KR20130038634A - Multi-stage rotary kiln for saving energy - Google Patents
Multi-stage rotary kiln for saving energy Download PDFInfo
- Publication number
- KR20130038634A KR20130038634A KR1020110103106A KR20110103106A KR20130038634A KR 20130038634 A KR20130038634 A KR 20130038634A KR 1020110103106 A KR1020110103106 A KR 1020110103106A KR 20110103106 A KR20110103106 A KR 20110103106A KR 20130038634 A KR20130038634 A KR 20130038634A
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- KR
- South Korea
- Prior art keywords
- rotary kiln
- raw material
- gas
- heating
- pipe
- Prior art date
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B7/00—Rotary-drum furnaces, i.e. horizontal or slightly inclined
- F27B7/02—Rotary-drum furnaces, i.e. horizontal or slightly inclined of multiple-chamber or multiple-drum type
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B7/00—Rotary-drum furnaces, i.e. horizontal or slightly inclined
- F27B7/20—Details, accessories, or equipment peculiar to rotary-drum furnaces
- F27B7/32—Arrangement of devices for charging
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B7/00—Rotary-drum furnaces, i.e. horizontal or slightly inclined
- F27B7/20—Details, accessories, or equipment peculiar to rotary-drum furnaces
- F27B7/36—Arrangements of air or gas supply devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/001—Extraction of waste gases, collection of fumes and hoods used therefor
- F27D17/002—Details of the installations, e.g. fume conduits or seals
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B7/00—Rotary-drum furnaces, i.e. horizontal or slightly inclined
- F27B7/02—Rotary-drum furnaces, i.e. horizontal or slightly inclined of multiple-chamber or multiple-drum type
- F27B2007/025—Rotary-drum furnaces, i.e. horizontal or slightly inclined of multiple-chamber or multiple-drum type with different chambers, e.g. treatment zones
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D2017/009—Cyclone for separating fines from gas
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Muffle Furnaces And Rotary Kilns (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The present invention relates to an energy saving multi-stage rotary kiln, a raw material supply device for supplying raw materials; And a rotary kiln distillation unit for heating and distilling the raw material supplied from the raw material supply device, wherein the rotary kiln distillation unit has two or more stages, each of which is rotated by a driving motor and formed at least two combustion chambers. By having a rotary kiln and two or more heating apparatuses which respectively heat the two or more rotary kilns, it is possible to save uniform products and energy.
Description
The present invention relates to an energy-saving multi-stage rotary kiln, and more particularly, to form a plurality of rotary kilns connected in multiple stages, each of which is heated to form an energy-saving multi-stage rotary kiln that produces uniform products and saves energy. It is about.
In general, the cylindrical rotary furnace consisting of a single stage has a cylindrical firing unit for rotating by a drive motor and injecting raw materials, the cylindrical firing unit is provided with a refractory and a heating device.
Such a conventional one-stage cylindrical rotary furnace is a high-temperature type in which the raw material injected into the combustion chamber of the cylinder is directly heated to a firing temperature of 1000 ° C. or higher through a heating device. The refractory is generally embedded in the rotary kiln cylinder. Due to the heavy weight and high investment cost, the heating and cooling efficiency is greatly reduced because the raw material, which is a fired product, as well as the refractory material is simultaneously heated and cooled by using a single cylindrical combustion chamber, and thus there is a limit in obtaining a uniform result.
In addition, the single-stage cylindrical rotary furnace of the conventional direct heating rotary kiln rotary kiln is not refractory built into the reactor for dry distillation, but the deformation of the rotary furnace due to the load according to the length of the rotary furnace As there is no clear division such as dry-drying-cooling, there is a limit to completely solving the existing problem.
In order to solve such a problem, the conventional cylindrical rotary furnace is to increase the length of the cylinder formed with the firing chamber or dry distillation chamber, or to increase the diameter to increase the heating and cooling efficiency. However, the difficulty and cost of manufacturing and installation according to the increased length is greatly increased, and thus the energy efficiency is greatly reduced because the efficiency of the heating device must be further increased.
