KR20130072045A - Laminating method of film and laminate fabricated using the same - Google Patents
Laminating method of film and laminate fabricated using the same Download PDFInfo
- Publication number
- KR20130072045A KR20130072045A KR1020110139590A KR20110139590A KR20130072045A KR 20130072045 A KR20130072045 A KR 20130072045A KR 1020110139590 A KR1020110139590 A KR 1020110139590A KR 20110139590 A KR20110139590 A KR 20110139590A KR 20130072045 A KR20130072045 A KR 20130072045A
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- KR
- South Korea
- Prior art keywords
- base film
- adhesive layer
- film
- photopolymerization initiator
- composition
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
- C09J175/14—Polyurethanes having carbon-to-carbon unsaturated bonds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B2038/0052—Other operations not otherwise provided for
- B32B2038/0076—Curing, vulcanising, cross-linking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2310/00—Treatment by energy or chemical effects
- B32B2310/08—Treatment by energy or chemical effects by wave energy or particle radiation
- B32B2310/0806—Treatment by energy or chemical effects by wave energy or particle radiation using electromagnetic radiation
- B32B2310/0831—Treatment by energy or chemical effects by wave energy or particle radiation using electromagnetic radiation using UV radiation
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Laminated Bodies (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
The present invention relates to a lamination method of a film and a laminate formed therefrom. More specifically, the present invention provides a lamination method of a film and a laminate formed therefrom which can minimize appearance defects of the base film and increase the degree of curing of the adhesive layer to increase the degree of lamination of the film.
Description
The present invention relates to a lamination method of a film and a laminate formed therefrom. More specifically, the present invention provides a lamination method of a film and a laminate formed therefrom which can minimize appearance defects of the base film and increase the degree of curing of the adhesive layer to increase the degree of lamination of the film.
UV curing is widely used in the field of patterning since it can harden the resin at a high speed compared to the thermal curing. However, the metal halide lamp or the high pressure mercury lamp used in the existing UV curing can reduce the degree of curing and generate a lot of heat due to the presence of the wavelength absorbed by the base film. This may cause deformation of the base film such as wrinkles on the base film. On the other hand, in the method of laminating two or more base films, there is a method of increasing the amount of UV light to increase the degree of adhesion between the films. However, this method can also lead to external deformations of the base film.
An object of the present invention is to provide a lamination method of the film that can minimize the appearance deformation of the base film in the lamination method of the film using UV curing.
Another object of the present invention is to provide a lamination method of a film which can increase the degree of curing of the adhesive layer and the degree of lamination of the film.
Still another object of the present invention is to provide a laminate formed by the lamination method.
Lamination method of the film which is one aspect of the present invention comprises the steps of applying a composition for the adhesive layer on the first base film; Stacking a second base film on the adhesive layer composition; And irradiating UV LEDs to cure the composition for the adhesive layer, wherein at least one of the first and second base films may be a base film having a transmittance of 50% or more at the emission wavelength of the UV LEDs. have.
Another aspect of the present invention is a laminate consists of a first base film, an ultraviolet curing adhesive layer and a second base film, the first or second base film is a base film having a transmittance of 50% or more at the UV LED emission wavelength, UV The cured adhesive layer is a cured adhesive layer of a composition comprising an ultraviolet curable resin, a monofunctional monomer or a polyfunctional monomer or a mixture thereof, and a photopolymerization initiator, wherein the UV LED emission wavelength is X ± Ynm (X is 365, 385, 400 or 415 And Y may be 0 ≦ Y ≦ 50).
The present invention provides a method capable of minimizing the appearance deformation of the base film in the lamination method of the film using UV curing and a laminate formed therefrom. The present invention provides a method for increasing the degree of curing of the adhesive layer and the degree of lamination of the film, and a laminate formed therefrom.
Lamination method of the film in one aspect of the present invention comprises the steps of applying a composition for the adhesive layer on the first base film; Stacking a second base film on the adhesive layer composition; And irradiating the UV LED to cure the composition for the adhesive layer.
