KR20130012742A - Transistor array substrate and manufacturing method of the same - Google Patents
Transistor array substrate and manufacturing method of the same Download PDFInfo
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- KR20130012742A KR20130012742A KR1020110074089A KR20110074089A KR20130012742A KR 20130012742 A KR20130012742 A KR 20130012742A KR 1020110074089 A KR1020110074089 A KR 1020110074089A KR 20110074089 A KR20110074089 A KR 20110074089A KR 20130012742 A KR20130012742 A KR 20130012742A
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1343—Electrodes
- G02F1/13439—Electrodes characterised by their electrical, optical, physical properties; materials therefor; method of making
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/136—Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
- G02F1/1362—Active matrix addressed cells
- G02F1/136213—Storage capacitors associated with the pixel electrode
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/136—Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
- G02F1/1362—Active matrix addressed cells
- G02F1/136286—Wiring, e.g. gate line, drain line
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/136—Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
- G02F1/1362—Active matrix addressed cells
- G02F1/1368—Active matrix addressed cells in which the switching element is a three-electrode device
Abstract
Description
BACKGROUND OF THE
In recent years, as the information age has entered, the display field for visually expressing electrical information signals has been rapidly developed, and various flat panel display devices having excellent performance of thinning, light weight, and low power consumption have been developed. Flat Display Device has been developed to quickly replace the existing Cathode Ray Tube (CRT).
Specific examples of such a flat panel display include a liquid crystal display (LCD), an organic light emitting display (OLED), an electrophoretic display (EPD, Electric Paper Display), Plasma Display Panel Device (PDP), Field Emission Display Device (FED), Electroluminescence Display Device (ELD) and Electro-Wetting Display (EWD) Etc. can be mentioned. These are commonly required components of a flat panel display panel that implements an image. The flat panel includes a pair of substrates bonded to each other with a layer of a light emitting material or a polarizer interposed therebetween.
Meanwhile, the driving method of the flat panel display panel may be classified into a passive matrix driving mode and an active matrix driving mode.
In the passive matrix driving method, a plurality of pixels are formed at an intersection area of a gate line and a data line, and each pixel is driven by applying signals to gate lines and data lines that cross each other. While the passive matrix driving method has the advantage of being simple to control, signals applied to the gate line and the data line, respectively, affect several pixels corresponding to them, so that it is difficult to drive each pixel independently. There is a disadvantage of having a low sharpness and a long response speed, and thus has a disadvantage of difficult to realize high resolution.
The active matrix driving method is a method of selectively driving a plurality of pixels by using a transistor array including a plurality of switching elements respectively corresponding to the plurality of pixels. While the active matrix driving method has a disadvantage of complicated control, each pixel can be driven independently through a plurality of transistors that can be selectively turned on and off, thereby providing higher clarity and shorter response than the passive matrix driving method. There is an advantage in that speed can be realized, and thus an advantage in high resolution.
In general, a transistor array includes a plurality of thin films disposed in a gate line and a data line intersecting to define a plurality of pixel regions respectively corresponding to a plurality of pixels, and intersecting regions of the gate line and the data line. A transistor includes a thin film transistor and a plurality of pixel electrodes respectively formed in the plurality of pixel regions.
The thin film transistor overlaps the gate electrode with the gate electrode connected to the gate line, the source electrode connected with the data line, the drain electrode connected with the pixel electrode corresponding to each pixel, and the gate insulating layer interposed therebetween. And an active layer forming a channel between the source electrode and the drain electrode according to the voltage level.
In this case, the active layer is generally formed of silicon semiconductors such as amorphous silicon (a-Si) and crystalline silicon (poly silicon, p-Si).
By the way, the active layer of the crystalline silicon has the advantage of having a relatively high charge mobility (mobility) and stable electrostatic properties. On the other hand, there is a disadvantage of limiting the material of the support substrate due to the high temperature atmosphere in the lamination, and high defect rate of crystal defects due to high temperature, making it difficult to secure uniform device characteristics. There is a problem that causes degradation.
The active layer of amorphous silicon can be laminated in a low temperature atmosphere compared to crystalline silicon, there is an advantage in the manufacturing process. On the other hand, there is a disadvantage in that it has lower charge mobility and unstable electrostatic characteristics than crystalline silicon, which is a factor to maintain the wiring resistance and parasitic capacitance of the transistor array above the threshold, and thus is limited to be applied to large or high resolution flat panel display devices. There is a problem.
