KR20130061347A - Table roller assembly for joining overlap bar in hot endless rolling process - Google Patents

Table roller assembly for joining overlap bar in hot endless rolling process Download PDF

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Publication number
KR20130061347A
KR20130061347A KR1020110127598A KR20110127598A KR20130061347A KR 20130061347 A KR20130061347 A KR 20130061347A KR 1020110127598 A KR1020110127598 A KR 1020110127598A KR 20110127598 A KR20110127598 A KR 20110127598A KR 20130061347 A KR20130061347 A KR 20130061347A
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South Korea
Prior art keywords
table roller
roller assembly
divided
roll body
rolling process
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KR1020110127598A
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Korean (ko)
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KR101373159B1 (en
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김현호
권명율
최인수
김종운
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주식회사 포스코
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B15/00Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B15/0085Joining ends of material to continuous strip, bar or sheet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B31/00Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
    • B21B31/02Rolling stand frames or housings; Roll mountings ; Roll chocks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B31/00Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
    • B21B31/08Interchanging rolls, roll mountings, or stand frames, e.g. using C-hooks; Replacing roll chocks on roll shafts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B2203/00Auxiliary arrangements, devices or methods in combination with rolling mills or rolling methods
    • B21B2203/18Rolls or rollers

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Metal Rolling (AREA)
  • Reduction Rolling/Reduction Stand/Operation Of Reduction Machine (AREA)

Abstract

PURPOSE: A table roller assembly for a joining device in an endless hot rolling process is provided to enable easy and quick or partial replacement of malfunctioning parts of a table roller installed at the exit of the joining device in an endless hot rolling system by employing a multi-division type table roller structure. CONSTITUTION: A table roller assembly for a joining device in an endless hot rolling process comprises a roll body(110) and division parts(120,130). The roll body touches a target and discharges the target to the exit. The division parts, in which each roll axis supporting both ends of the roll body to rotate are divided into multiple parts, are fixed to be separable from each other. The division parts are divided in odd numbers.

Description

열연 연연속 접합기용 테이블롤러 조립체{TABLE ROLLER ASSEMBLY FOR JOINING OVERLAP BAR IN HOT ENDLESS ROLLING PROCESS}TABLE ROLLER ASSEMBLY FOR JOINING OVERLAP BAR IN HOT ENDLESS ROLLING PROCESS}

본 발명은 열연 연연속 접합기용 테이블롤러 조립체에 관한 것으로, 보다 상세하게는 열연 연연속 공정 중 접합기 사용되는 테이블롤러 교체시 작업의 안전성을 확보하면서 해체의 용이성과 교체에 따른 작업시간을 줄이도록 구조 개선된 다분할형 테이블롤러 조립체에 관한 것이다.
The present invention relates to a table roller assembly for a hot rolled continuous joiner, and more particularly, to reduce work time due to ease of disassembly and replacement while ensuring safety of work when replacing a table roller used in a hot rolled continuous process. An improved multi-part table roller assembly is provided.

잘 알려진 바와 같이, 열연 연연속 공정은 박물생산성 향성 및 품질 경쟁력 제고를 위해 개발된 열간압연 방식 중 하나로, 통상의 배치식(Batch Type) 압연과는 달리 코일박스(Coil Box)에서 선,후행재간 간격조정을 한 후 접합기에서 오버랩된 바를 접합하고, 이어 사상압연기를 통판한 다음 코일로 권취되기 전에 접합부를 절단하는 과정을 거쳐 코일을 생산하는 방식을 말한다.As is well known, the hot rolling continuous process is one of the hot rolling methods developed to improve the productivity of the product and improve the quality competitiveness. Unlike the conventional batch type rolling, the hot rolled continuous process is carried out in the coil box. After adjusting the spacing, the overlapping bar is bonded at the jointer, followed by a finishing mill, and then cutting the joint before winding the coil to produce a coil.

