CN206973567U - The system of continuous processing house refuse - Google Patents
The system of continuous processing house refuse Download PDFInfo
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- CN206973567U CN206973567U CN201720768549.4U CN201720768549U CN206973567U CN 206973567 U CN206973567 U CN 206973567U CN 201720768549 U CN201720768549 U CN 201720768549U CN 206973567 U CN206973567 U CN 206973567U
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Abstract
The utility model discloses the system of continuous processing house refuse, including:Spiral dehydration furnace and revolving bed pyrolysis oven, body one end of spiral dehydration furnace has house refuse entrance, the other end, which has, dries house refuse outlet, feed zone, one-level dry section, secondary drying area, three-stage drying area and material discharge region are sequentially formed with body interior edge house refuse entrance to the direction for drying house refuse outlet, dry sections at different levels are respectively arranged with burner and steam outlet, and material discharge region has exhanst gas outlet;The auger conveyor of spiral dehydration furnace is set up in body interior edge house refuse entrance to the side for drying house refuse outlet;Revolving bed pyrolysis oven, which has, dries house refuse entrance, pyrolysis oil gas vent and solid residue outlet, and radiant tube is provided with revolving bed pyrolysis oven.The system can significantly improve the quality of pyrolysis oil gas by being dehydrated to house refuse, reduce Oil-gas Separation cost, and equipment is continuously stable, and the thermal efficiency is high, and economic benefit is obvious.
Description
Technical field
Environmental energy field is the utility model is related to, specifically, the utility model is related to continuous processing house refuse
System.
Background technology
The heat chemistry of house refuse and other carbonaceous materials (such as biomass, coal, damaged tire, waste plastics, useless circuit board)
Conversion can produce solid-state, liquid and gaseous products (such as carbonization, pyrolysis, gasification), and recyclable, Yi Li is made in these products on demand
With, easily transport and the energy form that easily stores, can heat supply generate electricity or the raw material as chemical industry and other industries.It is different according to raw material
With the difference of heat treatment purpose, carbonization, gasification, pyrolysis, liquefaction or other related thermal chemical reactions and technique can be used.
It is many to be pyrolyzed the reactor types used, such as moving bed, fixed bed, fluid bed, ablation bed, shower furnace and rotary kiln
Deng wherein industrial production is based on moving bed, fixed bed, rotary kiln and fluid bed.Various pyrolysis ways typically have its specific
Purpose, i.e., mainly recovery thermal decomposition product in a certain two kinds of main matters.
Moving bed pyrolysis technique belongs to slow pyrolysis process, and the pyrolytic technique can reduce the secondary counter of pyrolysis intermediate product
Should, so as to improve the yield of pyrolysis oil;Low pressure advantageously reduces the carbonaceous residue adhered on pyrolytic carbon, so as to improve its conduct
The possibility that carbon black is reused.Shortcoming is that the heat-supplying mode of pyrolysis oven is external-heat, and heat transfer efficiency is relatively low, and whole system can not
Operate at full capacity.
Fluidized bed pyrolysis technique belongs to fast pyrolysis process, and feature is that the rate of heat addition is fast, is swift in response, the gas phase residence time
It is short, therefore efficiency of utilization is high, while the generation of secondary response can be reduced, pyrolysis oily yield is higher.In material pyrolytic process
In sulphided state, cause dustiness in pyrolytic behavior high, it is difficult.
Ablation bed pyrolytic process is by reaction mass and scorching hot metal surface direct contact heat transfer, is brought rapidly up material
And crack.Pyrolysis time is short, and reaction speed is fast, can obtain higher oil yield.The continuity of material pyrolysis can not be realized, only
Batch batch (-type) pyrolysis can be carried out.
Conventional fixed-bed pyrolysis system is batch feed, it is impossible to long-term continuous operation, and also pyrolytical condition is not easy to protect for a long time
Hold.
Therefore, the means of existing processing house refuse still have much room for improvement.
Utility model content
The utility model is intended to one of technical problem at least solving in correlation technique to a certain extent.Therefore, this reality
It is the system of proposition continuous processing house refuse with a new purpose.The system to pending house refuse by carrying out
Dehydration, the quality of pyrolysis oil gas can be significantly improved, reduce Oil-gas Separation cost, and the continuous stable and reliable operation of equipment, thermal effect
Rate is high, and economic benefit is obvious.
In one side of the present utility model, the utility model proposes a kind of system of continuous processing house refuse.Root
According to embodiment of the present utility model, the system includes:
Spiral dehydration furnace, spiral dehydration furnace include:
Body, one end of the body have house refuse entrance, and the other end, which has, dries house refuse outlet, described
Feed zone is sequentially formed with along the house refuse entrance to the direction of the dry house refuse outlet, one-level is dried in vivo
Area, secondary drying area, three-stage drying area and material discharge region, the one-level dry section, the secondary drying area and the three-stage drying
Area is respectively arranged with burner and steam outlet, and the material discharge region has exhanst gas outlet;In the side wall of the one-level dry section
With the first steam heat-exchanging chamber, there is the second steam heat-exchanging chamber, the three-stage drying in the side wall in the secondary drying area
There is the 3rd steam heat-exchanging chamber, the first steam heat-exchanging chamber, the second steam heat-exchanging chamber and institute in the side wall in area
The 3rd steam heat-exchanging chamber is stated respectively with the steam outlet and the exhanst gas outlet to be connected;
Auger conveyor, the auger conveyor is in house refuse entrance described in the body interior edge to the dry life
The side of garbage outlet is set up;
Revolving bed pyrolysis oven, the revolving bed pyrolysis oven, which has, dries house refuse entrance, pyrolysis oil gas vent and solid
Solid discharge, radiant tube, the dry house refuse entrance and the dry life rubbish are provided with the revolving bed pyrolysis oven
Rubbish outlet is connected;
Oil gas cooling and purifying unit, the oil gas cooling and purifying unit have oil gas entrance, pyrolysis oil export and purified gas
Outlet, the oil gas entrance are connected with the pyrolysis oil gas vent, the clean gas outlet combustion gas with the burner respectively
Entrance is connected with the fuel gas inlet of the radiant tube.