On the other hand, oxide semiconductors having higher charge mobility and stable electrostatic properties than amorphous silicon, which can be stacked in a low temperature atmosphere compared to crystalline silicon, have recently been proposed as a new active layer material.
However, oxide semiconductors have a disadvantage in that they have electrostatic characteristics that are sensitive to the dielectric constant of the surroundings. Accordingly, the gate insulating layer and the protective layer disposed adjacent to the upper and lower portions of the active layer should be selected as an oxide-based insulating material that can be stacked with a relatively stable composition ratio so that the dielectric constant of each region is kept constant.
On the other hand, the oxide-based insulating material has a disadvantage of showing a low bonding properties and a low dielectric constant compared to the nitride-based insulating material.
Accordingly, when the gate insulating layer is selected as an oxide insulating material, there is a problem of deterioration of device characteristics due to poor bonding with the substrate.
The storage capacitor corresponding to each pixel is generated in an area where the storage lower electrode and the storage upper electrode overlap with each other with a gate insulating film or a protective film interposed therebetween. Accordingly, the capacity of the storage capacitor is proportional to the dielectric constant of the gate insulating film or the protective film between the storage lower electrode and the storage upper electrode. Therefore, the lower the dielectric constant of the gate insulating film or the protective film, the lower the capacity of the storage capacitor.
That is, when the gate insulating film and the protective film are selected as an oxide dielectric material having a low dielectric constant, a storage capacitor having a predetermined capacity can be secured only by increasing the area of the storage capacitor or by increasing the thickness of at least one of the gate insulating film and the protective film. .
Here, the predetermined capacitance of the storage capacitor refers to a capacitance that maintains the voltage level of the pixel electrode above the offset voltage during each frame. That is, if a storage capacitor of a predetermined capacity cannot be secured, the brightness of each pixel cannot be maintained for one frame, and thus there is a problem in that image quality deteriorates.
At this time, when the gate insulating layer is formed to a thick thickness, the parasitic capacitance of the thin film transistor is increased together with the kick back voltage. Here, the kickback voltage refers to a voltage at which the voltage level of the pixel electrode raised in the turn-on operation of the thin film transistor is rapidly lowered due to the parasitic capacitance of the thin film transistor immediately after the turn-off operation of the thin film transistor.
In addition, since the storage capacitor is formed in the pixel area, when the storage capacitor is formed in a large area, the effective area in which light is substantially emitted in the pixel area is reduced, so that image quality is deteriorated.
The present invention provides a transistor array substrate including an active layer of an oxide semiconductor, while securing a storage capacitor having a predetermined capacity, while preventing the increase of the parasitic capacitance of the thin film transistor or the increase of the area of the storage capacitor, and its manufacture It is to provide a method.
In order to solve such a problem, the present invention is a substrate; A gate line in a first direction formed on the substrate; A common line formed on the substrate and insulated from the gate line; A storage lower electrode formed as part of the common line; A first gate insulating layer formed of a nitride based insulating material on an entire surface of the substrate to cover the gate line, the common line, and the storage lower electrode; A second gate insulating film formed of an oxide insulating material on an entire surface of the first gate insulating film; A storage hole penetrating through the second gate insulating layer corresponding to a portion of the storage lower electrode; A data line in a second direction perpendicular to the first direction on the second gate insulating film to define a pixel area corresponding to each pixel together with the gate line; A thin film transistor connected to the gate line and the data line; A passivation layer formed on an entire surface of the second gate insulating layer to cover the second data line and the thin film transistor; A pixel electrode formed in the pixel area on the passivation layer; And a storage upper electrode extending from the pixel electrode and at least partially overlapping the storage lower electrode through the storage hole, the protective layer and the first gate insulating layer interposed therebetween.