이러한 방식은 예컨대, 도 1의 예시와 같이, 디스케일 단계(S10), 중첩 단계(S20), 접합 단계(S30) 및 크롭 제거단계(S40)로 이루어지는 것이 보통이며, 선행재(10)와 후행재(20)는 표면상에 존재하는 스케일이 제거된 다음에, 선행재(10)의 후단부가 후행재(20)의 선단부의 상면에 중첩된 상태에서 전단 접합된다.For example, the descaling step S10, the overlapping step S20, the joining step S30, and the cropping removing step S40, as shown in the example of FIG. 1, are usually performed. After the scale existing on the surface is removed, the ash 20 is shear-bonded in a state where the rear end of the preceding material 10 overlaps the upper surface of the front end of the trailing material 20.

이때, 접합된 선행재(10)와 후행재(20)의 상하부에서 생성된 크롭(30; crop)은 제거된다.At this time, crops 30 generated at upper and lower portions of the joined preceding material 10 and the following material 20 are removed.

한편, 도 2의 도시와 같은 형상을 갖는 일체형 테이블롤러(T)가 열연 연연속 설비 중 접합기의 출측에 설치되어 슬라브, 바 등의 이송을 전담하고 있다.On the other hand, an integrated table roller T having a shape as shown in Fig. 2 is provided at the exit side of the bonding machine in the hot rolling continuous facility, and is dedicated to the transfer of slabs, bars and the like.

그런데, 상기 테이블롤러(T)가 설치된 접합기의 출측은 복잡한 부대 설비들을 동반하고 있기 때문에 테이블롤러(T)에 장애가 발생하였을 때 부대 설비들을 먼저 모두 해체해야만 비로서 테이블롤러(T)를 취출할 수 있도록 구성되어 있어 해체에 따른 작업시간이 오래 걸리고, 불편함은 물론 협착 등 안전사고의 위험도 높았다.However, since the exit of the adapter having the table roller T is accompanied by complicated auxiliary equipments, when the table roller T is disturbed, the auxiliary equipments must be disassembled first, so that the table rollers T can be taken out. As it is configured to take a long time due to dismantling, it was not only inconvenient but also the risk of safety accidents such as narrowing.

더구나, 상기 테이블롤러(T)는 일체형이기 때문에 고중량물에 해당하며, 부분 교체나 부분 해체가 불가능하므로 교체나 정비가 필요할 경우 해체에 따를 과도한 작업시간 때문에 생산성 하락의 주범이 되고 있다.In addition, the table roller (T) corresponds to a heavy product because it is an integral type, and since it is impossible to partially replace or dismantle, the table roller (T) is the main culprit of productivity drop due to excessive work time when dismantling or maintenance is required.

관련 선행기술로는 국내 공개특허 제2011-0076585호가 개시된 바 있지만, 이는 "열연 연연속 압연 공정의 크롭 측정 장치 및 방법"에 관한 것으로서 본 발명과는 거리가 멀다.
As a related prior art, Korean Patent Publication No. 2011-0076585 has been disclosed, but this relates to "a crop measuring apparatus and method of a hot rolling continuous rolling process" and is far from the present invention.

본 발명은 상술한 바와 같은 종래 기술상의 제반 문제점을 감안하여 이를 해결하고자 창출된 것으로, 열연 연연속 설비 중 접합기의 출측에 구비된 테이블롤러의 구조를 다분할형태로 구성하여 장애 발생시 협소 공간 내에서도 쉽고 빠르게 교체하거나 혹은 부분 교체 가능하게 함과 동시에 안전사고를 예방하고 작업시간을 단축시켜 생산성 향상에 일조할 수 있도록 한 열연 연연속 접합기용 테이블롤러 조립체를 제공함에 그 주된 목적이 있다.
The present invention was created in view of the above-mentioned problems in the prior art, and was created to solve this problem. Its main purpose is to provide a table roller assembly for a hot rolled continuous splicer that can be quickly replaced or partially replaced, and at the same time prevents accidents and shortens working time, thus improving productivity.

