KR20140085708A - Method of manufacturing a semiconductor device - Google Patents
Method of manufacturing a semiconductor device Download PDFInfo
- Publication number
- KR20140085708A KR20140085708A KR1020120154545A KR20120154545A KR20140085708A KR 20140085708 A KR20140085708 A KR 20140085708A KR 1020120154545 A KR1020120154545 A KR 1020120154545A KR 20120154545 A KR20120154545 A KR 20120154545A KR 20140085708 A KR20140085708 A KR 20140085708A
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- South Korea
- Prior art keywords
- growth substrate
- layer
- light emitting
- substrate
- emitting structure
- Prior art date
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/185—Joining of semiconductor bodies for junction formation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/306—Chemical or electrical treatment, e.g. electrolytic etching
- H01L21/30604—Chemical etching
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/324—Thermal treatment for modifying the properties of semiconductor bodies, e.g. annealing, sintering
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/77—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
- H01L21/78—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
- H01L21/7806—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices involving the separation of the active layers from a substrate
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Led Devices (AREA)
Abstract
A method of manufacturing a semiconductor device includes growing a light emitting structure on a growth substrate, bonding a carrier substrate to the growth substrate, and removing the growth substrate from the light emitting structure. In order to remove the growth substrate, the first CLO process is performed at the first etching temperature to remove the growth substrate, and the second CLO process is performed at the second etching temperature for the second period to remove the residual spot. The second etching temperature is at least 20 DEG C higher than the first etching temperature.
Description
An embodiment relates to a method of manufacturing a semiconductor device.
Since nitride based compound semiconductor materials have high breakdown voltage and mobility, they are used not only in various power electronic devices but also in semiconductor devices for generating light.
Semiconductor devices have advantages over conventional light sources such as fluorescent lamps and incandescent lamps in terms of low power consumption, semi-permanent lifetime, fast response speed, safety, and environmental friendliness. Therefore, much research is underway to replace existing light sources with semiconductor devices.
2. Description of the Related Art Semiconductor devices are increasingly used as light sources for various lamps used in indoor / outdoor applications, lighting devices such as liquid crystal display devices, electric sign boards, and street lamps.
Semiconductor devices are classified into horizontal semiconductor devices and vertical semiconductor devices.
In a vertical semiconductor device, a chemical lift-off (CLO) process is used to remove a growth substrate.
If the growth substrate is not completely removed by the CLO process, a residual spot remains. When a semiconductor device is manufactured in the state where such a residual spot is present, there is a problem that electrical characteristics and optical characteristics of the semiconductor device deteriorate due to such a residual spot.
The embodiment provides a method of manufacturing a semiconductor device capable of completely removing a residual spot.
The embodiment provides a method of manufacturing a semiconductor device capable of improving optical characteristics and electrical characteristics.
According to an embodiment, a method of manufacturing a semiconductor device includes the steps of: providing a growth substrate; Growing a light emitting structure on the growth substrate; Bonding a carrier substrate to the growth substrate; And removing the growth substrate from the light emitting structure. The removing the growth substrate may include removing a growth substrate by performing a first CLO process at a first etch temperature for a first time period; And performing a second CLO process at a second etch temperature for a second time period to remove the remaining spots. And the second etching temperature is at least 20 DEG C higher than the first etching temperature.
According to an embodiment, a method of manufacturing a semiconductor device includes the steps of: providing a growth substrate; Growing a light emitting structure on the growth substrate; Bonding a carrier substrate to the growth substrate; And removing the growth substrate from the light emitting structure, wherein the growth substrate is removed by an etchant containing at least one of H 2 SO 4 , HF, HNO 3, and NH 4 HF 2 .
The embodiment may further include removing the residual spot by adding a CLO process in a state where the temperature is raised after the growth substrate is removed.
In this embodiment, the optimum etching rate can be obtained by controlling the kind and the composition ratio of the etchant, and the growth substrate can be removed with the etch rate to completely remove the residual spots.
The embodiments can improve the optical and electrical properties by completely removing the residual spots.
1 to 10 are cross-sectional views showing a manufacturing process of a semiconductor device according to an embodiment.