In order to solve this problem, the present invention is to pattern a first metal film on the substrate, the gate line in the first direction, the gate electrode branched from the gate line, the first direction insulated from the gate line and the gate electrode Forming a common line and a storage lower electrode which is part of the common line; Forming a first gate insulating film on the entire surface of the substrate, the nitride insulating material covering the gate line, the common line, the gate electrode, and the storage lower electrode; Forming a second gate insulating film on an entire surface of the first gate insulating film by using an oxide insulating material; An active layer overlapping at least a portion of the gate electrode on the second gate insulating layer, an etch stopper on a portion including a channel region of the active layer, and a portion of the storage lower electrode penetrating through the second gate insulating layer; Forming a storage hole; Patterning a second metal layer on the second gate insulating layer to define a pixel region corresponding to each pixel together with the gate line; a data line in a second direction perpendicular to the first direction; A source electrode in contact with one side on the layer, a drain electrode in contact with the other side on the active layer spaced apart from the source electrode with the channel region therebetween, and an extension of the drain electrode to extend the first gate insulating layer through the storage hole. Forming a storage extension electrode overlapping at least a portion of the storage lower electrode in between; Forming a passivation layer on an entire surface of the second gate insulating layer to cover the data line, the source electrode, the drain electrode, and the storage extension electrode; Forming a contact hole penetrating the passivation layer corresponding to a portion of the storage extension electrode; Patterning a third metal layer on the passivation layer to extend from the pixel electrode of the pixel region and the pixel electrode to be connected to the storage extension electrode through the contact hole, and overlap at least partially with each of the storage lower electrode and the storage extension electrode; It provides a method of manufacturing a transistor array substrate comprising the step of forming a storage upper electrode.
As described above, the transistor array substrate according to the present invention corresponds to a gate insulating film and a storage lower electrode formed of a double layer structure of a first gate insulating film of a nitride-based insulating material and a second gate insulating film of an oxide-based insulating material. It includes a storage hole penetrating.
Accordingly, a nitride-based insulating material having a relatively high dielectric constant is disposed between each of the source / drain electrodes and the active layers of the thin film transistor and the gate electrode, thereby reducing parasitic capacitance of the thin film transistor.
The storage capacitor is generated in an area where the lower storage electrode and the upper storage electrode overlap each other with the first gate insulating film and the passivation layer excluding the second gate insulating film through the storage hole. That is, the distance between the storage lower electrode and the storage upper electrode is reduced by the thickness of the second gate insulating layer by the storage hole, and in proportion thereto, the storage capacitor may have an increased area-to-capacity. Therefore, since the area of the storage capacitor can be reduced, the pixel area can be widened by that amount, and the image quality of the flat panel display device including the transistor array substrate can be improved.
In addition, the method of manufacturing a transistor array substrate according to the present invention forms a storage hole in a mask process corresponding to an active layer or an etch stopper, thereby preventing an increase in the number of mask processes, thereby reducing process time and manufacturing cost. have.
1 is a plan view illustrating a transistor array substrate according to an exemplary embodiment of the present invention.
FIG. 2 is a cross-sectional view illustrating II ′ of FIG. 1.
3 is a flowchart illustrating a method of manufacturing a transistor array substrate according to an embodiment of the present invention.
FIG. 4 is a flowchart of the first embodiment showing "step of forming an active layer, an etch stopper and a storage hole" shown in FIG.
FIG. 5 is a flow chart of the second embodiment showing "step of forming an active layer, an etch stopper and a storage hole" shown in FIG.
6A to 6C, 7, 7, 8, 9A to 9I, 10A to 10I, 11A to 11D, 12, 13A and 13B, and 14A to 14D are FIGS. 3 to 5. In the method for manufacturing a transistor array substrate shown in Fig. 1, it is a process sectional view showing I-I 'for each step.
Hereinafter, a transistor array substrate and a method of manufacturing the same according to an embodiment of the present invention will be described in detail with reference to the accompanying drawings.
First, a transistor array substrate according to an exemplary embodiment of the present invention will be described with reference to FIGS. 1 and 2.
1 is a plan view illustrating a transistor array substrate according to an exemplary embodiment of the present invention. FIG. 2 is a cross-sectional view illustrating II ′ of FIG. 1. 1 is a diagram showing only one pixel among a plurality of pixels defined by a transistor array substrate for convenience.
