KR20120052451A - Cutting device for foaming ceramic - Google Patents

Cutting device for foaming ceramic

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Publication number
KR20120052451A
KR20120052451A KR1020100113452A KR20100113452A KR20120052451A KR 20120052451 A KR20120052451 A KR 20120052451A KR 1020100113452 A KR1020100113452 A KR 1020100113452A KR 20100113452 A KR20100113452 A KR 20100113452A KR 20120052451 A KR20120052451 A KR 20120052451A
Authority
KR
South Korea
Prior art keywords
cutting
ceramic
housing
power transmission
moving part
Prior art date
Application number
KR1020100113452A
Other languages
Korean (ko)
Inventor
안국진
Original Assignee
(주)새한나노텍
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by (주)새한나노텍 filed Critical (주)새한나노텍
Priority to KR1020100113452A priority Critical patent/KR20120052451A/en
Publication of KR20120052451A publication Critical patent/KR20120052451A/en

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/46—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having an endless band-knife or the like
    • B26D1/50—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having an endless band-knife or the like with a plurality of band-knives or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18—Means for removing cut-out material or waste
    • B26D7/1845—Means for removing cut-out material or waste by non mechanical means

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

PURPOSE: A foamed ceramic cutting apparatus is provided to cut a plurality of ceramic panels to the same thickness at a time using a plurality of saws. CONSTITUTION: A foamed ceramic cutting apparatus comprises a housing(110), a drive motor(120) which is installed on the rear side of the housing and driven with power supply, a power transmission unit(130) which transmits the torque of the drive motor through linear reciprocating motion, a cutting moving unit(140) which is connected to both upper sides of the housing via connecting members and reciprocated from side to side, cutting saws which are fixed at regular intervals on the inner side of the cutting moving unit to cut a plurality of foamed ceramic to the same thickness at a time, and a moving unit(160) which is set in the upper center of the housing and moved back and forth.

Description

Cutting device for foamed ceramics {CUTTING DEVICE FOR FOAMING CERAMIC}

The present invention relates to a cutting device for foamed ceramics, and more particularly, by cutting the foamed ceramics once and cutting them into ceramic panels having the same thickness, thereby reducing the working time due to cutting the foamed ceramics. The present invention relates to a cutting device for foamed ceramics, which can lower the unit cost of the cut ceramic panel.

 As is well known, a building requires a large number of materials.

For example, a number of interior and exterior materials such as rebar, wood, wallpaper, etc. are required.

Recently, materials that can benefit the human body have been developed and applied to these materials to build a building, one of these materials is a ceramic that emits far infrared rays.

The ceramic is cut into a panel shape and attached to the indoor floor or wall.

The ceramic panel for building materials is to cut the foamed ceramic into rectangular or square or various types of panels using a cutting device.

That is, the conventional cutting of the ceramic panel is a ceramic having a predetermined thickness by one saw each end is fixed to the movable body linearly reciprocating by the drive motor after fixing the foamed ceramic pillar to the seating table Cut into panels.

However, as described above, the conventional foamed ceramic cutting device is a ceramic panel by cutting the foamed ceramic pillars one at a time, so that it takes a lot of time to produce a ceramic panel, that is, to cut the foamed ceramic pillars There was a problem.

In addition, as described above, the conventional general foam ceramic cutting device has a problem that the unit cost of the cut ceramic panel can only be increased because only one ceramic panel can be cut at a time.

In addition, in the conventional general foam ceramic cutting device, the powder generated when cutting the foamed ceramic pillars do not have a separate collecting portion to fall to the floor there was an inconvenience that the worker must directly sweep and collect.

Accordingly, the present invention has been made to solve the above problems, by using a plurality of saws arranged at regular intervals foamed ceramic pillars can be cut a number of ceramic ceramic panels of the same thickness at a time, It is an object of the present invention to provide a cutting device for foamed ceramics that can shorten the cutting time of the panel, and can be cut into a plurality of ceramic panels at a time, thereby lowering the unit cost of the ceramic panel.

In addition, another object of the present invention devised to solve the above-described problems, by configuring the powder generated when cutting the foamed ceramic pillars to automatically collect, cutting for foamed ceramics to facilitate the work after cutting the foamed ceramics In providing a device.

