CN107662289B - Foamed ceramic plane processing device and method - Google Patents
Foamed ceramic plane processing device and method Download PDFInfo
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- CN107662289B CN107662289B CN201711039052.XA CN201711039052A CN107662289B CN 107662289 B CN107662289 B CN 107662289B CN 201711039052 A CN201711039052 A CN 201711039052A CN 107662289 B CN107662289 B CN 107662289B
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- 239000000919 ceramic Substances 0.000 title claims abstract description 229
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000003801 milling Methods 0.000 claims abstract description 102
- 238000005187 foaming Methods 0.000 claims description 28
- 238000005520 cutting process Methods 0.000 claims description 23
- 238000000227 grinding Methods 0.000 claims description 9
- 238000007514 turning Methods 0.000 claims description 7
- 230000000903 blocking effect Effects 0.000 claims description 3
- 238000003754 machining Methods 0.000 claims description 3
- 238000003672 processing method Methods 0.000 claims 8
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 description 16
- 230000033001 locomotion Effects 0.000 description 14
- 239000000463 material Substances 0.000 description 12
- 239000002699 waste material Substances 0.000 description 8
- 238000009413 insulation Methods 0.000 description 7
- 229910052573 porcelain Inorganic materials 0.000 description 6
- 238000003825 pressing Methods 0.000 description 5
- 238000004458 analytical method Methods 0.000 description 4
- 239000000498 cooling water Substances 0.000 description 4
- 239000006260 foam Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 229910010293 ceramic material Inorganic materials 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000010813 municipal solid waste Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 125000006850 spacer group Chemical group 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/008—Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding ceramics, pottery, table ware
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/22—Single-purpose machines or devices for particular grinding operations not covered by any other main group characterised by a special design with respect to properties of the material of non-metallic articles to be ground
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
- B28D1/04—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/18—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by milling, e.g. channelling by means of milling tools
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Ceramic Engineering (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The invention discloses a device and a method for processing a foamed ceramic plane, wherein the device comprises a horizontal groove sawing device, a vertical sawing device, a milling device, a ceramic plate conveying device and a workbench; the horizontal type sawing device is arranged at the front end above the workbench, the number of the vertical sawing devices is 2, the 2 vertical sawing devices are arranged at the left end and the right end of the workbench in parallel, the milling devices are arranged at the front end or the rear end below the workbench, and the number of the milling devices is 2; through scientific design of the foamed ceramic plane processing device, the production efficiency and the product quality are improved, and the energy consumption is effectively reduced.
Description
Technical Field
The invention belongs to the field of ceramic tile (stone) deep processing machinery design, and particularly relates to ceramic tile (stone) polishing equipment.
Background
The waste porcelain produced in the production process of the ceramics accounts for 3% -10% of the total yield of the ceramics, the waste porcelain rate of some small and medium enterprises even reaches about 20%, and the waste porcelain produced in the production process of the ceramics belongs to sintered products, so that the industrial utilization is greatly hindered. In the field of building material application, the material used generally requires a material with a certain activity, but the sintered waste porcelain has no activity, so that the waste porcelain can only be buried as solid garbage or piled up in a leaky way after being generated, a large amount of industrial solid garbage is generated, and the recycling of the waste porcelain is a great technical problem.
The waste materials in ceramic production are used as main raw materials, so that waste materials are changed into valuable materials, the environmental pollution is improved, the water resistance, acid resistance, wind resistance and other performances of the ceramic are improved, and the mechanical properties of the ceramic material are further improved. This is the foamed ceramic.
The foamed ceramic is porous ceramic material prepared with polished ceramic slag, red mud, iron ore tailings and other solid waste as main material, proper amount of inorganic or organic foaming agent and through high temperature roasting in advanced production process. The unique pore structure ensures that the foamed ceramic has good heat insulation performance. The self-insulation heat-insulation bridge is used for heat insulation of the outer wall of a building, heat-insulation bridge treatment of the self-insulation heat-insulation bridge of the building, fireproof isolation belts and the like.
In recent years, along with the support of national policies and the strong demands of the power industry and the building fireproof heat preservation field, the development and production work of foamed ceramic materials has been rapidly developed. However, the existing foamed ceramic products are in a plate shape or a brick shape, and the preparation process is to fill the aged granules into a fireproof combined die with the required specification and size, then scrape, fill a kiln, sinter and then carry out cold working to obtain the required products.
At present, the processing of the foamed ceramics is still in an original laggard stage, and a laggard process of simple cutting by adopting a common band saw is adopted. The process and equipment have large occupied area and low production efficiency. At present, no patent and report on advanced and complete processing technology and processing equipment after the foamed ceramic is fired are found.
Disclosure of Invention
In view of the above problems, one of the objects of the present invention is to adopt a novel foamed ceramic plane processing technique. The process is as follows, firstly the surface of the plate is horizontally sawed into grooves. Then, sawing the left and right surfaces of the plate by a small vertical saw; then, the left edge plane and the right edge plane of the bottom of the plate are milled in a lower mode; then sawing left and right side surfaces; then, sawing the whole upper surface of the plate by a large vertical sawing machine; then, after turning over, horizontally sawing a slot on the back surface of the plate; then, sawing the whole back surface of the plate by a large vertical sawing machine; then, cutting the blocks; and finally, grinding the mounting groove, and entering a conveying system to be directly conveyed away. The technical defects and problems of large occupied area, multiple using devices, low processing efficiency of the foaming ceramic plate, high production cost and the like in the technical process in the prior art are effectively solved by the scheme provided by the invention, and the main invention comprises the following steps:
(1) Hoisting the foamed ceramic on a workbench, turning the foamed ceramic by 90 degrees, converting the longitudinal direction of the foamed ceramic into the transverse direction of the foamed ceramic, and feeding the foamed ceramic in the transverse direction;
(2) Horizontal grooving is carried out on the front surface of the foaming ceramic;
(3) Sawing the upper surfaces of the left and right edges of the foamed ceramic;
(4) Processing the upper surface of the foamed ceramic to obtain the upper surface of a finished product;
(5) Processing the lower surface of the foamed ceramic;
(6) Cutting and blocking the cut and ground foamed ceramic to obtain the foamed ceramic with the required size;
(7) And grinding concave-convex mounting grooves on the surface and the side surface of the finished foamed ceramic.