According to the system of the continuous processing house refuse of the utility model embodiment by the way that pending house refuse is supplied
To spiral dehydration furnace, under the propulsion of spiral dehydration furnace auger conveyor, pending house refuse is successively by feed zone, one
Level dry section, secondary drying area, three-stage drying area, and the burner combustion by being set in dry sections at different levels produces heat smoke pair
Dehydration is dried in pending house refuse, obtains drying house refuse and vapor, wherein drying house refuse by material discharge region
Discharge, vapor are discharged by steam outlet, and heat smoke caused by burner combustion completes the drying and dehydrating to house refuse
Afterwards, discharged by the exhanst gas outlet of material discharge region, wherein can be added using high-temperature vapor and flue gas to pending house refuse
Heat or insulation, so as to further improve the efficiency of drying and dehydrating, and it is relatively low aqueous to ensure that obtained drying house refuse has
Amount;And then dry house refuse and be pyrolyzed into revolving bed pyrolysis oven, to obtain being pyrolyzed oil gas and solid residue;Due to
Pending house refuse completes drying and dehydrating before being pyrolyzed, and being pyrolyzed caused pyrolysis oil gas can be directly square using oil cooling
Formula will be pyrolyzed the pyrolysis oil condensation recovery in oil gas, so as to avoid processing caused by water content is too high in pyrolysis oil gas it is difficult and
The problem of cost is high, and by predrainage vapor in pyrolytic process can be avoided to expend radiation tubular heat, and avoid vapor
Reacted with being pyrolyzed obtained pyrolysis oil, so as to further improve the yield and quality of pyrolysis oil.And then can be by house refuse heat
The pyrolysis oil gas that solution obtains is cooled down and purified treatment, using obtained purified gas as burner and the fuel of radiant tube, from
And further improve heat utilization efficiency.Thus, the system takes off in advance by using spiral dehydration furnace to pending house refuse
Water, significantly improves the quality of pyrolysis oil gas, and reduces Oil-gas Separation cost, and the continuous stable and reliable operation of equipment, thermal effect
Rate is high, and economic benefit is obvious.
Optional, the first steam heat-exchanging chamber, the second steam heat-exchanging chamber and the 3rd steam heat-exchanging chamber
Interior, which is provided with, leads shower pipe, and the port of export for leading shower pipe is in communication with the outside.Thus, it is possible to each steam is changed using shower pipe is led
The condensed water that high-temperature vapor condenses to obtain in hot chamber is collected and device for transferring.
Optional, the pitch of the auger conveyor blade is along the house refuse entrance to the dry house refuse
It is gradually reduced on the direction of outlet.Thus, it is possible to further improve the efficiency that auger conveyor conveys pending house refuse.
Optional, state spiral dehydration furnace and further comprise:Steam lead, the steam lead are arranged on the one-level and dried
In area, the secondary drying area and the three-stage drying area, the steam lead is provided with multiple steam entries, the steam
The port of export of conduit respectively with the first steam heat-exchanging chamber, the second steam heat-exchanging chamber and the 3rd steam heat-exchanging
Chamber is connected.Thus, it is possible to the vapor for being dried to obtain house refuse using steam lead is delivered to each steam heat-exchanging chamber
It is indoor.
Additional aspect and advantage of the present utility model will be set forth in part in the description, partly by from following description
In become obvious, or by it is of the present utility model practice recognize.
Brief description of the drawings
Of the present utility model above-mentioned and/or additional aspect and advantage will in the description from combination accompanying drawings below to embodiment
Become obvious and be readily appreciated that, wherein:
Fig. 1 is the system structure diagram according to the continuous processing house refuse of the utility model one embodiment;
Fig. 2 is the side using the system processing house refuse of the continuous processing house refuse of the utility model one embodiment
Method schematic flow sheet;
Fig. 3 is the system processing house refuse using the continuous processing house refuse of the utility model further embodiment
Method flow schematic diagram.
Embodiment
Embodiment of the present utility model is described below in detail, the example of the embodiment is shown in the drawings, wherein from beginning
Same or similar element is represented to same or similar label eventually or there is the element of same or like function.Below by ginseng
The embodiment for examining accompanying drawing description is exemplary, it is intended to for explaining the utility model, and it is not intended that to the utility model
Limitation.
In description of the present utility model, it is to be understood that term " " center ", " longitudinal direction ", " transverse direction ", " length ", " width
Degree ", " thickness ", " on ", " under ", "front", "rear", "left", "right", " vertical ", " level ", " top ", " bottom ", " interior ", " outer ",
The orientation or position relationship of the instruction such as " axial direction ", " radial direction ", " circumference " are based on orientation shown in the drawings or position relationship, are only
Described for the ease of description the utility model and simplifying, rather than instruction or imply signified device or element must have it is specific
Orientation, with specific azimuth configuration and operation, therefore it is not intended that to limitation of the present utility model.
In addition, term " first ", " second ", " the 3rd " are only used for describing purpose, and it is not intended that instruction or implying phase
To importance or the implicit quantity for indicating indicated technical characteristic.Thus, " first ", " second ", " the 3rd " are defined
At least one this feature can be expressed or be implicitly included to feature.In description of the present utility model, " multiple " are meant that
At least two, such as two, three etc., unless otherwise specifically defined.
