KR20150011129A - Nonwoven fiber for an air filter having an improved fluff and the manufacturing method thereof - Google Patents
Nonwoven fiber for an air filter having an improved fluff and the manufacturing method thereof Download PDFInfo
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- KR20150011129A KR20150011129A KR20130085999A KR20130085999A KR20150011129A KR 20150011129 A KR20150011129 A KR 20150011129A KR 20130085999 A KR20130085999 A KR 20130085999A KR 20130085999 A KR20130085999 A KR 20130085999A KR 20150011129 A KR20150011129 A KR 20150011129A
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- South Korea
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- nonwoven fabric
- air filter
- filaments
- filter support
- polyvinylidene fluoride
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/14—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic yarns or filaments produced by welding
- D04H3/147—Composite yarns or filaments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/14—Other self-supporting filtering material ; Other filtering material
- B01D39/16—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
- B01D39/1607—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous
- B01D39/1623—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous of synthetic origin
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
- D01D5/088—Cooling filaments, threads or the like, leaving the spinnerettes
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
- D01D5/098—Melt spinning methods with simultaneous stretching
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/28—Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
- D01D5/30—Conjugate filaments; Spinnerette packs therefor
- D01D5/34—Core-skin structure; Spinnerette packs therefor
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
- D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
- D01F8/14—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/005—Synthetic yarns or filaments
- D04H3/009—Condensation or reaction polymers
- D04H3/011—Polyesters
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C23/00—Making patterns or designs on fabrics
- D06C23/04—Making patterns or designs on fabrics by shrinking, embossing, moiréing, or crêping
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/063—Load-responsive characteristics high strength
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2505/00—Industrial
- D10B2505/04—Filters
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mechanical Engineering (AREA)
- General Chemical & Material Sciences (AREA)
- Nonwoven Fabrics (AREA)
- Filtering Materials (AREA)
Abstract
The present invention relates to a nonwoven fabric for an air filter support having excellent air permeability and improved napping and peeling strength and a method for producing the same. The nonwoven fabric for an air filter support according to the present invention has an intrinsic viscosity of 0.6 to 0.8 and a melting point of 230 to 280 (PET) and a second component polyethylene terephthalate having a viscosity in the same range as described above and having a melting point of 200 to 250 DEG C in a Sheath / Core form A spunbond nonwoven fabric made of a single-layer or multi-layer long-fiber spunbond nonwoven fabric, which is formed by forming a web and integrally combining calendering, embossing, and hot air bonding.
The nonwoven fabric for an air filter support having excellent air permeability and improved napping and peeling strength according to the present invention having the above structure and polyethylene terephthalate having a low melting point as a main component, By mixing and then spinning the filament with a high fineness to form a web, and adopting a continuous composite joining method under the most suitable conditions, not using a conventional single joining method using only calenders, embossers, or hot winds, The present invention provides a method for economically producing a nonwoven fabric which can be used for various purposes by minimizing napping and peeling which are problematic in post-processing.
Description
The present invention relates to a nonwoven fabric for an air filter support having excellent air permeability and improved napping and peel strength and a method of manufacturing the same. More particularly, the present invention relates to a nonwoven fabric for an air filter support which maximizes air permeability, To a nonwoven fabric for an air filter support, which improves strength and improves bonding with various materials that maintain static pressure for a long time and impart filter performance, and a method for manufacturing the same.
The air filter, in particular a cabin air filter for a car or a cartridge filter for an air purifier, can be used when the outside air is introduced into the room during the heating and cooling of the vehicle or when the indoor air purifier is operated, , Which is usually classified into electrostatic type filters that filter particles and combination filters that add antibacterial and deodorizing effects.
These two types of filters are basically composed of a support-membrane-separating layer-activated carbon (no electrostatic type) -strate, although it is different depending on which layer contains the structure or electrostatic treatment. At this time, the membrane is responsible for filtering the particles, and the activated carbon layer is responsible for removing the toxic gas. However, the role of maintaining the shape of the filter material to perform the function and maximizing the surface area of the filter to improve the filtration efficiency, and maintaining the appropriate porosity to constantly maintain the differential pressure, The material of the filter support body is taken care of. Accordingly, the nonwoven fabric material is a typical example of a material capable of exhibiting physical characteristics in accordance with the above purposes and offering price competitive price to consumers through mass production. For example, conventionally, short fibers of 20 to 100 mm were carded to form a support structure through thermal bonding. However, since the above-mentioned material lacks mechanical properties and workability, it is not suitable as a support for a conventional air filter, There is a problem that the productivity is lowered by a multi-step process.