Preferably, the step (7) specifically comprises:
(71) Grinding grooves on the surface of the foamed ceramic;
(72) Grinding concave-convex mounting grooves on the side surface of the foamed ceramic.
Preferably, the step (4) specifically comprises:
(41) Milling the lower surfaces of the left edge and the right edge of the foamed ceramic;
(42) Sawing left and right sides of the foamed ceramic to make the left and right sides smooth;
(43) Sawing the upper surface of the entire foamed ceramic.
Preferably, the step (5) specifically comprises:
(51) Turning the foamed ceramic to a 180-degree reverse side, and processing the lower surface of the foamed ceramic;
(52) Horizontal grooving is carried out on the lower surface of the foaming ceramic;
(53) Sawing the lower surface of the foamed ceramic to obtain the lower surface of the finished product.
The second object of the invention is to provide a foamed ceramic surface processing device, which improves productivity and product quality by scientifically designing the foamed ceramic surface processing device and effectively reduces energy consumption.
The device comprises a horizontal sawing device, a vertical sawing device, a milling device, a ceramic plate conveying device and a workbench, wherein the workbench is of a rectangular structure and comprises a front end and a rear end along the length direction of the workbench, and a left end and a right end along the width direction of the workbench; the method is characterized in that: the horizontal type sawing device is arranged at the front end above the workbench, the vertical sawing devices are arranged at the rear end above the workbench, the number of the vertical sawing devices is 2, and 2 vertical sawing devices are arranged at the left end and the right end of the workbench in parallel; the milling device is arranged at the front end or the rear end below the workbench, the number of the milling devices is 2, and 2 milling devices are arranged at the left end and the right end of the workbench.
Preferably, the vertical sawing device comprises a sawing part and a first lifting part, wherein the first lifting part is used for changing the sawing depth.
Preferably, the first lifting part comprises a sawing wheel lifting gearbox, a sawing wheel lifting screw rod and a sawing wheel lifting driving motor.
Preferably, the milling device comprises a milling portion and a second lifting portion for varying the depth of milling.
Preferably, the horizontal sawing slot device comprises a saw blade which can move up and down relative to the horizontal sawing slot device so as to adjust the depth of a sawing slot.
Preferably, the foamed ceramic plane processing device further comprises a cylinder pressing wheel device. The foamed ceramic needs to be fixed in the processing process, and is fixed in a mode of an air cylinder pressing wheel.
The beneficial effects of the invention are as follows:
the method for processing the foamed ceramic surface provided by the invention effectively solves the technical defects and problems of large occupied area, more using equipment, low processing efficiency, high production cost and the like of the foamed ceramic surface processing process flow in the prior art.
2, the foamed ceramic plane processing device provided by the invention has the advantages that through scientific design, the productivity and the product quality are improved, and the energy consumption is effectively reduced.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following description will briefly explain the drawings used in the embodiments or the description of the prior art, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 shows a process for processing a foamed ceramic plane
FIG. 2 is a 90 DEG turn schematic of the foamed ceramic
FIG. 3 is a schematic view of saw grooves on the surface of the foamed ceramic
FIG. 4 is a schematic view of the surface of a ceramic foam after sawing
FIG. 5 is a schematic view of sawing left and right side surfaces of a foamed ceramic
FIG. 6 is a schematic view showing the sawing process of the upper surfaces of the left and right edges of the foamed ceramic
FIG. 7 is a schematic diagram showing the milling process of the lower surfaces of the left and right edges of the foamed ceramic
FIG. 8 is a schematic diagram showing the processing of the upper and lower surfaces of the left and right edges of the foamed ceramic
FIG. 9 is a schematic view of the foamed ceramic after the upper and lower surfaces of the left and right edges are processed
FIG. 10 is a schematic diagram of sawing left and right sides of foamed ceramic
FIG. 11 is a schematic view of the entire upper surface of a large vertical saw blade sawing foamed ceramic
FIG. 12 is a schematic view of the entire upper surface of the foamed ceramic after being processed
FIG. 13 is a schematic view of 180 degree turn-up of a foamed ceramic
FIG. 14 is a schematic view of a saw groove on the entire lower surface of the foamed ceramic
FIG. 15 is a schematic view of the entire surface of the lower surface of the foamed ceramic after grooving
FIG. 16 schematic view of large vertical sawing on the whole lower surface of foamed ceramic
FIG. 17 foamed ceramic cutting
FIG. 18 foaming ceramic surface grinding groove
FIG. 19 foaming ceramic side mill protrusions and grooves
FIG. 20 is a front sectional view of a foamed ceramic plane processing device
FIG. 21 is a top view of the foamed ceramic surface processing device
Figure 22 is a left side view of the horizontal sawing device
FIG. 23 is a view showing the morphology of the foamed ceramic after the surface is grooved
Figure 24 is a vertical sawing device
FIG. 25 is a schematic view showing the edge surface processing of the foamed ceramic
Fig. 26 is a structural view of a milling device
FIG. 27 is a schematic view of the upper and lower surfaces of the edge of the ceramic foam after milling and sawing
FIG. 28 is a front view of a foamed ceramic saw machine
FIG. 29 is a top view of a foamed ceramic saw machine
FIG. 30 is a left side view of a foamed ceramic saw
FIG. 31 is a cross-sectional view of a foamed ceramic saw
FIG. 32 is a schematic view of a foamed ceramic saw cutting machine
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are exemplary only for explaining the present invention and are not to be construed as limiting the present invention.