In the utility model, unless otherwise clearly defined and limited, term " installation ", " connected ", " connection ", " Gu
It is fixed " etc. term should be interpreted broadly, for example, it may be fixedly connected or be detachably connected, or integrally;Can be
Mechanically connect or electrically connect;Can be joined directly together, can also be indirectly connected by intermediary, can be two
The connection of element internal or the interaction relationship of two elements, limited unless otherwise clear and definite.For the common skill of this area
For art personnel, concrete meaning of the above-mentioned term in the utility model can be understood as the case may be.
In the utility model, unless otherwise clearly defined and limited, fisrt feature is "above" or "below" second feature
Can be that the first and second features directly contact, or the first and second features pass through intermediary mediate contact.Moreover, first is special
Sign second feature " on ", " top " and " above " can be fisrt feature directly over second feature or oblique upper, or only
Represent that fisrt feature level height is higher than second feature.Fisrt feature second feature " under ", " lower section " and " below " can be with
Be fisrt feature immediately below second feature or obliquely downward, or be merely representative of fisrt feature level height and be less than second feature.
Of the present utility model in a first aspect, the utility model proposes a kind of system of continuous processing house refuse, root
According to embodiment of the present utility model, with reference to figure 1, the system includes:Spiral dehydration furnace 100, revolving bed pyrolysis oven 200 and oil gas are cold
But clean unit 300.Wherein, spiral dehydration furnace 100 includes:Body 110 and auger conveyor 120.
According to embodiment of the present utility model, one end of the body 110 of spiral dehydration furnace 100 has house refuse entrance
111, the other end, which has, dries house refuse outlet 112, and the interior edge house refuse entrance 111 of body 110 goes out to house refuse is dried
Feed zone (not shown in accompanying drawing), one-level dry section (not shown in accompanying drawing), secondary drying are sequentially formed with the direction of mouth 112
Area's (not shown in accompanying drawing), three-stage drying area (not shown in accompanying drawing) and material discharge region (not shown in accompanying drawing), one-level dry section, two
Level dry section and three-stage drying area are respectively arranged with burner 113 and steam outlet 114, and material discharge region has exhanst gas outlet 115.
Specifically, the house refuse by pretreatment can be entered the body of spiral dehydration furnace by house refuse entrance, and in the body
Pass through one-level dry section, secondary drying area and three-stage drying area from feed zone successively and carry out one-level drying, secondary drying respectively
And three-stage drying, to obtain drying house refuse, and discharge is exported by the drying house refuse positioned at material discharge region, can used
The heat smoke that burner combustion above and below spiral dehydration furnace inside spin conveyer produces 200~300 DEG C is directly right
Pending house refuse carries out heat supply, and the dry total times controls carried out at different levels are not high to obtain water content in 20~60min
The water that vapor caused by volatilization can be set respectively from dry sections at different levels in 5wt% drying house refuse, house refuse
Vapor outlet port is discharged, and flue gas caused by burner can discharge from the exhanst gas outlet positioned at material discharge region, and then vapor and flue gas
Follow-up each steam heat-exchanging chamber can be entered to be exchanged heat, to reclaim condensed water.Meanwhile burner can be in dry sections at different levels
Interior multiple spot arrangement, heat utilization efficiency is high, and caused exhaust gas volumn is few, so as to substantially reduce the operating cost of equipment.
According to specific embodiment of the utility model, the pretreatment to pending house refuse can include following one
It is or multinomial:(1) inorganic matter being mingled with house refuse (such as dregs, stone, glass etc.) is sieved and removed;(2) after to screening
House refuse crushed, Domestic garbage crushing to average grain diameter is not higher than 200mm by 2~3 grades of breakers, and lead to
Cross magnetic separation and isolate metal in house refuse.
According to embodiment of the present utility model, the temperature of above-mentioned one-level drying, secondary drying and three-stage drying is independently
Ground is 80~240 DEG C, and the temperature of one-level drying, secondary drying and three-stage drying is gradually successively decreased.One-level dry section temperature of charge
Low-water-content highest, the higher drying temperature of use are advantageous to material and quickly heated up, and accelerate the volatilization of material moisture;Material enters
Material water ratio gradually reduces after entering secondary drying area and three-stage drying area, can meet material moisture using relatively low temperature
Removing, so as to reduce energy consumption.
According to a specific embodiment of the present utility model, when equipment brings into operation, fired used in each burner
Material can use the outside natural gas or liquefied gas provided, and fuel can be filled by being arranged on the forced ventilation at the top of spiral dehydration furnace
Feeding burner is put, with the pyrolysis of house refuse, after obtaining enough pyrolysis oil gas, pyrolysis oil air cooling, net can be used
The purified gas obtained after change is as burner fuel, so as to further improve the utilization rate of resource.
According to embodiment of the present utility model, have the first steam heat-exchanging chamber (attached in the side wall of one-level dry section
Not shown in figure), there is the second steam heat-exchanging chamber (not shown in accompanying drawing), three-stage drying in the side wall in secondary drying area
There is the 3rd steam heat-exchanging chamber (not shown in accompanying drawing), the first steam heat-exchanging chamber, the second steam heat-exchanging chamber in the side wall in area
Room and the 3rd steam heat-exchanging chamber are connected 115 with steam outlet 114 and exhanst gas outlet respectively.Thus, it is possible to utilize high-temperature water
Steam and flue gas are heated or are incubated to pending house refuse, so as to further improve the efficiency of drying and dehydrating, and are ensured
Obtained drying house refuse has relatively low water content;At the same time it can also in advance be heated vapor and flue gas, then supply
To into each steam heat-exchanging chamber, so as to further improve the efficiency that pending house refuse is heated or is incubated.
