KR20140072558A

KR20140072558A - A mosaic tile building material made by combining a design cut hole fitting of homogeneous or heterogeneous material on a tile formed with a design cutting hole using CNC and a manufacturing method thereof

Info

Publication number: KR20140072558A
Application number: KR1020120140207A
Authority: KR
Inventors: 이유진
Original assignee: 이유진
Priority date: 2012-12-05
Filing date: 2012-12-05
Publication date: 2014-06-13

Abstract

The present invention relates to a mosaic tile building material and a method of manufacturing the same, and more particularly, to a mosaic tile building material formed by combining a tile formed with a design cutting hole using CNC and a designing hole fitting of the same or different materials, CNC cut by using CNC cutting, cutting tile as graphic design, forming design cutting hole, and then combining CNC with design cutting hole fitting of different color or different kind of materials to the design cutting hole. The present invention relates to a mosaic tile building material and a method of manufacturing the same, which are constructed by joining a tile formed with a design cutting hole using a same or different kind of design cutting hole fitting.

Description

A method of manufacturing a mosaic tile building material comprising a tile having a design cut hole formed by using a CNC and a design cut hole fitting of a homogeneous or heterogeneous material,

The present invention relates to a mosaic tile building material and a method of manufacturing the same, and more particularly, to a mosaic tile building material formed by combining a tile formed with a design cutting hole using CNC and a designing hole fitting of the same or different materials, CNC cut by using CNC cutting, cutting tile as graphic design, forming design cutting hole, and combining CNC with design cutting hole fitting of different color or different kind of materials to the design cutting hole. The present invention relates to a mosaic tile building material and a method of manufacturing the same, which are constructed by joining a tile formed with a design cutting hole using a same or different kind of design cutting hole fitting.

Generally, tiles include interior tiles, exterior tiles, mosaic tiles, acid tiles, floor tiles, salt tiles, and query tiles. The original tile is a plank-like material that covers the floor, wall, and roof, but it is mainly used in the floor and walls in Korea.

In addition, tiles have various performances, and are relatively easy to install. They are also the best materials to protect the surface of the structure because they have little resistance to cracking or discoloration after construction and are particularly durable.

On the other hand, since the tile is a material used for surface decorating as an exterior or an interior material, the color or shape of the surface should be beautiful. Especially, the mosaic flooring has been applied to improve the fashionability and interiority in the floor, .

As an example of conventional mosaic tiles, a tile of a predetermined size is formed by squeezing a rectangular groove into a groove and filling the groove with cement or mortar. However, the conventional mosaic tile has a problem in that the tool life of the diamond knife is shortened because the groove tears for the mosaic effect in the state where the strength is increased after firing. Conventional mosaic tiles have a disadvantage in that, when cutting grooves on a hard tile, pieces that fall off are scattered, and when water is sprayed to prevent scattering or to cool a tool such as a diamond knife, .

As another example of conventional mosaic tiles, mosaic patterns are formed by assembling mosaic pieces 2, 3, 4, 5 and 6 made of different colors, as shown in FIG. 1, (2, 3, 4, 5, 6) using a water-jet device according to the pattern of the mosaic.

However, when the mosaic tile 1 is installed on the floor of the building or the elevator, it is required to perform a sophisticated construction in which the mosaic pieces 2, 3, 4, 5, Therefore, even the skilled construction worker has a problem that the work is very difficult and the construction time is long.

Even if the mosaic tile 1 is precisely installed, after a long time has elapsed, the mosaic tile 1 may have a gap in the cut surface depending on the degree of shrinkage and expansion (e.g., moisture, temperature, And there is a problem that it is difficult to correct the design when the construction is partially erroneous or when the design and the construction position are changed.

There is a mosaic tile in which small tiles (rectangle, square, polygon, etc.) having a size of 4 cm or less are gathered by dividing the joints into 30-cm huttron papers uniformly. Some products that use patterns and patterns are called "point tiles".

The point tiles are prepared by putting a powder containing 3 to 10% of water into a press mold, applying a high pressure (200 to 300 kg / cm) to the molding process, and then applying the fluidizing process, the printing process and the sintering process to each heart run . The above manufacturing process has some problems. The problem is that it is difficult to diversify the shape of a tile because it uses a mold press method for mass production in a uniform shape, and it is difficult to produce a complicated shape mosaic tile and a large tile, and various shaped products using a mosaic tile have a shape Because it is not only complicated but also large-sized, and since the pieces require various sizes, mass production using automation is not feasible. Due to the high price of manufacturing cost, tiles shaped in shape have small- There is a problem that the tile unit price is increased.