In order to make the technical scheme of the invention clearer and more definite, the invention is further described below with reference to the accompanying drawings, and any scheme obtained by carrying out equivalent substitution and conventional reasoning on the technical characteristics of the technical scheme of the invention falls into the protection scope of the invention. As shown in fig. 1, a foamed ceramic surface processing process comprises the following steps:
step 1, hoisting the foamed ceramic on a workbench, turning 90 degrees, converting the longitudinal direction of the foamed ceramic into the transverse direction, and feeding the foamed ceramic in the transverse direction, as shown in fig. 2.
And 2, horizontally cutting the front surface of the foamed ceramic. The foaming ceramic takes the rough surface of the back surface as a positioning reference, and cuts the whole surface of the front surface of the foaming ceramic. The purpose of the grooving is to facilitate chip breaking; secondly, cooling water is easier to enter into the foamed ceramic, and the saw blade in sawing is cooled and saw dust is washed away. The grooving of the foamed ceramic surface is accomplished by a saw blade mounted on a sawing roll, as shown in fig. 3. A kerf 90 remains in the surface of the foamed ceramic board after horizontal sawing as shown in fig. 4.
And 3, sawing the upper surfaces of the left and right edges of the foamed ceramic by a small vertical sawing machine to eliminate edge breakage of the plate.
The entire surface of the front surface of the foamed ceramic, i.e., the upper surface, is sawed off by a large vertical sawing machine. When sawing to the edge of the foamed ceramic, the foamed material at the edge of the foamed ceramic is broken off due to the action of sawing force. The greater the sawing force, the greater the damage to the edges of the foamed ceramic. In order to prevent the occurrence of the situation, when the whole surface is sawed, a small vertical sawing machine is firstly adopted to saw the foaming material at the left edge and the right edge of the foaming ceramic, and therefore, when the large sawing machine saw the left edge and the right edge, the corners of the foaming ceramic cannot be broken. The principle is that the larger the cutting thickness of the sawing foaming ceramic is, the larger the sawing force is. The greater the force on the foamed ceramic. The active edge of the foamed ceramic is sawed to cut off a layer. When the large vertical sawing machine saw cuts to the left edge and the right edge, the sawing thickness is reduced, and the sawing force is reduced. The force of the saw blade on the foamed ceramic is reduced. The damage to the foaming edge by the saw blade is reduced and is within a controlled range.
As shown in fig. 5 and 6.
And 4, milling the lower surfaces of the left and right edges of the foamed ceramic, and providing a positioning reference for the surface procedure of sawing the plate greatly.
The lower rough surface of the foamed ceramic is used as a positioning reference for processing the surface cutting groove of the foamed ceramic and the sawing left and right edge surfaces of the vertical sawing machine. When the following large-scale vertical sawing machine saw cuts the whole front surface of the foamed ceramic, the lower rough surface of the foamed ceramic cannot be used as a positioning reference in order to ensure the flatness of the whole surface. The lower roughened surface needs to be machined. A positioning reference is processed.
Therefore, a plane is milled at each of the left and right edges of the lower surface of the foamed ceramic, and the surface is used as a reference for the subsequent processing steps. As shown in fig. 7. Fig. 7 is a top view of a foamed ceramic with a vertical saw blade on the upper surface and a vertical milling head on the lower surface. The vertical saw blade and the vertical milling head are staggered. The vertical saw blade is in front and the vertical milling head is in back. Since the lower roughened surface of the foamed ceramic is milled for positioning reference only, the thickness of the milling is not large. But merely milling off a thin layer. The process is shown in fig. 8. Fig. 8 is a left side view of the foamed ceramic. The profile of the foamed ceramic after sawing and milling at the edges of the upper and lower surfaces is shown in fig. 9.
And 5, sawing the left side surface and the right side surface of the foamed ceramic to make the left side surface and the right side surface smooth, and the purpose is to assist in positioning.
The surface H, D in fig. 9 is both sides of the foamed ceramic and is also a roughened surface. When the front face of the upper surface of the foamed ceramic is vertically sawed, the two side faces are required to be used for positioning, and sawing processing is required to be carried out on the two rough faces so as to enable the two rough faces to be flat. As shown in fig. 10.
And 6, sawing the front surface of the foamed ceramic by a large vertical sawing machine to obtain the surface of the finished product.
The whole surface of the front surface of the foamed ceramic is required to be flat, and a large vertical sawing machine is required to be used for sawing. The machining process uses the milled surface G, E (shown in figure 9) as a locating reference, and uses the surface H, D (shown in figure
9. 10) as an auxiliary reference. As is known from the previous analysis, the entire surface of the front surface of the foamed ceramic has been sawed by the horizontal sawing machine with the grooves thereon, because the thickness of sawing is large when the entire surface of the front surface of the foamed ceramic is sawn, saw dust is not easily broken, and cooling water is not easily introduced between the foamed ceramic and the saw blade. The saw groove on the surface can be easily broken, and meanwhile, cooling water enters between the foamed ceramic and the saw blade to accelerate cooling. The left and right edges of the foamed ceramic have been sawed in advance, so that the thickness of the saw blade is reduced considerably when the saw blade is sawed to the edges, and the sawing force is also considerably smaller. The force on the ceramic foam at the edges is not very great. The range of edge chipping is reduced. As shown in fig. 11.
The finished product after the entire upper surface of the foamed ceramic has been machined is shown in fig. 12, where three faces have been fully finished, and the surface of the foamed ceramic after sawing is denoted by I. The side surfaces after sawing are denoted by H1, D1, respectively.
Step 7: the front surface of the foaming ceramic is processed, the foaming ceramic is turned over by 180 degrees to turn over, and the lower surface of the foaming ceramic is processed. As shown in fig. 13. And (3) turning over the foamed ceramic with the front processed finished product by a turn-over machine.
Step 8: and carrying out horizontal grooving on the back surface of the foamed ceramic. The purpose of the undercut is to break the chip.
