KR20140033910A - Breaker valve assembly - Google Patents
Breaker valve assembly Download PDFInfo
- Publication number
- KR20140033910A KR20140033910A KR1020120100439A KR20120100439A KR20140033910A KR 20140033910 A KR20140033910 A KR 20140033910A KR 1020120100439 A KR1020120100439 A KR 1020120100439A KR 20120100439 A KR20120100439 A KR 20120100439A KR 20140033910 A KR20140033910 A KR 20140033910A
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- KR
- South Korea
- Prior art keywords
- valve
- stepped
- diameter portion
- stepped surface
- pressure
- Prior art date
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Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/96—Dredgers; Soil-shifting machines mechanically-driven with arrangements for alternate or simultaneous use of different digging elements
- E02F3/966—Dredgers; Soil-shifting machines mechanically-driven with arrangements for alternate or simultaneous use of different digging elements of hammer-type tools
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2264—Arrangements or adaptations of elements for hydraulic drives
- E02F9/2267—Valves or distributors
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- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Multiple-Way Valves (AREA)
Abstract
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a covalent pressure breaker valve structure, comprising: a covalent pressure breaker valve structure installed in a valve chamber (VR) to divert fluid flow, the valve chamber (VR) being inserted into and installed on both sides thereof. A valve sleeve that is provided, a valve spool which is installed to be interviewed and movable inside the valve sleeve 100 and has an open shape on both sides thereof, and a valve plug that is connected to the other end of the valve sleeve. It relates to a covalent pressure breaker valve structure characterized in that it comprises a.
According to the present invention, the valve spool has a fully open configuration so that the vertical operation of the valve is smooth and the operating speed is high, as well as the hydraulic pulsation can be reduced by such a high valve operating speed. .
In addition, the hydraulic pressure flowing into the valve sleeve is applied relatively uniformly through each step surface, so that the high pressure hydraulic pressure applied to the outer periphery of the valve spool operates relatively symmetrically with respect to the central axis of the valve spool. The friction between the outer circumferential surface of the valve sleeve and the inner circumferential surface of the valve sleeve enables smooth sliding motion and reduces the wear and scratch caused by the friction.
Description
BACKGROUND OF THE
Inserted and installed in the valve chamber VR, both sides are open, the first stepped
Interviewed inside the
The first
A second
A first
A third
A
The
The first stepped surface 111a communicates with the
The second stepped surface 111b communicates with the return passage P2 and the fluid outlet 22.
The third stepped surface 111c is in communication with the
The
In general, a breaker (BREAKER) is exposed to the outside by hitting the head of the chisel (CHISEL) is a vertically reciprocating movement in a certain area by the power of the hydraulic or pneumatic acting intermittently act on the upper surface of the piston. It is a mechanism that allows the tip of the chisel to be crushed while the crushed object is in contact with it.
For example, as illustrated in FIG. 1, the breaker is filled with a compressed gas such as nitrogen gas and injected into the
Examples of such a breaker are well known, for example, Patent No. 10-0078639 ([A blow mechanism using gas and hydraulic pressure] as described in the prior art Patent Document 1) has a high-pressure fluid through-hole formed in the outer peripheral portion of the valve Without opening, the inlet of the passage connecting the rear annular chamber formed in the upper part of the piston and the through hole formed in the valve is directly opened and closed.When the piston reaches the top dead center while compressing the gas chamber, the outer peripheral surface of the spool (SPOOL) The high pressure fluid flows into the valve switching chamber formed by the inner circumferential surface, and the high pressure fluid directly pushes the spool in the valve to open the through hole formed in the valve, thereby immediately switching the rear annular chamber formed on the piston to the high pressure side. Configuration to maximize the energy and increase the hit energy at the same time .
