KR20140052449A - Maskless exposure apparatus and maskless exposure method - Google Patents
Maskless exposure apparatus and maskless exposure method Download PDFInfo
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- KR20140052449A KR20140052449A KR1020120118550A KR20120118550A KR20140052449A KR 20140052449 A KR20140052449 A KR 20140052449A KR 1020120118550 A KR1020120118550 A KR 1020120118550A KR 20120118550 A KR20120118550 A KR 20120118550A KR 20140052449 A KR20140052449 A KR 20140052449A
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70383—Direct write, i.e. pattern is written directly without the use of a mask by one or multiple beams
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70216—Mask projection systems
- G03F7/70225—Optical aspects of catadioptric systems, i.e. comprising reflective and refractive elements
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70216—Mask projection systems
- G03F7/70233—Optical aspects of catoptric systems, i.e. comprising only reflective elements, e.g. extreme ultraviolet [EUV] projection systems
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70216—Mask projection systems
- G03F7/70283—Mask effects on the imaging process
- G03F7/70291—Addressable masks, e.g. spatial light modulators [SLMs], digital micro-mirror devices [DMDs] or liquid crystal display [LCD] patterning devices
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70483—Information management; Active and passive control; Testing; Wafer monitoring, e.g. pattern monitoring
- G03F7/70491—Information management, e.g. software; Active and passive control, e.g. details of controlling exposure processes or exposure tool monitoring processes
- G03F7/70508—Data handling in all parts of the microlithographic apparatus, e.g. handling pattern data for addressable masks or data transfer to or from different components within the exposure apparatus
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
Abstract
Description
The present invention relates to a maskless exposure apparatus and an exposure method.
As the information technology is developed, the market of display devices, which is a connection medium between users and information, is getting larger. Accordingly, a flat panel display (FPD) such as a liquid crystal display (LCD), an organic light emitting diode (OLED), and a plasma display panel (PDP) Usage is increasing.
In the above-described display device, a complicated circuit pattern is formed in a process of manufacturing a substrate or the like. Photolithography methods are widely used to form circuit patterns. The photolithography method forms a photoresist film on a substrate and exposes the photoresist film using a photomask having a transfer pattern corresponding to the circuit pattern formed thereon. Therefore, the photomask must be made very precisely. However, the photolithography method is accompanied by the difficulty of cost and management as the size of the display device is increased and the size of the photomask for exposing the substrate is also increased.
In recent years, maskless exposure methods of transferring an exposure beam in a digital manner and controlling ON / OFF corresponding to each pixel area of a pattern have been attracting attention. The maskless exposure method converts a graphic data system file (GDS) into a digital micro-mirror device (DMD) on / off data file made of an electrical signal. Then, the pattern is formed by transferring the beam to the substrate with this information.
The DMD on / off data file is created in frame form by comparing the pixel locations of the DMD with the graphics data system file. At this time, if the DMD pixel is overlapped with the exposure pattern, the data file for all the pixels is generated in such a manner that the mirror of the corresponding DMD is turned on, and turned off when not overlapped.
In the conventional maskless exposure method, data files are individually generated for each apparatus and transmitted to the DMD. Therefore, in the conventional maskless exposure method, it is difficult to transmit a data file at a high speed, and the exposure time (tac-time) is lowered.
The present invention for solving the above-mentioned problems of the background art is to increase on-time tach time and increase mass productivity by generating and transmitting an on / off data file for a micromirror element part at a high speed.
According to the present invention, there is provided a computer-readable storage medium storing a program for generating N (N is an integer of 2 or more) file generating and outputting K (K is an integer of 2 or more) data files from a graphic data system file for a pattern formed on a substrate, part; A file merging unit for merging and outputting K data files output from the N file generating units; A file transfer unit for transferring the merged data file by the file merge unit; A file receiving unit for receiving the merged data file from the file transfer unit; And a micromirror element unit receiving the merged data file from the file receiving unit.
The file merge unit may merge the K data files into one when the K data files are all received.
The file generation unit may generate an identification number for K data files in a bitmap format.
The file merge unit may include a file storage unit for storing K data files, and the file merge unit may merge the data files in the order of identification numbers of K data files stored in the file storage unit using a bitmap index.
The file transmission unit and the file reception unit can transmit and receive a file by the optical fiber communication method.
The file receiving unit can provide the merged data file to the micromirror element unit by the low voltage differential signaling (LVDS) method.
According to another aspect of the present invention, there is provided a data file generation method comprising: a data file generation step of generating K (K is an integer of 2 or more) data files for turning on / off a micro mirror element unit from a graphic data system file for a pattern formed on a substrate; Merging the K data files into one; And a substrate exposure step of turning on / off the micromirror element part using the merged data file and exposing the substrate.
In the file generation step, when all K data files are received, K data files can be merged into one.