After the foamed ceramic is turned over, the back surface of the plate faces upwards and the front surface faces downwards. The back surface of the foamed ceramic is used as the front surface of a large vertical sawing machine, and horizontal sawing and grooving are needed on the rough surface in advance, so that chip breaking and accelerated cooling are achieved. At this time, when the entire surface of the back surface of the foamed ceramic is sawn, the machined front surface I is used as a positioning reference, and the machined two side surfaces H1 and D1 are used as auxiliary references. As shown in fig. 14. From the previous analysis, the left and right edges of the back side of the foamed ceramic have been milled. Except that the thickness to be milled is not very large. Because this milling is intended to locate the subsequent sawing process. In fig. 14, the surface E, G is the surface that has been milled. The whole back surface of the foamed ceramic is horizontally grooved, and the depth of grooves at two sides is shallower than that in the middle. After grooving, as shown in fig. 15.
Step 9: and sawing the surface of the back side of the foamed ceramic by a large vertical sawing machine to obtain the surface of a finished product.
After the whole back surface of the foamed ceramic is horizontally grooved, the sawing surface of the large vertical sawing machine is required to be processed on the whole surface. As shown in fig. 16. And sawing the whole back surface of the foamed ceramic, and firstly, performing thickness fixing treatment to determine the size of a finished product. Secondly, the surface is flattened. After the reverse surface is processed, the surface treatment of the foamed ceramic is completed. A total of 4 facets are machined. And the upper surface and the lower surface are firstly horizontal cutting grooves and then sawing planes. The left and right sides are directly sawed and formed.
Step 10: cutting and blocking the cut and ground foamed ceramic to obtain the foamed ceramic with the required size.
The size of the cut and ground foamed ceramic is large, and in order to meet different requirements of different customers, the cut and segmented treatment is required to be carried out on the finished plates. As shown in fig. 17. And cutting the foamed ceramic by using a sawing machine.
Step 11: convex-concave mounting grooves are ground on the surface and the side face of the finished foamed ceramic, and the purpose is to mount the foamed ceramic.
The step 11 specifically includes:
step 111: the surface of the foamed ceramic is ground into grooves.
When the foamed ceramic is used on site, grooves are ground on the surface of the foamed ceramic for convenience in installation. As shown in fig. 18.
Step 112: the foaming ceramic side surface is ground into convex-concave mounting grooves.
When the foamed ceramic is installed in the user, the foamed ceramic is inserted and installed, and the convex and concave grooves are required to be ground on the side surface of the plate. Thus, the installation is convenient. The convex-concave grooves on the side surface of the plate are processed by a forming grinding wheel. As shown in fig. 19.
The invention also provides a foamed ceramic plane processing device, which comprises a horizontal sawing device, a vertical sawing device, a milling device, a ceramic plate conveying device and a workbench, wherein the workbench is of a rectangular structure, and comprises a front end and a rear end along the length direction of the workbench, and a left end and a right end along the width direction of the workbench; the horizontal type sawing device is arranged at the front end above the workbench, the vertical sawing devices are arranged at the rear end above the workbench, the number of the vertical sawing devices is 2, and 2 vertical sawing devices are arranged at the left end and the right end of the workbench in parallel; the milling device is arranged at the front end or the rear end below the workbench, the number of the milling devices is 2, and 2 milling devices are arranged at the left end and the right end of the workbench.
The following description will be made with respect to a horizontal sawing device, a vertical sawing device, a milling device, and a conveying device, respectively.
The foamed ceramic conveying device consists of a frame support frame 1, a conveying belt 2, a first driven belt pulley 3, a frame 4, a workbench 5, foamed ceramic 6, a first driving belt pulley 26 and a conveying belt driving motor 39. The width of the table 5 is smaller than the width of the foamed ceramic 6, and the upper and lower surfaces of the left and right edges of the foamed ceramic 6 need to be sawn and milled, and thus must be in a suspended state. The workbench 5 is fixed on the frame 4, and the frame 4 is supported by the frame support 1. The conveyor belt 2 is placed on the workbench and connected with the first driving pulley 26 and the first driven pulley 3. A belt drive motor 39 is coupled to the first drive pulley 26.
Operation principle: the conveyor belt driving motor 39 is started, after the speed change of the gearbox, the movement and the power are transmitted to the first driving belt pulley 26, and the first driving belt pulley 26 drives the first driven belt pulley 3 to rotate through the conveyor belt 2, so that the foamed ceramic 6 placed on the conveyor belt 2 is driven to continuously feed.
Horizontal groove sawing device for foamed ceramics:
the horizontal groove sawing device for foamed ceramics is shown in fig. 20 and 22. The device comprises a frame 4, foamed ceramics 6, a horizontal sawing rod, a sawing rod support 8, a sawing rod driving motor 9, a horizontal sawing device support beam 10, a sawing rod support fixing plate 41, a sawing rod lifting driving motor 42, a second driving belt wheel 43, a triangular belt 44, a second driven belt wheel 45, a sawing roller spacer 46 and a saw blade 47.
The horizontal sawing rod is formed by combining a plurality of saw blades 47, and the saw blades 47 are separated by a sawing roller spacer 46. The horizontal sawing rod is fixed on the sawing rod bracket 8. The sawing rod support 8 is mounted on a sawing rod support fixing plate 41, and the sawing rod support fixing plate 41 is mounted on the horizontal sawing device supporting beam 10. The horizontal sawing device support beam 10 is fixed on the frame 4. The sawing rod lifting driving motor 42 is connected with the sawing rod support fixing plate 41, and the sawing rod lifting driving motor 42 drives the sawing rod support fixing plate 41 to move up and down so as to adjust the sawing depth of the horizontal sawing rod. A second driven pulley 45 is mounted at one end of the horizontal sawing rod. The sawing rod bracket 8 is provided with a sawing rod driving motor 9, and one end of the sawing rod driving motor 9 is provided with a second driving belt wheel 43. The second driving pulley 43 and the second driven pulley 45 are connected together by a v-belt 44.