11 is a view for explaining the CLO process according to the embodiment.
12A to 12D are diagrams showing the residual spots in the second CLO section.
13A to 13C are diagrams showing a residual spot according to an etching rate in a 2-inch growth substrate.
FIGS. 14A and 14B are diagrams showing a residual spot according to the etch rate in the growth substrate of 6 or more. FIG.
In describing an embodiment according to the invention, in the case of being described as being formed "above" or "below" each element, the upper (upper) or lower (lower) Directly contacted or formed such that one or more other components are disposed between the two components. Also, in the case of "upper (upper) or lower (lower)", it may include not only an upward direction but also a downward direction based on one component.
1 to 10 are cross-sectional views showing a manufacturing process of a semiconductor device according to an embodiment.
As shown in FIG. 1, a
The
The
The
As shown in FIG. 2, the
The
The
The first conductivity
The first
Although not shown, another compound semiconductor layer may be grown under the first
The first
The
The
The
The second
As shown in FIG. 3, a
Although not shown, at least one or more of a transparent conductive layer, a reflective layer, and a current blocking layer may be formed before the
The transparent conductive layer and the reflective layer may be used as an electrode, but the present invention is not limited thereto.
The transparent conductive layer may form an ohmic contact with the
The reflective layer may reflect light of the
The current blocking layer can prevent the current from being concentrated, but the present invention is not limited thereto. The current blocking layer may be an insulating layer, but the present invention is not limited thereto. The current blocking layer may be, for example, SiO 2 or SiN x , but is not limited thereto.
The current blocking layer may be formed of a material having a relatively lower electrical conductivity than the transparent conductive layer or the reflective layer, but the present invention is not limited thereto.
The
The
As shown in FIG. 4, a
The
The
The
Although not shown, a conductive supporting member may be used instead of the
The
5, the
Accordingly, as shown in FIG. 6, the first and
For example, the bonding metal may be melted by increasing the temperature of the
As shown in FIG. 7, a protective film may be attached to the periphery of the
The
The
The
As shown in FIG. 8, after the
In the CLO process, a bath filled with an etchant is provided. When the
In order to efficiently remove the
1st Example
In the first embodiment, as shown in FIG. 11, the first and second CLO sections may be divided into the first and second CLO sections, and the first and second CLO sections may have different etching temperatures.
For example, the second etch temperature in the second CLO section may be at least 20 ° C greater than the first etch temperature in the first CLO section, and the maximum etch temperature may be 60 ° C in the second CLO section, It is not limited thereto.
In other words, the value between the second etching temperature and the first etching temperature may be at least 20 캜 and the second etching temperature may be at most 60 캜.
P1 is the start point of the first CLO process, and P3 is the end point of the second CLO process.
P2 may be a time point between the first and second CLO sections and may be a time point when the front surface of the
If the
In the first embodiment, the first CLO process is performed at the first etching temperature for the first CLO period to remove the
Samples 1 and 2 have the same process conditions, but the etchant in the bath is 13 L for sample 2 and 10 L for sample 1, with more etchant for sample 2.
As in Sample 3 and Sample 5, when the second etching temperature is 65 degrees, the residual spot is slightly reduced until after 10 minutes from P2, but there is no change thereafter. That is, even if additional etching is performed by the second CLO section, the residual spot is not removed.
Accordingly, when the second etching temperature is 60 degrees or less and the difference between the second etching temperature and the first etching temperature is 20 degrees or more and the second etching period is 20 minutes or more, But the residual spot is almost removed.
Figure 12a shows the residual spots at P2, Figure 12b shows the residual spots after 10 minutes from P2, Figure 12c shows the remaining spots after 17 minutes from P2, Figure 12d shows the residual spots after 25 minutes from P2, Lt; / RTI >
12A, 12B and 12C, the residual spot is present, but the residual spot is not seen in FIG. 12D.
Thus, the second CLO section may be set to 20 minutes or more, but this is not limiting. This may mean that the second CLO process is performed for 20 minutes or more from the boundary point of the first and second CLO sections.
Preferably, the second CLO interval may be set to 25 minutes or more.