The technical problem to be solved by the present invention for solving the above-mentioned problems is to form a plurality of rotary kilns connected in multiple stages, and to form each of the heating is easy to manufacture and install, to increase the heating and cooling efficiency, accordingly The aim is to provide energy-saving multi-stage rotary kilns with uniform products and energy savings.
As a means for achieving the above-described technical problem, the present invention energy-saving multi-stage rotary kiln is a raw material supply device for supplying raw materials; And a rotary kiln distillation unit for indirect heating (pyrolysis) of the raw material supplied from the raw material supply device, wherein the rotary kiln distillation unit is rotated by a driving motor in a state of being composed of two or more stages and dried Two or more rotary kiln reactors each of which forms a chamber, and two or more heaters for respectively heating the two or more rotary kiln reactors, wherein the two or more rotary kiln reactors are disposed up and down It consists of the above structure, the raw material supplied from the raw material supply device is supplied to the inlet of the upper rotary kiln reactor, the carbonized product is discharged to the outlet of the lower rotary kiln reactor, the rotary kiln reaction located above and below The outlet and the inlet of the furnace are characterized in that connected through the raw material transfer chute for the movement of the raw material.
According to the present invention, by forming a plurality of rotary kiln in a multi-stage connection and each energy-saving multi-stage rotary kiln to enable heating, it is easy to manufacture and install, increase the heating and cooling efficiency, thereby producing a uniform product In the dry distillation (pyrolysis) process, energy generated by the gas generated inside the reactor is reused as a heating fuel.
1 is a view showing an energy-saving multi-stage rotary kiln according to the present invention.
Energy-saving multi-stage rotary kiln of the present invention having the above object and effect is a raw material supply device for supplying raw materials; And a rotary kiln distillation unit for dry distillation (pyrolysis) by indirectly heating the raw material supplied from the raw material supply device, wherein the rotary kiln distillation unit is rotated by a driving motor in a state of being composed of two or more stages, Two or more rotary kiln reactors formed and two or more heating apparatuses for respectively heating the two or more rotary kiln reactors, wherein the two or more rotary kiln reactors have a structure of two or more stages arranged up and down The raw material supplied from the raw material supply device is supplied to the inlet of the upper rotary kiln reactor, and the dried product (pyrolyzed) is discharged to the outlet of the lower rotary kiln reactor, and the rotary kiln reaction located above and below The outlet and inlet of the furnace are connected via a feed chute to move the feed.
The rotary kiln distillation unit is equipped with a chamber for sealing the inlet and outlet of the rotary kiln reactor.
An end of the rotary kiln reactor is rotatably mounted in a sealed state in the chamber.
The upper part of the chamber is provided with a generated gas purification device for introducing the raw material generating gas generated during raw material dry distillation into a heating device for use as a heating fuel.
The generated gas refining device has one end of the generation gas discharge pipe connected to the upper portion of the chamber, and the other end of the generation gas discharge pipe is connected and the raw material generation gas is discharged from the generation gas discharge pipe, and impurities such as dust and tar contained in the raw material generation gas. The first dust removal pipe for removing the first drop and the upper end of the first dust removal pipe and the raw material generating gas flows in from the first dust removing pipe to remove impurities such as dust and tar contained in the raw material generating gas. A second dust removal tube (cyclone) to be dropped by dropping secondly, and provided through the upper portion of the second dust removal tube to penetrate downward and the raw material generating gas discharged to the second dust removal tube in each stage again It includes a generated gas inlet pipe to be introduced into the generated gas combustion crater installed on the burner side (or top) of the heating device.
The other end of the generated gas discharge pipe is bent downward toward the bottom in a state inserted through the first dust removal pipe.
The upper end of the second dust removing pipe is formed at a position higher than the lower end of the generating gas inlet pipe so that raw material gas exhausted from the second dust removing pipe is provided in the heating apparatus through the generating gas inlet pipe through the second dust removing pipe. To be introduced into the generated flue gas burner.