For example, Korean Patent Laid-Open Publication No. 2005-0062134 entitled " Polyester Spunbond Nonwoven Fabric for Air Filter Support and Method for Producing the Same " (First component) having a melting point of at least 250 캜, and a polyester copolymer (second component) having a melting point lower than that of the polyester by 20 to 130 캜, wherein the fibers constituting the nonwoven fabric have a diameter of 20 A polyester spunbonded nonwoven fabric for an air filter support and a method for producing the same. However, the above method does not describe how to solve the fluff or peeling which may cause a fatal problem in the filter manufacturing process when the conditions are not optimized when the low melting point polymer is combined. Korean Patent Laid-Open Publication No. 2010-0077512 also discloses that "a polyester fiber material is spun as a hollow needle having a circular or elliptical cross section to form a polyester hollow filament having a single filament diameter of 22 to 40 μm, Polyester hollow spunbond nonwoven fabric for air filter in which a laminated web is heated and pressed ". However, the method is advantageous in that it is made of a polyester hollow filament having a uniform single-filament diameter and is excellent in bulky property, air permeability and workability, and is continuously produced by a single process to greatly improve productivity. However, There is a point to be improved.
SUMMARY OF THE INVENTION It is, therefore, an object of the present invention to maximize the fineness of a conventional spunbonded nonwoven fabric to maintain a high air permeability and an appropriate strength To provide a nonwoven fabric for an air filter support capable of minimizing peeling and fluff that may occur during the manufacturing process of a spunbonded nonwoven fabric.
Another object of the present invention is to provide a production method which can more easily produce the above-mentioned nonwoven fabric having excellent properties.
The present invention may also be directed to accomplish these and other objects, which can be easily derived by those skilled in the art from the overall description of the present specification, in addition to the above-mentioned and obvious objects.
In order to achieve the above object, the nonwoven fabric for an air filter support having excellent air permeability and improved napping and peeling strength according to the present invention comprises:
A first component polyethylene terephthalate (PET) having an intrinsic viscosity of 0.6 to 0.8 and a melting point of 230 to 280 DEG C and a second component polyethylene terephthalate having a viscosity of the same range and a melting point of 200 to 250 DEG C, / Spun bond nonwoven fabric composed of a single layer or a multilayer structure through a total bonding method of calender bonding, emboss bonding and hot air bonding by forming a web by spinning in the form of a core / sheath / core.
According to another aspect of the present invention, the composition ratio of the first component polyethylene terephthalate and the second component polyethylene terephthalate constituting the nonwoven fabric is 3 to 50% by weight based on the total weight of the second component.
According to another embodiment of the present invention, the nonwoven fabric has a weight per unit area of 30 to 110 g / m 2.
According to another embodiment of the present invention, the fineness of the fibers constituting the nonwoven fabric is at least 6 to at most 13 denier.
According to still another embodiment of the present invention, the air permeability of the nonwoven fabric is 200 cc or more.
To achieve these and other advantages and in accordance with the purpose of the present invention, as embodied and broadly described herein, there is provided a method of manufacturing a nonwoven fabric for an air filter support having improved air permeability and improved nappy and peel strength.
A polyester having an intrinsic viscosity of 0.6 to 0.8 and a melting point of 230 to 280 DEG C and a polyethylene terephthalate polymer having an intrinsic viscosity of 0.6 to 0.8 and a melting point of 200 DEG C to 250 DEG C are dried so as to have a water content of 100 ppm or less in each dryer Crystallized, fed to an extruder, and spun in sheath / core form, wherein the first component of the core to be spun is 97 to 50 wt% of the total weight to form filaments, The filaments are cooled and solidified to prevent fusion between the filaments. The filaments are collided with the impingement plate at a predetermined angle and at a constant speed in order to stretch the filaments to form webs. The filaments are dispersed, and the filaments are dispersed on a continuously moving conveyor In order to form a web by laminating uniformly using a lower suction device and heat fusion of the web, Bore bonding and then using hot air.
The nonwoven fabric for an air filter support having excellent air permeability and improved napping and peeling strength according to the present invention having the above structure and polyethylene terephthalate having a low melting point as a main component And then forming the web by spinning with a filament having a high fineness, and then adopting a continuous composite joining method in the most appropriate condition, not using a conventional single joining method using only calenders, embosses, or hot winds, The present invention provides a method for economically producing a nonwoven fabric which can be used for various purposes by minimizing fluff and peeling which are problematic in post-processing while maintaining the physical properties, that is, the air permeability at the maximum.
BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic cross-sectional view of a detaching arrangement used for the production of filaments in accordance with a preferred embodiment of the present invention.
