KR20150042445A - Press ham comprising pickle shrimp and method for manufacturing the same - Google Patents

Press ham comprising pickle shrimp and method for manufacturing the same Download PDF

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KR20150042445A
KR20150042445A KR20130121077A KR20130121077A KR20150042445A KR 20150042445 A KR20150042445 A KR 20150042445A KR 20130121077 A KR20130121077 A KR 20130121077A KR 20130121077 A KR20130121077 A KR 20130121077A KR 20150042445 A KR20150042445 A KR 20150042445A
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shrimp
meat
minutes
mixture
salted salted
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KR20130121077A
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KR101528040B1 (en
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김홍국
신명상
김남수
유근주
배광남
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주식회사 하림홀딩스
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/60Comminuted or emulsified meat products, e.g. sausages; Reformed meat from comminuted meat product
    • A23L13/67Reformed meat products other than sausages
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/70Tenderised or flavoured meat pieces; Macerating or marinating solutions specially adapted therefor
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L17/00Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
    • A23L17/40Shell-fish
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/20Removal of unwanted matter, e.g. deodorisation or detoxification
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/10Moulding

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Marine Sciences & Fisheries (AREA)
  • Zoology (AREA)
  • Manufacturing & Machinery (AREA)
  • Meat, Egg Or Seafood Products (AREA)

Abstract

The present invention relates to a pressed ham, which is manufactured by adding fermented pickled shrimp to parts of pork like hind legs used as a raw meat of the pressed ham, people dislike, and accordingly maintains flavor and tissue wherein the pickled shrimp has effects of increasing preference, assigning flavors, working digestion and decreasing the level of cholesterol, and a manufacturing method thereof, which comprises a step where raw meat and fat of pork are prepared by being trimmed, chopped into 3 to 5 mm and weighted, and some chopped raw meat are firstly mixed with natural salt, celery powders, phosphate, pickled shrimp and purified water in a mixer for 1 to 2 min, thereby making a curing particle meat.

Description

새우젓이 첨가된 프레스햄 및 프레스햄 제조방법{Press ham comprising pickle shrimp and method for manufacturing the same}BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a press ham and a press ham,

본 발명은 새우젓이 첨가된 프레스햄 및 프레스햄 제조방법에 관한 것이다. 구체적으로 본 발명은 후지 등 돼지고기의 비선호부위의 원료육에 맛과 조직을 유지할 수 있도록 발효된 새우젓을 첨가함으로써, 기호도의 증가와 향미부여, 소화력 증진, 콜레스테롤 감소 등의 효능을 가진 새우젓이 첨가된 프레스햄 및 프레스햄 제조방법에 관한 것이다.The present invention relates to a process for producing pressed ham and press ham to which shrimp is added. Specifically, the present invention relates to a method for producing a fermented soybean paste, which comprises fermented shrimp fermented so as to maintain taste and texture in a raw meat of a non-favorable region of pork such as Fuji, and added with a salted shrimp having an effect of increasing taste, flavor, digestive power and cholesterol reduction Press ham and press ham.

일반적으로 육가공분야의 육제품(햄, 소시지, 캔햄 등)의 제조에 있어서 소금은 고기 단백질,지방, 그리고 물로 형성되는 육유화물에서 염용성단백질의 용출을 쉽게하여 지방구를 둘러 쌓을 수 있는 단백질막의 형성을 돕는 역할을 한다. In the manufacture of meat products (ham, sausage, cans, etc.) in general, salt is a protein membrane that can easily dissolve salt-soluble proteins in fat emulsions formed from meat protein, fat, and water, It helps to form.

또한 소금은 제품에 독특한 풍미를 제공하며, 유화력과 같은 최종제품의 품질에 결정적인 역할을 수행할 뿐만 아니라, 제품의 수분활성도를 낮춤으로서 저장성을 증진시킨다. 종류에 따라 약간의 차이가 있지만, 일반적으로 육제품에는 1.5 ~ 2.5% 정도의 소금이 첨가되며, 소금의 농도에 따른 최종제품의 가열수율과 유화안정성은 그 농도에 비례한다.Salt also provides a unique flavor to the product and not only plays a decisive role in the quality of the final product, such as emulsifying power, but also improves shelf life by lowering the water activity of the product. Generally, 1.5 ~ 2.5% of salt is added to meat products, and the heat yield and emulsion stability of the final product depending on the concentration of salt are proportional to the concentration.

한국인은 대체로 1.6~1.8%의 소금함량이 많다고 생각하고 있으며, 육가공 제품은 일반적으로 짜다고 인식하고 있으며 특히 캔햄은 2.0 ~2.6%의 소금함량이 첨가되어 매우 짜다고 인식하고 있다. 캔 제품의 경우는 멸균제품이므로 소금함량이 저장성에 큰 영향을 미치지는 않지만 식감이나 돈취 등에 큰 영향을 주고 있으며, 저염을 원하지만 저염 제품은 맛이 없다고 하여 소비자의 외면을 받고 있다.Koreans generally think that the salt content is 1.6 ~ 1.8%, and that the meat products are generally squeezed. Especially, the cans are believed to be very sour with added salt content of 2.0 ~ 2.6%. The canned product is a sterilized product, so the salt content does not have a big effect on the storage stability, but it has a great influence on the texture and odor, and it wants the low salt.

