CN109049364A - A kind of foamed ceramic blank flat deep processing and production line - Google Patents
A kind of foamed ceramic blank flat deep processing and production line Download PDFInfo
- Publication number
- CN109049364A CN109049364A CN201811042323.1A CN201811042323A CN109049364A CN 109049364 A CN109049364 A CN 109049364A CN 201811042323 A CN201811042323 A CN 201811042323A CN 109049364 A CN109049364 A CN 109049364A
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- Prior art keywords
- cutter
- machine
- foamed ceramic
- centering
- ceramic blank
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000919 ceramic Substances 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 22
- 238000003801 milling Methods 0.000 claims abstract description 16
- 230000007306 turnover Effects 0.000 claims abstract description 13
- 230000005540 biological transmission Effects 0.000 claims description 4
- 239000004677 Nylon Substances 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims 1
- 239000000463 material Substances 0.000 description 9
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 239000010438 granite Substances 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000008429 bread Nutrition 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000004814 ceramic processing Methods 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000000979 retarding effect Effects 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/18—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by milling, e.g. channelling by means of milling tools
- B28D1/186—Tools therefor, e.g. having exchangeable cutter bits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
- B28D1/24—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising with cutting discs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/005—Devices for the automatic drive or the program control of the machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The present invention relates to a kind of foamed ceramic blank flat deep processing and production lines, the first face Milling Machine in rack is sequentially connected including rack and according to assembly line and by conveyer, panel turnover machine, second face Milling Machine, front and back sides cutting machine, left and right side cutting machine, the panel turnover machine includes pedestal, two groups of support rollers on pedestal, the rotating turret being set up on each group support roller, drive the rotary electric machine of rotating turret rotation, upper beam group and lower beam group on two rotating turrets, upper conveying mechanism, lower conveying mechanism, the upper beam group is equipped with a plurality of upper lifting cylinders, the upper conveying mechanism is fixedly connected with each upper lifting cylinder, the lower beam group is equipped with a plurality of lower lifting cylinders, the lower conveying mechanism is fixedly connected with each lower lifting cylinder.Which solve existing foamed ceramic blank processing work low efficiency, breakage rate is high the technical issues of.
Description
Technical field
The present invention relates to foamed ceramic processing equipment field, especially a kind of foamed ceramic blank flat deep processing and production line.
Background technique
Exterior insulation is with clay, granite tailing, ceramics, granite fragment, and riverway sludge is mixed for being main
Raw material, using the closed pore ceramic material of advanced production technology and foaming technique through high porosity made of high-temperature roasting.Product
Suitable for building exterior wall heat preserving, fire-blocking belt, building self-heat conserving cold-heat bridge processing etc..Product has fire protection flame retarding, deformation system
Number is small, anti-aging, and performance is stablized, and eco-environmental prote is good, and good with plinth course and float coat compatibility, safety and firmness is good, can be with
The building same service life.More importantly material fire-protection rating is A1 grades, overcomes organic material to be afraid of open fire, easy to aging is fatal weak
Point has filled up the domestic blank of building inorganic heat insulation material.But outer surface is irregular bread after foamed ceramic firing type
Shape needs to carry out it cutting polishing processing if making it be applied to building materials field, and traditional processing method is using band sawing
Two big faces are cut, side is cut using saw blade, and single machine is processed, inefficiency, and breakage rate is very high.
Summary of the invention
Therefore, for above-mentioned problem, the present invention proposes a kind of foamed ceramic blank flat deep processing and production line, which solve
Existing foamed ceramic blank processing work low efficiency, the technical issues of breakage rate is high.
To achieve the above object, the invention adopts the following technical scheme: a kind of foamed ceramic blank flat deep processing production
Line is sequentially connected the first face Milling Machine in rack, panel turnover machine, second including rack and according to assembly line and by conveyer
Face Milling Machine, front and back sides cutting machine, left and right side cutting machine, the panel turnover machine include pedestal, two groups of supports on pedestal
Rotating turret, the rotary electric machine of driving rotating turret rotation, the upper beam group on two rotating turrets take turns, being set up on each group support roller
With lower beam group, upper conveying mechanism, lower conveying mechanism, the upper beam group is equipped with a plurality of upper lifting cylinders, described defeated
Mechanism is sent to be fixedly connected with each upper lifting cylinder, the lower beam group is equipped with a plurality of lower lifting cylinders, the lower conveyer
Structure is fixedly connected with each lower lifting cylinder.
