KR20130008237A - Heating medium gel solution composite comprising construction building system,hereupon conductive hosepipe heater using - Google Patents
Heating medium gel solution composite comprising construction building system,hereupon conductive hosepipe heater using Download PDFInfo
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- KR20130008237A KR20130008237A KR1020110068849A KR20110068849A KR20130008237A KR 20130008237 A KR20130008237 A KR 20130008237A KR 1020110068849 A KR1020110068849 A KR 1020110068849A KR 20110068849 A KR20110068849 A KR 20110068849A KR 20130008237 A KR20130008237 A KR 20130008237A
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- South Korea
- Prior art keywords
- conductive
- hose tube
- powder
- heating element
- gel solution
- Prior art date
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 126
- 238000010276 construction Methods 0.000 title claims abstract description 12
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- 239000007787 solid Substances 0.000 claims abstract description 29
- 238000007789 sealing Methods 0.000 claims abstract description 25
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- 239000003755 preservative agent Substances 0.000 claims abstract 6
- 239000000080 wetting agent Substances 0.000 claims abstract 6
- 230000002335 preservative effect Effects 0.000 claims abstract 5
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- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 24
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- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 4
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- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims 3
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Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
- H05B3/12—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
- H05B3/54—Heating elements having the shape of rods or tubes flexible
- H05B3/58—Heating hoses; Heating collars
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/60—Heating arrangements wherein the heating current flows through granular powdered or fluid material, e.g. for salt-bath furnace, electrolytic heating
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/026—Heaters specially adapted for floor heating
Landscapes
- Resistance Heating (AREA)
Abstract
The present invention discloses a conductive hose tube heating element used for heating mat or floor heating. The conductive hose tube heating element according to the present invention is filled in the conductive hose tube, one end and the other end is equipped with a sealing member, the heat transfer heater wire is installed inside the conductive hose tube, the internal evaporation of the heat medium Dispersant Dispersant to uniformly disperse the solid powder of heat medium gel solution and gel solution including solid powder, anti-foaming material, wetting agent, preservative and dyes and pigments that are easy to identify when leaking, reduce thermal expansion coefficient, suppress natural evaporation and high viscosity It contains a gel-forming agent that is easy to fill the heat medium.
Since the conductive hose tube heating element according to the present invention is filled with a solid powder heat medium gel solution having a very low thermal expansion rate inside the conductive hose tube, there is no need to install a thermal expansion absorber separately, thereby preventing defects caused by natural evaporation of the heat medium, and thus the structure The simple manufacturing cost is greatly reduced. In addition, by dispersing the conductive hose pipe and the solid powder inside the heat medium, the thermal conductivity and heat storage property can improve energy efficiency, and the electromagnetic waves generated from the hot wire can be inductively shielded from the conductive hose pipe or the heat medium gel solution by earth ground. It is possible to omit the metal plate that was installed in the heating, which can greatly reduce the manufacturing and construction costs.
Description
The present invention relates to a conductive hose tube heating element used for a thermal mat or floor heating, and to a heat medium gel solution composition and a construction system according to the present invention, the conductive hose tube heating element excellent in thermal expansion absorption and electromagnetic wave shielding performance and thermal evaporation of thermal medium, The present invention relates to a thermal gel solution composition and a construction system.
In general, thermal mats used in homes and hospitals are classified into heating wire type, hot water type, and mixed type according to the type of heating element. The heating wire method is a method of heating the mat while the heating wire embedded in the mat generates heat, the mat around the heating wire may be discolored due to overheating, there is a problem that generates harmful electromagnetic waves to the human body. There is also a product using a metal plate or a metal fabric to block the electromagnetic waves, but there is a problem that greatly increases the manufacturing cost.
In addition, the hot water method is a method of installing a hot water pipe inside the mat, heating the hot water in the boiler outside the mat to supply to the hot water pipe. The hot water method does not cause electromagnetic waves, but it requires a separate boiler device, which is inconvenient for maintenance and takes a long time for heating.
The mixing method is a method of installing a heating wire inside the hot water pipe, and heating the heat medium inside the hot water pipe using the heating wire. The mixing method has the advantage of not needing a boiler, but there is a problem in that the structure is complicated and the manufacturing cost increases because a thermal expansion absorber must be added to prevent damage caused by thermal expansion of the heat medium. In addition, the problem of increased costs due to the use of metal plates or metal fabrics to shield electromagnetic waves generated from heating wires, and, above all, of chronic defects, is the leakage of heat medium filled in a sealed hot-water mat or a sealed hot-water heating tube. Even if it is not used for a long time, there is a problem of spontaneous evaporation. As the natural evaporation proceeds, the heating efficiency gradually decreases, and eventually, a space part is formed inside the hot water pipe, and the hot wire is in contact with the hot wire to melt, burst, and burn. There is a problem that serious defects occur in this field.