소금이 이러한 장점을 가지고 있는 반면에 소금(salt)을 많이 첨가하게 되면 나트륨함량이 높아져 성인병 유발 등 건강에 좋지 않기 때문에 최근에는 나트륨 섭취를 낮추기 위한 노력을 하고 있다(나트륨 1일 권장량 2,000mg/day).Salt has these advantages, but if salt is added a lot, sodium content is increased and it is not good for health such as adult diseases. Recently, efforts have been made to lower sodium intake (sodium daily recommended dose 2,000 mg / day ).

그러나 이러한 나트륨 섭취시 천일염과 같이 미네랄과 동시에 섭취된다면 혈압상승 등이 상대적으로 억제된다는 연구결과가 발표되어 최근에는 천일염을 섭취하고자 하는 수요가 증가하고 있다.However, when taken at the same time as minerals such as sodium salt in the intake of sodium, the increase in blood pressure is relatively suppressed research has been announced that the recent demand for sun saliva is increasing.

이와 같은 원리로 새우젓을 첨가하여 육가공제품을 제조하였다.With this principle, shiatsu was added to produce meat products.

새우젓은 밥반찬, 김치류의 조미료, 국, 찌게, 찜, 무침 등의 각종 요리의 기초 조미료 등으로 널리 사용되어 왔으며, 멸치액젓과 함께 전통적인 젓갈 유의 대표식품이다. 이러한 새우젓이 조미식품으로서 범용적으로 널리 사용 가능한 이유는 정미력을 나타내는 다양한 맛 성분에서 기인하는 시원한 단맛과 좋은 감칠맛 때문이다. 새우젓의 독특한 새우 맛은 주로 글리신에 해당하며 또한 프롤린, 아르기닌, 알라닌, 글리신, 라이신 등과 같은 정미아미노산도 함유되어 있다. 또한, 새우젓에는 칼슘이 풍부하며 단백질을 분해하는 효소가 새우 내장에 풍부하여 고기가 포함된 음식에 좋은 소화제가 될 수 있어 연구가 되고 있다.Salted shrimps have been widely used as seasonings for rice dishes, seasonings for kimchi, soup, soup, steamed rice, steamed rice, etc., and are representative foods of traditional salted fish with anchovy sauce. The reason why this shrimp sauce is widely used as a seasoning food is because of its sweet taste and good taste due to various flavor components showing positive power. The unique shrimp flavor of shrimp sauce is mainly glycine and also contains tough amino acids such as proline, arginine, alanine, glycine and lysine. In addition, the shrimp sauce is rich in calcium, and the protein degrading enzyme is abundant in the shrimp gut, making it a good digestion agent for foods containing meat.

특히, 새우젓의 맛과 풍미 감은 원료인 새우의 신선도와 염도 및 숙성 온도와 숙성 습도 등의 숙성조건에 따라 좌우되는 것은 물론, 새우젓에 함유되는 영양성분 또한 다양한 편차를 보이는데, 우리나라에서 제조되는 새우젓 중 충청남도 광천지방의 토굴에서 숙성시켜 제조하는 토굴 새우젓이 그 품질과 풍미 감에 있어 가장 우수한 것으로 평가받고 있다.Especially, the taste and flavor of the shrimp sauce is not only dependent on the freshness, saltiness, maturation temperature and maturation conditions of the raw shrimp, but also the nutritional composition of the shrimp sauce. The shrimp shrimp prepared by aging in the crypts of Gwangcheon province in Chungcheongnam-do proved to be the best in terms of quality and flavor.

또한, 상기 새우젓의 원료가 되는 새우의 주영양성분으로 단백질과 칼슘을 들 수 있는데, 새우 속의 단백질은 메치오닌, 라이신(Lysine)을 비롯한 8종의 필수아미노산을 모두 골고루 가지고 있으며, 이와 같은 필수아미노산 외에도 독특한 단맛을 나타내는 아미노산인 글리신(Glycine)과 베타인(Betaine)이 함유되어 있어 새우 고유의 풍미 감을 부여하며, 특히 베타인은 맛이 좋을 뿐만 아니라 강장효과가 있고 콜레스테롤치를 감소시키는 작용을 하는 것으로 알려진다.In addition, protein and calcium are the main nutrients of shrimp as a raw material of shrimp sauce. Protein of shrimp has all eight essential amino acids including methionine and lysine. In addition to these essential amino acids, Glycine and Betaine, which are unique sweet taste amino acids, are added to give a unique flavor to shrimp. Especially, it is known that betaine not only has a good taste but also has a tonic effect and reduces cholesterol level.

또, 새우젓의 원료가 되는 새우에는 수분함량이 많으면서 키틴(Chitin)이 풍부하게 함유되어있는 것으로 알려진다.It is also known that shrimp, which is a raw material of shrimp sauce, is rich in chitin due to its high water content.