According to embodiment of the present utility model, the first steam heat-exchanging chamber, the second steam heat-exchanging chamber and the 3rd steam change
It is provided with hot chamber and leads shower pipe (not shown in accompanying drawing), the port of export for leading shower pipe is in communication with the outside.Thus, it is possible to using leading
The condensed water that high-temperature vapor in each steam heat-exchanging chamber condenses to obtain is collected simultaneously device for transferring by shower pipe.
According to embodiment of the present utility model, auger conveyor 120 is in the interior edge house refuse entrance 111 of body 110 to dry
The side of dry house refuse outlet 112 is set up.Specifically, after the house refuse by pretreatment enters spiral dehydration furnace body
A pile can be pushed into by first helical blade on auger conveyor, and successively by different levels under the promotion of auger conveyor
Dry section, under flue gas caused by burner combustion, the temperature of top layer house refuse can rise to 80~240 DEG C, pass through
Drawing solid welding is scheduled on the agitation of the helical form heating resisting metal blade on auger conveyor axle, and house refuse obtains homogeneous perturbation, internal layer
Rubbish is overturn to top layer, so that it is guaranteed that house refuse is heated evenly, and moisture therein fully removes, and obtains water content and is not higher than
5wt% drying house refuse.
According to specific embodiment of the utility model, the pitch of auger conveyor blade can be with house refuse entrance 111
It is gradually reduced on to the direction for drying house refuse outlet 112.Thus, it is possible to it is pending further to improve auger conveyor conveying
The efficiency of house refuse.
According to embodiment of the present utility model, spiral dehydration furnace 100 can further include steam lead (in accompanying drawing not
Show), steam lead can be arranged in one-level dry section, secondary drying area and three-stage drying area, and steam lead is provided with more
Individual steam entry, the port of export of steam lead steam with the first steam heat-exchanging chamber, the second steam heat-exchanging chamber and the 3rd respectively
Vapour heat exchange chamber is connected.Thus, it is possible to the vapor for being dried to obtain house refuse using steam lead is delivered to each steam
In heat exchange chamber.
According to embodiment of the present utility model, revolving bed pyrolysis oven 200, which has, dries house refuse entrance 201, pyrolysis oil
Gas outlet 202 and solid residue outlet are provided with radiant tube 210, dry life (not shown in accompanying drawing) in revolving bed pyrolysis oven 200
Garbage inlet 201 living is connected with drying house refuse outlet 112, and revolving bed pyrolysis oven 200 is suitable to by the dry of drying and dehydrating
Dry house refuse is pyrolyzed, to obtain being pyrolyzed oil gas and solid residue.Specifically, whole revolving bed pyrolysis oven uses water
Envelope, charging aperture (drying house refuse entrance) uses double spiral seal, to ensure that material carries out heat under oxygen-free atmosphere in burner hearth
Solution, while pyrolysis oil gas residence time in burner hearth caused by pyrolysis is exceeded 3s, to avoid generation dioxin pollutant;Rotation
Rotated bed pyrolysis oven can be ring packing structure or linear pattern sealing structure, and burner hearth is internally provided with distribution device, heating dress
(radiant tube) and turn-down rig etc. are put, raw material material-homogenating device is provided with drying house refuse porch, so as to which house refuse is equal
Even to be arranged on drapery panel, fabric thickness can control to exist in 20~300mm, the time control that revolving bed pyrolysis oven rotates a circle
10~45min, multiple regenerative gas radiant tubes being horizontally mounted are provided between material top and furnace roof and are carried out for material
Heating pyrolysis, the Stress control in pyrolytic process in revolving bed pyrolysis oven is within 10kPa, with the progress of pyrolysis, in material
Organic volatile matter be separated, obtain being pyrolyzed the carbonaceous solids residue that oil gas and volatile matter content are not higher than 5wt%, radiant tube
Flue gas qualified discharge caused by burning.
According to a specific embodiment of the present utility model, spoke can be controlled according to the ratio of organic component in different material
Penetrate pipe and be warming up to 800~1100 DEG C with 20~60 DEG C/min heating rate.On the other hand, radiant tube can be controlled apart from material
The height of upper surface is 50~100mm, thus, it is possible to while ensureing that radiant tube radiation energy utilization rate is higher, avoids radiating
Pipe contacts with material causes equipment operation abnormal.
According to a specific embodiment of the present utility model, spiral dehydration furnace can be arranged directly on revolving bed pyrolysis oven and do
The top of dry house refuse entrance, so as to further reduce the floor space of equipment.
According to embodiment of the present utility model, oil gas cooling and purifying unit 300 has oil gas entrance 301 and pyrolysis oil export
302 clean gas outlets 303, oil gas entrance 301 with pyrolysis oil gas vent 202 be connected, clean gas outlet 303 respectively with burner
113 fuel gas inlet (not shown in accompanying drawing) is connected with the fuel gas inlet of radiant tube 210 (not shown in accompanying drawing), and oil gas cooling is net
Change unit 300 and be suitable to the obtained pyrolysis oil gas of domestic garbage pyrolysis and cooled down and purified treatment, to obtain pyrolysis oil and net
Change gas.Because house refuse is carrying out that dehydration has been dried before pyrolysis removes into revolving bed pyrolysis oven, caused by its pyrolysis
Be pyrolyzed oil gas directly can condense recovery using oil cooled method by the pyrolysis oil being pyrolyzed in oil gas, so as to avoid after using water cooling
Be pyrolyzed the problem of water process is difficult and cost is high, meanwhile, pyrolysis gas can be returned after remove sour gas spiral dehydration furnace with
Revolving bed pyrolysis oven is used separately as the fuel of burner and radiant tube.