The adhesive force between the base film can be increased by transmitting the UV LED light emission wavelength to a common base film. Conventional metal halide lamps and high-pressure mercury lamps have a wider wavelength range and can be absorbed by the base film. Increasing the irradiation dose may cause damage to the base film, which may lead to an outward deformation of the base film. In the present invention, by using a specific type of base film at the UV LED emission wavelength to increase the degree of adhesion of the base film while minimizing the appearance deformation of the base film.
UV LED emission wavelength is not particularly limited, but may be X + Ynm (X is 365, 385, 400 or 415, Y is 0≤Y≤50). For example, the UV LED emission wavelength can be a wavelength of 350 nm-450 nm, more preferably 365 nm-415 nm.
In the present invention, at least one of the first base film and the second base film may be a base film having a transmittance of 50% or more, preferably 60 to 95%, at the emission wavelength of the UV LED. The first base film and the second base film is a cellulose-based, including triacetyl cellulose (TAC), polyester-based, including polyethylene terephthalate (PET), polyacrylic, polyepoxy, polyethylene, polypropylene and It may be selected from the group consisting of polystyrene-based polymer film. Preferably it may be a triacetyl cellulose, polyethylene terephthalate film.
The thickness of the base film may be 30 μm to 500 μm, preferably 30 μm to 200 μm, and more preferably 50 μm to 100 μm.
The composition for the adhesive layer may include an ultraviolet curable resin, a monofunctional monomer or a polyfunctional monomer or a mixture thereof, and a photopolymerization initiator.
The ultraviolet curable resin is not particularly limited, but one having a (meth) acrylate functional group, for example, a urethane, ester, polyester, ether, acrylic, alkyd, spiroacetal, polybutadiene, or polythiolpolyene And (meth) acrylate oligomers of polyfunctional compounds such as polyhydric alcohols.
Specific examples of ultraviolet curable resins include urethane (meth) acrylate, ethylene glycol di (meth) acrylate, neopentylglycol di (meth) acrylate, 1,6-hexanediol (meth) acrylate, trimethylolpropane tri ( Meth) acrylate, dipentaerythritol hexa (meth) acrylate, polyol poly (meth) acrylate, di (meth) acrylate of bisphenol A-diglycidyl ether, polyhydric alcohol and polyhydric carboxylic acid and (meth) acrylic acid Polyester (meth) acrylate, polysiloxane poly (meth) acrylate, pentaerythritol tetra (meth) acrylate, glycerin tri (meth) acrylate oligomer, etc. which can be obtained by esterifying the above, are mentioned, but are not limited to these It doesn't happen. The ultraviolet ray curable resin may be used alone or in combination of two or more of the above types. Preferably, a polyester urethane (meth) acrylate oligomer can be used.
The monofunctional monomer may be one or more selected from the group consisting of (meth) acrylate monomers and fluorine-modified (meth) acrylate monomers. For example, carbon number containing one or more hetero atoms selected from a C2-C20 alkyl group having a hydroxy group, a C1-C20 alkyl group, a tetrahydroperfural group, a C5-C20 alicyclic group, nitrogen, sulfur, and oxygen It may be at least one selected from the group consisting of a 5 to 20 heteroalicyclic group, a (meth) acrylate monomer having a carboxyl group, and a fluorine-modified (meth) acrylate monomer.
The polyfunctional monomer may be a monomer which is bifunctional or higher, trifunctional or higher, preferably 6 or higher. For example, the polyfunctional monomer may be at least one selected from the group consisting of a polyfunctional (meth) acrylate monomer and a fluorine-modified polyfunctional (meth) acrylate monomer.
Exemplary examples of monofunctional or polyfunctional monomers include tetrahydroperfural (meth) acrylate, 1,6-hexanediol di (meth) acrylate, ethylene glycol di (meth) acrylate, diethylene glycol di (meth). ) Acrylate, triethylene glycol di (meth) acrylate, 1,4-butanediol di (meth) acrylate, neopentyl di (meth) acrylate, pentaerythritol di (meth) acrylate, pentaerythritol tri ( Meta) acrylate, dipentaerythritol di (meth) acrylate, dipentaerythritol tri (meth) acrylate, dipentaerythritol penta (meth) acrylate, pentaerythritol hexa (meth) acrylate, dipenta Erythritol hexa (meth) acrylate, bisphenol A di (meth) acrylate, trimethylolpropane tri (meth) acrylate, trimethylolpropane penta (meth) acrylate, trimethylolprop Polyfunctional (meth) acryl selected from the group consisting of plate hexa (meth) acrylate, novolac epoxy (meth) acrylate, propylene glycol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate The monomer may be one or more selected from fluorine-modified polyfunctional (meth) acrylate monomers in which fluorine modification is imparted to the rate monomer and the polyfunctional (meth) acrylate monomer, but is not limited thereto.