상기 키틴은 단백질을 구성하는 분자인 아미노당(당의 아미노 유도체)으로 이루어지고, N-아세틸-D-글루코사민이 β-1,4 결합으로 중합된 형태를 가지며, 강한 알칼리에 의해 유리(遊離) 아미노기를 갖는 염기성 다당 키토산(Chitosan)으로 생성되는데, 상기한 키틴과 키토산은 인체 내에서 콜레스테롤의 흡수를 방지하는 역할을 하여 고혈압방지에 효능이 있는 것으로 보고되고 있다.The chitin is composed of an amino sugar (an amino derivative of a sugar), which is a molecule constituting a protein. The chitin has a form in which N-acetyl-D-glucosamine is polymerized with a beta-1,4 bond and a free amino group (Chitosan). Chitin and chitosan have been reported to prevent the absorption of cholesterol in the human body and thus have an effect to prevent hypertension.

또한, 새우에는 가식부 100g당 164mg정도의 콜레스테롤이 들어 있는데, 이 콜레스테롤 이외에도 혈중 콜레스테롤 양을 떨어뜨리는 고도의 불포화지방산과 타우린(Taurine)이 함께 들어 있어 동맥경화, 고혈압, 심장병 등의 환자들에게 좋은 식품으로 알려지고 있다.In addition, shrimp contains about 164mg of cholesterol per 100g of edible portion. In addition to this cholesterol, it contains highly unsaturated fatty acid which lowers the amount of cholesterol in the blood and taurine, which is good for patients with arteriosclerosis, hypertension, .

이와 같은 새우젓은 광천지방의 토굴 새우젓이 유명한데, 이 토굴 새우젓은 갓 잡아올린 매우 신선한 새우를 사용하며, 새우 70∼75중량%에 25∼30중량%의 소금을 가하여 염장 처리한 후, 연중온도가 13∼16℃로 일정하게 유지되며, 습도는 항상 80∼85%로 유지되는 30∼150m 깊이의 토굴 속에서 2∼4개월 동안 저장하여 발효·숙성시켜 제조된다.This shrimp is famous for the shrimp shrimp in Gwangcheon province. The shrimp are very fresh shrimp, and the salt is added to 70 ~ 75wt% of shrimp with 25 ~ 30wt% salt, It is kept constant at 13 ~ 16 ℃ and it is produced by fermentation and aging by storing for 2 ~ 4 months in a cave of 30 ~ 150m depth which is always maintained at 80 ~ 85%.

이처럼 광천지방의 토굴 새우젓은 상기한 최적의 조건에서 발효 및 숙성되기 때문에 일반 새우 또는 일반 새우젓에 비하여 영양성분이 매우 우수한 것으로 알려지고 있다.It is known that the shrimp shrimp in Gwangcheon province are fermented and matured under the optimal conditions described above, so that they have superior nutritional characteristics compared with general shrimp or general shrimp.

따라서 본 발명자는 돼지고기로 만들어지는 프레스햄에 새우젓을 넣음으로써, 저염도이면서 칼슘과 소화기능이 풍부하고, 풍미가 우수한 프레스햄을 제공하게 되었다.Therefore, the present inventor has provided a press ham having a low salinity, rich in calcium and digestive functions, and excellent in flavor by putting salted shrimps into a press ham made of pork.

[특허문헌][Patent Literature]

[특허문헌 1] 특허등록 제0772812호 육 가공품에 첨가되는 천연조미료 및 이를 이용한 육가공품 (2007년 11월01)[Patent Literature 1] Patent Registration No. 0772812 Natural seasoning added to meat products and meat products using them (November 01, 2007)

[특허문헌 2] 특허등록 제0350827호 콩을 주원료로 한 햄과 소시지 타입의 두류가공품의 제조방법 (2002년 08월 19일)[Patent Literature 2] Patent Registration No. 0350827 A method for manufacturing processed ham and sausage-type beef flour based on soybean (Aug. 19, 2002)

본 발명은 프레스햄 제조시 새우젓을 첨가함으로써, 이 새우젓에 다량 첨가되어 있는 미네랄 성분을 섭취함과 동시에 정미 성분인 아미노산들에 의한 풍부한 감칠맛과 풍미 증가뿐 아니라 프레스햄의 육질을 부드럽게 하여 소화를 돕고 돼지고기에 부족한 칼슘 등의 미네랄을 보충할 수 있도록 하는 데에 있다.In the present invention, when adding pressured salted shrimp to the press ham, the minerals added to the shrimp are consumed. At the same time, the richness and flavor of the amino acids are increased, And to supplement minerals such as calcium, which are insufficient for pork.

본 발명의 다른 목적은 프레스햄 제조 시 새우젓을 첨가함으로써, 돼지고기 내의 이취를 제거하고 돼지고기의 감칠맛을 보다 증가시키는 데에 있다.Another object of the present invention is to remove the odor in pork by adding salted shrimp to prepare press ham, and to further increase the pork tenderness of pork.