본 발명은 상기한 목적을 달성하기 위한 수단으로, 열연 연연속 공정을 수행하는 접합기의 출측에 설치된 테이블롤러 조립체에 있어서; 상기 테이블롤러 조립체는, 대상물과 접촉하면서 대상물을 출측으로 배출안내하는 롤본체; 롤본체의 양단을 회전지지하는 각 롤축이 다분할되어 이루어진 분할부;로 구성되되, 각 분할부들은 서로 분리가능하게 고정된 것을 특징으로 하는 열연 연연속 접합기용 테이블롤러 조립체를 제공한다.The present invention as a means for achieving the above object, in the table roller assembly installed on the exit side of the bonding machine for performing a hot rolling continuous process; The table roller assembly may include: a roll body for guiding discharge of the object to the exit while contacting the object; Each roll shaft for supporting both ends of the roll body is divided into a plurality consisting of a divided portion; each divided portion provides a table roller assembly for a hot-rolled continuous joint characterized in that the separation is fixed to each other.

이때, 상기 분할부는 홀수로 분할된 것에도 그 특징이 있다.At this time, the division is also characterized in that the odd number divided.

또한, 상기 각 분할부들이 서로 분리가능하게 고정되는 구조는 플랜지 결합형, 볼팅 체결형, 돌기 삽입형 중 어느 하나의 형태인 것에도 그 특징이 있다.
In addition, the structure in which each of the divided parts are separably fixed to each other is also characterized in that the form of any one of the flange coupling type, bolting fastening type, projection insertion type.

본 발명에 따르면, 협소 공간에 설치된 테이블롤러를 다분할형으로 구성함으로써 부분 교체가 가능하여 교체시간을 줄이고, 교체 작업의 용이성을 확보하며, 안전사고의 위험을 줄이고, 생산성을 향상시키는 효과를 얻을 수 있다.
According to the present invention, by configuring a table roller installed in a narrow space in a multi-segment type, partial replacement is possible, thereby reducing the replacement time, ensuring ease of replacement work, reducing the risk of safety accidents, and improving productivity. Can be.

도 1은 일반적인 열연 연연속 과정을 보인 개략적인 공정도이다.
도 2는 종래 기술에 따른 접합기의 출측에 설치된 테이블롤러의 예시도이다.
도 3은본 발명에 따른 열연 연연속 접합기용 테이블롤러 조립체의 예시도이다.
도 4는 본 발명에 따른 열연 연연속 접합기용 테이블롤러 조립체의 다른 예를 보인 예시도이다.
도 5는 본 발명에 따른 열연 연연속 접합기용 테이블롤러 조립체를 분할 구성할 때 분할된 부분들의 체결예를 보인 예시도이다.
1 is a schematic process diagram showing a general hot rolled continuous process.
Figure 2 is an exemplary view of a table roller installed on the exit side of the bonding machine according to the prior art.
3 is an exemplary view of a table roller assembly for a hot rolled continuous joining machine according to the present invention.
Figure 4 is an exemplary view showing another example of a table roller assembly for a hot rolled continuous adapter according to the present invention.
Figure 5 is an exemplary view showing an example of the fastening of the divided parts when the splitting configuration of the table roller assembly for a hot continuous casing according to the present invention.

이하에서는, 첨부도면을 참고하여 본 발명에 따른 바람직한 실시예를 보다 상세하게 설명하기로 한다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

본 발명은 열연 연연속 공정 중 접합기의 출측에 설치된 테이블롤러를 구조적으로 해체 용이하도록 다분할 형태로 만든 테이블롤러에 관한 것으로, 상기 테이블롤러가 설치되는 접합기의 출측은 부대 설비가 많아 공간이 협소하므로 교체 작업상 애로가 많기 때문에 이를 해소하기 위한 것이다.The present invention relates to a table roller made in a multi-segment form so as to structurally dismantle the table roller installed on the exit side of the bonding machine during the continuous hot rolling process, the exit side of the bonding machine in which the table roller is installed is a lot of auxiliary equipment, so the space is small It is to solve this problem because there are many difficulties in replacement work.