As a conventional technique of mosaic tile, Korean Patent Laid-Open No. 10-2006-0016301 discloses a method for manufacturing a mosaic floor material, comprising the steps of: (S1) setting a mosaic pattern (P) using a computer program and a graphic program; (S2) of attaching the blank paper layer (11) to the PVC flooring (10) to be printed by the step (S1) and then coating the transparent coating liquid (12) first; (S3) printing the mosaic pattern P set on the transparent coating liquid 12 by the digital inking machine using the ink 13 made of sublimation dye by the step S1; A step (S4) of coating a urethane resin (14) or the like on the transparent coating layer (12) printed with the mosaic pattern (P) by the step (S3) and then drying it to diffuse the ink (13); And then proceeding to the next step.

Also, Korean Patent Registration No. 10-0635516 discloses a tile molding process having a groove for molding a tile body which is recessed on a top surface thereof during molding of a mold; A drying step of drying the tile body after the tile molding process with the grooves; A dipping step of uniformly glazing the upper surface of the tile body dried after the drying step; A printing process of inserting an arbitrary pattern into the surface of the tile body after the metering process so as to increase the aesthetics; A groove forming and foreign matter removing process for removing glaze and engraved patterns on the mosaic groove formed in the initial mold of the tile main body after the printing process and further digging the depth of the mosaic groove according to need; And a firing step of firing the tile body so as to increase the strength of the fully formed tile body after the groove forming and foreign matter removal steps.

The wood mat 20 comprises a plurality of wooden pieces 20 arranged on an upper surface of a backing sheet 10 in a Korean Registered Trademark No. 20-0298779, wherein at least a part of the wooden pieces 20 has a concave portion 22 And decorative pieces 30 of different colors from those of the wood pieces 20 are attached to the recesses 22 so that the decorative pieces 30 with the decorative pieces 30 Is formed on the surface of the base material.

However, the above-mentioned prior arts have a problem in that the above-mentioned problems of the conventional mosaic are contained as mosaic tiles produced by grooving grooves, applying glaze, coating ink, or attaching decorative pieces by digging grooves .

SUMMARY OF THE INVENTION The present invention has been made in order to solve the above-mentioned problems, and it is an object of the present invention to provide a tile cutting method and a tile cutting method in which a graphic design of a tile is created by CAD, converted into CAM, Design of homogeneous or heterogeneous materials of various colors in the hall Cutting design using CNC formed by fitting cut-in fittings Mosaic tile building material composed of a homo or heterogeneous design cut-in fitting It is possible to manufacture the mosaic tile easily and the construction is very simple, so that the manufacturing and construction cost is very low, and there is no shrinking expansion of the tile and the adhered surface even after a long time after the construction, Thereby preventing the gap between the frying materials from spreading or falling. I will do it.

In addition, since the tiles are cut through the CNC, there is no limitation on the shape, and the CNC can be used to precisely cut the error to ± 0.1 mm or less. Therefore, it is an object to solve the problem of manufacturing a complicated mosaic tile.

In addition, it is possible to produce a small variety of mosaic tiles by using low-cost interior and exterior tiles, and to provide a low price compared to conventional mosaic tiles or point tiles because manufacturing cost and delivery date are shorter than existing tiles .

In addition, the design cutting hole filling material can solve the problem that the disused tile can be recycled by using CNC cutting.

The present invention relates to a method of manufacturing a tile in which a graphic design of a tile is created by CAD and converted into a CAM, and a tile cutting and design cutting hole is formed in accordance with a graphic design using CNC cutting, The present invention provides a mosaic tile building material comprising a tile having a design cut hole formed by using a CNC formed by fitting a cut hole fitting member, and fitting a design cut hole fitting of the same or different material into the tile.

In addition, the design cut hole and the design cut hole fitting are resolved by using a water jet cutting method using CNC.

In addition, since the tiles are cut through the CNC, there is no limitation in the shape, and since the CNC can be used to cut the error to less than +/- 0.1 mm, it is possible to provide a mosaic tile of complicated shape.