As illustrated in FIG. 1, a transistor array substrate according to an exemplary embodiment of the present invention may be formed from gate lines GL and gate lines GL in a first direction (shown as “horizontal direction” in FIG. 1). Common line CL in the first direction to be insulated, data line DL in the second direction (shown as "vertical direction" in FIG. 1) crossing the gate line GL, and gate A thin film transistor TFT is disposed in an area where the line GL and the data line DL intersect each other. In this case, the gate line GL and the data line DL are intersected with each other to define a pixel area corresponding to each pixel. Although not separately illustrated in FIG. 1, the transistor array substrate is formed at the gate pad formed at the end of the gate line GL, the data pad formed at the end of the data line DL, and the end of the common line CL. A common pad is further included, and the gate pad, the data pad, and the common pad are used as terminals connecting the respective lines GL, DL, and CL to the outside.
The transistor array substrate further includes a pixel electrode PE formed in each pixel region, and a contact hole H_PE connecting the thin film transistor TFT and the pixel electrode PE.
In addition, the transistor array substrate is connected in parallel between the pixel electrode PE and the common electrode (not shown), and the pixel electrode PE to which the data signal of the data line DL is applied through the turned-on thin film transistor TFT. A storage capacitor Cst is further included to maintain the voltage level at or above the offset voltage Voffset until the end of one frame.
As shown in FIG. 2, the transistor TFT is formed on the entire surface of the
The
The
Representative examples of the nitride-based insulating material may be silicon nitride (SiNx). Silicon nitride (SiNx) has a relatively high dielectric constant, and has the advantage of ensuring an appropriate level of capacitance even at a relatively thin thickness, while the composition ratio of nitrogen and silicon at the time of lamination cannot be kept constant, and thus the dielectric constant of each region is different. There is a drawback to this.
That is, when the
Accordingly, oxygen of the oxide semiconductor is concentrated at the interface between the
Accordingly, in consideration of the characteristics of the oxide semiconductor that reacts sensitively to the dielectric constant of the surroundings, the second
That is, according to the exemplary embodiment of the present invention, the
The thin film transistor TFT configured as described above is covered with the
The pixel electrode 181 (corresponding to “PE” in FIG. 1) is formed in each pixel area on the
The storage capacitor Cst is insulated from the gate line (which corresponds to “GL” in FIG. 1) and the
In this case, the storage capacitor Cst includes an overlap region of the storage
The contact hole H_PE is formed to penetrate the
Accordingly, the thin film transistor TFT turned on in response to the gate signal of the gate line (corresponding to “GL” of FIG. 1) transfers the data signal of the data line (corresponding to “DL” of FIG. 1) to the
As described above, the transistor array substrate according to the embodiment of the present invention has a
Accordingly, the
In addition, the storage capacitor Cst further includes a storage hole H_st penetrating through the second
Accordingly, the transistor array substrate according to the embodiment of the present invention may include a
3, 4, 5, 6a to 6c, 7, 7, 8a, 9a to 9i, 10a to 10i, 11a to 11d, 12, 13a and 13b, and A method of manufacturing a transistor array substrate according to an exemplary embodiment of the present invention will be described with reference to FIGS. 14A to 14D.
3 is a flowchart illustrating a method of manufacturing a transistor array substrate according to an embodiment of the present invention. 4 is a flow chart of the first embodiment showing "step of forming an active layer, an etch stopper and a storage hole" shown in FIG. 3, and FIG. 5 is a "active layer, an etch stopper and a storage hole shown in FIG. Is a flow chart of a second embodiment showing " Steps to Form a Form. &Quot; 6A to 6C, 7, 8, 9A to 9I, 10A to 10I, 11A to 10D, 12, 13A and 13B, and 14A to 14D are FIGS. In the method of manufacturing the transistor array substrate shown in Fig. 5, it is a process cross-sectional view showing I-I 'for each step.
As shown in FIG. 3, in the method of manufacturing a transistor array substrate according to an exemplary embodiment of the present invention, a first metal film on the substrate is patterned to form a gate line in the first direction, a gate electrode branched from the gate line, a gate line and a gate. Forming a common line in a first direction insulated from the electrode and a storage lower electrode which is a part of the common line (S100), and using a nitride based insulating material on the entire surface of the substrate, the gate line, the gate electrode, the common line, and the storage lower electrode; Forming a covering first gate insulating film (S200), forming a second gate insulating film with an oxide insulating material on an entire surface of the first gate insulating film (S300), and at least a portion of the gate electrode on the second gate insulating film A second gate insulating film corresponding to the active layer overlapping the portion of the active layer, an etch stopper on a portion of the active layer including the channel region, and a portion on the storage lower electrode. Forming a through-hole storage hole (S400), patterning a second metal layer on the second gate insulating layer, and defining a pixel region corresponding to each pixel together with the gate line to form a data line in a second direction perpendicular to the first direction A source electrode branched from the data line and in contact with one side on the active layer, a drain electrode spaced apart from the source electrode with a channel region interposed therebetween, and a drain electrode extending from the drain electrode and overlapping at least a portion of the storage lower electrode. And forming a storage extension electrode (S500).