Further, toothed chain is coated on the circumference of the rotating turret, the pedestal, which is equipped with to be driven with rotary electric machine, to be connected
The sprocket wheel connect, the rotating turret realize rotation by the cooperation of tooth chain and sprocket.
Further, the upper conveying mechanism include carriage, a plurality of rotation axis being rotatably arranged on carriage,
A plurality of nylon wheels, feeder motor in each rotation axis, each rotation axis by chain drive be connected, the feeder motor with
Wherein a transmission shaft driven is connected.
Further, the conveyer is equipped with a plurality of centering bodies for realizing centering, the centering body packet
It includes the centering cylinder set on conveyer front and rear sides, the centering pedestal on centering cylinder piston rod, be set on centering pedestal
A plurality of centering wheels.
Further, the front and back sides cutting machine include ontology, be rotatably arranged in ontology go forward cutter and rear cutter,
Drive the cutting motor of preceding cutter Yu rear cutter, the preceding cutter and rear cutter that can slide before and after ontology by pedestal.
Further, the centre of preceding cutter and rear cutter is located on the ontology and is located at preceding cutter according to assembly line and is cut with after
The rear of knife is equipped with carving knife, and the ontology is equipped with the cutting motor of driving carving knife.
Further, the conveying speed of the conveyer between the front and back sides cutting machine and left and right side cutting machine is greater than
The conveying speed of front and back sides cutting machine.
By using preceding solution, the beneficial effects of the present invention are: this foamed ceramic blank flat deep processing and production line
It, can be with by the first face Milling Machine, the setting of panel turnover machine, the second face Milling Machine, front and back sides cutting machine, left and right side cutting machine
Realize the Continuous maching in six faces of plate, and the setting of panel turnover machine may be implemented stable, quick facing cut and cut, and realize higher
Working efficiency, but also be segmented into similar and different thickness several pieces in flakes；Further, upper conveying mechanism, lower conveying
The structure of the setting of mechanism, upper and lower conveying mechanism is identical, may be implemented effectively to clamp, to realize in overturning preferable
It is firm, and can be realized preferable conveying before overturning, after overturning；Further, the setting of centering body, may be implemented
Preferable centering prevents material sideslip in conveying；Further, the setting of carving knife may be implemented material and cut in front and back
Cutting is realized immediately, to realize the cutting of expanse of material, which can slide before and after ontology, can also be set to pedestal
On, with preceding cutter, rear cutter synchronizing moving；Further, between the front and back sides cutting machine and left and right side cutting machine
The conveying speed of conveyer is greater than the conveying speed of front and back sides cutting machine, differential may be implemented in this way, thus before realizing
The material cut afterwards separates, and cuts so as to be convenient to left and right.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention；
Fig. 2 is the structural schematic diagram of centering body and conveyer cooperation；
Fig. 3 is panel turnover machine；
Fig. 4 is the left view of Fig. 3；
Fig. 5 is the structural schematic diagram of front and back sides cutting machine；
Fig. 6 is the structural schematic diagram of existing Milling Machine；
Fig. 7 is the structural schematic diagram of existing left and right side cutting machine.
Specific embodiment
Now in conjunction with the drawings and specific embodiments, the present invention is further described.