본 발명의 다른 목적은 프레스햄 제조시 새우젓을 첨가함으로써, 저염도의 육제품을 제공하는 데에 있다.Another object of the present invention is to provide a low-salt meat product by adding salted shrimp to a press ham.

상기 목적을 달성하기 위하여, 본 발명은 원료육과 지방을 잘 손질한 후 3~5mm로 쵸핑 및 계량하여 준비하고, 일부 쵸핑된 원료육을 믹서에 천일염, 셀러리분말, 인산염, 새우젓, 정제수를 함께 넣어 1-2분간 1차 믹싱하여 결착이 어느 정도 생기면 비타민C, 백설탕, 코치닐색소, 복합시즈닝과 정제수를 함께 넣어 1-2분간 2차 믹싱 한 후, 분리대두단백를 넣고 10-15분간 믹싱하여 냉장고에 보관하여 염지 입자육을 만드는 단계와;In order to accomplish the above object, the present invention relates to a method for preparing chopped raw meat by chopping and weighing 3 to 5 mm after careful handling of raw meat and fat, and adding chopped raw meat to a mixer in combination with sun salt, celery powder, After 2 minutes of primary mixing, vitamin C, white sugar, cochineal dye, combined seasoning and purified water were mixed together for 2 to 2 minutes, followed by mixing with soy protein isolate for 10-15 minutes. Thereby forming a bodied ground meat;

나머지 원료육 입지육 ½을 커팅기에 넣고 고속 500rpm에서 5-8회 전시 켜 커팅한 후, 천일염, 셀러리분말, 인산염, 효모액기스, 새우젓, 중탄산나트륨과 얼음을 넣고 3,400rpm에서 커팅하여 내부온도가 3℃까지 올라가게 되면 멈춘 후 준비된 지방과 비타민C, 백설탕, 복합시즈닝, 코치닐 색소를 넣고 내부온도가 7℃ 될 때까지 커팅하고, 7℃ 가되면 작동을 멈추고 분리대두단백를 넣고 진공상태에서 온도가 12℃ 될 때까지 커팅하여 유화육을 제조하는 단계;The remaining raw meat was placed in a cutting machine and cut at a high speed of 500 rpm for 5 to 8 times and then cut into pieces at 3,300 rpm with sun salt, celery powder, phosphate, yeast extract, shrimp, sodium bicarbonate and ice. After stopping, add the prepared fat, vitamin C, white sugar, complex seasoning and cochinil pigment, cut until the internal temperature reaches 7 ° C, stop working at 7 ° C, add soy protein isolate, Lt; RTI ID = 0.0 > C, < / RTI >

상기 냉장 보관 중인 입자육과 유화육을 커터기에 넣어 5-8분간 진공상태를 유지하여 믹싱하여 입자육과 유화육을 혼화하여 혼합물을 만드는 단계;The granulated meat and the emulsified meat in the refrigerated storage are put in a cutter and maintained in a vacuum state for 5-8 minutes to mix the granulated meat and the emulsified meat to prepare a mixture;

상기와 같이 혼화된 혼합물을 케이싱 또는 리테이너에 충진하는 단계;Filling the mixed mixture into the casing or the retainer;

상기 충진된 혼합물을 레드닝 50~55℃에서 30~50분, 드라잉 50~65℃에서 10~20분, 스모킹(훈연) 50~65℃에서 10~20분, 쿠킹 65~80℃에서 60~120분간 열처리하는 단계;The filled mixture was heated at 50 to 55 ° C for 30 to 50 minutes, dried at 50 to 65 ° C for 10 to 20 minutes, smoked (fuming) at 50 to 65 ° C for 10 to 20 minutes, Heat treatment for 120 minutes;

상기 열처리 된 혼합물을 2℃ 내외의 냉장고에서 중심온도가 5℃ 이하가 될 때까지 냉각시켜 프레스햄을 완성하는 단계; Cooling the heat-treated mixture in a refrigerator at about 2 ° C until the center temperature is lower than 5 ° C to complete press ham;

로 이루어지며, 상기 새우젓은 액상 또는 간 것을 사용하거나 분말 또는 입자가 있는 것을 사용하여 프레스햄의 풍미보다 증가시킬 수가 있다.And the shrimp sauce can be increased in flavor of the press ham using a liquid or a liver or using powder or particles.

본 발명 새우젓이 첨가된 프레스햄 제조방법은 새우젓에 다량 함유되어 있는 정미 성분인 아미노산들에 의한 풍부한 감칠맛과 향미의 증가뿐 아니라 프레스햄의 육질을 부드럽게 하며, 소화를 돕고 돼지고기에 부족한 칼슘을 보충할 수가 있고, 또, 돼지고기 내의 잡 내를 제거하여 돼지고기의 감칠맛을 보다 증가시킬 수가 있다.The present invention relates to a method for producing pressed ham comprising adding salted salted shrimp to a large quantity of amino acids, which are contained in a large amount of amino acids, thereby increasing the richness and flavor of the pressed ham, In addition, it is possible to increase the richness of pork by removing the pork meat.