Subsequently, forming a passivation layer covering the data line, the source electrode, the drain electrode, and the storage extension electrode on the entire surface of the second gate insulating layer (S600), and forming a contact hole penetrating the passivation layer corresponding to a portion of the storage extension electrode. Step S700, and patterning the third metal layer on the passivation layer to form a storage upper electrode extending from the pixel electrode and the pixel electrode of the pixel region and connected to the storage extension electrode through a contact hole, and overlapping the storage lower electrode. It further includes (S800).
As shown in FIG. 4, according to the first embodiment of the present invention, the forming of the active layer, the etch stopper and the storage hole (S400) forms the storage hole in the same mask process as the active layer.
That is, in the forming of the active layer, the etch stopper and the storage hole according to the first embodiment of the present invention (S400), sequentially forming the first material layer and the first photoresist layer on the entire surface of the second gate insulating film. In operation S410, the method may include forming a first pattern by patterning the first photoresist layer. In this case, the first pattern includes a hole passing through the first photoresist layer in a first region corresponding to a portion on the storage lower electrode, and a first photoresist having a first thickness in a second region corresponding to a portion on the gate electrode. And a first photoresist layer having a second thickness thinner than the first thickness in the remaining third regions except for the first and second regions.
Subsequently, a portion of the second gate insulating layer exposed to the hole in the first region is removed while the first pattern is used as a mask to form a storage hole (S412), and ashing treatment of the first pattern is performed. Removing the first photoresist layer in the first and third regions, and forming a second pattern including the first photoresist layer having a third thickness thinner than the first thickness in the second region ( S413), in the state using the second pattern as a mask, removing the first material layer to form an active layer with the first material layer remaining in the second region (S414), and remaining second on the active layer. Removing the pattern (S415), sequentially forming a second material layer and a second photoresist layer on the entire surface of the second gate insulating layer including the active layer and the storage hole (S416), and patterning the second photoresist layer. Channel area of the active layer Forming a third pattern including a second photoresist layer having a fourth thickness in a fourth region corresponding to the included portion (S417), and removing the second material layer while using the third pattern as a mask; Forming an etch stopper with the second material layer remaining in the fourth region (S418); and removing the third pattern remaining on the etch stopper (S419).
Alternatively, as shown in FIG. 5, according to the second embodiment of the present invention, the forming of the active layer, the etch stopper and the storage hole (S400) is performed by using the same mask process as the etch stopper instead of the active layer. Form.
That is, in the forming of the active layer, the etch stopper and the storage hole according to the first embodiment of the present invention (S400), sequentially forming the first material layer and the first photoresist layer on the entire surface of the second gate insulating film. (S420) patterning the first photoresist layer to form a fourth pattern including a first photoresist layer having a fifth thickness in a second region corresponding to a portion of the gate electrode (S421), and a fourth pattern. Using the mask as a mask, removing the first material layer to form an active layer with the first material layer remaining in the second region (S422), and removing the fourth pattern remaining on the active layer ( S423), forming a second material layer and a second photoresist layer on the entire surface of the second gate insulating layer including the active layer (S424), and patterning the second photoresist layer to form a fifth pattern (S425). ). In this case, the fifth pattern includes a hole penetrating through the second photoresist layer in a first region corresponding to a portion of the storage lower electrode, and a sixth thickness in a fourth region corresponding to a portion of the active layer including a channel region. And a second photoresist layer having a seventh thickness thinner than the sixth thickness in the remaining fifth regions except for the first and fourth regions.
Subsequently, a portion of the second gate insulating layer that is exposed to the holes in the first area is exposed while the fifth pattern is used as a mask to form a storage hole (S426), and ashing treatment to the fifth pattern. Removing the second photoresist layer in the first and fifth regions, and forming a sixth pattern including the second photoresist layer having an eighth thickness thinner than the sixth thickness in the fourth region ( S427), by using the sixth pattern as a mask, removing the second material layer to form an active layer with the second material layer remaining in the fourth region (S428), and the remaining agent on the etch stopper. 6, step S429 is removed.