The heating apparatus includes a heating furnace surrounding the outside of the rotary kiln reactor and a lower portion of the heating furnace so that the raw material supplied to the rotary kiln reactor can be distilled by indirect heating to the raw material reaction temperature. And a burner to heat.
The heating device is provided on the side or top of the burner, and includes a combustion gas burner to reuse the gas generated during the dry distillation process in the rotary kiln reactor as a heating heat source.
The heating device includes an exhaust pipe connected to the exhaust hole formed in the heating furnace to exhaust the exhaust gas generated when the burner is heated to the outside.
The raw material supply device includes a raw material storage hopper for storing the raw material, a screw conveyor for moving the raw material stored in the raw material storage hopper to the inlet of the rotary kiln reactor located at the top.
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art can easily carry out the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. In the drawings, parts irrelevant to the description are omitted in order to clearly describe the present invention, and like reference numerals designate like parts throughout the specification.
Energy-saving multi-stage rotary kiln of the present invention is formed by connecting a plurality of rotary kilns in multiple stages, that is, zigzag up and down two or more layers to increase the ease of manufacturing and installation, and also to burn the flammable gas generated in the process process as a heating fuel By reusing, it is a technology that can save a lot of energy and obtain a uniform product.
The multi-stage energy saving rotary kiln of the present invention as shown in Figure 1, the raw
Hereinafter, the configuration of the multi-stage energy-saving rotary kiln of the present invention will be described in more detail.
The raw
Here, since there is a limit in directly supplying the raw material moving from the
That is, the raw
The rotary
The
That is, the two or more
Therefore, the two or more
The
Here, the
The
The
On the other hand, the rotary
The
The inventors' generated
Here, the outlet portion of the generated
In addition, the upper end of the second
On the other hand, the dust and tar falling to the lower portion of the first
Hereinafter, the operating state of the present invention energy-saving multi-stage rotary kiln having such a configuration.
First, when the raw material is injected into the raw
On the other hand, the
The raw material introduced into the heated top
On the other hand, when the raw material passing through the
That is, the raw material generating gas generated in the
Next, the raw material generating gas exhausted to the first
As such, the raw material generating gas from which dust and tar are removed secondly is introduced into the generating gas combustion crater 222a through the generating
Therefore, the energy-saving multi-stage rotary kiln of the present invention having such a configuration and action is formed by connecting the rotary kiln in multiple stages and indirectly heated by a heating device, respectively, greatly increasing the ease of fabrication and installation, thereby increasing the efficiency of dry distillation. It is possible to greatly reduce energy by minimizing external fuel input for operation of rotary kilns by collecting and refining combustible gases generated during dry distillation (pyrolysis) of raw materials and reusing them as fuels in furnaces that heat rotary kilns. .
On the other hand, in the case of the rotary kiln of the first stage described in the prior art, it is difficult to give a constant reaction time for each zone according to the raw material characteristics, and it is difficult to give a constant amount of production according to raw material characteristics. Not easy to
That is, in particular, if the first stage rotary kiln according to the prior art should maintain the temperature of the drying zone zone 500 ℃ ~ 600 ℃, heat energy in the zone heat / dry and pre-heating and cooling zone, the actual dry cod Both ends of the liver are kept at a temperature lower than the desired temperature, resulting in a shortening of the dry zone.
In addition, the cooling section has a main purpose of dropping the temperature in order to smoothly handle the dry distillation products, the cooling efficiency is reduced due to the heat energy transferred from the firing or drying zone, a separate cooling process and system must be provided. do.
With this problem, the energy-saving multi-stage rotary kiln of the present invention can distinguish between drying / preheating, dry distillation, and cooling zones for each rotary kiln in the multi-stage, and thus it is possible to give a constant reaction time according to the characteristics of raw materials, and to control the production volume. And easy to secure.
That is, temperature control is easy for each region, and reaction time and conditions may be differently applied as necessary.