Referring to figs. 1 to Fig. 5, the present embodiment provides a kind of foamed ceramic blank flat deep processing and production line, including rack and according to
Assembly line and the first face Milling Machine 1 in rack, panel turnover machine 2, the second face Milling Machine 3, preceding is sequentially connected by conveyer 6
Rear side cutter 4, left and right side cutting machine 5, the panel turnover machine 2 include pedestal 21, two groups of support rollers on pedestal 21
211, the rotary electric machine 23 of the rotating turret 22, the driving rotation of rotating turret 22 that are set up on each group support roller 211 is set to two rotating turrets 22
On upper beam group 24 and lower beam group 25, upper conveying mechanism 26, lower conveying mechanism 27, the upper beam group 24 be equipped with plural number
A upper lifting cylinder 28, the upper conveying mechanism 26 are fixedly connected with each upper lifting cylinder 28, and the lower beam group 27 is equipped with
A plurality of lower lifting cylinders 29, the lower conveying mechanism 27 are fixedly connected with each lower lifting cylinder 29.The circle of the rotating turret 22
Toothed chain 221 is coated on week, the pedestal 21 is equipped with the sprocket wheel 212 being sequentially connected with rotary electric machine 23, the rotating turret 22
It is realized and is rotated by the cooperation of toothed chain 221 and sprocket wheel 212.The upper conveying mechanism 26 includes carriage 261, is rotatably arranged in
A plurality of rotation axis 262 on carriage 261, a plurality of nylon wheels 263 in each rotation axis 262, feeder motor 264,
Each rotation axis 262 is connected by chain drive, and the feeder motor 264 is connected with the transmission of a wherein transmission shaft 262.It is defeated under described
Send the structure of mechanism 27 identical as upper conveying mechanism 26.
The conveyer 6 is equipped with a plurality of centering bodies 7 for realizing centering, and the centering body 7 includes being set to
The centering cylinder 71 of 6 front and rear sides of conveyer, is set to centering pedestal 72 at the centering pedestal 72 on 71 piston rod of centering cylinder
On a plurality of centering wheels 73.
The front and back sides cutting machine 4 include ontology 41, be rotatably arranged in ontology 41 go forward cutter 42 and rear cutter 43,
The cutting motor 44 of preceding cutter 42 and rear cutter 43 is driven, the preceding cutter 42 can be along ontology 41 by pedestal 45 with rear cutter 43
Front and back sliding.It is located at the centre of preceding cutter 42 and rear cutter 43 on the ontology 41 and is located at preceding cutter 42 according to assembly line and is cut with after
The rear of knife 43 is equipped with carving knife 46, and the ontology 41 is equipped with the cutting motor 47 of driving carving knife 46.
The conveying speed of conveyer 6 between the front and back sides cutting machine 4 and left and right side cutting machine 5 is greater than front and back side
The conveying speed of cutter 4.
It is Milling Machine with reference to Fig. 6, above-mentioned first face Milling Machine, the structure of the second face Milling Machine have been known, herein not
It gives and repeating；With reference to Fig. 7, it is left and right side cutting machine, the structure of the left and right side cutting machine and the knot of front and back sides cutting machine
Structure is similar, and cut direction is mutually perpendicular to, and structure has been known that it will not be described here.
The structure of above-mentioned conveyer has been known, and it will not be described here, and front and back sides cutting machine only increases one
The structure of carving knife, rest part has been known.It is above-mentioned also between front and back sides cutting machine 4 and left and right side cutting machine 5
To set this tongue and groove groover 8, to process the tongue and groove for being suitble to assembly, structure is had been known, and it will not be described here.On
Stating tongue and groove groover can also be set up directly on front and back sides cutting machine, with reference to the label 48 in Fig. 5.
Working method of the invention is: feeding, and --- the first facing cut is cut, and --- overturning --- the second facing cut is cut --- is right
In --- front and back sides cutting --- cutting --- carry out tongue and groove fluting --- left and right side cutting --- blanking.
This foamed ceramic blank flat deep processing and production line passes through the first face Milling Machine, panel turnover machine, the second face Milling Machine, front and back
The setting of side cutting machine, left and right side cutting machine, may be implemented the Continuous maching in six faces of plate, and panel turnover machine is set
Setting, which may be implemented, stablizes, quick facing cut is cut, and realizes higher working efficiency, but also be segmented into similar and different thickness
Several pieces are in flakes；Further, the structure of the setting of upper conveying mechanism, lower conveying mechanism, upper and lower conveying mechanism is identical, Ke Yishi
Now effective clamping and can be realized before overturning, after overturning preferable defeated to realize in overturning preferable firm
It send；Further, preferable centering may be implemented in the setting of centering body, prevents material sideslip in conveying；Further,
The setting of carving knife may be implemented material in front and back and cut realization cutting immediately, thus realize the cutting of expanse of material, the cutting
Knife can slide before and after ontology, can also be set on pedestal, with preceding cutter, rear cutter synchronizing moving；Further, before described
The conveying speed of conveyer between rear side cutter and left and right side cutting machine is greater than the conveying speed of front and back sides cutting machine
Degree, may be implemented differential in this way, so that the material cut before and after realizing separates, cut so as to be convenient to left and right.