Hereinafter, shown in FIGS. 6A to 6C, 7, 8, 9A to 9I, 10A to 10I, 11A to 10D, 12, 13A and 13B, and 14A to 14D. With reference to the process cross-sectional view, a method of manufacturing a transistor array substrate according to an embodiment of the present invention will be described in more detail.
As shown in FIG. 6A, the
In this case, the
Thereafter, as illustrated in FIG. 6C, the first
As illustrated in FIG. 7, a nitride-based insulating material is stacked on the entire surface of the
The nitride-based insulating material has a composition including nitrogen (N) and is selected as an insulating material having a higher dielectric constant than the oxide-based insulating material, in particular, may be selected as silicon nitride (SiNx).
As shown in FIG. 8, an oxide-based insulating material is stacked on the entire surface of the first gate insulating film to form a second gate insulating film 132 (S300).
The oxide insulating material may be selected as an insulating material having a composition including oxygen (O) and capable of maintaining a stable composition ratio than the nitride based insulating material, in particular, silicon oxide (SiOx), more preferably SiO 2 . .
As a result, the
Subsequently, on the second
In this case, according to the first embodiment of the present invention, as shown in FIG. 4, in the step of forming the active layer, the etch stopper and the storage hole (S400), the storage hole H_st corresponds to the
That is, as shown in FIG. 9A, the
In this case, the
The
As shown in FIG. 9B, light is selectively irradiated onto the
In this case, the
Here, the forming of the first pattern 221 (S411) uses a halftone mask (not shown). For example, when the
However, the above description is merely an example of the step of forming the
Next, as shown in FIG. 9C, a portion of the
At this time, in the formation of the storage hole (H_st) (S412), the etching of the second
In addition, in the forming of the storage hole H_st (S412), the
As illustrated in FIG. 9D, an ashing treatment is performed on the
That is, through the ashing process, the thickness of the
As shown in FIG. 9E, by using the
Next, as shown in FIG. 9G, the
In this case, the
In addition, like the
As shown in FIG. 9H, light is selectively irradiated onto the
Thereafter, as shown in FIG. 9I, the third pattern (231 of FIG. 9H) remaining on the
Alternatively, according to the second embodiment of the present invention, as shown in FIG. 5, in the step S400 of forming the active layer, the etch stopper and the storage hole, the storage hole H_st is formed in the etch stopper rather than the active layer. It is formed by a corresponding mask process.
That is, as shown in FIG. 10A, the
As shown in FIG. 10B, light is selectively irradiated onto the
Thereafter, as shown in FIG. 10C, the fourth pattern (223 of FIG. 10B) remaining on the
Next, as shown in FIG. 10D, the
As shown in FIG. 10E, light is selectively irradiated onto the
In this case, the
Here, the forming of the fifth pattern 232 (S425) uses a halftone mask (not shown). For example, when the
However, since the above description merely illustrates an example of forming the
Next, as shown in FIG. 10F, a portion of the
In this case, the forming of the storage hole H_st (S426) may be performed by collectively removing the
As shown in FIG. 10G, the fifth pattern (232 of FIG. 10F) is subjected to ashing treatment to form a sixth pattern 233 (S413).
That is, through the ashing process, the thickness of the
As shown in FIG. 10H, the fourth region P4 is removed by removing the
Referring to FIG. 3 again, as shown in FIG. 11A, a second metal film (or a second metal film) is formed on the entire surface of the second
In this case, the
The
In addition, like the
Thereafter, as shown in FIG. 11D, the second
In this case, a thin film transistor TFT including the
Next, as shown in FIG. 12, the
As shown in FIG. 13A, the photoresist on the
Thereafter, as shown in FIG. 13B, the hole pattern (251 of FIG. 13A) remaining on the
As shown in FIG. 14A, a
In this case, the
Thereafter, as shown in FIG. 14D, the third
As described above, according to the first and second embodiments of the present invention, the forming of the storage hole H_st is not performed in a separate mask process, but rather, the formation of the
The present invention described above is not limited to the above-described embodiment and the accompanying drawings, and various substitutions, modifications, and changes may be made without departing from the technical spirit of the present invention.