Operation principle: the sawing rod driving motor 9 starts to rotate and transmits motion and power to the second driving belt pulley 43, and the second driving belt pulley 43 transmits the motion and power to the second driven belt pulley 45 through the triangular belt 44, so that the horizontal sawing rod is driven to rotate, and the upper surface of the foamed ceramic 6 is sawn. The depth of the saw cutting groove is adjusted by driving the saw cutting rod lifting driving motor 42 to drive the saw cutting rod support fixing plate 41 to move up and down. The appearance of the ceramic foam 6 after sawing is shown in fig. 23.
Small-size vertical saw cutting device of foaming pottery:
the small-sized vertical sawing device for foamed ceramics is shown in figures 20, 21 and 24. The small-sized vertical sawing device for the foamed ceramics consists of a sawing wheel spindle 14, a spindle fixing sleeve, a sawing wheel driving motor supporting plate 17, a sawing wheel lifting gearbox, a sawing wheel lifting screw rod 19, a sawing wheel driving motor 20, a sawing system fixing beam 21, a spindle fixing sleeve fixing plate 22, a vertical sawing wheel 23 and a sawing wheel lifting driving motor 36.
The top view of the foamed ceramic surface processing device in fig. 21 shows that the two small-sized vertical sawing devices for the foamed ceramic are arranged at the edges of the equipment respectively. From the analysis of the previous process, the small vertical sawing device for the foamed ceramics is mainly used for sawing the left edge surface and the right edge surface of the foamed ceramics. They are identical in structure. Therefore, only one of the structures is analyzed here. The small vertical sawing device for foamed ceramic consists of two parts, namely a sawing part and a first lifting part.
The sawing device consists of a sawing wheel spindle 14, a spindle fixing sleeve, a sawing wheel driving motor supporting plate 17, a sawing wheel driving motor 20, a sawing system fixing beam 21, a spindle fixing sleeve fixing plate 22, a vertical sawing wheel 23 and a sawing wheel lifting driving motor 36.
The sawing wheel drive motor 20 is fixed to the sawing wheel drive motor support plate 17. The saw wheel drive motor 20 is coupled to the saw wheel spindle 14. The sawing wheel spindle 14 is supported by a spindle fixing sleeve. The spindle fixing sleeve is fixed on the sawing system fixing beam 21 by a spindle fixing sleeve fixing plate 22. The lower end of the sawing wheel spindle 14 is provided with a vertical sawing wheel 23.
Operation principle:
the sawing wheel driving motor 20 directly drives the vertical sawing wheel 23 mounted thereon to rotate through the sawing wheel spindle 14. Sawing the upper surfaces of the left and right edges of the foamed ceramic.
The first lifting part consists of a sawing wheel lifting gearbox, a sawing wheel lifting screw rod 19 and a sawing wheel lifting driving motor 36.
The upper end of the sawing wheel lifting screw rod 19 is connected with the sawing wheel driving motor supporting plate 17, and the lower end is connected with the main shaft fixing sleeve. The sawing wheel lifting screw rod 19 is connected with a sawing wheel lifting gearbox. The sawing wheel lifting gearbox is fixed on the sawing wheel driving motor support plate 17. The saw wheel lift drive motor 36 is coupled to the saw wheel lift gearbox.
Operation principle: after the sawing wheel lifting drive motor 36 is changed in speed through the sawing wheel lifting gearbox, the sawing wheel lifting screw 19 is driven to rotate, and the sawing wheel lifting screw 19 rotates because the main shaft fixing sleeve is fixed, so that the sawing wheel lifting drive motor 36 mounted on the sawing wheel driving motor support plate 17 and the main shaft system connected with the sawing wheel lifting drive motor 36 are driven to ascend and descend to adjust the sawing depth of the vertical sawing wheel 23. The sawing process is shown in fig. 25.
The milling device of the lower-mounted type of the foamed ceramic:
a milling device for the lower part of the foamed ceramic is shown in fig. 20, 21 and 26. The foaming ceramic lower milling device consists of a frame 4, a milling cutter 24, a milling cutter system fixing beam 27, a milling cutter main shaft fixing sleeve fixing plate 28, a milling cutter driving motor 29, a main shaft fixing cylinder 32, a milling cutter main shaft 33 and a milling cutter lifting driving motor 37.
The top view of the foamed ceramic surface processing device in fig. 21 shows that the two milling devices arranged below the foamed ceramic are arranged at the bottom edge of the equipment respectively. From the analysis of the previous process, the lower milling device of the foamed ceramic is mainly used for milling the left edge and the right edge of the lower surface of the foamed ceramic. They are identical in structure. Therefore, only one of the structures is analyzed here.
The lower milling device for the foamed ceramics consists of two parts, namely a milling part and a second lifting part.
The milling part consists of a frame 4, a milling cutter 24, a milling cutter system fixing beam 27, a milling cutter main shaft fixing sleeve fixing plate 28, a milling cutter driving motor 29, a milling cutter lifting screw rod 30, a lifting gearbox 31, a main shaft fixing cylinder 32, a milling cutter main shaft 33 and a milling cutter lifting driving motor 37.
The milling cutter driving motor 29 is fixed on the support plate, the milling cutter driving motor 29 is connected with a milling cutter main shaft 33, and the milling cutter main shaft 33 is supported by a main shaft fixing cylinder 32. The milling cutter head spindle 33 mounts the milling cutter head 24. The spindle fixing cylinder 32 is fixed with the frame 4 by the milling cutter head spindle fixing sleeve fixing plate 28.
Operation principle: the milling cutter driving motor 29 directly drives the milling cutter 24 mounted thereon to rotate through the milling cutter spindle 33 to mill the lower surfaces of the left and right edges of the foamed ceramics.
The second lifting part consists of a milling cutter lifting screw rod 30, a milling cutter lifting gearbox 31 and a milling cutter lifting driving motor 37. The lower end of the milling cutter head lifting screw rod 30 is connected with the main shaft fixing cylinder 32, and the upper end of the milling cutter head lifting screw rod 30 is connected with the driving motor supporting plate. The milling cutter lifting gearbox 31 is connected with the milling cutter lifting screw rod 30, and the milling cutter lifting gearbox 31 is fixed on a driving motor supporting plate. The milling cutter head lifting drive motor 37 is coupled to the milling cutter head lifting gearbox 31.