이를 위해, 본 발명에서는 상기 테이블롤러를 길이방향으로 다수 분할하여 테이블롤러 조립체를 구현하되, 바람직하기로는 3분할, 5분할과 같이 홀수로 분할하여 작업하기 쉽고, 부분적인 장애 발생시 부분 교체가 가능하도록 구성한 것이다.To this end, the present invention implements a table roller assembly by dividing the plurality of table rollers in the longitudinal direction, preferably, divided into odd numbers, such as three divisions and five divisions, so that it is easy to work and partial replacement is possible in case of partial failure. It is made up.

여기에서, 상기 테이블롤러를 홀수로 분할하는 이유는 적어도 롤본체는 분할하기 어려울 뿐만 아니라, 작업의 특성상 분할이 불가하기 때문이다.Here, the reason for dividing the table roller in an odd number is that at least the roll body is not only difficult to divide, but also impossible to divide due to the nature of the work.

따라서, 기본적으로 롤본체를 하나의 분할단위로 나누고, 롤본체를 회전지지하는 롤축을 다수 분할하는 형태를 취하는 것이 가장 이상적이기 때문이다.Therefore, it is most ideal to basically divide the roll body into one division unit, and take the form of dividing a large number of roll shafts supporting the roll body in rotation.

보다 구체적으로, 도 3에 도시된 바와 같이, 본 발명 일 실시예에 따른 테이블롤러 조립체(100)는 롤본체(110)와, 일측 롤축(122)을 분할한 제1분할부(120), 타측 롤축(132)을 분할한 제2분할부(130)와 같이 총 3분할된 형태를 가질 수 있다.More specifically, as shown in Figure 3, the table roller assembly 100 according to an embodiment of the present invention is the roll main body 110, the first split unit 120, which is divided on one side of the roll shaft 122, the other side Like the second dividing unit 130 in which the roll shaft 132 is divided, the roll shaft 132 may have a three-divided form.

이때, 상기 제1분할부(120) 및 제2분할부(130)는 도 5에 도시된 예와 같은 형태로 구성될 수 있다.In this case, the first splitter 120 and the second splitter 130 may be configured as shown in FIG. 5.

도 5에 따르면, (a)에 예시된 바와 같이, 롤축(122,132)은 제1롤축(R1)과 제2롤축(R2)으로 분할되고, 제1,2롤축(R1,R2) 각각의 마주보는 단부에는 플랜지(F1,F2)가 일체로 구비된 상태에서 이들이 면접된 채 볼트(B) 고정되는 형태를 가질 수 있다.According to FIG. 5, as illustrated in (a), the roll shafts 122 and 132 are divided into a first roll shaft R1 and a second roll shaft R2 and face each of the first and second roll shafts R1 and R2. At the ends, the flanges F1 and F2 may be integrally provided, and the bolts B may be fixed while being interviewed.

혹은, (b)에 도시된 바와 같이, 제1롤축(R1)에는 메일형(male type) 나사산을 형성하고, 제2롤축(R2)에는 피메일형(female type) 나사산을 형성하여 상호 나사체결되게 고정되는 형태를 가질 수도 있다.Alternatively, as shown in (b), a male type thread is formed on the first roll shaft R1, and a female type thread is formed on the second roll shaft R2, thereby screwing together. It may have a form that is fixed.

이 경우, 상기 메일형 나사산과 피메일형 나사산은 반대로 형성될 수도 있음은 물론이다.In this case, the male thread and the female thread may be formed in reverse.

또는, (c)에 도시된 바와 같이, 제1롤축(R1)에는 요홈(G)이 형성되고, 마주보는 제2롤축(R2)에는 돌기(D)를 형성하여 서로 끼워 맞춰질 수 있도록 구성할 수도 있다.Alternatively, as shown in (c), the groove (G) is formed on the first roll shaft (R1), the projection (D) is formed on the second roll shaft (R2) facing each other may be configured to be fitted to each other. have.