Selecting a mosaic tile; Creating a graphic design of a mosaic tile in CAD and converting it into CAM; Selecting the material and color of the design hole fitting material of a homogeneous or heterogeneous material to be used for the graphic design of the mosaic tile; Cutting a tile according to a graphic design of a mosaic tile using CNC cutting, and forming a design cutting hole; Forming a design cut hole fitting of the same color or different materials; Fitting design fitting hole fittings of same or different kinds of colors into the design cutting hole; A step of joining and fitting the design cutting holes and the design cut hole fittings with the bonding material, and drying; and a design cutting hole using CNC, which includes the cutting hole material of a homogeneous or heterogeneous material, The present invention relates to a method for manufacturing a mosaic tile building material.

In addition, the step of engaging and fitting a design cutting hole fitting of the same color or different kind of material into the design cutting hole is performed by a manual or automated robot arm.

A mosaic tile building material and a manufacturing method thereof, which are formed by combining a designing hole filling material of the same or different type with a tile formed with a design cutting hole using the CNC according to the present invention, The construction cost is very low and there is no shrinking expansion of the tile and the adhered surface even after a long period of time after the construction, and there is an excellent effect that the gap between the design cutting hole and the frying material does not spread or fall.

In addition, since the tiles are cut through the CNC, there is no limitation on the shape, and since the error can be precisely cut to ± 0.1 mm or less by using the CNC, it is possible to manufacture a complicated mosaic tile.

In addition, it is possible to produce mosaic tiles of small quantity and various kinds by using low-priced inner and outer tiles, and it is more cost competitive than mosaic tile or point tile in the market because it has a shorter production cost and delivery date than existing tiles have.

In addition, the design cutting hole filling material has an advantageous effect that the disused tile can be recycled by using CNC cutting.

1 is a view showing an example of a conventional mosaic tile
2 is a drawing showing a graphic example of a mosaic tile of the present invention
3 is a view showing the intermediate forming process of the mosaic tile of the present invention
4 is a view showing the completed state of the mosaic tile of the present invention
5 is a view showing a mosaic manufacturing process of the present invention
6 is an actual photograph showing the mosaic manufacturing process of the present invention

The present invention relates to a method of manufacturing a tile in which a graphic design of a tile is created by CAD and converted into a CAM, and a tile cutting and design cutting hole is formed in accordance with a graphic design using CNC cutting, This is a feature of the technical construction of the mosaic tile building material which is constructed by joining fittings of same or different kinds of design cutting holes to the tile with the design cutting hole using CNC which is formed by fitting the cutting hole fitting.

In addition, the design cut hole and the design cut hole are re-formed by using a water jet cutting method using CNC.

In addition, since the tiles are cut through the CNC, there is no limitation on the shape, and since the CNC can be used to cut the error to less than ± 0.1 mm, it is possible to provide a complicated mosaic tile.

Further, the design cutting hole fitting member is characterized in that the disused tile can be recycled by using CNC cutting.

Selecting a mosaic tile; Creating a graphic design of a mosaic tile in CAD and converting it into CAM; Selecting the material and color of the design hole fitting material of a homogeneous or heterogeneous material to be used for the graphic design of the mosaic tile; Cutting a tile according to a graphic design of a mosaic tile using CNC cutting, and forming a design cutting hole; Forming a design cut hole fitting of the same color or different materials; Fitting design fitting hole fittings of same or different kinds of colors into the design cutting hole; A step of joining and bonding a fitting gap between the design cutting hole and the design cutting hole fitting to the tile having the CNC design cutting hole formed thereon, The present invention also provides a method of manufacturing a mosaic tile building material.

In addition, the step of engaging and fitting a design cutting hole fitting of the same color or different material of the selected color into the design cutting hole is performed by a manual or automated robot arm.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. The present invention may, however, be embodied in many different forms and should not be construed as limited to the illustrative embodiments set forth herein.

FIG. 1 is a drawing showing an example of a conventional mosaic tile, FIG. 2 is a graphical illustration of a mosaic tile according to the present invention, FIG. 3 is a view showing an intermediate forming process of a mosaic tile according to the present invention, Fig. 5 is a view showing a mosaic manufacturing process of the present invention, and Fig. 6 is an actual photograph showing a mosaic manufacturing process of the present invention

2 to 4 and 6, a mosaic tile building material 1 constructed by fitting a design cutting hole fitting of a homogeneous or heterogeneous material to a tile formed with a design cutting hole using the CNC of the present invention, The graphic design (2) is created by CAD and converted into CAM, and the tile cutting and design cutting hole (101) is formed as a graphic design by using CNC cutting. Then, the design cutting hole is formed with the same color or different kinds of materials And a design cutting hole fitting member (102)

At this time, the design cutting hole 101 and the design cutting hole fitting member 102 are formed by using a water jet cutting method using CNC. Since the tile is cut through the CNC and water jet, there is no limitation on the graphic form, mm or less, it is possible to produce a mosaic tile having a complicated shape.

