 50 is applied to the side surface of the base member 20 while applying a molding adhesive 55 to the side surface of the base member 20 and then unwinding the rolled shape. The width of the finishing molding 50 may be wider than the side of the base member 20. As the material of the finishing molding 50, any one of paper, veneer, and synthetic resin may be used. The synthetic resin material that may be employed as the material of the finishing molding 50 may be, for example, acrylic resin, polypropylene resin (PP), polyvinyl chloride (PVC), polyethylene terephthalate resin (PET), acrylobutadiene styrene resin ABS). It is preferable that the molding adhesive 55 applied to the side surface of the base member 20 in the step S30 for attaching the molding for finishing is a moisture hardening type hot melt. More specifically, the molding adhesive 55 may employ a hot melt of a polyurethane material. Polyurethane hotmelt is a moisture-curing hotmelt that is a special adhesive that does not fall off once it has melted and bonded and reacts with moisture and becomes completely hardened. Polyurethane hot melt is an adhesive used in various industries.

The decorative film 40 and the finishing molding 50 may be made of the same material.

In the molding post-processing step S40, the edge portion where the decorative molding 40 and the finishing mold 50 adhered in the molding step S30 is removed by using the knife 110, . The upper and lower edges of the molding 50 attached to the base member 20 may be simultaneously removed in the post-molding process S40. If the machining layer forming step S10 is not performed, the finishing molding 50 and the base member 20 attached in the finishing molding attaching step S30 in the post-molding processing step S40, A sharp edge is removed by removing the edge portion where the surface of the light guide plate 110 meets with the blade 110.

In the decorative layer formation step (S50), the decorative film (40) is heated and pressed with a metal mold to form a three-dimensional pattern. The mold 100 may be a roller or a plate-shaped mold. A three-dimensional pattern is formed on the surface of the mold 100. In the decorative layer forming step (S50), the decorating film (40) and the processing layer (30) are heated and pressed so that three-dimensional patterns are integrally formed.

If the machining layer forming step S10 is not performed, the decorative film 40 is heated and pressed by the mold having the three-dimensional pattern in the decorative layer forming step S50, And the base member 20 are integrally formed with a three-dimensional pattern.

One form of the furniture sheet 10 formed by such a process is shown in Fig. The furniture plate 10 shown in Fig. 8 is manufactured by the process shown in Fig.

Hereinafter, the operation and effect of the present invention will be described in detail with reference to a manufacturing method of the furniture plate 10 including the process shown in FIG.

In the case where a three-dimensional pattern is formed on the surface of the furniture plate 10 as in the present invention, if a conventional molding method is used, a process of attaching the finishing mold to the side of the base member and then removing sharp edges using a blade The three-dimensional pattern is damaged. Such a problem arises because the mold for finishing is attached to the surface of the base member after the three-dimensional pattern is formed first.

In order to solve this problem, in the present invention, before the three-dimensional pattern is formed on the surface of the base member 20, the mold for finishing 50 is attached to the side of the base member 20, Avoid areas. That is, in the present invention, since the molding post-processing step S40 is performed before the decorative layer forming step (S50), in the process of removing the sharpness of the portion where the decorative layer 60 and the closing molding 50 meet, 40 are smoothly cut without being damaged. Then, a decorative layer forming step (S50) for forming a three-dimensional pattern in the final process is performed. Therefore, the three-dimensional pattern formed on the decorative layer 60 is not likely to be damaged. As a result, it is possible to produce a high quality furniture sheet.

As described above, the method for manufacturing a three-dimensional patterned furniture sheet according to the present invention improves the process so as to prevent three-dimensional patterns from being damaged at corner portions by forming a three-dimensional pattern on the surface after finishing molding the side surface of the base member, There is an effect of providing an excellent furniture board.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments, but many variations and modifications can be made by those skilled in the art within the technical scope of the present invention. Is obvious.

10: Furniture panel
20: base member
30: machining layer
40: Decorative film
50: Molding for finishing
55: Adhesive
60: decorative floor
100: Mold
110: blade
S10: machining layer forming step
S20: Step of attaching decorative film
S30: Step for attaching molding for finishing
S40: post-molding process step
S50: decorative layer forming step

Claims (6)

A decorative film attaching step of attaching a decorative film to the surface of the wooden base plate member;
A step of attaching a molding for finishing to the side surface of the base member;
A molding post-treatment step of removing a sharp edge by removing a corner portion where the surface of the finishing molding and the surface of the base member meet by using a blade; And
And forming a three-dimensional pattern on the surface of the decorative film and the base member by heating and pressing the surface of the decorative film with a three-dimensional patterned metal mold. A method of manufacturing a sheet material for furniture.
The method according to claim 1,
A process layer forming step of applying a working layer made of a material having a hardness lower than that of the base member to the surface of the base member before the step of attaching the molding for finishing,
In the step of attaching the decorative film, the decorative film is attached on the processing layer,
Characterized in that in the decorative layer forming step, the decorative film is heated and pressed with a metal mold having a three-dimensional pattern on its surface to form a three-dimensional pattern integrally on the decorative film and the processing layer. A method of manufacturing a sheet material.
3. The method of claim 2,
Wherein the mold used in the decorative layer forming step is a roller or a plate-like metal mold.
The method according to claim 1,
Wherein the molding adhesive applied to the side surface of the base member in the step of attaching the molding for finishing is a moisture hardening type hot melt, wherein a three-dimensional pattern is formed on the surface.
The method according to claim 1,
Wherein the finishing molding is one of synthetic resin, paper, and vignetting.
The method according to claim 1,
Wherein the decorative film is a hi-glossy synthetic resin sheet, and the three-dimensional pattern is formed on the surface of the decorative sheet.
KR20130125556A 2013-10-21 2013-10-21 Manufacturing method for furniture board provided with stereographic pattern KR20150045824A (en)

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Application Number Priority Date Filing Date Title
KR20130125556A KR20150045824A (en) 2013-10-21 2013-10-21 Manufacturing method for furniture board provided with stereographic pattern

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR20130125556A KR20150045824A (en) 2013-10-21 2013-10-21 Manufacturing method for furniture board provided with stereographic pattern

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KR20150045824A true KR20150045824A (en) 2015-04-29

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KR20130125556A KR20150045824A (en) 2013-10-21 2013-10-21 Manufacturing method for furniture board provided with stereographic pattern

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20230337815A1 (en) * 2020-08-05 2023-10-26 Morph Bricks Ltd Modular furnishing block

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20230337815A1 (en) * 2020-08-05 2023-10-26 Morph Bricks Ltd Modular furnishing block

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