2 and 3, the existing invention described in the above-mentioned
The striking mechanism is defined by (a) a
(b) a valve chamber (50) disposed in parallel with said piston chamber for receiving a valve system;
(c) a switching passage P3 for converting the pressure line of the fluid into the discharge line and operatively connecting the
(d) a discharge passage (p2) for discharging the waste fluid converted to the depressurized state after the piston lowering operation,
(e) a lower fluid passage (47) for supplying a high pressure fluid from the fluid inlet (21) to the first chamber (43);
(f) an
(g) a passage p1 for operatively communicating the
In particular in the construction of a valve structure consisting of a valve sleeve-valve spool-valve plug,
" (a) the outer diameter of the same size as the inner diameter of the valve chamber,
An inner diameter slightly larger than the diameter of the
A through hole (71) drilled in the lower central portion at the same size as the diameter of the upper fluid passage;
An annular
First and second
And a hollow
Here, several through holes are formed on the first
Several through holes are formed on the second
(b) the large neck portion 95,
An axial opening 91 formed at a lower end of the
An upper blocking plate 99 having several axial holes 93 at circumferential equal intervals,
A cylindrical portion 96 projecting outward from the center of the blocking plate so as to be inserted into the axial hole 86 in the valve cover;
And a spool (90) mounted in the valve (77) with an annular groove (97, 98) formed on the outer circumferential surface of the small diameter portion and the outer circumferential surface of the step portion where the large diameter portion and the small diameter portion meet ;
And
(c) a cylindrical recess 81 whose inner diameter is the same as the outer diameter of the large diameter portion of the
An axial hole 86 communicating with the center of the recess such that the protruding cylindrical portion 96 of the spool is fitted with perturbation material;
An annular groove 85 formed on the outer circumferential surface,
And a valve cover (80) having an inclined passage (83) connecting the annular groove (85) and the low pressure chamber (84 ); "
A configuration comprising a is disclosed.
However, in these examples, excessive expansion force by hydraulic pressure is applied to the outer circumferential surface and the sliding outer circumferential surface of the cylindrical switching valve spout so that their smooth interaction cannot be induced, and thus scratches are generated on the entire outer circumferential surface of the valve spline. As a result, it acts as a factor that hampers the hammering energy of the piston, thereby overlooking the problem of shortening the life of the breaker. In addition, in the process of opening and closing action, the valve spline does not respond smoothly to the flow of fluid and hydraulic pressure, so that the outer circumferential surface and the entire sliding surface of the inner circumferential surface of the valve sleeve are interlocked to generate scratches on the outer and inner circumferential surfaces of the sliding motion. It also ignores the disadvantage that the hammering function of the valve spline is restricted and the hammering function is weakened.
In particular, the area of the second pressure receiving surface determined by the upper blocking plate 99 is excessive compared to the area of the first pressure receiving surface determined by one end of the axial opening 91 side of the
The present invention solves the problems of the existing invention described above, the valve spool is open to both sides of the valve is fully open, smooth operation up and down the valve speed, as well as lower the hydraulic pulsation by such a fast valve operating speed An object of the present invention is to provide a covalent pressure breaker valve structure that can be used.
In addition, the hydraulic pressure flowing into the valve sleeve is applied relatively uniformly through each step surface, so that the high pressure hydraulic pressure applied to the outer periphery of the valve spool operates relatively symmetrically with respect to the central axis of the valve spool. It is an object of the present invention to provide a covalent pressure breaker valve structure capable of smooth sliding motion by reducing friction between the outer circumferential surface of the valve sleeve and the inner circumferential surface of the valve sleeve and reducing the occurrence of abrasion or scratches caused by friction.
In order to achieve the above object, the present invention, in the covalent pressure breaker valve structure provided in the valve chamber (VR) to redirect the fluid flow,
Inserted and installed in the valve chamber VR, both sides are open, the first stepped
Interviewed inside the
The first
A second
A first
A third
A
It is installed in contact with the other end of the
The first stepped surface 111a communicates with the
The second stepped surface 111b communicates with the return passage P2 and the fluid outlet 22.
The third stepped surface 111c is in communication with the
The
In addition, the first
In addition, the area of the first
In addition, at least one of the first
In addition, the
According to the present invention, the valve spool has a fully open configuration so that the vertical operation of the valve is smooth and the operating speed is high, as well as the hydraulic pulsation can be reduced by such a high valve operating speed. .
In addition, the hydraulic pressure flowing into the valve sleeve is applied relatively uniformly through each step surface, so that the high pressure hydraulic pressure applied to the outer periphery of the valve spool operates relatively symmetrically with respect to the central axis of the valve spool. The friction between the outer circumferential surface of the valve sleeve and the inner circumferential surface of the valve sleeve enables smooth sliding motion and reduces the wear and scratch caused by the friction.
1 is an exemplary cross-sectional view of a breaker according to the prior art.
2 is a cross-sectional view of the breaker with the valve structure of the present invention in the striking operation.
3 is a cross-sectional view of the breaker with the valve structure of the present invention in the ascending operation.