물론, 이 경우도 상기 요홈(G)과 돌기(D)의 위치를 반대로 형성할 수 있음은 당연하다.Of course, in this case, it is obvious that the grooves G and the protrusions D may be formed in reverse positions.

이러한 형태가 되도록 구성하여 상호 조립하게 되면 하나의 테이블롤러 조립체(100)를 구성하게 되는데, 이와 같은 구조로 이루어진 테이블롤러 조립체(100)가 작업중 장애 발생시 부분적인 장애이면 부분 교체하면 교체시간을 줄일 수 있고, 전체적인 장애라고 할지라도 분할된 부분들을 먼저 해체하게 되면 테이블롤러의 전체 길이가 짧아지기 때문에 해체의 용이성과, 작업시간 단축 효과를 얻을 수 있게 된다.When configured to form such a form to be assembled together to form one table roller assembly 100, if the table roller assembly 100 having such a structure is a partial failure in the event of a failure during operation, partial replacement can reduce the replacement time In addition, even if it is an overall obstacle, when the divided parts are first dismantled, the total length of the table roller is shortened, thereby facilitating disassembly and reducing work time.

해체작업의 예로서, 상술한 제1,2분할부(120,130)가 도 5의 (a)와 같은 플랜지 결합형일 경우에는 플랜지들을 결속하고 있는 나사 혹은 볼트를 풀면 되고, (b)와 같은 볼트 체결형일 경우에는 롤본체(110)측이 아닌 반대쪽 롤축, 즉 제1롤축(R)을 역회전시켜 체결된 상태를 해제하면 되며, (c)와 같은 돌기 삽입형일 경우에는 제1롤축(R)을 푼 다음 당기면 쉽게 해체할 수 있다.As an example of the dismantling operation, when the above-mentioned first and second division parts 120 and 130 are flange-coupled as shown in FIG. 5 (a), the screws or bolts that bind the flanges may be loosened, and the bolt may be fastened as shown in (b). In the case of a mold, the opposite roll shaft, not the roll body 110 side, that is, the first roll shaft R may be reversely rotated to release the fastened state, and in the case of the protrusion insertion type such as (c), the first roll shaft R may be Loosen and pull to disassemble easily.

또한, 경우에 따라서는 장애가 발생된 부분을 포함한 분할부를 찾아 토치 등을 이용하여 신속하게 절단하여 해체할 수도 있다.In addition, in some cases, it is possible to find a divided part including a portion where a failure occurs and to quickly dismantle it by using a torch or the like.

아울러, 도 5에 예시된 (a),(b),(c)의 분할부 체결형태는 테이블롤러의 역할과 회전수, 작용하중, 강도 등을 고려하여 설계사양에 적합한 형태로 선택 적용됨이 바람직하다.In addition, the divided part fastening form of (a), (b), (c) illustrated in Figure 5 is preferably applied in a form suitable for the design specifications in consideration of the role of the table roller, the number of revolutions, the working load, strength, and the like. Do.

또다른 예로, 도 4를 들 수 있다.Another example is FIG. 4.

도 4에 도시된 예는 5분할형을 보여준다.The example shown in FIG. 4 shows a five segment type.

도시된 5분할형의 경우, 롤본체(110)를 제외한 롤본체(110)의 양단을 회전지지하는 롤축을 제1롤축(R1), 제2롤축(R2), 제3롤축(R3)롤 각각 분할하여 분할부를 형성한 것으로, 부분 해체시 혹은 부분 교체시 더 유용할 것으로 판단된다.In the illustrated five-segment type, the roll shaft for supporting both ends of the roll body 110, except for the roll body 110, the first roll shaft (R1), the second roll shaft (R2), the third roll shaft (R3) rolls, respectively The division is formed by dividing, and it may be more useful when dismantling or replacing part.

또한, 도시하지 않았지만 7분할형, 9분할형도 가능함은 물론이며, 이들 예시는 분할개수만 더 늘어날 뿐 앞서 설명한 기본적인 실시예의 연장선에 있는 것이다.In addition, although not shown, it is also possible to divide the seven-segment type, 9-segment type, and these examples are only an extension of the basic embodiment described above, only the number of divisions is further increased.