In order to achieve the above object, the present invention provides a cutting device for a foam ceramic, comprising: a housing having a door open and close at a front surface thereof, and a driving motor provided with a drive shaft at a rear end of the housing so as to be driven according to application of power; The power transmission means is provided so as to transmit the rotational force from the drive motor in a linear reciprocating motion, and is connected to both sides of the upper surface of the housing by means of a connection member connected to each other by receiving power from the power transmission means at the same time. It is seated so as to be reciprocated, the inner side is a cutting moving part provided to fix a plurality of cutting saws at regular intervals, and each end is fixed to the inner surface of the cutting moving part at a predetermined interval a plurality of foam ceramics Cutting saws provided to be able to cut a plurality of at the same time at the same thickness, and the middle of the housing It is located under the plurality of cutting saws by being seated on the upper part of the upper surface to be movable in the forward and rearward direction, and the upper part is movable part provided to be fixed by seating the foamed ceramic, the drive motor and the moving part can be controlled. It characterized in that it comprises a control unit provided to.

Here, the lower both sides of the moving unit is characterized in that the discharge means for automatically discharging the powder generated when cutting the foam ceramic by rotating through a motor to drive corresponding to the control of the control unit.

According to the cutting device for foamed ceramic according to the present invention as described above, by using a plurality of saws arranged at regular intervals the foamed ceramic pillars can be cut a plurality of ceramic ceramic panels of the same thickness at a time, The cutting time of the panel can be shortened, and it can be cut into multiple ceramic panels at one time, thereby reducing the unit cost of the ceramic panel.

In addition, as can be imagined according to the cutting device for foam ceramic according to the present invention, by configuring the powder generated when cutting the foamed ceramic pillars, it is possible to exclude the work after cutting the foam ceramic.

1 is a front view showing a cutting device for foam ceramic according to the present invention.
Figure 2 is a plan view showing a cutting device for foam ceramic according to the present invention.
Figure 3 is a view showing a state in which a cutting saw is installed in the cutting device for foam ceramic according to the present invention.
Figure 4 is a plan view showing a moving part of the cutting device for foam ceramic according to the present invention.
5 is a front view schematically showing a cutting device for foam ceramic according to the present invention.
Figure 6 is a side view schematically showing a cutting device for foam ceramic according to the present invention.

Hereinafter, an embodiment of the cutting device for foam ceramic according to the present invention will be described in detail.

First, it should be noted that, in the drawings, the same components or parts have the same reference numerals as much as possible. In describing the present invention, a detailed description of known functions and configurations incorporated herein will be omitted so as not to obscure the gist of the invention.

1 is a front view showing a cutting device for a foam ceramic according to the present invention, Figure 2 is a plan view showing a cutting device for a foam ceramic according to the present invention, Figure 3 is a cutting for foam ceramic according to the present invention It is a figure which shows the state in which the cutting saw was installed in the apparatus.

As shown, the cutting device for foam ceramic 100 according to the present invention, the housing 110 having a door (not shown) that can be opened and closed on the front, and to correspond to the power applied to the rear end of one side of the housing 110 A drive motor 120 provided with a drive shaft to be driven, a power transmission means 130 provided to be capable of transmitting rotational force from the drive motor 120 in a linear reciprocating motion, and on both sides of the upper surface of the housing 110. Received power from the power transmission means 130 is connected via a connecting member 144 connecting the top to each other at the same time seated so as to be able to reciprocate left and right, a plurality of cutting saws 150 on the inner surface at regular intervals Cutting moving part 140 is provided so as to be fixed to each other, and each end is fixed to the inner surface of the cutting moving part 140 at a predetermined interval to be able to cut a plurality of foam ceramic at the same thickness at once. The cutting saw 150 is provided, and is positioned below the plurality of cutting saws 150 by being seated on the upper surface of the central portion of the housing 110 to move forward and backward, the upper surface is foamed ceramic (S) ( 6) includes a moving unit 160 provided to be fixed by being seated, and a control unit provided to control the driving motor and the moving unit 160.

Here, the door is provided to prevent the flow of dust due to the inflow of foreign matter into the housing 110 and foamed ceramic cutting to the outside, the door is a pair of pneumatic cylinder driven by the control of the controller (Or a hydraulic cylinder) is provided to be opened and closed.

In addition, the lower both sides of the moving unit 160 is further provided with a discharge means 180 for automatically discharging the powder generated during the cutting of the foam ceramic by rotating through a motor to drive corresponding to the control of the controller.

Hereinafter, the cutting device for expanded ceramic according to the present invention described above will be described in more detail.