GL: Gate Line CL: Common Line
DL: data line TFT: thin film transistor
Cst: storage capacitor PE, 181: pixel electrode
121: gate electrode 122: storage lower electrode
130: gate insulating film 131: first gate insulating film
132: second gate insulating film H_st: storage hole
141: active layer 151: etch stopper
161: source electrode 162: drain electrode
163: storage extension electrode 170: protective film
H_PE: contact hole 182: upper storage electrode
Claims (14)
A gate line in a first direction formed on the substrate;
A common line formed on the substrate and insulated from the gate line;
A storage lower electrode formed as part of the common line;
A first gate insulating layer formed of a nitride based insulating material on an entire surface of the substrate to cover the gate line, the common line, and the storage lower electrode;
A second gate insulating film formed of an oxide insulating material on an entire surface of the first gate insulating film;
A storage hole penetrating the second gate insulating layer corresponding to the storage lower electrode;
A data line in a second direction perpendicular to the first direction on the second gate insulating film to define a pixel area corresponding to each pixel together with the gate line;
A thin film transistor connected to the gate line and the data line;
A passivation layer formed on an entire surface of the second gate insulating layer to cover the second data line and the thin film transistor;
A pixel electrode formed in the pixel area on the passivation layer; And
And a storage upper electrode formed on the passivation layer and extending from the pixel electrode, and at least partially overlapping the storage lower electrode with the passivation layer and the first gate insulating layer therebetween through the storage hole.
The thin film transistor is
A gate electrode formed on the substrate and branched from the gate line;
An active layer formed of an oxide semiconductor on the second gate insulating layer, overlapping at least a portion of the gate electrode, and including a channel region;
An etch stopper formed on a portion of the active layer including the channel region;
A source electrode branched from the data line on the second gate insulating layer and formed to be in contact with one side of the active layer; And
And a drain electrode on the second gate insulating layer, the drain electrode being spaced apart from the source electrode with the channel region therebetween and in contact with the other side of the active layer.
A storage extension electrode extending from the drain electrode and at least partially overlapping each of the storage lower electrode and the storage upper electrode with the first gate insulating layer therebetween through the storage hole;
A contact hole penetrating through the passivation layer corresponding to a portion of the storage extension electrode;
The storage upper electrode is connected to the storage extension electrode through the contact hole,
And the pixel electrode connected to the storage upper electrode is connected to the drain electrode connected to the storage extension electrode.
The oxide semiconductor is AxByCzO (x, y, z ≥ 0), and each of A, B, and C is selected from Zn, Cd, Ga, In, Sn, Hf, and Zr.
The oxide semiconductor is any one of ZnO, InGaZnO 4 , ZnInO, ZnSnO, InZnHfO, SnInO and SnO.
The protective layer is a transistor array substrate selected from an oxide-based insulating material.
Forming a first gate insulating film on the entire surface of the substrate, the nitride insulating material covering the gate line, the common line, the gate electrode, and the storage lower electrode;
Forming a second gate insulating film on an entire surface of the first gate insulating film by using an oxide insulating material;
An active layer overlapping at least a portion of the gate electrode on the second gate insulating layer, an etch stopper on a portion including a channel region of the active layer, and a portion of the storage lower electrode penetrating through the second gate insulating layer; Forming a storage hole;
Patterning a second metal layer on the second gate insulating layer to define a pixel region corresponding to each pixel together with the gate line; a data line in a second direction perpendicular to the first direction; A source electrode in contact with one side on the layer, a drain electrode in contact with the other side on the active layer spaced apart from the source electrode with the channel region therebetween, and an extension of the drain electrode to extend the first gate insulating layer through the storage hole. Forming a storage extension electrode overlapping at least a portion of the storage lower electrode in between;
Forming a passivation layer on an entire surface of the second gate insulating layer to cover the data line, the source electrode, the drain electrode, and the storage extension electrode;
Forming a contact hole penetrating the passivation layer corresponding to a portion of the storage extension electrode;
The third metal layer on the passivation layer is patterned to extend the pixel electrode of the pixel region and the pixel electrode and to be connected to the storage extension electrode through the contact hole, and to pass through the storage hole to the passivation layer and the first gate insulating layer. Forming a storage upper electrode at least partially overlapping the storage lower electrode in between.