Hereinafter, the present invention will be described in more detail with reference to the accompanying drawings. However, it should be understood that the following preferred embodiments are merely illustrative of the present invention and are not intended to limit the scope of the present invention.
The nonwoven fabric for an air filter support having an excellent air permeability and improved napping and peel strength according to the present invention can have a single layer structure or a multilayer structure and can be constituted by hot pressing at a constant pressure and a constant temperature .
The nonwoven fabric for an air filter support having improved napping and peel strength with excellent air permeability according to the present invention has an intrinsic viscosity of 0.5 to 0.9, a polyethylene terephthalate of a first component having a melting point of 240 to 260 ° C and an intrinsic viscosity of 0.5 to 0.9 (Hereinafter referred to as a first component and a second component, respectively) having a melting point of 210 to 230 ° C are dried / crystallized so that the first component is used as a core and the second component is used as a sheath Spinning is carried out using specially designed sleeves capable of complex spinning in the form of sheath / core and at the same time capable of spinning filaments of minimum 6 to maximum 13 denier.
According to a preferred embodiment of the present invention, the ratio of the second component to the first component constituting the nonwoven fabric according to the present invention is preferably 3 to 50 wt%. If the weight ratio of the second component is less than 3% by weight, the bonding strength of the nonwoven fabric sharply decreases. If the weight ratio of the second component is more than 50% by weight, the spinning may not be performed smoothly.
According to another preferred embodiment of the present invention, it is particularly preferable that the weight per unit area of the nonwoven fabric is 30 to 110 g / m 2.
According to another preferred embodiment of the present invention, the fineness of the fibers constituting the nonwoven fabric is preferably at least 6 to at most 13 denier, and the air permeability of the nonwoven fabric is preferably 200 cc or more.
According to a preferred embodiment of the present invention, filaments radiated through the nip are controlled to have a fineness of 6 to 13 denier by controlling the amount of discharge and the amount of drawing by the air pressure of an ejector to uniformly open the filaments Are collected on a continuously moving porous conveyor belt to form a web. Particularly, as in the present invention, when the discharge amount per hole is maximized to emit more than 6 denier yarns, uniform mixing of the filaments directly affects the uniformity of the yarn. Therefore, So that the dispersibility of the filament is maximized.
The nonwoven web collected on a porous conveyor is first pre-bonded through a thermal calender, and is then given the minimum strength and form stability necessary for the subsequent continuous bonding process. At this time, the conditions of the thermal calenders used for pre-bonding have a definite effect on the air permeability and fluff, which are the physical characteristics of the nonwoven fabric for the air filter support having the air permeability and improved napping and peeling strength, You need to decide. The conditions of the thermal calenders used for the prebonding were most improved at 160 ° C to 170 ° C. The primarily pre-bonded nonwoven web is then transferred to the heating drum through the porous conveyor. In the heating drum, the first pre-bonded tanned nonwoven web is bonded with a strong hot air. In this case, the second component of the cocoa type filament constituting the nonwoven web sufficiently melts and fuses to each other If the temperature exceeds 230 ° C, the fused area of the filaments is widened, and the air permeability may be drastically deteriorated. The nonwoven web finished from the first calender prebonding and the second hot air bonding at the above temperature is finally embossed by embossing the embossing rolls of high-temperature and high-pressure embossed in various forms to minimize the fluff generated during the processing, The peeling strength which can be insufficient can be improved to provide an optimum filter support. The processing conditions of the embossing roll according to the present invention are 200 to 210 ° C and the line pressure can not exceed 40 kg / cm. When the processing conditions of the embossing roll exceed the above-mentioned range, the air permeability of the nonwoven web rapidly drops and the function of the filter support is lost, which is not preferable.
Hereinafter, the present invention will be described in more detail with reference to examples, but it goes without saying that the scope of the present invention is not limited to these examples.
Measurement and evaluation values of various characteristics in the following examples were analyzed by the following methods, and the results are shown in Table 2 below.
(1) Air permeability: The amount of air flowing vertically through a certain area of the nonwoven fabric was measured using an orifice (circular test piece holding device) capable of testing an area of 38 cm 2 by the KS K 0570 method.
(2) Inner friability: The manufactured nonwoven fabric samples were blind tested by 10 nonwoven fabric development experts and scored and evaluated. 9: No lint, 5: Pre-improvement level, 1: Lint can not be used.
(3) Peel evaluation: After the prepared nonwoven fabric sample was cut to 50x200 in the MD direction, it was evaluated whether it could be separated into two or more layers by hand. If it can be peeled more than 2 times in 3 samples, peeling occurs. If it can be peeled less than 1 time, it is marked as no peeling.