First, the housing 110 of the cutting device 100 for foam ceramic according to the present invention, the foam ceramic seated on the moving part 160 by an external force (vibration or impact) on the bottom as shown in Figure 1 attached A plurality of dustproof leg portions 111 are provided to prevent the shaking, and a front door (not shown) for discharging a plurality of ceramic panels cut to the same thickness by the sawing and cutting saw 150 of foamed ceramics on the front surface thereof. Is opened and closed by the hydraulic cylinder 170 driven by the control of the controller.

The drive motor 120 is fixed to one side of the rear end of the housing 110, as shown in Figure 1 drive shaft to transmit power to the power transmission means 130 corresponding to the drive under the control of the control unit (Omitted reference numerals).

The power transmission means 130 is configured to receive a driving force, that is, a rotational force from the drive motor 120 to be transmitted in a linear motion toward the cutting moving part 140 side.

That is, the power transmission means 130 is a drive pulley (not shown) is fixed to the drive shaft of the drive motor 120 and is positioned on the upper side of the drive pulley through a belt (not shown) It is provided with a driven pulley 131 connected at one end and the other end is rotatably provided through a bearing in the housing 110, and the other end of the power transmission connecting bar 132 to the center portion Is installed on the power transmission connecting bar 132 to penetrate through the power transmission rotating body 133 and rotatably provided to correspond to the power transmission connecting bar 132, the power transmission rotating body 133. One end is eccentrically connected to the power transmission rotating body 133 is configured to include a power transmission bar 134 is provided in the middle portion connected to the ball joint so that the rotational force can be transmitted in a linear reciprocating motion.

The cutting moving part 140 is seated on both ends of the upper surface of the housing 110 so that any one (left cutting moving part shown in FIGS. 1 and 2) is connected to the power transmission bar 134. It is connected to the left and right moveable to correspond to the drive of the drive motor 110 is configured.

That is, the cutting moving part 140, as shown in Figures 1 to 3, the bottom surface on one side of the upper surface of the housing 110 is moved left, right by the moving guide LM guide 143 (see Figure 6) It is possible to be seated on the inner side of the driving saw for driving fixing portion (141) is provided with a driving fixing portion (not shown) for fixing a plurality of ends of the cutting saw 150 at a predetermined interval, and the driving cutting portion ( The upper surface is fixed to the other end of the connecting member 144 (see FIG. 5), one end of which is fixed to the upper surface of the 141, and the bottom surface of the moving part LM guide 143 '(see FIG. 6) on the other upper surface of the housing 110. It is seated so as to be movable left and right, and the inner side is composed of a driven cutting portion 142 provided with a driven fixing part (not shown) for fixing a plurality of other ends of the cutting saw 150 at a predetermined interval. do.

Here, one of the moving part LM guides (143, 143 '), as shown in Figure 6 is one on the bottom so that the drive cutting mover 141 and the driven cutting mover 142 can move stably when left and right move It is installed in the upper and lower pairs on the back.

As shown in FIG. 3, the cutting saw 150 has one end in each of the driven and driving fixing parts 141 and 142 formed on the inner surfaces of the driving and driven cutting moving parts 141 and 142 of the cutting moving part 140, respectively. The fixed ceramic foam S (refer to FIG. 6) seated on the moving part is provided to be cut.

The moving unit 160 is seated on the upper surface of the central portion of the housing 110, the bottom surface is provided to be movable back and forth through the LM guide 161 and the seating and fixing the foam ceramic (S) on the upper surface It is configured to be.

That is, the moving part 160, as shown in Fig. 1 and Fig. 5, the upper surface is formed in a special shape to seat the foam ceramic (S) for cutting and the bottom surface is the upper surface of the central portion of the housing 110 2 and so as to fix the foam seat (S) seated on the upper surface of the seating table 162 and the seating table 162 is provided to be movable in the front, rear direction through the LM guide (161). As shown in FIG. 4, a cylinder 163 is provided to be driven by control of a controller at both front and rear sides of the seating table 162, and one end is installed in the cylinder 163 to drive the cylinder 163. It is composed of a support portion 164 provided to be pulled out and rotated correspondingly to the side of the foamed ceramic (S) to be pressed and released respectively.

The discharge means 170 is installed on both sides of the upper surface of the central portion of the housing 110 so as to be located on both sides of the bottom surface of the moving part 160 as shown in Figure 5 when the foam ceramic is cut by the cutting saw 150 It is configured to automatically discharge the powder generated.