본 발명의 새우젓이 첨가된 프레스햄 제조방법을 하기에 상세하게 설명한다.The method for producing pressed ham with added shrimp of the present invention will be described in detail below.

본 발명은 크게 염지 입자육을 만드는 단계와, 유화육을 제조하는 단계와, 혼합물을 만드는 단계로 이루어진다. The present invention largely consists of a step of making bark particles, a step of producing emulsified meat, and a step of making a mixture.

먼저, 냉동 원료육 60~70중량 %과 지방 10~20중량 %을 -1~4℃ 이하로 해동하여 근막과 건을 제거한 후 3~5mm로 쵸핑하여 계량하여 준비한다.First, 60-70% by weight of frozen raw meat and 10-20% by weight of fat are thawed to -1 to 4 ° C, and the fascia and tendon are removed, followed by chopping with 3-5 mm.

상기 쵸핑된 원료육을 믹서에 천일염, 셀러리분말, 인산염, 효모엑기스, 새우젓, 정제수를 함께 넣어 1-2분간 1차 믹싱하여 결착이 어느 정도 생기면 비타민C, 백설탕, 코치닐색소, 복합시즈닝과 정제수를 함께 넣어 1-2분간 2차 믹싱 한 후, 분리대두단백를 넣고 10-15분간 믹싱하여 냉장고에 보관하여 염지 입자육을 완성한다.The chopped raw meat was mixed with a mixture of sun salt, celery powder, phosphate, yeast extract, shrimp, and purified water in a mixer for 1 to 2 minutes, and then vitamin C, white sugar, cochineal dye, complex seasoning, After mixing for 2 to 2 minutes, add soy protein isolate, mix for 10-15 minutes, and store in refrigerator.

나머지 원료육 입지육 ½을 커팅기에 넣고 고속 500rpm에서 5-8회전시켜 커팅한 후, 천일염, 셀러리분말, 인산염, 새우젓, 중탄산나트륨과 얼음을 넣고 3,400rpm에서 커팅하여 내부온도가 3℃까지 올라가게 되면 멈춘 후 준비된 지방과 비타민C, 백설탕, 복합시즈닝, 코치닐 색소를 넣고 내부온도가 7℃ 될 때까지 커팅하고, 7℃ 가되면 작동을 멈추고 분리대두단백를 넣고 진공상태에서 온도가 12℃ 될 때까지 커팅하여 유화육을 제조한다.The remaining raw meat was placed in a cutting machine and cut at 5-50 rpm at a high speed of 500 rpm and cut with 3,400 rpm of sun salt, celery powder, phosphate, shrimp, sodium bicarbonate and ice. After stopping, add prepared fat, vitamin C, white sugar, combination seasoning and cochinil dye, cut until the internal temperature reaches 7 ℃, stop working at 7 ℃, add soy protein isolate, Cutting to produce emulsified meat.

이때, 상기 새우젓은 액상 또는 간 것을 사용하거나 분말 또는 입자가 있는 것을 사용하여 식감과 풍미를 좋게 하였다.At this time, the shrimp sauce was used in a liquid state or in a liver, or in the form of powder or particles, thereby improving texture and flavor.

다음 상기 냉장 보관 중인 입자육과 유화육을 커터기에 넣어 5-8분간 진공상태를 유지하여 믹싱하여 입자육과 유화육을 혼화하여 혼합물을 만든다.Next, the meat and the oiled meat in the refrigerated storage are put in a cutter and kept in a vacuum state for 5-8 minutes, followed by mixing to form a mixture by mixing the meat with the oiled meat.

이때, 상기 입자육과 에멀젼 반죽은 식감 및 조직감의 기호도에 따라 적정비율로, 예를 들면 40:60, 30:70, 50:50 등의 비율로 혼합할 수 있으며, 상기 유화물만 단독으로 사용할 수 있다.At this time, the grains of meat and the emulsion batter can be mixed at a suitable ratio, for example, in a ratio of 40:60, 30:70, 50:50, etc. according to taste and texture preference, and only the emulsified material can be used alone .

다음 상기와 같이 혼화된 혼합물을 케이싱 또는 리테이너에 충진한다.Next, the mixed mixture is charged into the casing or the retainer as described above.

다음 상기 충진된 혼합물을 레드닝 50~55℃에서 40~50분, 드라잉 50~65℃에서 20~30분, 스모킹(훈연) 50~65℃에서 10~20분, 쿠킹 65~80℃에서 60~150분간 열처리를 한다.Next, the filled mixture is heated at 50 to 55 ° C for 40 to 50 minutes, dried at 50 to 65 ° C for 20 to 30 minutes, smoked (fuming) at 50 to 65 ° C for 10 to 20 minutes, Heat treatment for 60 ~ 150 minutes.