4 is a cross-sectional view of the breaker with the valve structure of the present invention in maximum raising operation.
5 is an exploded perspective view of a co-pneumatic breaker valve structure according to an embodiment of the present invention.
6 is a perspective view of a valve sleeve of a co-pneumatic breaker valve structure according to an embodiment of the present invention.
7 is a perspective view of a valve spool of a co-pneumatic breaker valve structure according to an embodiment of the present invention.
8: A perspective view of a valve plug of a co-pneumatic breaker valve structure according to one embodiment of the present invention.
9 is a cross-sectional view of a valve sleeve of a co-pneumatic breaker valve structure according to one embodiment of the present invention.
10 is a cross-sectional view of a valve spool of a co-pneumatic breaker valve structure according to an embodiment of the present invention.
11 is a cross-sectional view of a valve plug of a co-pneumatic breaker valve structure according to one embodiment of the present invention.
12 is a cross-sectional view of the co-pneumatic breaker valve structure in the striking operation according to an embodiment of the present invention.
13: Cross-sectional view in the ascending operation of the co-pneumatic breaker valve structure according to the embodiment of the present invention.
Hereinafter, with reference to the accompanying drawings, it will be described in detail the covalent pressure breaker valve structure according to an embodiment of the present invention. First, it should be noted that, in the drawings, the same components or parts are denoted by the same reference numerals whenever possible. In describing the present invention, a detailed description of known functions and configurations incorporated herein will be omitted so as to avoid obscuring the subject matter of the present invention.
The present invention includes a
First, the
Meanwhile, as shown in FIGS. 5 and 12, the
In this case, the first stepped
The first stepped
In addition, the second stepped surface 111b communicates with the return passage P2 and the fluid outlet 22 shown in FIG. 2 as in the valve structure of
In this case, the detailed structure regarding the said passage P1, the
On the other hand, in the existing invention of
In addition, when considering that the first through-
Next, the
In this case, both ends of the
On the other hand, at least one of the first
Next, the
In this case, the
In addition, the
The co-pneumatic breaker valve structure of the present invention having the above configuration has a similar operating principle as that of the existing invention of
In addition, the hydraulic pressure flowing into the valve sleeve is applied relatively uniformly through each step surface, so that the high pressure hydraulic pressure applied to the outer periphery of the valve spool operates relatively symmetrically with respect to the central axis of the valve spool. By reducing friction between the outer circumferential surface of the valve and the inner circumferential surface of the valve sleeve, smooth sliding motion is possible and the occurrence of abrasion or scratch caused by the friction can be reduced.
In the above, the best embodiments have been disclosed in the drawings and specification. Although specific terms have been employed herein, they are used for purposes of illustration only and are not intended to limit the scope of the invention as defined in the claims or the claims. Therefore, those skilled in the art will appreciate that various modifications and equivalent embodiments are possible without departing from the scope of the present invention. Therefore, the true technical protection scope of the present invention will be defined by the technical spirit of the appended claims.
100: valve sleeve
111: first stepped surface 112: second stepped surface
113: third step surface
121: first through hole 122: second through hole
123: third through hole
131: first internal stepped surface 132: second internal stepped surface
133: third internal stepped surface
200: valve spool
201: first hydraulic pressure surface 202: second hydraulic pressure surface
203: recessed groove
210: first small diameter portion 220: large diameter portion
230: second small diameter part
240: first annular groove 250: second annular groove
260: third annular groove 270: through hole
300: valve plug
310: plug recess groove 320: plug through hole
Claims (5)
Inserted and installed in the valve chamber VR, both sides are open, the first stepped surface 111, the second stepped surface 112 and the third stepped surface 113 from one side to the other side along the outer peripheral surface 113 ) Are sequentially formed, and the first stepped surface 111, the second stepped surface 112, and the third stepped surface 113 are respectively two or more first through holes 121 and second through A hole 122 and a third through hole 123 are formed, and the inner circumferential surface thereof is disposed at positions corresponding to the first stepped surface 111, the second stepped surface 112, and the third stepped surface 113, respectively. A valve sleeve 100 having a first internal step surface 131, a second internal step surface 132, and a third internal step surface 133;
Interviewed inside the valve sleeve 100 is installed to be movable, both sides have an open form,
The first small diameter portion 210,
Large diameter portion 220 formed on the other side of the first small diameter portion 210,
A second small diameter portion 230 formed at the other side of the large diameter portion 220;
A first annular groove 240 and a second annular groove 250 formed on the outer circumferential surface of the first small diameter portion 210 in order from the one side to the other side, respectively;
A third annular groove 260 formed on an outer circumferential surface of the stepped portion where the first small diameter portion 210 and the large diameter portion 220 meet each other,
A valve spool 200 including at least two through holes 270 formed in the first annular groove 240;
It is installed in contact with the other end of the valve sleeve 100, the one end portion connected to the valve sleeve 100 is formed with a plug recess groove 310 along its outer peripheral surface, the plug recess groove 310 ) Valve plug 300 having two or more plug through holes 320 are formed; Characterized in that comprises a,
The first stepped surface 111a communicates with the third chamber 44 through the passage P1,
The second stepped surface 111b communicates with the return passage P2 and the fluid outlet 22.