The file creation step may be performed in the form of a bitmap by giving an identification number to K data files.
The file merge step can be merged in order of identification number of K data files using bitmap indexes.
The present invention has an effect of increasing the exposure tack-time (Tac-time) and increasing the mass productivity, by generating and transmitting an on / off data file for the micromirror element at a high speed.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic view for explaining an exposure concept of a maskless exposure apparatus according to an embodiment of the present invention; FIG.
2 is a conceptual diagram for schematically explaining a file transfer method of a maskless exposure apparatus according to an embodiment of the present invention;
3 is a detailed block diagram of a maskless exposure apparatus according to an embodiment of the present invention.
4 is a first exemplary diagram for explaining the concept of file merging;
5 is a second exemplary diagram for explaining the concept of file merging;
6 is a flowchart for explaining a maskless exposure method according to the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
FIG. 1 is a schematic view for explaining the concept of exposure of a maskless exposure apparatus according to an embodiment of the present invention. FIG. 2 is a schematic view for explaining a file transfer method of a maskless exposure apparatus according to an embodiment of the present invention. Fig.
1, the maskless exposure apparatus includes a
The
The micromirror element DMD reflects the light L emitted from the
When the micromirror element DMD is in the ON state, the light L emitted from the
The
The beam expander 131 enlarges the reflected light reflected by the micromirror element portion DMD. The
The
When the reflected light is projected onto the
In order to facilitate the understanding of the description, only one micromirror element portion (DMD) is shown and the exposure method of the
In the conventional maskless exposure method, in order to set an image in a plurality of micromirror element units (DMD), data files are individually generated for each apparatus and transferred to a plurality of micromirror element units (DMD). Therefore, the conventional maskless exposure method is difficult to transfer the data file at a high speed, which lowers the exposure time (Tac-time).
In order to improve this, an embodiment of the present invention merges K (K is an integer of 2 or more) data files into one, and a description thereof will be described below.
2, the maskless exposure apparatus according to the embodiment of the present invention generates first and second data
In FIG. 2, the two data files are merged into one. However, the maskless exposure apparatus according to the embodiment of the present invention may combine K (K is an integer of 2 or more) data files into one, and provide the merged data file to the micromirror element unit.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, an explanation will be given with reference to a detailed block diagram of a maskless exposure apparatus according to an embodiment of the present invention.
FIG. 3 is a detailed block diagram of a maskless exposure apparatus according to an embodiment of the present invention, FIG. 4 is a first exemplary view for explaining the concept of file merging, FIG. 5 is a second exemplary illustration for explaining the concept of file merging, Fig.
3, the maskless exposure apparatus according to the embodiment of the present invention includes a
The
The first
The first and second
The
The
The
Meanwhile, the
<First example> - Priority setting method -
For example, in the first file generation unit, it is assumed that a pattern corresponding to half of the
In this case, the two first and second data files
The requirement that the two first and second data files
More specifically, the
In this case, even if the second data file (GF # 2) output from the second file generation unit is provided to the
As another example, when five file generating units and five file generating units provide the first through fifth data files through the input ports, respectively, the
<Second example> - Identification number setting method -
For example, as shown in FIG. 5, the first to third file generation units assume that the patterns corresponding to the respective LGDs in the first and third data files
In this case, the three first to third data files
The requirement that the three first to third data files (
More specifically, the first to third file generators generate identification numbers (ID01 to ID03) to bangers and generate and output three first to third data files (
At this time, the third data
Meanwhile, in order to merge the respective data files in the same manner as the first and second examples, the
The
Hereinafter, a maskless exposure method according to the present invention will be described.
6 is a flowchart for explaining a maskless exposure method according to the present invention.
As shown in FIG. 6, the maskless exposure method according to the present invention comprises a file creation step (S110), a file merge step (S140), and a substrate exposure step (S160).
First, K (K is an integer equal to or larger than 2) data files for turning on and off the micromirror element section from the graphic data system file for the pattern formed on the substrate are generated and output (S110). Here, the K data files can be generated in the form of a bit map by giving an identification number to each of the K data files.
Next, it is confirmed whether all the K data files have been received (S120). When all the K data files are received (Y), the process proceeds to the next step. Otherwise (N), the process waits until all the K data files are received.
Next, the received K data files are sorted in order of identification number (S130). When sorting K data files in order of identification number, it is possible to use a method of comparing the headers of K data files and prioritizing the files with lower identification numbers.
Next, the merged data file is produced by merging the K data files into one (S130). Here, the bitmap indexes can be used to merge in the order of identification numbers of K data files.
Next, the merged data file is provided to the micromirror element unit (S150).
Next, the micro mirror device unit is turned on / off using the merged data file and the substrate is exposed (S140).