Examples 1 to 9
A polyethylene terephthalate having an intrinsic viscosity (IV) of 0.652 dL / g and a melting point of 255 DEG C as a first component, polyethylene terephthalate having an intrinsic viscosity (IV) of 0.652 dL / g and a melting point of 225 DEG C as a second component, The first component was spun into the core and the second component was spun into the cis with the ratio of the component to the second component being 9: 1. The fineness of the spun filament is adjusted to about 11 denier according to specially designed tanned needle and cooling stretching conditions. The temperature of the cooling air used is 15 ℃ and the spinning speed is about 4,000 m / min. The nonwoven web laminated on the porous conveyor is subjected to heat calendering and hot wind bonding according to the conditions shown in the following Table 1 and finally subjected to an embossing bonding process. All the production conditions used in Examples 1 to 9 were carried out while fixing all conditions such as line speed and total discharge amount except for the thermal calendering, hot air blowing and embossing conditions shown in Table 1 below.
Comparative Examples 1 to 2
Table 1 < tb >< TABLE > Id = Table 1 Columns = 2 < tb >
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. .
Claims (6)
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107385683A (en) * | 2017-08-11 | 2017-11-24 | 上海精发实业股份有限公司 | A kind of non-woven filtration media and its production and use |
WO2019190109A1 (en) * | 2018-03-28 | 2019-10-03 | 코오롱인더스트리 주식회사 | Method for producing polyester nonwoven fabric with improved impregnation property of fabric softener |
WO2020130683A1 (en) * | 2018-12-21 | 2020-06-25 | 코오롱인더스트리 주식회사 | Nonwoven fabric for dryer sheet |
KR20210125905A (en) * | 2020-04-09 | 2021-10-19 | 도레이첨단소재 주식회사 | Non-woven fabric composite and article including the same |
KR102380855B1 (en) | 2021-09-13 | 2022-04-01 | 주식회사 엔바이오니아 | Support For an Air Filter With Antibiosis, Biodegradability and Water Repellency, and Manufacturing Method Thereof |
WO2024135486A1 (en) * | 2022-12-21 | 2024-06-27 | 東レ株式会社 | Spun-bonded nonwoven fabric, filter material, and air filter |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR102579830B1 (en) | 2021-05-26 | 2023-09-18 | 주식회사 케이지엠 | Manufacturing method of pre-filter structure with improved mash structure |
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KR20050062134A (en) | 2003-12-19 | 2005-06-23 | 주식회사 코오롱 | Polyester spunbonded nonwovens for air filter support, and preparation method thereof |
KR20100077512A (en) | 2008-12-29 | 2010-07-08 | 도레이첨단소재 주식회사 | Polyester hollow spunbond nonwoven fabric for air filter and method of preparing the same |
KR20130077952A (en) * | 2011-12-30 | 2013-07-10 | 코오롱인더스트리 주식회사 | Method for manufacturing polyester spunbond nonwoven fabric |
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KR20050047793A (en) * | 2003-11-18 | 2005-05-23 | 주식회사 코오롱 | Spunbond nonwoven fabric for dryer sheet and producing method thereof |
KR20050062134A (en) | 2003-12-19 | 2005-06-23 | 주식회사 코오롱 | Polyester spunbonded nonwovens for air filter support, and preparation method thereof |
KR20100077512A (en) | 2008-12-29 | 2010-07-08 | 도레이첨단소재 주식회사 | Polyester hollow spunbond nonwoven fabric for air filter and method of preparing the same |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107385683A (en) * | 2017-08-11 | 2017-11-24 | 上海精发实业股份有限公司 | A kind of non-woven filtration media and its production and use |
WO2019190109A1 (en) * | 2018-03-28 | 2019-10-03 | 코오롱인더스트리 주식회사 | Method for producing polyester nonwoven fabric with improved impregnation property of fabric softener |
WO2020130683A1 (en) * | 2018-12-21 | 2020-06-25 | 코오롱인더스트리 주식회사 | Nonwoven fabric for dryer sheet |
US11970674B2 (en) | 2018-12-21 | 2024-04-30 | Kolon Industries, Inc. | Non-woven fabric for dryer sheet |
KR20210125905A (en) * | 2020-04-09 | 2021-10-19 | 도레이첨단소재 주식회사 | Non-woven fabric composite and article including the same |
KR102380855B1 (en) | 2021-09-13 | 2022-04-01 | 주식회사 엔바이오니아 | Support For an Air Filter With Antibiosis, Biodegradability and Water Repellency, and Manufacturing Method Thereof |
WO2024135486A1 (en) * | 2022-12-21 | 2024-06-27 | 東レ株式会社 | Spun-bonded nonwoven fabric, filter material, and air filter |
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