Second Example
As a second embodiment, it is possible to combine the etching etch materials contained in the etchant without removing the additional CLO process as in the first embodiment, and to remove the residual spots using the optimum etch rate.
The etching solution in the second embodiment may include at least one of sulfuric acid (H 2 SO 4 ), hydrofluoric acid (HF), nitric acid (HNO 3 ) and ammonium fluoride (NH 4 HF 2 ) .
It is possible to obtain an optimum etching rate capable of removing not only the
13A to 13C are diagrams showing a residual spot according to an etching rate in a 2-inch growth substrate.
13A shows an etching rate of 18 to 20 μm / min, FIG. 13B shows an etching rate of 12 to 17 μm / min, and FIG. 13C shows an etching rate of 25 to 29 μm / min.
As shown in FIG. 13B, when the
However, it can be seen that when the
Therefore, in removing the 2-
FIGS. 14A and 14B are diagrams showing a residual spot according to the etch rate in the growth substrate of 6 or more. FIG.
14A shows an etching rate of 12 to 17 μm / min, and FIG. 14B shows an etching rate of 25 to 29 μm / min.
As shown in FIG. 14A, when the
However, as shown in FIG. 14B, when the
Therefore, in removing the
As shown in FIG. 9, after the
The
When the
The
The
The
The
The
If the first
The
The
The
The
110: growth substrate
120: buffer layer
130: Light emitting structure
132: first conductivity type semiconductor layer
134: active layer
136: second conductive type semiconductor layer
140a, 140b, 140c: bonding layer
150: Protective film
160: first electrode
170: second electrode layer
180: Light extraction structure
210: carrier substrate
Claims (12)
Growing a light emitting structure on the growth substrate;
Bonding a carrier substrate to the growth substrate; And
And removing the growth substrate from the light emitting structure,
Wherein the removing the growth substrate comprises:
Performing a first CLO process at a first etch temperature during a first interval to remove the growth substrate; And
Performing a second CLO process at a second etch temperature for a second time period to remove the remaining spot,
Wherein the second etching temperature is at least 20 DEG C higher than the first etching temperature.
And the second etching temperature is 60 占 폚 or less.
And a boundary point between the first and second sections is a time point when a front surface of the light emitting structure is exposed.
Wherein the second CLO process is performed at a time of 20 minutes or more from the boundary point
remind
And the second section is 20 minutes or longer.
Growing a light emitting structure on the growth substrate;
Bonding a carrier substrate to the growth substrate; And
And removing the growth substrate from the light emitting structure,
Wherein the growth substrate is removed by an etchant containing at least one of sulfuric acid (H 2 SO 4 ), hydrofluoric acid (HF), nitric acid (HNO 3 ), and ammonium fluoride (NH 4 HF 2 ).
Wherein the growth substrate has an etching rate of 18 to 20 占 퐉 / min.
And the etching rate of the growth substrate is 25 to 29 占 퐉 / min.
Before growing the light emitting structure,
And growing a buffer layer on the growth substrate.
Forming a first electrode on the buffer layer; And
And forming a second electrode layer below the carrier substrate.
Before removing the growth substrate,
Further comprising attaching a protective film around the carrier substrate,
Wherein the protective film is removed after the growth substrate is removed.
Wherein the growth substrate is formed of at least one selected from the group consisting of sapphire (Al 2 O 3), SiC, Si, GaAs, GaN, ZnO, GaP, InP and Ge.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020120154545A KR20140085708A (en) | 2012-12-27 | 2012-12-27 | Method of manufacturing a semiconductor device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020120154545A KR20140085708A (en) | 2012-12-27 | 2012-12-27 | Method of manufacturing a semiconductor device |
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Publication Number | Publication Date |
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KR20140085708A true KR20140085708A (en) | 2014-07-08 |
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Family Applications (1)
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KR1020120154545A KR20140085708A (en) | 2012-12-27 | 2012-12-27 | Method of manufacturing a semiconductor device |
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2012
- 2012-12-27 KR KR1020120154545A patent/KR20140085708A/en not_active Application Discontinuation
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