These problems are not limited to thermal mats, and are more serious and have to be solved in a sealed electric heating hot water pipe installed for floor heating.
SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned problems, and an object of the present invention is to provide a conductive hose tube heating element having a simple structure and low cost since no thermal expansion absorbing device is used. In addition, a conductive hose tube heating element that can sufficiently shield electromagnetic waves generated from heating wires without using a separate electromagnetic wave shielding means, and solves problems with a solid powder component that fundamentally suppresses and blocks natural evaporation, resulting in a heat medium gel solution composition and construction The purpose is to provide a system.
In order to achieve the above object, the present invention is filled with a conductive hose tube heating element installed inside the conductive hose tube heating element, one end and the other end of which is equipped with a sealing member, respectively, inside the conductive hose tube heating element, and solid Provided are a conductive hose tube heating element comprising a dispersant, a thickener, or a gel-forming agent for uniformly dispersing a heat medium gel solution including powder, thereby providing a heat medium gel solution composition and a construction system.
The conductive hose tube is a conductive hose tube that combines a conductive material in the hose tube itself in the heat generating element and grounds the heat conduction and electromagnetic waves and induces the discharge into the plug, and the heat medium gel solution includes a solid powder of the conductor insulator, The gel solution heat medium may be characterized in that it contains metal and non-metallic mineral powder and carbon powder solid phase powder that suppresses the evaporation of liquid water and does not evaporate, and the gel solution heat medium includes antifreeze, distilled water, dye, pigment or far infrared rays. Emitter powder is added,
The present invention is to solve the problems caused by thermal expansion shrinkage and natural evaporation of the heat medium, the thermal expansion coefficient of the solid material and low evaporation itself, antifreeze and flame retardant corrosion resistance high thermal conductivity of antifreeze raw materials and water, distilled water and constant The mixture is mixed at the proper ratio so that the powder of the solid substance is evenly distributed, and the sliding property is good, and it is well injected when filling into the conductive hose tube even at high viscosity, and the gelling composition suppresses the natural evaporation even in the liquid phase, and extends the life composition someday However, since the solid substance remains permanently charged and is heated, the hot water pipe does not melt or burn like the existing problem, and the thermal expansion coefficient of the solid phase is relatively smaller than that of the liquid phase, so that the hot water tube bursts due to thermal expansion. The ratio is based on the application rate of liquid and solid phase La may vary and may be characterized by being able to solve the problem existing in the solid phase is at least 30% or more.
In the conductive hose tube heating element according to the present invention, the heat medium filled therein includes a solid powder, so that the thermal expansion rate is very low, so that the thermal expansion absorber does not need to be separately installed, thereby simplifying the structure and greatly reducing the manufacturing cost.
In addition, since the conductive powder is dispersed inside the heat medium, the heat conduction efficiency generated from the hot wire is very high, and it can be grounded by the conductive gel solution and the conductive hose tube heating element and guided to the power plug to fundamentally shield the electromagnetic waves. It is possible to omit the metal plate installed, and the thermal solid powder gel solution inhibits natural evaporation to prevent fundamental defects and to clean indoor air by controlling anion far infrared radiation deodorization antibacterial and natural humidity. The inside of the conductive hose tube heating element maximizes energy efficiency by the principle of Nucleate Boiling like electric pressure cooker, and the conductive hose tube heating element of the heating medium gel solution without heat loss because the heating medium is not circulated can greatly reduce the manufacturing and construction costs.
1 is a cross-sectional view of a conductive hose tube heating element with a single heating wire
2 is a cross-sectional configuration diagram of a conductive hose tube heating element having a double wire heating line therein;
3 is a cross-sectional view of a conductive hose tube heating element incorporating a magnetic field-free wire
4 is a view showing a modification of the connection of the magnetic field-free wire
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the drawings.