Operation principle: after the milling cutter lifting drive motor 37 is changed in speed through the milling cutter lifting gearbox 31, the milling cutter lifting screw 30 is driven to rotate, and the main shaft fixing cylinder 32 is fixed, so that the milling cutter lifting screw 30 rotates, and further the milling cutter driving motor 29 arranged on the driving motor support plate and the main shaft system connected with the driving motor support plate are driven to ascend and descend, so that the sawing depth of the milling cutter 24 is adjusted. As shown in fig. 27, the foamed ceramic board after milling is a green surface 91, a sawn edge surface 92, and a milled edge surface 93.
Cylinder pinch roller device:
the cylinder pinch roller assembly is shown in figures 20 and 21. The device consists of a cylinder supporting beam 11, a cylinder piston rod 12, a pressing wheel 13, a front cylinder (1) 15, a rear cylinder (1) 25, a cylinder beam supporting seat 34, a cylinder beam supporting seat fixing screw 35, a front cylinder (2) 40, a rear cylinder (1) 25 and a rear cylinder (2) 38.
The foamed ceramic needs to be fixed in the processing process, and is fixed in a mode of an air cylinder pressing wheel.
The pinch roller 13 is installed together with cylinder piston rod 12, and preceding cylinder (1) 15, preceding cylinder (2) 40 are installed on cylinder supporting beam 11, and cylinder supporting beam 11 is welded together with cylinder crossbeam supporting seat 34, and cylinder crossbeam supporting seat 34 is fixed on frame 4 through cylinder crossbeam supporting seat set screw 35. The number of cylinder pinch rollers pressed on the surface of the foamed ceramic is 4. The front cylinder (1) 15, the front cylinder (2) 40 and the rear cylinder (1) 25 and the rear cylinder (2) 38 are respectively arranged.
Operation principle: the front cylinder (1) 15 pushes the cylinder piston rod 12 and the pinch roller 13 mounted thereon to press against the foamed ceramic surface.
The working principle of the whole machine is as follows:
surface horizontal saw cutting groove
The conveyor belt driving motor 39 is started, after the speed change of the gearbox, the movement and the power are transmitted to the first driving belt pulley 26, and the first driving belt pulley 26 drives the first driven belt pulley 3 to rotate through the conveyor belt 2, so that the foamed ceramic 6 placed on the conveyor belt 2 is driven to continuously feed.
The sawing rod driving motor 9 starts to rotate and transmits motion and power to the second driving belt pulley 43, and the second driving belt pulley 43 transmits the motion and power to the second driven belt pulley 45 through the triangular belt 44, so that the horizontal sawing rod is driven to rotate, and the upper surface of the foamed ceramic 6 is sawn. The depth of the saw cutting groove is adjusted by driving the saw cutting rod lifting driving motor 42 to drive the saw cutting rod support fixing plate 41 to move up and down.
At the edge of the vertical sawing surface
The sawing wheel drive motor 20 directly drives the vertical sawing wheel 23 mounted thereon in rotation through the sawing wheel spindle 14. Sawing the upper surfaces of the left and right edges of the foamed ceramic.
After the sawing wheel lifting drive motor 36 is changed in speed through the sawing wheel lifting gearbox, the sawing wheel lifting screw 19 is driven to rotate, and the sawing wheel lifting screw 19 rotates because the main shaft fixing sleeve is fixed, so that the sawing wheel lifting drive motor 36 mounted on the sawing wheel driving motor support plate 17 and the main shaft system connected with the sawing wheel lifting drive motor 36 are driven to ascend and descend to adjust the sawing depth of the vertical sawing wheel 23.
At the edge of the underlying milling surface
The milling cutter driving motor 29 directly drives the milling cutter 24 mounted thereon to rotate through the milling cutter spindle 33 to mill the lower surfaces of the left and right edges of the foamed ceramics.
After the milling cutter lifting drive motor 37 is changed in speed through the lifting gearbox 31, the milling cutter lifting screw 30 is driven to rotate, and the main shaft fixing cylinder 32 is fixed, so that the milling cutter lifting screw 30 rotates, and further the milling cutter driving motor 29 arranged on the driving motor support plate and connected with the driving motor support plate is driven to ascend and descend, so that the sawing depth of the milling cutter 24 is adjusted.
At the edge of the underlying milling surface
And the 24 milling cutter disc arranged on the cutter disc is directly driven to rotate by the driving motor of the 29 milling cutter disc through the 33 milling cutter disc main shaft, and the lower surfaces of the left edge and the right edge of the foaming ceramic plate are milled.
After the speed of the 37[ milling cutter head lifting driving motor ] is changed by the 31[ lifting gearbox ], the 30[ milling cutter head lifting screw rod ] is driven to rotate, and the 32[ main shaft fixing cylinder ] is fixed, so that the 30[ milling cutter head lifting screw rod ] rotates, and further drives the 29[ milling cutter head driving motor ] arranged on the driving motor supporting plate and the main shaft system connected with the 29[ milling cutter head driving motor ] to lift upwards and downwards, so that the sawing depth of the 24[ milling cutter head ] is adjusted.
Foaming ceramic plate sawing machine
The foamed ceramic board sawing machine is shown in fig. 28, 29 and 30. The machine mainly comprises three parts, namely a transmission feeding device of the foaming sheet material; secondly, a vertical sawing device; and thirdly, a cylinder pinch roller device.
The transmission feeding device of the foaming sheet material consists of a machine support frame 48, a front conveyor belt 52, a front driven belt wheel 51, a front frame 50, a workbench 49, the foaming sheet material 53, a front driving belt wheel 68 and a front conveyor belt driving motor 69.
As can be seen from fig. 29, the drive feed for the foamed sheet is composed of front and rear parts and is independent of each other.
The front drive feed means is composed of a front belt 52, a front driven pulley 51, a front driving pulley 68, a front belt drive motor 69.