For example, in the case of drying / preheating zone, if the reaction temperature is increased as needed, it can be utilized as a distillation zone and it can be utilized as an extension of the distillation zone when production is required. It can be maintained, so that not only can control the production amount by varying the rotary kiln rotation speed, it is also advantageous for the production of homogeneous products.
In addition, in the case of the cooling stand, it is possible to operate semi-finished products discharged from the distillation stand only for cooling purposes, such as operating a circular rotary kiln without exposure to the combustion chamber in the air or operating in a water-cooled state, thereby increasing cooling efficiency.
The scope of the present invention is shown by the following claims rather than the above description, and all changes or modifications derived from the meaning and scope of the claims and their equivalents should be construed as being included in the scope of the present invention. do.
100: raw material supply device 110: raw material storage hopper
120: screw conveyor 200: rotary kiln distillation unit
210: rotary kiln reactor 220: heating device
221: furnace 222: burner
230: raw material transfer chute 240: chamber
300: generated gas purification device 310: generated gas discharge pipe
320: first dust removal pipe 330: second dust removal pipe
340: generated gas inlet pipe
Claims (10)
It includes a rotary kiln distillation unit for heating and drying the raw material supplied from the raw material supply device,
The rotary kiln distillation unit has at least two rotary kiln reactors each rotated by a driving motor and formed a distillation chamber in a state of two or more stages, and at least two rotary kiln reactors respectively heating the two or more rotary kiln reactors. Equipped with a heating device,
The two or more rotary kiln reactors are composed of two or more stages arranged up and down, the raw material supplied from the raw material supply device is supplied to the inlet of the top rotary kiln reactor, the outlet of the rotary kiln reactor at the lowermost stage The energy-saving multi-stage rotary kiln is connected to the outlet of the rotary kiln reactor and the inlet of the rotary kiln reactor located in the upper and lower parts.
The rotary kiln distillation unit is an energy-saving multi-stage rotary kiln equipped with a chamber for sealing the inlet and the outlet of the rotary kiln reactor.
An end of the rotary kiln is energy-saving multi-stage rotary kiln rotatably mounted in the chamber in a sealed state.
An energy-saving multi-stage rotary kiln having an off-gas purification device for reusing the off-gas generated during raw material dry distillation as a heat source of a heating device in the upper portion of the chamber.
The generated gas refining apparatus has one end of the generation gas discharge pipe connected to the upper part of the chamber, the other end of the generation gas discharge pipe is connected and the raw material generation gas is discharged from the generation gas discharge pipe to remove impurities such as dust and tar contained in the raw material generation gas. The first dust removal pipe to be removed by dropping first, and the upper end of the first dust removal pipe is connected, and the raw material generation gas flows in from the first dust removal pipe and the impurities such as residual dust and tar included in the source gas are removed. A second dust removal tube (cyclone) to be dropped by a car, and a gas generated to penetrate downwardly through the upper portion of the second dust removal tube and to introduce a raw material generating gas introduced into the second dust removal tube into a heating device; Energy-saving multi-stage rotary kiln with inlet pipe.
The other end of the discharge gas discharge pipe is an energy-saving multi-stage rotary kiln, the outlet is bent downward toward the lower portion inserted into the first dust removal pipe.
The upper end of the second dust removing pipe is formed at a position higher than the lower end of the generating gas inlet pipe so that raw material gas exhausted from the second dust removing pipe is introduced into the generating gas inlet pipe through the second dust removing pipe. Type multistage rotary kiln.
The heating device,
A heating furnace surrounding the outside of the rotary kiln reactor, a burner provided at the bottom of the heating furnace to heat the furnace temperature to the raw material reaction temperature so that the raw material supplied to the rotary kiln reactor can be carbonized by indirect heating; Energy-saving multi-stage rotary kiln is provided on the side or top of the burner comprising a combustion gas burner for burning the gas generated in the interior of the rotary kiln reactor with fuel for heating the rotary kiln reactor.