1 is a cross-sectional view of a conductive hose tube heating element with a single heating wire built in accordance with an embodiment of the present invention, the conductive
The
The coated
The 1 ~ 2 strands of the heating wire and the non-magnetic heating wire type coated
The coated
Although not shown, the
Sealing member of both ends Heating medium injection outlet The heating medium gel solution formed at one end of the
Meanwhile, in the embodiment of the present invention, an electrolyte material having a high viscosity and corresponding to a gel state is used as the conductive heat medium 102. Specifically, the liquid gel solution composition has liquid and solid phases, and the liquid and solid powders have both conductors and non-conductors. These can be used individually or mixed, respectively. It is used as heating element in heating and ondol concept. Sodium ion electrolyte solution, water, ocher ion water and limestone ion water are used as conductive liquid, and distilled water, antifreeze liquid and oil are used as non-conductive liquid. Carbon powder, water and limestone, water and ocher, water and tourmaline were used, and nonmetallic mineral (stone, soil, ceramic) powder was used as insulator. Minimize the coefficient of thermal expansion to prevent the hose pipe from bursting. Above all, it is possible to fundamentally prevent the natural evaporation of the liquid powder in the heat medium, and also has high heat storage property, and the heat medium gel solution can maintain the heat medium volume ratio by suppressing the evaporation of the liquid phase. The solid powder in the heat medium gel solution composition has excellent conductivity. The conductive
Electromagnetic waves emitted from the coated
On the other hand, the microcurrent induced in the inside of the heat
The sodium ion aqueous solution may be used as a sodium-based aqueous solution such as NaOH, NaCl, but is not limited thereto.
The solid powder may include nonmetallic minerals (stone, soil, ceramic), and the carbon powder may be charcoal, graphite, carbon powder, or the like, and the metal powder may be aluminum powder, copper powder, or the like. However, one object of the present invention is to remove electromagnetic waves by using the conductive heat
Meanwhile, the thickener or gel forming agent serves to uniformly distribute the conductive powder such as carbon powder, metal powder, etc. in the
In addition, since the thermal expansion coefficient is generally lower toward the solid state, the thermal expansion coefficient is significantly lowered when using the gel or the conductive
In addition, since the conductive
In addition, in order to prevent freezing of the
In addition, dyes or pigments may be additionally mixed to make it easier to visually check when a leak occurs. In addition, it may be possible to further mix powders such as ceramics, tourmaline, loess, charcoal, silver solution, lacquer solution, etc., which are excellent in emitting far infrared rays.
Kinds of thermal gel solution composition are as follows,
Table 1 below shows the type of the heat medium gel solution and the component combination table of the heat
[Table 1] Composition of Kinds of Thermal Gel Solution
In order to manufacture the hose tube heating element according to the present invention, first, a
Then, the sealing member ring packing 18 is installed in the section where the
Subsequently, the heating member heat medium injection and discharge outlet of the sealing member tube end bootie (13) section mounted at both ends is injected with the heat
In the above described a preferred embodiment of the present invention, the present invention can be modified in various forms in specific applications.
For example, in order to enhance the electromagnetic shielding function, as illustrated in FIG. 1, the
Alternatively, as shown in FIG. 1, the
In addition, as shown in FIG. 1, the
In addition, in FIG. 3 and FIG. 4, the
In addition, the conductive hose tube heating element according to the present invention may be used in household mats, hospital mats, bed mattresses, agricultural house heating, can be used in the form of a landfill or panel for heating the house.
The present invention is to solve the problems caused by thermal expansion shrinkage and natural evaporation of the heat medium, the thermal expansion coefficient of the solid material and low evaporation itself, antifreeze and flame retardant corrosion prevention and high thermal conductivity antifreeze raw materials and water, distilled water and It is evenly dispersed and mixed so that the powder of solid substance is not settled down by mixing in a proper ratio, and it is easy to be injected when filling into a conductive hose tube even at high viscosity. The gelling composition extends life by inhibiting natural evaporation even in a liquid state, Even though this evaporated, the solid substance remains permanently charged and is heated so that the hot water pipe does not melt or burn like the conventional problem, and the thermal expansion coefficient of the solid phase is relatively smaller than that of the liquid phase. The ratio is applied to liquid and solid phase It may vary depending on the rate, and may be used so be fully solve the above problems existing in the solid phase is at least 30% or more.
In addition, the present invention is not limited to the above-described embodiments and may be modified or modified in various forms. And if such modified or modified embodiments include the technical spirit of the present invention included in the claims to be described later belong to the scope of the present invention.