Thus, according to the system of the continuous processing house refuse of the utility model embodiment by by pending house refuse
In supply to spiral dehydration furnace, under the propulsion of spiral dehydration furnace auger conveyor, pending house refuse is successively by charging
Area, one-level dry section, secondary drying area, three-stage drying area, and the burner combustion by being set in dry sections at different levels produces heat
Dehydration is dried to pending house refuse in flue gas, obtains drying house refuse and vapor, wherein dry house refuse by
Material discharge region is discharged, and vapor is discharged by steam outlet, and heat smoke caused by burner combustion is completed to do house refuse
After dry dehydration, discharged by the exhanst gas outlet of material discharge region;Wherein, vapor and flue gas can enter in dry section side walls at different levels
Each steam heat-exchanging chamber in be used to pending house refuse is heated or is incubated, condensing obtained condensed water can be by
Shower pipe discharge spiral dehydration furnace is led to be collected;And then dry house refuse and be pyrolyzed into revolving bed pyrolysis oven, so as to
To pyrolysis oil gas and solid residue;Because pending house refuse completes drying and dehydrating, heat caused by pyrolysis before being pyrolyzed
Solve oil gas directly can condense recovery using the oily type of cooling by the pyrolysis oil being pyrolyzed in oil gas, so as to avoid in pyrolysis oil gas
The problem of processing difficulty caused by water content is too high and high cost, and by predrainage vapor in pyrolytic process can be avoided to consume
Take radiation tubular heat, and avoid vapor from being reacted with the obtained pyrolysis oil of pyrolysis, so as to further improve the yield of pyrolysis oil and
Quality, pyrolysis gas can return after removing sour gas is used as burner and radiant tube fuel.Thus, the system by using
Spiral dehydration furnace is dehydrated in advance to pending house refuse, significantly improves the quality of pyrolysis oil gas, and reduces oil gas
Separation costs, and the continuous stable and reliable operation of equipment, the thermal efficiency is high, and economic benefit is obvious.
In order to facilitate understanding, below with reference to Fig. 2~3 pair using the continuous processing house refuse of the utility model embodiment
The method of system processing house refuse is described in detail.According to embodiment of the present utility model, this method includes:
S100:Drying and dehydrating
In the step, by house refuse continuous conveying to spiral dehydration furnace, and under the propulsion of auger conveyor successively
Dry one-level, secondary drying and three-stage drying are carried out, to obtain drying house refuse and to produce vapor.
According to embodiment of the present utility model, spiral dehydration furnace includes body and auger conveyor.
According to embodiment of the present utility model, one end of the body of spiral dehydration furnace has house refuse entrance, the other end
With house refuse outlet is dried, it is sequentially formed with body interior edge house refuse entrance to the direction for drying house refuse outlet
Feed zone, one-level dry section, secondary drying area, three-stage drying area and material discharge region, one-level dry section, secondary drying area and three-level are done
Dry area is respectively arranged with burner and steam outlet, and material discharge region has exhanst gas outlet.Specifically, the life rubbish by pretreatment
Rubbish can be entered the body of spiral dehydration furnace by house refuse entrance, and be dried successively from feed zone by one-level in the body
Area, secondary drying area and three-stage drying area simultaneously carry out dry one-level, secondary drying and three-stage drying respectively, to obtain drying life
Rubbish living, and discharge is exported by the drying house refuse positioned at material discharge region, it can use and be conveyed positioned at spiral dehydration furnace inside spin
The heat smoke that burner combustion above and below device produces 200~300 DEG C directly carries out heat supply to pending house refuse, respectively
Level, which is dried, to be controlled in 20~60min the total time carried out, raw to obtain the drying house refuse that water content is not higher than 5wt%
Vapor caused by volatilization can discharge from the steam outlet that dry sections at different levels are set respectively in rubbish living, caused by burner
Flue gas can be from the exhanst gas outlet discharge positioned at material discharge region, and then vapor and flue gas can enter follow-up each steam heat-exchanging chamber
Exchanged heat, to reclaim condensed water.Meanwhile burner can arrange multiple spot that heat utilization efficiency is high, produces in dry sections at different levels
Exhaust gas volumn it is few, so as to substantially reduce the operating cost of equipment.
According to specific embodiment of the utility model, the pretreatment to pending house refuse can include following one
It is or multinomial:(1) inorganic matter being mingled with house refuse (such as dregs, stone, glass etc.) is sieved and removed;(2) after to screening
House refuse crushed, Domestic garbage crushing to average grain diameter is not higher than 200mm by 2~3 grades of breakers, and lead to
Cross magnetic separation and isolate metal in house refuse.
According to embodiment of the present utility model, the temperature of above-mentioned one-level drying, secondary drying and three-stage drying is independently
Ground is 80~240 DEG C, and the temperature of one-level drying, secondary drying and three-stage drying is gradually successively decreased.One-level dry section temperature of charge
Low-water-content highest, the higher drying temperature of use are advantageous to material and quickly heated up, and accelerate the volatilization of material moisture;Material enters
Material water ratio gradually reduces after entering secondary drying area and three-stage drying area, can meet material moisture using relatively low temperature
Removing, so as to reduce energy consumption.
According to a specific embodiment of the present utility model, when equipment brings into operation, fired used in each burner
Material can use the outside natural gas or liquefied gas provided, and fuel can be filled by being arranged on the forced ventilation at the top of spiral dehydration furnace
Feeding burner is put, with the pyrolysis of house refuse, after obtaining enough pyrolysis oil gas, pyrolysis oil air cooling, net can be used
The purified gas obtained after change is as burner fuel, so as to further improve the utilization rate of resource.