On the other hand, in the above exposure method, the identification number setting method of FIG. 5 has been described as an example. However, the exposure method according to the present invention may use a priority setting method.
As described above, according to the present invention, on / off data files for a micromirror element are generated and transferred at high speed, thereby improving exposure tack-time and mass production.
On the other hand, deformation of a substrate among various factors for using a maskless exposure apparatus in mass production is one of great difficulties. Deformation of the substrate can occur due to environmental factors and other equipment, which can be compensated in the exposure apparatus.
Conventional mass-production exposure apparatuses have been used to compensate for these factors, but unlike other exposure apparatuses, these elements can not be applied to a maskless exposure apparatus. When this correction data is generated, if the correction data file is transmitted in real time, there may be difficulties in data transmission of the large-area micromirror element portion (0.95 ").
However, according to the present invention, it is possible to overcome the difficulties due to the data transmission because the transmission speed is fast even if the correction data file is transmitted after real-time measurement of the deformation amount caused in the processor process of the substrate and generation of correction data.
While the present invention has been described in connection with what is presently considered to be practical exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, It will be understood that the invention may be practiced. It is therefore to be understood that the embodiments described above are to be considered in all respects only as illustrative and not restrictive. In addition, the scope of the present invention is indicated by the following claims rather than the detailed description. Also, all changes or modifications derived from the meaning and scope of the claims and their equivalents should be construed as being included within the scope of the present invention.
150: light source unit 130: light modulation unit
110: File Generation Unit 125: File Merge Unit
128: file transfer unit 148: file receiving unit
145, DMD: micromirror element part
Claims (10)
A file merging unit for merging and outputting K data files output from the N file generating units;
A file transfer unit for transferring the merged data file by the file merge unit;
A file receiving unit for receiving the merged data file from the file transfer unit; And
And a micromirror element unit receiving the merged data file from the file receiving unit.
The file merge unit
And when the K data files are all received, merges the K data files into one.
The file generation unit
And generates identification information for each of the K data files in a form of a bitmap.
The file merge unit
And a file storage unit for storing the K data files,
The file merge unit
And merges the K data files stored in the file storage unit in the order of identification numbers of the K data files using the bitmap index.
The file transmission unit and the file reception unit
And transmits / receives the file by the optical fiber communication method.
The file receiving unit
And provides the merged data file to the micromirror element part by a low voltage differential signaling (LVDS) method.
Merging the K data files into one file; And
And a substrate exposure step of turning on / off the micromirror element part using the merged data file and exposing the substrate.
The file creation step
Wherein when all of the K data files are received, the K data files are merged into one.
The file creation step
Wherein identification information is generated for each of the K data files and is generated in a bitmap form.
The file merge step
Wherein the merging is performed in the order of identification numbers of the K data files using a bitmap index.
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KR1020120118550A KR102055889B1 (en) | 2012-10-24 | 2012-10-24 | Maskless exposure apparatus and Maskless exposure method |
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KR1020120118550A KR102055889B1 (en) | 2012-10-24 | 2012-10-24 | Maskless exposure apparatus and Maskless exposure method |
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KR102055889B1 KR102055889B1 (en) | 2019-12-13 |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20050083820A (en) * | 2002-10-25 | 2005-08-26 | 마퍼 리쏘그라피 아이피 비.브이. | Lithography system |
JP2008122730A (en) * | 2006-11-14 | 2008-05-29 | Orc Mfg Co Ltd | Multiple exposure apparatus |
KR20110082224A (en) * | 2010-01-11 | 2011-07-19 | 삼성전자주식회사 | Maskless exposure apparatus and frame data processing method thereof |
KR20110095571A (en) * | 2010-02-19 | 2011-08-25 | 삼성전자주식회사 | Digital exposure method and digital exposure device for performing the exposure method |
KR20120046831A (en) * | 2010-10-27 | 2012-05-11 | 엘지디스플레이 주식회사 | Maskless exposure device and a method thereof |
-
2012
- 2012-10-24 KR KR1020120118550A patent/KR102055889B1/en active IP Right Grant
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20050083820A (en) * | 2002-10-25 | 2005-08-26 | 마퍼 리쏘그라피 아이피 비.브이. | Lithography system |
JP2008122730A (en) * | 2006-11-14 | 2008-05-29 | Orc Mfg Co Ltd | Multiple exposure apparatus |
KR20110082224A (en) * | 2010-01-11 | 2011-07-19 | 삼성전자주식회사 | Maskless exposure apparatus and frame data processing method thereof |
KR20110095571A (en) * | 2010-02-19 | 2011-08-25 | 삼성전자주식회사 | Digital exposure method and digital exposure device for performing the exposure method |
KR20120046831A (en) * | 2010-10-27 | 2012-05-11 | 엘지디스플레이 주식회사 | Maskless exposure device and a method thereof |
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