10: conductive inner coil 11: conductive outer coating
12: conductive hose tube 13: sealing member tube end tie
14: sealing member hose 켑 15: sheathed heating wire
16: wire cable 17: wire connection terminal insulation coating
18: Sealing member ring packing 19: Sealing member ring packing
20: heat medium gel solution 21: sealing member heat medium injection outlet sealing 켑
22: connection cable 23: earth ground wire
24: temperature sensor 25: control unit (temperature controller)
26: power plug
Claims (3)
Conductive hose tube heating element wound with conductive metal or carbon foil or coated with conductive paint to have conductivity inside and outside the hose tube;
A conductive hose tube heating element extruded by mixing a conductive solid powder including a metal powder or a carbon powder in an appropriate ratio so as to have a constant electrical resistance value;
Conductive hose tube heating element extruded by mixing carbon powder, metal powder, non-metallic mineral (stone) powder in a certain ratio or filling the inside of the hose tube, respectively,
A conductive hose tube heating element extruded by inserting a heating wire into the hose tube;
Conductive hose tube heating element including a metal pipe,
A synthetic heat insulating wire composed of one filament,
A conductive hose tube heating element in a synthetic heat insulating wire made of magnetic-free filament, a siege heating wire,
Conductive device on both ends of conductive hose pipe
The Tipple TEE of the hose tube sealing member formed of metal, non-metallic and synthetic resin material is inserted into the conductive hose tube, and the Tipple TEE is inserted into each end of the heating wire. Insert the synthetic resin or rubber ring packing, which is bound to it, and fasten it with a screw 하고, and inject the heat medium gel solution formed at one side into the cylinder of the TEE at the both ends with a cylinder compression pump. Conductive hose tube heating element for fastening and sealing the screw,
A conductive hose tube heating element which inductively blocks the electromagnetic wave generated from the heating wire by grounding the earth wire to the conductive coating powder and the conductive solid powder filled in the hose pipe and the inside of the hose pipe and the conductive solid powder and sodium ion electrolyte solution heat medium,
Electrical resistance sensitive short wave control device,
Conductive hose tube heating element comprising a temperature-sensing onion-type temperature control device,
As a conductive powder gel solution composition
Water, distilled water and antifreeze raw materials (PG: PropyleneGlycol / EG: ethylene glycol / MEG: Mono Ethylene Glycol) are mixed in an appropriate ratio, and the gels of MC, CMC, QP, gelatin, starch, etc. Mixing and stirring the thickener in the proper ratio, the aqueous solution of the conductor powder mixed with the carbon powder, the metal powder, and the solid conductor powder in the stirred liquid at the optimum ratio, the defoamer antifoam material and the solid powder dispersant, moisture Gel solution composition conductive hose tube heating element, heat medium gel solution composition according to the evaporation prevention wetting agent and preservatives are added in an appropriate ratio,
Insulating powder gel solution composition
Distilled water and antifreeze raw materials (PG: PropyleneGlycol / EG: ethylene glycol / MEG: Mono Ethylene Glycol) are mixed in an appropriate ratio, and the precipitation preventing and sliding compositions MC, CMC, QP, gelatin, PVA, PVP, starch, starch, Gel-derived thickeners such as glue, etc. are mixed in an appropriate ratio, and a non-conductive powder aqueous solution in which solid phase powders of non-conductive nonmetallic minerals (stones) are mixed is stirred and mixed with liquids at an optimum ratio. Gel solution composition conductive hose tube heating element added with solid powder dispersant, moisture evaporation preventing wetting agent and preservative in proper ratio, according to the heat medium gel solution composition,
As a solid powder heating medium composition
Mix water, distilled water, antifreeze, (PG: PropyleneGlycol / EG: ethylene glycol / MEG: Mono Ethylene Glycol) MC, CMC, QP, Gelatin, PVA, PVP, Mixing gel composition thickeners such as CMC, QP, gelatin, PVA, PVP, starch, starch, glue, etc. in an appropriate ratio, 10% mixed with carbon powder, metal powder, nonmetallic mineral (stone) powder 90% A high viscosity gel solution composition conductive hose tube heating element in which a solid powder and an aqueous solution are mixed and mixed with a liquid in a range of ± 20 to 40%, and an antifoaming antifoam material, a solid powder dispersant, a moisture evaporation preventing wetting agent and a preservative are added at an appropriate ratio. The heat medium gel solution composition according to this,
As electrolyte gel solution composition