According to embodiment of the present utility model, auger conveyor is in body interior edge house refuse entrance to dry house refuse
The side of outlet is set up.Specifically, the house refuse by pretreatment can be by spiral transferring after entering spiral dehydration furnace body
Send first on device helical blade to push into a pile, and pass through dry sections at different levels successively under the promotion of auger conveyor, firing
Under flue gas caused by burner burning, the temperature of top layer house refuse can rise to 80~240 DEG C, by drawing solid welding to be scheduled on spiral shell
The agitation of the helical form heating resisting metal blade on conveyer axle is revolved, house refuse obtains homogeneous perturbation, and internal layer rubbish is overturn to table
Layer, so that it is guaranteed that house refuse is heated evenly, and moisture therein fully removes, and obtains the drying that water content is not higher than 5wt%
House refuse.
According to specific embodiment of the utility model, the pitch of auger conveyor blade can be with house refuse entrance to dry
It is gradually reduced on the direction of dry house refuse outlet.Thus, it is possible to further improving auger conveyor conveys pending life rubbish
The efficiency of rubbish.
S200:Pyrolysis
In the step, house refuse is delivered in revolving bed pyrolysis oven and is pyrolyzed, to obtain being pyrolyzed oil gas and to consolidate
Body residue.Specifically, whole revolving bed pyrolysis oven uses water seal, and charging aperture (drying house refuse entrance) uses double helix close
Envelope, to ensure that material is pyrolyzed under oxygen-free atmosphere in burner hearth, while pyrolysis oil gas caused by pyrolysis is set to be stopped in burner hearth
Time more than 3s, to avoid producing dioxin pollutant;Revolving bed pyrolysis oven can be ring packing structure or linear pattern
Sealing structure, burner hearth are internally provided with distribution device, heater (radiant tube) and turn-down rig etc., enter drying house refuse
Raw material material-homogenating device is provided with mouthful, so as to which house refuse is evenly arranged on drapery panel, fabric thickness can control 20~
300mm, the time control that revolving bed pyrolysis oven rotates a circle are provided with more between material top and furnace roof in 10~45min
The individual regenerative gas radiant tube being horizontally mounted is that material carries out heating pyrolysis, the pressure in pyrolytic process in revolving bed pyrolysis oven
Control is within 10kPa, and with the progress of pyrolysis, the organic volatile matter in material is separated, and obtains being pyrolyzed oil gas and volatilization
Content is divided to be not higher than 5wt% carbonaceous solids residue, flue gas qualified discharge caused by radiant tube burning.
According to a specific embodiment of the present utility model, spoke can be controlled according to the ratio of organic component in different material
Penetrate pipe and be warming up to 800~1100 DEG C with 20~60 DEG C/min heating rate.On the other hand, radiant tube can be controlled apart from material
The height of upper surface is 50~100mm, thus, it is possible to while ensureing that radiant tube radiation energy utilization rate is higher, avoids radiating
Pipe contacts with material causes equipment operation abnormal.
According to a specific embodiment of the present utility model, spiral dehydration furnace can be arranged directly on revolving bed pyrolysis oven and do
The top of dry house refuse entrance, so as to further reduce the floor space of equipment.
According to the method for the processing house refuse of the utility model embodiment by the way that pending house refuse is supplied to spiral shell
Revolve in dehydration furnace, under the propulsion of spiral dehydration furnace auger conveyor, pending house refuse is done by feed zone, one-level successively
Dry area, secondary drying area, three-stage drying area, and the burner combustion by being set in dry sections at different levels produces heat smoke and treats place
Dehydration is dried in reason house refuse, obtains drying house refuse and vapor, is discharged wherein drying house refuse by material discharge region,
Vapor is discharged by steam outlet, heat smoke caused by burner combustion complete to the drying and dehydrating of house refuse after, by
The exhanst gas outlet discharge of material discharge region;And then dry house refuse and be pyrolyzed into revolving bed pyrolysis oven, to obtain pyrolysis oil
Gas and solid residue;Because pending house refuse completes drying and dehydrating before being pyrolyzed, being pyrolyzed caused pyrolysis oil gas can
So that the pyrolysis oil being pyrolyzed in oil gas directly is condensed into recovery using the oily type of cooling, so as to avoid water content mistake in pyrolysis oil gas
The problem of processing difficulty caused by high and high cost, and by predrainage vapor in pyrolytic process can be avoided to expend radiant tube
Heat, and the pyrolysis oil for avoiding vapor from being obtained with pyrolysis is reacted, so as to further improve the yield and quality of pyrolysis oil.By
This, this method is dehydrated in advance by using spiral dehydration furnace to pending house refuse, significantly improves pyrolysis oil gas
Quality, and Oil-gas Separation cost is reduced, and the continuous stable and reliable operation of equipment, the thermal efficiency is high, and economic benefit is obvious.
S300:It is pyrolyzed oil gas purification
In the step, pyrolysis oil gas is supplied into oil gas cooling and purifying unit and cooled down and purified treatment, so as to
To pyrolysis oil and purified gas.Because house refuse is carrying out that dehydration has been dried before pyrolysis removes into revolving bed pyrolysis oven,
The pyrolysis oil condensation recovery that pyrolysis oil gas caused by its pyrolysis will directly can be pyrolyzed in oil gas using oil cooled method, so as to keep away
Exempt to be pyrolyzed the problem of water process is difficult and cost is high after using water cooling.
S400:Return to purified gas
In the step, purified gas is each led into the radiation in the burner in spiral dehydration furnace and in revolving bed pyrolysis oven
In pipe, so as to by the use of purified gas as burner and the fuel of radiant tube, so as to further improve the utilization rate of resource.