즉, 이들 분할부들을 결속하는 형태는 도 5에 예시된 3가지 타입 중 어느 하나가 선택되어 적용되며, 특히 롤축이 길 경우 유용할 것이다.That is, the form of binding these divisions is selected and applied to any one of the three types illustrated in FIG. 5, and may be particularly useful when the roll axis is long.

이와 같이, 본 발명에 따른 다분할형 테이블롤러 조립체는 해체에 따른 작업시간을 단축하고, 작업의 편의성 및 용이성을 제공하며, 분할된 부분을 중심으로 부분 해체되는 것이므로 작업시 중량물의 전도, 협착 등의 사고를 좀 더 줄일 수 있게 된다.As such, the multi-slicing table roller assembly according to the present invention shortens the working time due to disassembly, provides convenience and ease of operation, and is partially dismantled based on the divided part, so that heavy work is carried out during operation, narrowing, etc. It will be able to reduce the accident more.

결과적으로, 정비시간을 줄이고(기존 16-32시간에서 본 발명 1-3시간으로 대폭 축소가능), 정비효율을 높이며, 이는 곧 생산성 향상과 직결되는 것이다.
As a result, the maintenance time is reduced (which can be drastically reduced from the existing 16-32 hours to the present invention 1-3 hours), and the maintenance efficiency is increased, which is directly connected to the productivity improvement.

100 : 테이블롤러 조립체 110 : 롤러본체
120, 130 : 롤축 R1 : 제1롤축
R2 : 제2롤축 R3 : 제3롤축
100: table roller assembly 110: roller body
120, 130: roll shaft R1: first roll shaft
R2: 2nd roll shaft R3: 3rd roll shaft

Claims (3)

열연 연연속 공정을 수행하는 접합기의 출측에 설치된 테이블롤러 조립체에 있어서;
상기 테이블롤러 조립체는,
대상물과 접촉하면서 대상물을 출측으로 배출안내하는 롤본체;
롤본체의 양단을 회전지지하는 각 롤축이 다분할되어 이루어진 분할부;로 구성되되,
각 분할부들은 서로 분리가능하게 고정된 것을 특징으로 하는 열연 연연속 접합기용 테이블롤러 조립체.
Claims [1] A table roller assembly installed at an exit side of a bonding machine for performing a hot rolled continuous process;
The table roller assembly,
A roll body for guiding discharge of the object toward the exit while in contact with the object;
Comprised of: a divided portion formed by each roll shaft is divided into multiple support for rotation of both ends of the roll body,
Table divider assembly for hot rolled continuous splicer, characterized in that each partition is separably fixed to each other.
청구항 1에 있어서;
상기 분할부는 홀수로 분할된 것을 특징으로 하는 열연 연연속 접합기용 테이블롤러 조립체.
The method according to claim 1;
The splitter table roller assembly for a hot rolled continuous joint, characterized in that divided into an odd number.
청구항 1에 있어서;
상기 각 분할부들이 서로 분리가능하게 고정되는 구조는 플랜지 결합형, 볼팅 체결형, 돌기 삽입형 중 어느 하나의 형태인 것을 특징으로 하는 열연 연연속 접합기용 테이블롤러 조립체.
The method according to claim 1;
The structure in which each of the partitions is separably fixed to each other is a flanged, bolted fastening, protrusion insert type any one of the form of the roller assembly for hot rolled continuous joints.
KR1020110127598A 2011-12-01 2011-12-01 Table roller assembly for joining overlap bar in hot endless rolling process KR101373159B1 (en)

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JP2963262B2 (en) * 1991-12-02 1999-10-18 新日本製鐵株式会社 Rolling mill
US5934131A (en) * 1998-08-10 1999-08-10 Morgan Construction Company Overhung roll assembly
JP4148871B2 (en) 2003-10-16 2008-09-10 新日本製鐵株式会社 Split support shaft of split backup roll

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