Water, distilled water and antifreeze raw materials (PG: PropyleneGlycol / EG: ethylene glycol / MEG: Mono Ethylene Glycol) are mixed in an aqueous solution of sodium ion electrolyte, and the precipitation-preventing and slippery compositions MC, CMC, QP, gelatin, PVA Sodium obtained by adding or mixing the solid phase powder of conductor carbon powder, metal powder and non-conductive nonmetallic mineral (stone) to the stirred liquid mixture by mixing gel composition thickener such as PVP, starch, starch, glue, etc. in proper ratio. Gel solution composition conductive hose tube heating element, heat medium gel solution composition, which is mixed with stirring and stirring the aqueous solution of ionic electrolyte at the optimum ratio, and the resulting antifoaming defoamer, solid powder dispersant, moisture evaporation preventing wetting agent and preservative are added ,
With thermal oil gel solution composition
Precipitating and non-slip composition in oil-based liquids MC, CMC, QP, gelatin, PVA, PVP, starch, starch, glue, etc. The gel thickener dispersed in water was mixed with a suitable ratio of heat medium oil and emulsifier Antifoaming defoamer which mixes and stirs the thermal oil oil solution added to or mixed with the liquid powder in the solid phase of the carbon powder of the conductor, the solid powder of the metal powder and the non-conductor of the non-conductor, respectively. Conductive hose tube heating element, characterized in that the solid solution powder dispersant, oil evaporation prevention wetting agent and preservative are added in a proper ratio, according to the heat medium gel solution composition,
The construction system for the mat
The conductive hose tube heating element is mounted on the insulating sheet processed with the conductive hose tube heating element insertion groove, and the sheet tape is attached to the groove so that the conductive hose tube heating element mounted in the insertion groove is prevented from detaching. Operate with a fixed onion-type controller controller or an electric resistance-sensitive controller controller for non-magnetic heating wires and sensitive heating wires, and the electromagnetic induction shielding device is immersed in a gel solution heating medium that is formed to have conductivity or grounded to a conductive hose tube heating element. A mat, mattress, conductive hose tube heating element grounded with a power plug through a controller thermostat, and accordingly, a thermal gel solution composition and a construction system;
Heating construction system
After applying waterproof primer on the floor of building concrete, apply insulation and insulation materials such as foam mortar, styrofoam, urethane board, urethane mortar, silver foil insulation sheet, heat insulation sheet, etc. (Styrofoam, silver foil insulation sheet, heat insulation sheet / correspondence) Conductive hose tube heating element grooved urethane board, Conductive hose tube heating element is inserted or maintained at fixed intervals after installation on the fixed peninsula (Schirofoam, silver foil insulation Conductive hose tube, characterized in that the conductive hose tube heating element is fixed to the floor by fastening the sheet, thermal cover sheet / appropriate) or U-pin, and then finished with floor covering or floor after the appropriate thickness top coat is applied to the room through cement, ocher board or ocher mortar. Heating element, thus heating gel solution composition and construction system,
Priority Applications (1)
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KR1020110068849A KR20130008237A (en) | 2011-07-12 | 2011-07-12 | Heating medium gel solution composite comprising construction building system,hereupon conductive hosepipe heater using |
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KR1020110068849A KR20130008237A (en) | 2011-07-12 | 2011-07-12 | Heating medium gel solution composite comprising construction building system,hereupon conductive hosepipe heater using |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2019062463A1 (en) * | 2017-09-30 | 2019-04-04 | 深圳喆能电子技术有限公司 | Intelligent heat supply system |
KR101973476B1 (en) * | 2018-02-09 | 2019-04-29 | 최창선 | Xl-pipe having gel type heating element using heating structure |
KR20190131404A (en) * | 2018-05-16 | 2019-11-26 | 임한복 | Electric heating device and assembly including the same for radiant heating system |
-
2011
- 2011-07-12 KR KR1020110068849A patent/KR20130008237A/en not_active Application Discontinuation
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2019062463A1 (en) * | 2017-09-30 | 2019-04-04 | 深圳喆能电子技术有限公司 | Intelligent heat supply system |
KR101973476B1 (en) * | 2018-02-09 | 2019-04-29 | 최창선 | Xl-pipe having gel type heating element using heating structure |
KR20190131404A (en) * | 2018-05-16 | 2019-11-26 | 임한복 | Electric heating device and assembly including the same for radiant heating system |
US10849194B2 (en) | 2018-05-16 | 2020-11-24 | Hanbok LIM | Electric heating device and assembly including the same for radiant heating system |
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