Monofunctional monomers and polyfunctional monomers may be included alone, but may preferably comprise a mixture of monofunctional and polyfunctional monomers.
The photopolymerization initiator may be one having a molar extinction coefficient of 500 cm −1 mol −1 or more at a UV LED emission wavelength. Preferably the molar extinction coefficient may be 500 ~ 2000cm -1 mol -1 .
Specific examples of the photopolymerization initiator include thioxanthone, mono acryl phosphine oxide, bis acryl phosphine oxide, metallocene, α-hydroxyketone, phenylglyoxylate and α-aminoketone. It may include one or more selected from the group consisting of, but is not limited to these.
The adhesive layer composition may include 10 to 60 parts by weight of an ultraviolet curable resin, 30 to 80 parts by weight of a monofunctional monomer or a polyfunctional monomer or a mixture thereof, and 1 to 10 parts by weight of a photopolymerization initiator in 100 parts by weight of the composition for the adhesive layer.
Preferably, the composition for the adhesive layer may include 20 to 40 parts by weight of the ultraviolet curable resin, 50 to 70 parts by weight of the monofunctional monomer or the polyfunctional monomer or a mixture thereof, and 1 to 10 parts by weight of the photopolymerization initiator in 100 parts by weight of the composition for the adhesive layer. Can be.
The composition for the adhesive layer can be cured by irradiating a UV LED from the first base film or the second base film.
UV LED may be irradiated at a light amount of 100 ~ 500mJ / cm2, 1 ~ 20mpm speed, but is not limited thereto.
The laminate, which is another aspect of the present invention, may be produced by the lamination method of the film. The laminate consists of a first base film, an ultraviolet curable adhesive layer, and a second base film, wherein the first or second base film is a base film having a transmittance of 50% or more at a UV LED emission wavelength, and the ultraviolet curable adhesive layer is an ultraviolet curable resin. , A monofunctional monomer or a polyfunctional monomer or a mixture thereof, and a cured adhesive layer of a composition comprising a photopolymerization initiator, wherein the UV LED emission wavelength is X ± Ynm (X is 365, 385, 400 or 415, and Y is 0 ≦ Y≤50).
Details of the first base film, the second base film, the ultraviolet curable resin, the monofunctional monomer or the polyfunctional monomer or a mixture thereof, the photopolymerization initiator, and the UV LED emission wavelength are as described above.
Hereinafter, the configuration and operation of the present invention through the preferred embodiment of the present invention will be described in more detail. It is to be understood, however, that the same is by way of illustration and example only and is not to be construed in a limiting sense.
Details that are not described herein will be omitted since those skilled in the art can sufficiently infer technically.
Specific specifications of the components used in the following examples and comparative examples are as follows.
1. As the ultraviolet curable resin, UX-4101 (manufactured by Nippon Kayaku), which is a polyester urethane acrylate oligomer, was used.
2. As the polyfunctional monomer, 1,6-hexanediol diacrylate HDDA (manufactured by Nippon Kayaku) and monohydrofunctional tetrahydroperfural acrylate TC-101 (manufactured by Nippon Kayaku) were used.
3. As a photoinitiator, DETX (product of Japanese gunpowder) which is a thioxanthone type 2, 4- diethyl thioxanthone was used.
4. Triacetylcellulose (TAC) film (Hyosung, 80 탆 thick), polyethylene terephthalate (PET) film (100 탆 thick) having a transmittance of 50% or more at 365 nm and 80% or more at 415 nm as the base film. Was used.
5. As a base film, a polymethyl methacrylate (PMMA) film having a transmittance of less than 50% at 365 nm (I Component, 100 μm in thickness) was used.