The design cut hole fitting member 102 is advantageous in that the disposal tile can be recycled by using CNC water jet cutting of tiles of the same color or different kinds of materials to be discarded.

5, a method for manufacturing a mosaic tile building material, which is constructed by fitting a design cutting hole fitting of the same type or different material to a tile formed with a design cutting hole using the CNC of the present invention, includes the steps of selecting a mosaic tile (S1); A step (S2) of creating a graphic design of a mosaic tile by CAD and converting it into a CAM; (S3) of selecting a material and a color of the design hole fitting material of a homogeneous or heterogeneous material to be used for the graphic design of the mosaic tile; Cutting the tile according to the graphic design of the mosaic tile using CNC cutting, and forming a design cutting hole (S4); (S5) forming a design cut hole fitting of the same color or different materials; A step (S6) of fitting a design cutting hole fitting of the same or different kinds of colors into the design cutting hole; And a step (S7) of joining and fusing an engaging gap between the design cutting hole and the design cutting hole fitting to the joining material and drying the joining gap.

In addition, the step of fitting the design cut hole into the design cut hole of the same color or different kind of material may be performed by a manual or automated robot arm.

The foregoing description is merely illustrative of the technical idea of the present invention, and various changes and modifications may be made by those skilled in the art without departing from the essential characteristics of the present invention. Therefore, the drawings disclosed in the present invention are not intended to limit the scope of the present invention and are not intended to limit the scope of the present invention. The scope of protection of the present invention should be construed according to the following claims, and all technical ideas falling within the scope of the same shall be construed as falling within the scope of the present invention.

1: Mosaic Tile 2: Graphic Design
101: Design Cutting Hole 102: Design Cutting Hole Fitting Material

Claims

The graphic design of the mosaic tile is created by CAD, converted into CAM, cut into tiles as graphic design by using CNC cutting, and a design cutting hole is formed. Then, a design cutting hole of the same kind or different kind Wherein the tile is formed by combining a fitting material with a design cutting hole made of a homogeneous or heterogeneous material.

The method according to claim 1,
Wherein the design cut hole and the design cut hole fitting are formed by using a water jet cutting method using CNC, wherein a design cut hole formed by using a CNC is fitted to a tile formed with a similar or different design cut hole fitting Mosaic Tile Building Materials

The method according to claim 1,
The mosaic tile building material is not limited in shape because it cuts tiles through a CNC, and it can be precisely cut to a tolerance of ± 0.1 mm or less by using CNC, thereby providing a mosaic tile building material of complex shape Design using CNC Tile with cut hole made of homogeneous or different material Cutting mosaic tile made by fitting hole fittings

The method according to claim 1,
Wherein the design cutting hole fitting member allows the discarded tile to be recycled by using CNC cutting, wherein the tile to be discarded can be recycled using a CNC design cutting hole. Mosaic tile building material made up of

Selecting a mosaic tile; Creating a graphic design of a mosaic tile in CAD and converting it into CAM; Selecting the material and color of the design hole fitting material of a homogeneous or heterogeneous material to be used for the graphic design of the mosaic tile; Cutting a tile according to a graphic design of a mosaic tile using CNC cutting, and forming a design cutting hole; Forming a design cut hole fitting of the same color or different materials; Fitting design fitting hole fittings of same or different kinds of colors into the design cutting hole; And a step of joining and fusing an engaging gap between the design cutting hole and the design cutting hole fitting member, and bonding and drying the joining gap. The CNC-based design cutting hole may be formed of a homogeneous or heterogeneous material Mosaic tiles constructed by fitting cut-in fittings

6. The method of claim 5,
Wherein the design cut hole and the design cut hole fitting are formed by using a water jet cutting method using CNC, wherein a design cut hole formed by using a CNC is fitted to a tile formed with a similar or different design cut hole fitting Mosaic Tile Construction Material Manufacturing Method

6. The method of claim 5,
Wherein the step of fitting the fitting hole of the same or different type of design cutting hole into the design cutting hole is performed by a manual or automated robot arm. Design of heterogeneous materials Mosaic tiles constructed by fitting cut-in fittings Construction materials manufacturing method