That is, the discharge means 180 is fixed to each of the upper surface of the central portion of the housing 110 via a plurality of screws through the dust collecting 181 for collecting the powder, and the upper surface of the dust collecting 181 It is installed in the longitudinal direction, one end is rotatably connected to the discharge drive motor (not shown) driven by the control of the control unit discharge edge 182 on the outer circumferential surface to automatically discharge the foam ceramic powder corresponding to the rotation ) Is composed of a discharge member 183 is formed formed in a spiral direction.

When cutting the foamed ceramic using the cutting device for foamed ceramic according to the present invention made in this way, as shown in Figures 1 to 6, first, the desired thickness of the foamed ceramic (S) Each end of the cutting saw 150 to the driving fixing part and the driven fixing part of the driving cutting part 141 and the driven cutting part 142 of the cutting moving part 140 to cut the ceramic panel at a predetermined interval Fix several.

Thereafter, the foam ceramic S is seated on the seating stand 162 of the moving part 160 provided to be movable in the front-rear direction on the upper surface of the central portion of the housing 110.

When the foam ceramic is seated on the seating table 162 as described above, the operator closes the door by a pair of hydraulic cylinder 170 by operating the control unit, and the device is driven.

Under the control of the control unit, the cylinders 163 provided on both sides of the seating stand 162 of the moving unit 160 are driven, and as a result, the support unit 164 rotates to move in the cylinder 164 inner direction. As shown in FIG. 6, the side surfaces of the foamed ceramics S seated on the mounting plate 162 are pressurized.

When both front and rear ends of the foam ceramic are supported by the support unit 164, the driving motor 120 is driven by the control of the control unit, and the driving force of the driving motor 120 is driven through the power transmission unit 130. The cutting moving unit 140 is transferred to the driving cutting unit 141.

That is, the power transmission connecting bar 132 having the driven pulley 131 connected to the drive pulley and the belt via the drive motor 120 is rotated, the rotation of the power transmission connecting bar 132 One end is eccentrically connected to the power transmission rotating body 133 so that one end of the power transmission bar 134 is linearly reciprocated in left and right directions.

The driving cutting moving part 141 of the cutting moving part 140, one end of which is connected to the power transmission bar 134 by the linear movement of the power transmission bar 134, moves left and right on one side of the upper surface of the housing 110. Simultaneously, the driven cutting moving part 142 connected through the connecting member 144 simultaneously moves on the other side of the upper surface of the housing 110.

At the same time the drive cutting mover 141 and the driven cutting mover 142 of the cutting mover 140 move left and right, and the seating table 162 moves rearward by the LM guide 161 and is thereby seated. Foamed ceramic seated on the base 162 is cut into ceramic panels of the same thickness at a time by a plurality of cutting saws 150.

In addition, the powder generated by cutting the ceramic ceramic is cut into a plurality of ceramic panels at a time by the cutting saw 150 reciprocating linear movement as described above is the powder of the discharge means 180 installed on both sides of the lower portion of the seating table 162. The receiver 181 is collected and automatically discharged by the discharge member 183 having a discharge blade 182 driven by the discharge drive motor.

In this way, the foamed ceramic can be cut into ceramic panels having the same thickness at one time, thereby shortening the cutting time and lowering the unit cost of the cut ceramic panel as well as removing the powder due to the foamed ceramic cut. There is no separate work for it so that the work can be done more conveniently.

It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit or scope of the inventions. It will be clear to those who have knowledge of.

100; Cutting device for foam ceramic 110; housing
120; Drive motor 130; Power transmission
140; Cutting moving part 150; Cutting saw
160; Moving part 170; Pneumatic cylinder
180; Discharge means

Claims (6)