The third stepped surface 111c is in communication with the second chamber 46,
The plug recess groove 310 is a co-pressure breaker valve structure, characterized in that in communication with the return passage (58).
The first hydraulic pressure surface 201 formed at the one end of the valve spool 200 and the second hydraulic pressure surface 202 formed at the other end of the valve sleeve 100 are formed of the first hydraulic pressure surface 201. Co-acting breaker valve structure, characterized in that the area is equal to or larger than the area of the second hydraulic pressure surface (202).
The area of the first pressure receiving surface 201 is the ratio of the area (the first pressure receiving surface 201 / the second pressure receiving surface 202) is 1.0 to 1.5. Covalent pressure breaker valve structure having a.
At least one of the first hydraulic pressure surface (201) or the second hydraulic pressure surface (202), a plurality of mating groove portion 203 is formed, respectively.
The plug through hole 320,
Covalent pressure breaker valve structure characterized in that it is formed to have a semi-circular shape opened with respect to the one end of the valve plug (300).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020120100439A KR20140033910A (en) | 2012-09-11 | 2012-09-11 | Breaker valve assembly |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020120100439A KR20140033910A (en) | 2012-09-11 | 2012-09-11 | Breaker valve assembly |
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KR20140033910A true KR20140033910A (en) | 2014-03-19 |
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KR1020120100439A KR20140033910A (en) | 2012-09-11 | 2012-09-11 | Breaker valve assembly |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2016105028A1 (en) * | 2014-12-26 | 2016-06-30 | 주식회사수산중공업 | Device for operating flat and plate-shaped spool driven by hydraulic pressure |
CN110219334A (en) * | 2019-04-02 | 2019-09-10 | 台州贝力特机械有限公司 | A kind of hydraulic breaking hammer |
KR102004198B1 (en) * | 2018-10-15 | 2019-10-01 | 이일재 | Hydraulic valve and hydraulic percussion deivice |
KR102166409B1 (en) * | 2020-07-16 | 2020-10-15 | 주식회사 에이펙스인터내셔널 | Strike speed control device for breakers that adjusts the strike speed according to the type of rock |
WO2022006529A1 (en) * | 2020-07-02 | 2022-01-06 | Schlumberger Technology Corporation | Electric flow control valve |
US11761300B2 (en) | 2018-06-22 | 2023-09-19 | Schlumberger Technology Corporation | Full bore electric flow control valve system |
-
2012
- 2012-09-11 KR KR1020120100439A patent/KR20140033910A/en active IP Right Grant
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2016105028A1 (en) * | 2014-12-26 | 2016-06-30 | 주식회사수산중공업 | Device for operating flat and plate-shaped spool driven by hydraulic pressure |
US11761300B2 (en) | 2018-06-22 | 2023-09-19 | Schlumberger Technology Corporation | Full bore electric flow control valve system |
KR102004198B1 (en) * | 2018-10-15 | 2019-10-01 | 이일재 | Hydraulic valve and hydraulic percussion deivice |
CN110219334A (en) * | 2019-04-02 | 2019-09-10 | 台州贝力特机械有限公司 | A kind of hydraulic breaking hammer |
CN110219334B (en) * | 2019-04-02 | 2024-05-14 | 台州贝力特机械有限公司 | Hydraulic breaking hammer |
WO2022006529A1 (en) * | 2020-07-02 | 2022-01-06 | Schlumberger Technology Corporation | Electric flow control valve |
KR102166409B1 (en) * | 2020-07-16 | 2020-10-15 | 주식회사 에이펙스인터내셔널 | Strike speed control device for breakers that adjusts the strike speed according to the type of rock |
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