With reference to figure 3, the method for the processing house refuse of the utility model embodiment further comprises:
S500:Heat exchange
In the step, vapor is passed through the first steam heat-exchanging chamber, the second steam heat-exchanging chamber and the 3rd steam heat-exchanging
Chamber, to be heated using vapor to house refuse and to reclaim condensed water.
According to embodiment of the present utility model, there is the first steam heat-exchanging chamber, position in the side wall of one-level dry section
In having the second steam heat-exchanging chamber in the side wall in secondary drying area, there is the 3rd steam heat-exchanging chamber in the side wall in three-stage drying area
Room, the first steam heat-exchanging chamber, the second steam heat-exchanging chamber and the 3rd steam heat-exchanging chamber respectively with steam outlet and flue gas
Outlet is connected.Thus, it is possible to pending house refuse is heated or is incubated using high-temperature vapor and flue gas, so as to enter one
Step improves the efficiency of drying and dehydrating, and the drying house refuse for ensureing to obtain has relatively low water content;At the same time it can also advance
Vapor and flue gas are heated, resupplied into each steam heat-exchanging chamber, so as to further improve to pending life rubbish
The efficiency that rubbish is heated or is incubated.
According to embodiment of the present utility model, the first steam heat-exchanging chamber, the second steam heat-exchanging chamber and the 3rd steam change
It is provided with hot chamber and leads shower pipe, the port of export for leading shower pipe is in communication with the outside.Thus, it is possible to each steam is changed using shower pipe is led
The condensed water that high-temperature vapor condenses to obtain in hot chamber is collected and device for transferring.
According to embodiment of the present utility model, spiral dehydration furnace can further include steam lead, and steam lead can
To be arranged in one-level dry section, secondary drying area and three-stage drying area, steam lead is provided with multiple steam entries, steam
The port of export of conduit is connected with the first steam heat-exchanging chamber, the second steam heat-exchanging chamber and the 3rd steam heat-exchanging chamber respectively.
Thus, it is possible to the vapor for being dried to obtain house refuse using steam lead is delivered in each steam heat-exchanging chamber.
Thus, according to the method for the processing house refuse of the utility model embodiment by the way that pending house refuse is supplied
To spiral dehydration furnace, under the propulsion of spiral dehydration furnace auger conveyor, pending house refuse is successively by feed zone, one
Level dry section, secondary drying area, three-stage drying area, and the burner combustion by being set in dry sections at different levels produces heat smoke pair
Dehydration is dried in pending house refuse, obtains drying house refuse and vapor, wherein drying house refuse by material discharge region
Discharge, vapor are discharged by steam outlet, and heat smoke caused by burner combustion completes the drying and dehydrating to house refuse
Afterwards, discharged by the exhanst gas outlet of material discharge region;Wherein, vapor and flue gas can enter each in dry section side walls at different levels
It is used to pending house refuse is heated or is incubated in steam heat-exchanging chamber, the condensed water for condensing to obtain can be by leading shower pipe
Discharge spiral dehydration furnace is collected;And then dry house refuse and be pyrolyzed into revolving bed pyrolysis oven, to be pyrolyzed
Oil gas and solid residue;Because pending house refuse completes drying and dehydrating before being pyrolyzed, caused pyrolysis oil gas is pyrolyzed
The pyrolysis oil being pyrolyzed in oil gas directly can be condensed by recovery using the oily type of cooling, so as to avoid water content in pyrolysis oil gas
The problem of processing difficulty caused by too high and high cost, and by predrainage vapor in pyrolytic process can be avoided to expend radiation
Tubular heat, and the pyrolysis oil for avoiding vapor from being obtained with pyrolysis is reacted, so as to further improve the yield and quality of pyrolysis oil, heat
Vent one's spleen to return after removing sour gas and be used as burner and radiant tube fuel.Thus, this method takes off by using spiral
Water stove is dehydrated in advance to pending house refuse, significantly improve pyrolysis oil gas quality, and reduce Oil-gas Separation into
This, and the continuous stable and reliable operation of equipment, the thermal efficiency is high, and economic benefit is obvious.
Below with reference to specific embodiment, the utility model is described, it is necessary to which explanation is, these embodiments are only
Descriptive, without limiting the utility model in any way.
Embodiment
Granularity 3mm~400mm house refuse batch mixing (feedstock analysis data are shown in Table 1 after broken) is provided by Beijing area,
Material storing first screens out most of soil and stone using rotary screen, material is delivered into one-level by belt conveyor in feed bin
Concentration equipment and one-level disintegrating machine, part metals and the particle by refuse breaking for below average grain diameter 300mm are removed, passes through two
Level magnetic separation and broken further remove fine metal in house refuse and will be sent into after refuse breaking to below average grain diameter 200mm
Material stores in hole.House refuse is sent into spiral dehydration furnace front end feeding warehouse with feeding system, house refuse is under gravity
Into spiral dehydration furnace front end feed zone, house refuse is sent into by spiral by the rotation of drying chamber shell inside spin conveyer and is dehydrated
Dry sections at different levels in stove, the heat smoke of 220 ± 20 DEG C of temperature is produced by the burner combustion of auger conveyor above and below
Directly to house refuse heat supply, the top layer house refuse temperature close to combustion zone quickly raises, moisture rapid evaporation, the combustion heat from
Internal layer is quickly passed on rubbish top layer, by drawing the agitation of helical form heating resisting metal blade that solid welding is scheduled on auger conveyor axle,
House refuse is able to homogeneous perturbation, and internal layer rubbish is flipped to top layer, and rubbish temperature quickly raises, and the moisture in rubbish is further
Removing, so that it is guaranteed that moisture is fully removed before house refuse leaves spiral dehydration furnace, moisture content is down to 4 ± 0.2wt%.It is raw
Flue gas caused by vapor caused by rubbish volatilization living and burning enters each steam heat-exchanging chamber of back segment together, quick recovery condensation
Water.House refuse after dehydration is sent into revolving bed pyrolysis oven by sealed conveying device.The house refuse of predrainage passes through band
The feed system for having sealing device enters in revolving bed pyrolysis oven, and under the effect of entrance raw material material-homogenating device, material is evenly arranged in
On drapery panel, fabric thickness is controlled in 120 ± 10mm.Material with cloth tray rotate when, stored by gas heating area by top
Hot type gas fired radiant tubes heat, radiant tube programming rate control in 30 ± 5 DEG C/min, radiant tube temperature control at 900 ± 50 DEG C,
The time control that revolving bed rotates a circle is in 30 ± 5min.Pyrolysis oil gas cools down net through oil gas caused by the pyrolysis of revolving bed pyrolysis oven
After changing system condensing removing sour gas, purified gas, which is sent back in spiral dehydration furnace and revolving bed regenerative gas radiant tube, burns,
Heat is provided for spiral dehydration furnace and revolving bed pyrolysis.Pyrolysis oil gas caused by pyrolysis will directly can be pyrolyzed using the oily type of cooling
Pyrolysis oil condensation recovery in oil gas, so as to avoid using pyrolysis water process difficulty and high cost problem after water cooling.In addition, heat accumulating type
Flue gas qualified discharge caused by gas fired radiant tubes burning, pyrolysis oven pyrolysis generation solid residue are come out of the stove outer by the spiral transferring that discharges.