The heating device is connected to the exhaust hole formed in the heating furnace energy saving multi-stage rotary kiln comprising an exhaust pipe for exhausting the exhaust gas generated when the burner is heated to the outside.
The raw material supply device is an energy saving multi-stage rotary kiln comprising a raw material storage hopper for storing the raw material, a screw conveyor for moving the raw material stored in the raw material storage hopper to the inlet of the rotary kiln reactor located at the top.
Priority Applications (1)
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KR1020110103106A KR20130038634A (en) | 2011-10-10 | 2011-10-10 | Multi-stage rotary kiln for saving energy |
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KR1020110103106A KR20130038634A (en) | 2011-10-10 | 2011-10-10 | Multi-stage rotary kiln for saving energy |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20160077345A (en) * | 2014-12-22 | 2016-07-04 | 주식회사 포스코 | Apparatus for roasting and method for roasting iron chloride |
JP2020122079A (en) * | 2019-01-30 | 2020-08-13 | 大同特殊鋼株式会社 | Carbonization furnace |
KR20210133021A (en) | 2020-04-28 | 2021-11-05 | 한국에너지기술연구원 | Separation and moving apparatus of wax in pyrolysis oil from pyrolysis system of plastic waste, and its including pyrolysis system |
KR20210136681A (en) | 2020-05-08 | 2021-11-17 | 한국에너지기술연구원 | Device and method for chlorine removal from residue of waste plastic pyrolysis |
KR20220061673A (en) | 2020-11-06 | 2022-05-13 | 한국에너지기술연구원 | Input device for a waste plastic pyrolysis system |
KR20220061672A (en) | 2020-11-06 | 2022-05-13 | 한국에너지기술연구원 | Waste plastic pyrolysis system with auxiliary heat sources |
KR102397595B1 (en) | 2021-04-16 | 2022-05-16 | 한국에너지기술연구원 | Waste synthetic resin pyrolysis device for safe operation |
KR102593125B1 (en) | 2023-05-30 | 2023-10-24 | (주)고려소재개발 | Cake feeder system |
KR102593132B1 (en) | 2023-05-30 | 2023-10-24 | (주)고려소재개발 | Rotary kiln manual and automatic changeover |
-
2011
- 2011-10-10 KR KR1020110103106A patent/KR20130038634A/en not_active Application Discontinuation
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20160077345A (en) * | 2014-12-22 | 2016-07-04 | 주식회사 포스코 | Apparatus for roasting and method for roasting iron chloride |
JP2020122079A (en) * | 2019-01-30 | 2020-08-13 | 大同特殊鋼株式会社 | Carbonization furnace |
KR20210133021A (en) | 2020-04-28 | 2021-11-05 | 한국에너지기술연구원 | Separation and moving apparatus of wax in pyrolysis oil from pyrolysis system of plastic waste, and its including pyrolysis system |
KR20210136681A (en) | 2020-05-08 | 2021-11-17 | 한국에너지기술연구원 | Device and method for chlorine removal from residue of waste plastic pyrolysis |
KR20220061673A (en) | 2020-11-06 | 2022-05-13 | 한국에너지기술연구원 | Input device for a waste plastic pyrolysis system |
KR20220061672A (en) | 2020-11-06 | 2022-05-13 | 한국에너지기술연구원 | Waste plastic pyrolysis system with auxiliary heat sources |
KR102397595B1 (en) | 2021-04-16 | 2022-05-16 | 한국에너지기술연구원 | Waste synthetic resin pyrolysis device for safe operation |
KR102593125B1 (en) | 2023-05-30 | 2023-10-24 | (주)고려소재개발 | Cake feeder system |
KR102593132B1 (en) | 2023-05-30 | 2023-10-24 | (주)고려소재개발 | Rotary kiln manual and automatic changeover |
KR102638729B1 (en) | 2023-05-30 | 2024-02-20 | (주)고려소재개발 | Rotary kiln manual and automatic changeover |
KR102638728B1 (en) | 2023-05-30 | 2024-02-20 | (주)고려소재개발 | Cake feeder system |
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