The front driven pulley 51, the front driving pulley 68, and the table 49 are mounted on the front frame 50. The front belt 52 is wound around the table 49, and connects the front driven pulley 51 and the front driving pulley 68.
Operation principle: the front belt driving motor 69 transmits motion and power to the front driving pulley 68, and the front driving pulley 68 transmits motion and power to the front driven pulley 51 through the front belt 52, thereby driving the foamed ceramic sheet placed on the belt to continuously move forward.
The rear drive feeding device is composed of a rear driven pulley 70, a rear frame 74, a rear belt drive motor 75, a rear driving pulley 76, and a rear belt 77.
The rear driven pulley 70, the rear driving pulley 76, and the table 49 (the rear drive feeding device also has such a table) are mounted on the rear frame 74. The rear belt 77 is wound around the table 49 and connects the rear driven pulley 70 and the rear driving pulley 76.
Operation principle: the rear conveyor belt driving motor 75 transmits movement and power to the rear driving pulley 76, and the rear driving pulley 76 transmits movement and power to the rear driven pulley 70 through the rear conveyor belt 77, thereby driving the foamed ceramic sheet placed on the belt to continuously move forward.
The front and rear drive feed devices are operated synchronously.
Vertical sawing device:
vertical sawing devices are shown in fig. 28, 29, 30. The device consists of a main shaft fixing sleeve 58, a sawing wheel driving motor supporting plate 60, a sawing wheel lifting gearbox 61, a sawing wheel lifting screw 59, a sawing wheel driving motor 62, a sawing system fixing cross beam 63, a main shaft fixing sleeve fixing plate 64, a sawing wheel main shaft 65, a vertical sawing wheel 66, a sawing wheel lifting driving motor 73, a rear frame 74 and a front frame 50.
The device consists of a sawing system and a lifting system.
The sawing system consists of a spindle fixing sleeve 58, a sawing wheel driving motor supporting plate 60, a sawing wheel driving motor 62, a sawing system fixing cross beam 63, a spindle fixing sleeve fixing plate 64, a sawing wheel spindle 65, a vertical sawing wheel 66, a rear frame 74 and a front frame 50.
The sawing wheel drive motor 62 is fixed to the sawing wheel drive motor support plate 60, and the sawing wheel spindle 65 is coupled to the sawing wheel drive motor 62. The sawing wheel spindle 65 is supported by the spindle fixing sleeve 58. The spindle mount 58 is secured to the sawing system mounting beam 63 by a spindle mount mounting plate 64. The sawing system fixing beam 63 is fixed to the rear frame 74, the front frame 50. The lower end of the sawing wheel spindle 65 is provided with a vertical sawing wheel 66.
Operation principle: the sawing wheel driving motor 62 drives the sawing wheel spindle 65 and the vertical sawing wheel 66 mounted thereon to rotate the sawing foamed sheet 6.
And (3) a lifting system: the lifting system consists of a main shaft fixing sleeve 58, a sawing wheel driving motor supporting plate 60, a sawing wheel lifting gearbox 61, a sawing wheel lifting screw rod 59 and a sawing wheel lifting driving motor 73.
The upper end of the sawing wheel lifting screw rod 59 is connected with a sawing wheel driving motor supporting plate 60, and the lower end is connected with a main shaft fixing sleeve 58. The sawing wheel lifting screw 59 is coupled with a sawing wheel lifting gearbox 61. The sawing wheel lifting gearbox 61 is fixed on the sawing wheel driving motor support plate 60. The sawing wheel lifting drive motor 73 is coupled to the sawing wheel lifting gearbox 61.
Operation principle: after the sawing wheel lifting drive motor 73 is changed in speed through the sawing wheel lifting gearbox 61, the sawing wheel lifting screw 59 is driven to rotate, and the sawing wheel lifting screw 59 is driven to rotate because the main shaft fixing sleeve 58 is fixed, so that the sawing wheel driving motor support plate 60, the sawing wheel driving motor 62 mounted thereon and the main shaft system connected with the sawing wheel driving motor are driven to ascend and descend, and the sawing depth of the vertical sawing wheel 66 is adjusted.
A cross-sectional view of the vertical sawing wheel 66 is shown in fig. 31.
The sawing wheel consists of a saw blade 80, a waterway channel (1) 81, a saw blade base 82, a water storage tank 83, a sawing wheel flange 84, a main waterway 85, a waterway channel (2) 86, a foaming plate 6, a sawing wheel base fixing nut 87, a sawing wheel base fixing stud 88 and a waterway channel (3) 89.
The saw blade 80 is fixed on a saw blade base 82, and a water storage tank 83 is arranged above the saw blade base 82. Saw blade base 82 is coupled to saw blade flange 84 by saw blade base securing studs 88 and secured by saw blade base securing nuts 87. The upper part of the saw blade base 82 is provided with a main water channel 85, and cooling water firstly flows into the water storage tank 83 and then passes through the waterway channel (1) 81,
Waterway channel (2) 86, waterway channel (3) 89 are branched to the bottom of saw blade base 82 on the surface of saw blade 80. The saw cutting wheel in the processing process is cooled in an omnibearing way and saw cutting chips are washed away.
Cylinder pinch roller device:
cylinder pinch roller assembly as shown in fig. 28 and 29. The device consists of a pinch roller 54, a cylinder supporting beam 55, a front cylinder (2) 56, a cylinder piston rod 57, a rear cylinder (2) 67, a cylinder cross beam supporting seat 71, a cylinder cross beam supporting seat fixing screw 72, a rear frame 74, a front frame 50, a front cylinder (1) 79 and a rear cylinder (2) 78.
The front cylinders (2) 56, 79 are fixed on the cylinder support beam 55, the cylinder support beam 55 and the cylinder cross beam support base 71 are welded together, and are fixed on the rear frame 74, the front frame 50 by the cylinder cross beam support base fixing screws 72.
Pinch roller 54 is secured to cylinder rod 57. The front cylinder (2) 56 pushes the cylinder piston rod 57 and the pressing wheel 54 mounted thereon to move up and down.