Forming the active layer, the etch stopper and the storage hole
Sequentially forming a first material layer and a first photoresist layer on the entire surface of the second gate insulating film;
Patterning the first photoresist layer to include a hole penetrating through the first photoresist layer in a first region corresponding to a portion on the storage lower electrode, and in a second region corresponding to a portion on the gate electrode. A first pattern including a first photoresist layer having a thickness of one, and including a first photoresist layer having a second thickness that is thinner than the first thickness in the remaining third regions except for the first and second regions; Making;
Forming a storage hole by removing a portion of the second gate insulating layer that is connected to the hole in the first region while using the first pattern as a mask;
An ashing treatment is performed on the first pattern to remove the first photoresist layer in the first and third regions, and a first thickness of a third thickness thinner than the first thickness in the second region. Forming a second pattern comprising a photoresist layer;
Removing the first material layer while using the second pattern as a mask to form the active layer with the first material layer remaining in the second region;
Removing the second pattern remaining on the active layer;
Sequentially forming a second material layer and a second photoresist layer on an entire surface of the second gate insulating layer including the active layer and the storage hole;
Patterning the second photoresist layer to form a third pattern including a second photoresist layer having a fourth thickness in a fourth region corresponding to a portion of the active layer including a channel region;
Removing the second material layer while using the third pattern as a mask to form the etch stopper with a second material layer remaining in the fourth region; And
Removing the third pattern remaining on the etch stopper.
Forming the active layer, the etch stopper and the storage hole
Sequentially forming a first material layer and a first photoresist layer on the entire surface of the second gate insulating film;
Patterning the first photoresist layer to form a first pattern including a first photoresist layer having a first thickness in a first region corresponding to a portion of the gate electrode;
Removing the first material layer while using the first pattern as a mask to form the active layer with the first material layer remaining in the first region;
Removing the first pattern remaining on the active layer;
Sequentially forming a second material layer and a second photoresist layer on the entire surface of the second gate insulating layer including the active layer;
Patterning the second photoresist layer, the second photoresist layer including a hole passing through the second photoresist layer in a second region corresponding to a portion of the storage lower electrode, and corresponding to a portion of the active layer including a channel region; A second photoresist layer having a second thickness in three regions, and including a second photoresist layer having a third thickness thinner than the second thickness in the remaining fourth regions except for the second and third regions. Forming a pattern;
Forming a storage hole by removing a portion of the second gate insulating layer that is connected to the hole in the second region while using the second pattern as a mask;
An ashing treatment is performed on the second pattern to remove the second photoresist layer in the second and fourth regions, and a second thickness having a fourth thickness lower than the second thickness in the third region. Forming a third pattern comprising a photoresist layer;
Removing the second material layer while using the third pattern as a mask to form the etch stopper with the second material layer remaining in the third region;
Removing the third pattern remaining on the etch stopper.
Forming the active layer, the etch stopper and the storage hole
A shield for blocking light corresponding to the first region, a first transmitting portion transmitting light at a first transmittance corresponding to the second region, and a second transmittance lower than the first transmittance corresponding to the third region A method of manufacturing a transistor array substrate using a halftone mask comprising a second transmission portion through which light is transmitted.
In the forming of the first material layer and the first photoresist layer,
The first material layer is an oxide semiconductor of AxByCzO (x, y, z ≥ 0), and each of A, B, and C is Zn, Cd, Ga, In, Sn, Hf, and Zr. Way.
And the first material layer is selected from ZnO, InGaZnO 4 , ZnInO, ZnSnO, InZnHfO, SnInO, and SnO.
In the forming of the second material layer and the second photoresist layer,
And the second material layer is selected from an oxide-based insulating material.
And forming the passivation layer, wherein the passivation layer is selected from an oxide insulating material.
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Cited By (1)
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CN107851668A (en) * | 2015-07-27 | 2018-03-27 | 夏普株式会社 | Semiconductor device and its manufacture method |
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CN107851668A (en) * | 2015-07-27 | 2018-03-27 | 夏普株式会社 | Semiconductor device and its manufacture method |
CN107851668B (en) * | 2015-07-27 | 2021-08-06 | 夏普株式会社 | Semiconductor device and method for manufacturing the same |
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