다음 상기와 같이 열처리 된 혼합물을 2℃ 내외의 냉장고에서 중심온도가 5℃ 이하가 될 때까지 냉각시켜 프레스햄을 완성한다.Next, the heat-treated mixture as described above is cooled in a refrigerator at about 2 DEG C until the center temperature becomes 5 DEG C or lower to complete the press ham.

실시예Example

(1)(One) 염지salt pond 입자육제조Particle meat manufacturing

염지 입자육은 하기와 같은 방식에 의해 제조된다.The bark particles are prepared by the following method.

먼저, 냉동 원료육과 지방을 -1~4℃ 이하로 해동하여 근막과 건을 제거한 후 3~5mm로 쵸핑 및 계량하여 준비하고, 상기 쵸핑된 원료육 중 ½을 믹서에 부재료인 천일염, 셀러리분말, 인산염, 새우젓, 정제수 ½을 함께 넣어 1-2분간 1차 믹싱하여 결착이 어느 정도 생기면 비타민C, 백설탕, 코치닐색소, 복합시즈닝과 정제수 ½을 함께 넣어 1-2분간 2차 믹싱 한 후, 분리대두단백를 넣고 10-15분간 믹싱하여 냉장고에 보관하여 염지 입자육을 완성한다.First, the frozen raw meat and fat are thawed at a temperature of -1 to 4 ° C to remove the fascia and the tongue, and then chopped and weighed to 3 to 5 mm. The chopped raw meat is added to the mixer in the form of sun salt, celery powder, , Shrimp sauce, and purified water ½ were mixed together and mixed for 1 to 2 minutes. After a certain degree of binding, vitamin C, white sugar, cochineal dye, complex seasoning and purified water were added together and mixed for 2 to 2 minutes. Protein is added, mixed for 10-15 minutes, and stored in the refrigerator to complete the bark.

부재료Part fee 원료명Raw material name 사용량 (중량%)Usage (% by weight) 천일염Sun salt 0.04~0.10.04 to 0.1 셀러리분말Celery powder 0.1~0.40.1 to 0.4 인산염phosphate 0.1~0.3 0.1 to 0.3 새우젓Shrimp 0.2~0.80.2 to 0.8 정제수Purified water 8~98 ~ 9 비타민CVitamin C 0.02~0.040.02 to 0.04 백설탕White sugar 0.1~0.40.1 to 0.4 코치닐색소Cochineal pigment 0.05~0.10.05 to 0.1 복합시즈닝Composite seasoning 0.8~20.8 to 2 분리대두단백Isolated soy protein 0.6~1.40.6 to 1.4

이때, 상기 정제수는 입자육 100중량%에 대해 10%가 사용된다.
At this time, the purified water is used in an amount of 10% by weight based on 100% by weight of the grain.

(2)(2) 유화육제조Manufacture of emulsified meat

유화육을 제조하는 단계는 하기와 같은 방식에 의해 제조된다.The step of preparing emulsified meat is made by the following method.

나머지 원료육 입지육 ½을 커팅기에 넣고 고속 500rpm에서 5-8회전시켜 커팅한 후, 천일염, 셀러리분말, 인산염, 새우젓, 중탄산나트륨과 얼음 넣고 3,400rpm에서 커팅하여 내부온도가 3℃까지 올라가게 되면 멈춘 후 준비된 지방과 비타민C, 백설탕, 복합시즈닝, 코치닐 색소를 넣고 내부온도가 7℃ 될 때까지 커팅하고, 7℃가 되면 작동을 멈추고 분리대두단백를 넣고 진공상태에서 온도가 12℃ 될 때까지 커팅하여 유화육을 제조한다.The remaining raw meat was placed in a cutting machine and cut at a high speed of 500 rpm for 5-8 rotations. The cut was performed at 3,400 rpm by adding sun salt, celery powder, phosphate, shrimp, sodium bicarbonate and ice. After adding the prepared fat, vitamin C, white sugar, complex seasoning and cochineal dye, cut into 7 캜 until the inside temperature becomes 7 캜, stop working at 7 캜, add soy protein isolate, cut in vacuum until temperature reaches 12 캜 To produce emulsified meat.

이때, 상기 새우젓은 액상 또는 간 것을 사용하거나 분말 또는 입자가 있는 것을 사용하여 식감과 풍미를 좋게 하였다.At this time, the shrimp sauce was used in a liquid state or in a liver, or in the form of powder or particles, thereby improving texture and flavor.

부재료Part fee 원료명Raw material name 사용량 (중량%)Usage (% by weight) 천일염Sun salt 0.1~0.050.1 to 0.05 셀러리분말Celery powder 0.1~0.300.1 to 0.30 인산염phosphate 0.1~0.150.1 to 0.15 새우젓Shrimp 0.1~0.450.1 to 0.45 정제수Purified water 8~98 ~ 9 비타민CVitamin C 0.02~0.05 0.02 to 0.05 백설탕White sugar 0.1~0.50.1 to 0.5 코치닐색소Cochineal pigment 0.05~0.060.05 to 0.06 복합시즈닝Composite seasoning 0.6~2 0.6 to 2 중탄산나트륨Sodium bicarbonate 0.1~0.40.1 to 0.4 분리대두단백Isolated soy protein 0.6~1.50.6 to 1.5

이때, 상기 커터기는 내부 온도를 얼음을 이용하여 미리 냉각시키며, 상기 얼음은 입자육 100중량%에 대해 20중량%가 사용된다.
At this time, the cutter precooled the internal temperature by using ice, and 20% by weight of the ice is used for 100% by weight of the grain.