The utility model technique can long-term smooth operation, equipment failure rate is extremely low, the yield of gained thermal decomposition product and main
Property is shown in Table 2.
The house refuse feedstock analysis of table 1
The thermal decomposition product of table 2 is analyzed
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show
The description of example " or " some examples " etc. means specific features, structure, material or the spy for combining the embodiment or example description
Point is contained at least one embodiment or example of the present utility model.In this manual, to the schematic table of above-mentioned term
State and be necessarily directed to identical embodiment or example.Moreover, specific features, structure, material or the feature of description can be with
Combined in an appropriate manner in any one or more embodiments or example.In addition, in the case of not conflicting, this area
Technical staff the different embodiments or example and the feature of different embodiments or example described in this specification can be entered
Row combines and combination.
Although embodiment of the present utility model has been shown and described above, it is to be understood that above-described embodiment is
Exemplary, it is impossible to it is interpreted as to limitation of the present utility model, one of ordinary skill in the art is in the scope of the utility model
It is interior above-described embodiment to be changed, changed, replaced and modification.
Claims (4)
- A kind of 1. system of continuous processing house refuse, it is characterised in that including:Spiral dehydration furnace, spiral dehydration furnace include:Body, one end of the body have house refuse entrance, and the other end, which has, dries house refuse outlet, in the body Be sequentially formed with along the house refuse entrance to the direction of the dry house refuse outlet feed zone, one-level dry section, Secondary drying area, three-stage drying area and material discharge region, the one-level dry section, the secondary drying area and the three-stage drying are distinguished Burner and steam outlet are not provided with, and the material discharge region has exhanst gas outlet;Have in the side wall of the one-level dry section First steam heat-exchanging chamber, the side wall in the secondary drying area is interior to have the second steam heat-exchanging chamber, the three-stage drying area There is the 3rd steam heat-exchanging chamber, the first steam heat-exchanging chamber, the second steam heat-exchanging chamber and described the in side wall Three steam heat-exchanging chambers are connected with the steam outlet and the exhanst gas outlet respectively;Auger conveyor, the auger conveyor is in house refuse entrance described in the body interior edge to the dry house refuse The side of outlet is set up;Revolving bed pyrolysis oven, the revolving bed pyrolysis oven, which has, dries house refuse entrance, pyrolysis oil gas vent and solid residue Export, be provided with radiant tube in the revolving bed pyrolysis oven, the dry house refuse entrance goes out with the dry house refuse Mouth is connected;Oil gas cooling and purifying unit, the oil gas cooling and purifying unit have oil gas entrance, pyrolysis oil export and clean gas outlet, The oil gas entrance is connected with the pyrolysis oil gas vent, the clean gas outlet respectively with the fuel gas inlet of the burner and The fuel gas inlet of the radiant tube is connected.
- 2. the system of continuous processing house refuse according to claim 1, it is characterised in that the first steam heat-exchanging chamber It is provided with room, the second steam heat-exchanging chamber and the 3rd steam heat-exchanging chamber and leads shower pipe, it is described to lead going out for shower pipe Mouth end is in communication with the outside.
- 3. the system of continuous processing house refuse according to claim 1, it is characterised in that leaf on the auger conveyor The pitch of piece is gradually reduced along the house refuse entrance to the direction of the dry house refuse outlet.
- 4. the system of continuous processing house refuse according to claim 1, it is characterised in that the spiral dehydration furnace enters one Step includes:Steam lead, the steam lead are arranged on the one-level dry section, the secondary drying area and the three-stage drying area Interior, the steam lead is provided with multiple steam entries, and the port of export of the steam lead changes with first steam respectively Hot chamber, the second steam heat-exchanging chamber are connected with the 3rd steam heat-exchanging chamber.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109838569A (en) * | 2019-03-27 | 2019-06-04 | 郑仲新 | A kind of liquid packing for preventing material from leaking out |
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2017
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109838569A (en) * | 2019-03-27 | 2019-06-04 | 郑仲新 | A kind of liquid packing for preventing material from leaking out |
CN109838569B (en) * | 2019-03-27 | 2023-10-03 | 湖南野百和科技有限公司 | Water seal device for preventing materials from leaking |
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