Example One
A mixture of 30 parts by weight of the ultraviolet curable resin, 30 parts by weight of 1,6-hexanediol diacrylate, and 35 parts by weight of tetrahydroperfural acrylate was stirred at 60 ° C. for 1 hour. 5 parts by weight of the photopolymerization initiator was further added, and further stirred for 30 minutes to prepare a composition for an adhesive layer.
The prepared adhesive layer composition was applied to a triacetyl cellulose film that is a first base film with a thickness of 10 μm. The triacetyl cellulose film which is a 2nd base film was made to contact on the apply | coated adhesive layer composition. The film was laminated by irradiating a light amount of 300 mJ / cm 2 with a UV LED lamp (emission wavelength of 365 nm) to cure the composition for the adhesive layer.
Example 2
The film was laminated in the same manner as in Example 1 except that a polyethylene terephthalate film was used instead of the triacetyl cellulose film as the second base film.
Comparative example One
The film was laminated in the same manner as in Example 1 except that a metal halide lamp was used instead of the UV LED.
Comparative example 2
The film was laminated in the same manner as in Example 1 except that a polymethyl methacrylate film was used instead of the triacetyl cellulose film that is the first base film and the second base film.
Experimental Example
The film laminates prepared in Examples and Comparative Examples were evaluated for the appearance deformation of the base film and the degree of adhesion, and the results are shown in Table 1.
Property evaluation method
(1) Deformation or not of the base film: The case where wrinkles occurred when the external appearance of the base film was visually observed was represented by (circle), and the case where it did not occur was indicated by x.
(2) Adhesion degree: It evaluated according to JIS K 6852 method (compression shear adhesion strength test method of adhesive). When the adhesive force is 1000kgf / mm2 or more, ○, 500kgf / mm2 or more and less than 1000kgf / mm2, △, and less than 500kgf / mm2 are represented by ×.
As shown in Table 1, according to the lamination method of the film of the present invention when UV LED is irradiated using a specific substrate film at the UV LED emission wavelength, it is possible to increase the degree of lamination of the film by increasing the degree of adhesion between the films It can be made to prevent the external deformation of the base film.
Claims (11)
Stacking a second base film on the adhesive layer composition; And
Irradiating UV LED to cure the composition for the adhesive layer, wherein at least one of the first base film and the second base film is a base film having a transmittance of 50% or more at an emission wavelength of the UV LED. Lamination method of film to say.
The first or second base film is a film having a transmittance of 50% or more at the UV LED emission wavelength,
The ultraviolet curable adhesive layer is a cured adhesive layer of a composition for an adhesive layer comprising an ultraviolet curable resin, a monofunctional monomer or a polyfunctional monomer or a mixture thereof, and a photopolymerization initiator,
The UV LED emission wavelength is X ± Ynm (X is 365, 385, 400 or 415, Y is 0≤Y≤50) the laminate.
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020110139590A KR20130072045A (en) | 2011-12-21 | 2011-12-21 | Laminating method of film and laminate fabricated using the same |
CN201280063256.6A CN104010818B (en) | 2011-12-20 | 2012-12-20 | For the method manufacturing film laminates and the film laminates formed by the method |
PCT/KR2012/011197 WO2013095015A1 (en) | 2011-12-20 | 2012-12-20 | Method for manufacturing a film laminate, and film laminate formed by the method |
US14/366,621 US9375906B2 (en) | 2011-12-20 | 2012-12-20 | Method for manufacturing a film laminate, and film laminate formed by the method |
JP2014548667A JP6297982B2 (en) | 2011-12-20 | 2012-12-20 | Film laminate manufacturing method and film laminate formed thereby |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020110139590A KR20130072045A (en) | 2011-12-21 | 2011-12-21 | Laminating method of film and laminate fabricated using the same |
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KR1020110139590A KR20130072045A (en) | 2011-12-20 | 2011-12-21 | Laminating method of film and laminate fabricated using the same |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3418782B1 (en) * | 2016-12-26 | 2023-05-03 | LG Chem, Ltd. | Polarizer protection film, polarizing plate comprising the same, liquid crystal display comprising the polarizing plate, and coating composition for polarizer protecting film |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3418782B1 (en) * | 2016-12-26 | 2023-05-03 | LG Chem, Ltd. | Polarizer protection film, polarizing plate comprising the same, liquid crystal display comprising the polarizing plate, and coating composition for polarizer protecting film |
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