(3)혼합물 제조(3) Preparation of the mixture

혼합물은 상기 냉장 보관 중인 입자육과 유화육을 커터기에 넣어 5-8분간 진공상태를 유지하여 믹싱하여 입자육과 유화육을 혼화하여 혼합물을 만든다.The mixture is prepared by mixing the granulated meat and the emulsified meat in a refrigerator for 5 to 8 minutes while maintaining the vacuum for 5 to 8 minutes.

(4) 혼화된 혼합물을 케이싱 또는 리테이너에 충진한다.(4) Fill the mixed mixture into the casing or the retainer.

(5) 충진된 혼합물을 레드닝, 드라잉, 스모킹, 쿠킹 등의 방법에 의해 열처리를 한다.(5) The filled mixture is heat-treated by methods such as reding, drying, smoothing, and cooking.

(6) 열처리 된 혼합물을 냉각시켜 프레스햄을 완성한다.
(6) The heat-treated mixture is cooled to complete press ham.

시험예Test Example 1 One

새우젓 함량에 따른 새우젓이 첨가된 프레스햄의 품질 변화를 시험하기 위하여 실험예 1(새우젓 0.3%), 시험예 2(새우젓 0.4%), 시험예 3(새우젓 0.5%), 시험예 4(새우젓 0.8%), 비교예 1(새우젓 미사용)에서 제조한 새우젓이 첨가된 프레스햄의 맛, 조직감, 식감과 같은 관능 검사를 실시한 결과를 표 3에 나타내었다.Test Example 3 (salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted salted %) And Comparative Example 1 (unused shrimp) were subjected to sensory evaluation such as taste, texture and mouthfeel of the pressed ham with added shrimp sauce.

관능검사는 잘 훈련된 사내 패널요원 12명과 사내임직원 120명을 대상으로 전체적인 맛, 육질의 탄력성 및 식감에 대하여 5점 항목척도법(5점: 대단히 좋다, 1점: 대단히 싫다)에 의해 실시하였다.The sensory test was conducted by 12 members of well-trained in-house panel members and 120 employees of the company by using the 5-point scale (5 points: very good, 1 point: very disliked) for overall taste, flesh elasticity and texture.

관능검사 결과Sensory test result 구분division 시험예 1 Test Example 1 시험예 2 Test Example 2 시험예 3 Test Example 3 시험예 4Test Example 4 전체적인 맛Overall flavor 3.33.3 4.34.3 3.83.8 3.23.2 조직감Texture 3.53.5 4.14.1 3.63.6 3.13.1 식감Texture 3.63.6 4.04.0 3.73.7 3.23.2

시험예Test Example 2 2

새우젓 첨가 여부에 따른 맛과 냄새의 변화를 시험하기 위하여 시험예 2, 비교예 1에서 제조한 새우젓이 첨가된 프레스햄의 이미, 이취와 같은 관능검사를 실시한 결과를 표 4에 나타내었다.Table 4 shows the results of sensory evaluation such as freshness and freshness of pressed ham prepared in Test Example 2 and Comparative Example 1 in order to test a change in taste and odor according to addition of shrimp.

관능검사는 잘 훈련된 사내패널요원 12명과 사내임직원 120명을 대상으로 새우젓 비린내와 같은 이미(異味)와 이취(異臭)에 대하여 5점 항목척도법(5점: 이미이취가 대단히 없다, 1점: 이미, 이취가 대단히 심하다)에 의하여 실시하였다.Sensory tests were conducted on 12 well - trained in - house panelists and 120 in - house executives. The 5 - point item scales (5 points: not very good, 1 point: odor and odor) Which is already very bad).

관능검사 결과Sensory test result 구분division 시험예 2Test Example 2 비교예 1Comparative Example 1 이미already 3.53.5 3.63.6 이취Odor 3.33.3 3.53.5

Claims (4)