In the cutting device for foam ceramic 100,
A housing 110 having a door openable and closed at a front surface thereof;
A drive motor 120 having a drive shaft at a rear end of the housing 110 so as to correspond to the application of power;
A power transmission means 130 provided to transmit the rotational force from the drive motor 120 in a linear reciprocating motion;
Receives power from the power transmission means 130 on both sides of the upper surface of the housing 110 is connected via a connecting member 144 that connects the top to each other at the same time to be seated in a left and right reciprocating movement, a number of inner surfaces A cutting moving part 140 provided to fix the cutting saw 150 at regular intervals;
Cutting saws 150 for each end is fixed to the inner surface of the cutting moving part 140 at a predetermined interval to cut a plurality of foam ceramic at the same thickness at a time;
It is positioned below the plurality of cutting saws 150 by being seated on the upper surface of the central portion of the housing 110 so as to be movable forward and backward, and the upper surface is provided to be fixed by seating the foamed ceramic S. A moving unit 160;
A control unit provided to control the driving motor and the moving unit 160;
Cutting device for foam ceramic, characterized in that made. The method of claim 1,
The lower both sides of the moving unit 160 is further provided with a discharge means 180 for automatically discharging the powder generated when cutting the foam ceramic by rotating through a motor to drive corresponding to the control of the control unit Cutting device for foam ceramic. The method of claim 1,
The power transmission means 130 is provided with a drive pulley 131 fixed to a drive shaft of the drive motor 120 and a driven pulley 131 positioned at an upper side of the drive pulley and connected through a belt at one end thereof. The power transmission connecting bar 132 rotatably provided through a bearing in the housing 110, and the other end of the power transmission connecting bar 132 penetrates to the center portion and is installed on the power transmission connecting bar 132. And one end is eccentrically connected to the power transmission rotating body 133 and the power transmission rotating body 133 that is rotatably provided to correspond to the power transmission connecting bar 132 rotating. Cutting device for a foam ceramic, characterized in that the middle portion is configured to be connected to the ball joint is connected to the ball joint so that the rotational force can be transmitted in a linear reciprocating motion corresponding to the rotation. The method of claim 1,
The cutting moving part 140, the bottom surface on one side of the upper surface of the housing 110 is seated so as to be left and right movable by the moving guide L guide 143, and one end of the cutting saw 150 on the inner surface at regular intervals. An upper surface is fixed to the other end of the driving cutting moving part 141 having a driving fixing part for fixing a plurality, and a connection member 144 whose one end is fixed to the upper surface of the driving cutting moving part 141, and the bottom is the housing. The other side of the 110 is seated on the other side of the upper left and right movable by the guide LM 'for moving, the inner side is formed with a driven fixing part for fixing a plurality of the other end of the cutting saw 150 at regular intervals Cutting device for foam ceramic, characterized in that consisting of the driven cutting for moving part 142 is provided. The method of claim 4, wherein
The moving part LM guides (143, 143 '), the driving cutting moving part 141 and the driven cutting moving part 142 is installed on the bottom so that the shaking can be stably moved when moving left and right, a pair of upper and lower ends Cutting device for foam ceramic, characterized in that provided with. The method of claim 2,
The discharge means 180 is fixed to each of the upper surface of the central portion of the housing 110 via a plurality of screws, respectively, a dust collecting 181 for collecting the powder, and installed in the longitudinal direction on the upper surface of the powder receiving 181 However, one end is rotatably connected to the discharge drive motor for driving under the control of the control unit so that the discharge blade 182 is formed in the spiral direction on the outer circumferential surface so as to automatically discharge the foamed ceramic powder to rotate Cutting device for foam ceramic, characterized in that consisting of a discharge member (183).
KR1020100113452A 2010-11-15 2010-11-15 Cutting device for foaming ceramic KR20120052451A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1020100113452A KR20120052451A (en) 2010-11-15 2010-11-15 Cutting device for foaming ceramic

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1020100113452A KR20120052451A (en) 2010-11-15 2010-11-15 Cutting device for foaming ceramic

Publications (1)

Publication Number Publication Date
KR20120052451A true KR20120052451A (en) 2012-05-24

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Application Number Title Priority Date Filing Date
KR1020100113452A KR20120052451A (en) 2010-11-15 2010-11-15 Cutting device for foaming ceramic

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101488860B1 (en) * 2013-06-28 2015-02-04 비케이플라텍 주식회사 Plastic foam block pressing and slicing apparatus
CN109049364A (en) * 2018-09-07 2018-12-21 福建扬诚机械有限公司 A kind of foamed ceramic blank flat deep processing and production line
WO2019085582A1 (en) * 2017-10-30 2019-05-09 广东科达洁能股份有限公司 Ceramic foam material surface cutting machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101488860B1 (en) * 2013-06-28 2015-02-04 비케이플라텍 주식회사 Plastic foam block pressing and slicing apparatus
WO2019085582A1 (en) * 2017-10-30 2019-05-09 广东科达洁能股份有限公司 Ceramic foam material surface cutting machine
CN109049364A (en) * 2018-09-07 2018-12-21 福建扬诚机械有限公司 A kind of foamed ceramic blank flat deep processing and production line

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