Although specifically showing and describing the present invention in conjunction with preferred embodiment, those skilled in the art should be bright
It is white, it is not departing from the spirit and scope of the present invention defined by the appended claims, it in the form and details can be right
The present invention makes a variety of changes, and is protection scope of the present invention.
Claims (7)
1. a kind of foamed ceramic blank flat deep processing and production line, it is characterised in that: including rack and according to assembly line and pass through conveying
Machine is sequentially connected the first face Milling Machine, panel turnover machine, the second face Milling Machine, front and back sides cutting machine, left and right sides in rack
Cutter, the panel turnover machine include pedestal, two groups of support rollers on pedestal, the rotating turret being set up on each group support roller, drive
Rotary electric machine, the upper beam group on two rotating turrets and lower beam group, upper conveying mechanism, the lower conveyer that turn moving frame rotates
Structure, the upper beam group are equipped with a plurality of upper lifting cylinders, and the upper conveying mechanism is fixedly connected with each upper lifting cylinder, institute
Lower beam group is stated equipped with a plurality of lower lifting cylinders, the lower conveying mechanism is fixedly connected with each lower lifting cylinder.
2. a kind of foamed ceramic blank flat deep processing and production line according to claim 1, it is characterised in that: the rotating turret
Circumference on be coated with toothed chain, the pedestal is equipped with the sprocket wheel being sequentially connected with rotary electric machine, and the rotating turret passes through toothed chain
Cooperation with sprocket wheel, which is realized, to be rotated.
3. a kind of foamed ceramic blank flat deep processing and production line according to claim 1, it is characterised in that: the upper conveying
Mechanism includes carriage, a plurality of rotation axis being rotatably arranged on carriage, a plurality of nylon in each rotation axis
Wheel, feeder motor, each rotation axis are connected by chain drive, and the feeder motor is connected with a wherein transmission shaft driven.
4. a kind of foamed ceramic blank flat deep processing and production line according to claim 1, it is characterised in that: the conveyer
A plurality of centering bodies for realizing centering are equipped with, the centering body includes the centering gas set on conveyer front and rear sides
Cylinder, the centering pedestal on centering cylinder piston rod, a plurality of centering wheels on centering pedestal.
5. a kind of foamed ceramic blank flat deep processing and production line according to claim 1, it is characterised in that: the front and back side
Cutter includes ontology, is rotatably arranged in ontology and goes forward the cutting electricity of cutter and rear cutter, the preceding cutter of driving and rear cutter
Machine, the preceding cutter and rear cutter can be slid by pedestal before and after ontology.
6. a kind of foamed ceramic blank flat deep processing and production line according to claim 5, it is characterised in that: on the ontology
Carving knife, the ontology are equipped with positioned at the centre of preceding cutter and rear cutter and according to the rear that assembly line is located at preceding cutter and rear cutter
It is equipped with the cutting motor of driving carving knife.
7. a kind of foamed ceramic blank flat deep processing and production line according to claim 1, it is characterised in that: the front and back side
The conveying speed of conveyer between cutter and left and right side cutting machine is greater than the conveying speed of front and back sides cutting machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811042323.1A CN109049364A (en) | 2018-09-07 | 2018-09-07 | A kind of foamed ceramic blank flat deep processing and production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811042323.1A CN109049364A (en) | 2018-09-07 | 2018-09-07 | A kind of foamed ceramic blank flat deep processing and production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109049364A true CN109049364A (en) | 2018-12-21 |
Family
ID=64760775
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811042323.1A Pending CN109049364A (en) | 2018-09-07 | 2018-09-07 | A kind of foamed ceramic blank flat deep processing and production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109049364A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109551620A (en) * | 2018-12-30 | 2019-04-02 | 佛山市光华智能设备有限公司 | A kind of foamed ceramics cutting production line |
| CN111775352A (en) * | 2020-07-24 | 2020-10-16 | 泉州达锋机械有限公司 | Cement brick male and female groove processing system |
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| CN111775352A (en) * | 2020-07-24 | 2020-10-16 | 泉州达锋机械有限公司 | Cement brick male and female groove processing system |
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Application publication date: 20181221 |