냉동 원료육과 지방을 -1~4℃ 이하로 해동하여 근막과 건을 제거한 후 3~5mm로 쵸핑 및 계량하여 준비하고,
상기 쵸핑된 원료육 중 ½을 믹서에 부재료인 천일염, 셀러리분말, 인산염, 새우젓, 정제수를 함께 넣어 1-2분간 1차 믹싱하여 결착이 어느 정도 생기면 비타민C, 백설탕, 코치닐색소, 복합시즈닝과 정제수를 함께 넣어 1-2분간 2차 믹싱 한 후, 분리대두단백를 넣고 10-15분간 믹싱하여 냉장고에 보관하여 염지 입자육을 만드는 단계와;
나머지 원료육 입지육 ½을 커팅기에 넣고 고속 500rpm에서 5-8 회전시켜 커팅한 후, 천일염, 셀러리분말, 인산염, 새우젓, 중탄산나트륨과 얼음을 넣고 3,400rpm에서 커팅하여 내부온도가 3℃까지 올라가게 되면 멈춘 후 준비된 지방과 비타민C, 백설탕, 복합시즈닝, 코치닐 색소를 넣고 내부온도가 7℃ 될 때까지 커팅하고, 7℃가 되면 작동을 멈추고 분리대두단백를 넣고 진공상태에서 온도가 12℃ 될 때까지 커팅하여 유화육을 제조하는 단계;
상기 냉장 보관 중인 입자육과 유화육을 커터기에 넣어 5-8분간 진공상태를 유지하여 믹싱하여 입자육과 유화육을 혼화하여 혼합물을 만드는 단계;
상기와 같이 혼화된 혼합물을 케이싱 또는 리테이너에 충진하는 단계;
상기 충진된 혼합물을 레드닝 50~55℃에서 30~50분, 드라잉 50~65℃에서 10~20분, 스모킹(훈연) 50~65℃에서 10~20분, 쿠킹 65~80℃에서 60~120분간 열처리하는 단계;
상기 열처리된 혼합물을 2℃ 내외의 냉장고에서 중심온도가 5℃ 이하가 될 때까지 냉각시켜 프레스햄을 완성하는 단계;
로 이루어지는 것을 특징으로 하는 발효 새우젓이 첨가된 프레스햄 제조방법.
The frozen raw meat and fat were thawed below -1 to 4 ° C, and the fascia and the tendon were removed, and chopped and weighed at 3-5 mm.
The chopped raw meat was put into a mixer and mixed with sun-salt, celery powder, phosphate, shrimp, and purified water as primary ingredients for 1-2 minutes, and then vitamin C, white sugar, cochineal pigment, Followed by a second mixing for 1 to 2 minutes, adding a separated soybean protein, mixing the mixture for 10-15 minutes, and storing in a refrigerator to make a blanched ground meat;
The remaining raw meat was placed in a cutting machine and cut at 5-50 rpm at a high speed of 500 rpm and cut with 3,400 rpm of sun salt, celery powder, phosphate, shrimp, sodium bicarbonate and ice. After stopping, add prepared fat, vitamin C, white sugar, combination seasoning and cochinil dye, cut until the internal temperature reaches 7 ℃, stop working at 7 ℃, add soy protein isolate, Cutting meat to produce emulsified meat;
The granulated meat and the emulsified meat in the refrigerated storage are put in a cutter and maintained in a vacuum state for 5-8 minutes to mix the granulated meat and the emulsified meat to prepare a mixture;
Filling the mixed mixture into the casing or the retainer;
The filled mixture was heated at 50 to 55 ° C for 30 to 50 minutes, dried at 50 to 65 ° C for 10 to 20 minutes, smoked (fuming) at 50 to 65 ° C for 10 to 20 minutes, Heat treatment for 120 minutes;
Cooling the heat-treated mixture in a refrigerator at about 2 ° C until the center temperature is lower than 5 ° C to complete press ham;
And adding the fermented shrimp to the press ham.
제1 항에 있어서,
상기 새우젓은 갈은 액상의 새우젓, 분말 또는 입자의 상태의 것을 사용한 것을 특징으로 하는 새우젓이 첨가된 것을 특징으로 하는 새우젓이 첨가된 프레스햄 제조방법.
The method according to claim 1,
Wherein the shrimp sauce is in the form of a salted liquor shrimp, powder, or granules, and the shrimp sauce is added.
제1 항에 있어서,
상기 새우젓은 새우를 발효시킨 것을 가루 분말 또는 입자상태로 사용하는 것을 특징으로 하는 새우젓이 첨가된 프레스햄 제조방법.
The method according to claim 1,
Wherein the shrimp is fermented in the form of powder or granules.
프레스햄 제조시 새우젓이 첨가된 것을 특징으로 하는 새우젓이 첨가된 프레스햄.
A press ham with added salted shrimp, which is characterized by the addition of salted shrimp during the production of press ham.
KR1020130121077A 2013-10-11 2013-10-11 Press ham comprising pickle shrimp and method for manufacturing the same KR101528040B1 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108850877A (en) * 2017-05-12 2018-11-23 姜建华 A kind of complete smart pork hind leg muscle(Band bone)Ham

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KR20040064400A (en) * 2003-01-11 2004-07-19 손영석 Functional ham containing diet enzyme, herb medicines and functional materials
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KR100772812B1 (en) * 2006-04-21 2007-11-01 송영호 Frozen processed to add flavor and at this solar frozen processed
KR100730346B1 (en) * 2006-08-31 2007-06-19 건국대학교 산학협력단 Method for preparing fermented sausage with kimchi

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108850877A (en) * 2017-05-12 2018-11-23 姜建华 A kind of complete smart pork hind leg muscle(Band bone)Ham

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