The front cylinder (2) 56, the rear cylinder (2) 67, the front cylinder (1) 79 and the rear cylinder (2) 78 are synchronously pressed on the foamed ceramic plate.
The working principle of the whole machine is as follows:
vertical sawing whole plate surface
After the edge of the foaming sheet material is cut, the foaming sheet material enters the procedure of cutting the whole surface, and the two edges of the bottom of the sheet material are used as references. The two reference surfaces are placed on a front and rear drive feed device which is operated synchronously.
The front belt driving motor 69 transmits motion and power to the front driving pulley 68, and the front driving pulley 68 transmits motion and power to the front driven pulley 51 through the front belt 52, thereby driving the foamed ceramic sheet placed on the belt to continuously move forward.
The rear conveyor belt driving motor 75 transmits movement and power to the rear driving pulley 76, and the rear driving pulley 76 transmits movement and power to the rear driven pulley 70 through the rear conveyor belt 77, thereby driving the foamed ceramic sheet placed on the belt to continuously move forward.
The sawing wheel driving motor 62 drives the sawing wheel spindle 65 and the vertical sawing wheel 66 mounted thereon to rotate the sawing foamed sheet 6.
After the sawing wheel lifting drive motor 73 is changed in speed through the sawing wheel lifting gearbox 61, the sawing wheel lifting screw 59 is driven to rotate, and the sawing wheel lifting screw 59 is driven to rotate because the main shaft fixing sleeve 58 is fixed, so that the sawing wheel driving motor support plate 60, the sawing wheel driving motor 62 mounted thereon and the main shaft system connected with the sawing wheel driving motor are driven to ascend and descend, and the sawing depth of the vertical sawing wheel 66 is adjusted.
The whole surface of the foamed ceramic board is sawed, and besides the foamed ceramic board sawing machine, a band saw machine can also be used.
Claims (9)
1. The foamed ceramic plane machining method is characterized in that the foamed ceramic plane machining device comprises a horizontal sawing device, a vertical sawing device, a milling device, a ceramic plate conveying device and a workbench, wherein the workbench is of a rectangular structure and comprises a front end and a rear end along the length direction of the workbench and a left end and a right end along the width direction of the workbench; the method is characterized in that: the horizontal type sawing device is arranged at the front end above the workbench, the vertical sawing devices are arranged at the rear end above the workbench, the number of the vertical sawing devices is 2, and 2 vertical sawing devices are arranged at the left end and the right end of the workbench in parallel; the milling devices are arranged at the front end or the rear end below the workbench, the number of the milling devices is 2, and the 2 milling devices are arranged at the left end and the right end of the workbench;
the method comprises the following steps:
(1) Hoisting the foamed ceramic on a workbench, turning the foamed ceramic by 90 degrees, converting the longitudinal direction of the foamed ceramic into the transverse direction of the foamed ceramic, and feeding the foamed ceramic in the transverse direction;
(2) Horizontal grooving is carried out on the front surface of the foaming ceramic;
(3) Sawing the upper surfaces of the left and right edges of the foamed ceramic;
(4) Processing the upper surface of the foamed ceramic to obtain the upper surface of a finished product;
(5) Processing the lower surface of the foamed ceramic;
(6) Cutting and blocking the cut and ground foamed ceramic to obtain the foamed ceramic with the required size;
(7) And grinding concave-convex mounting grooves on the surface and the side surface of the finished foamed ceramic.
2. The foamed ceramic surface processing method according to claim 1, wherein: the step (7) further comprises the following steps:
(71) Grinding grooves on the surface of the foamed ceramic;
(72) Grinding concave-convex mounting grooves on the side surface of the foamed ceramic.
3. The foamed ceramic surface processing method according to claim 1, wherein: the step (4) further comprises the following steps:
(41) Milling the lower surfaces of the left edge and the right edge of the foamed ceramic;
(42) Sawing left and right sides of the foamed ceramic to make the left and right sides smooth;
(43) Sawing the upper surface of the entire foamed ceramic.
4. The foamed ceramic surface processing method according to claim 1, wherein: the step (5) further comprises the following steps:
(51) Turning the foamed ceramic to a 180-degree reverse side, and processing the lower surface of the foamed ceramic;
(52) Horizontal grooving is carried out on the lower surface of the foaming ceramic;
(53) Sawing the lower surface of the foamed ceramic to obtain the lower surface of the finished product.
5. The foamed ceramic surface processing method according to claim 1, wherein: the vertical sawing device comprises a sawing part and a first lifting part.
6. The foamed ceramic surface processing method according to claim 5, wherein: the first lifting part comprises a sawing wheel lifting gearbox, a sawing wheel lifting screw rod and a sawing wheel lifting driving motor.
7. The foamed ceramic surface processing method according to claim 1, wherein: the milling device comprises a milling part and a second lifting part.
8. The foamed ceramic surface processing method according to claim 1, wherein: the horizontal type sawing slot device comprises a saw blade, and the saw blade can move up and down relative to the horizontal type sawing slot device so as to adjust the depth of a sawing slot.
9. The foamed ceramic surface processing method according to claim 1, wherein: the foamed ceramic plane processing device further comprises a cylinder pinch roller device.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711039052.XA CN107662289B (en) | 2017-10-30 | 2017-10-30 | Foamed ceramic plane processing device and method |
| PCT/CN2018/100138 WO2019085583A1 (en) | 2017-10-30 | 2018-08-31 | Ceramic foam plane processing device and method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711039052.XA CN107662289B (en) | 2017-10-30 | 2017-10-30 | Foamed ceramic plane processing device and method |
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| CN107662289B true CN107662289B (en) | 2023-10-20 |
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| CN107662289B (en) * | 2017-10-30 | 2023-10-20 | 广东科达洁能股份有限公司 | Foamed ceramic plane processing device and method |
| CN109049364A (en) * | 2018-09-07 | 2018-12-21 | 福建扬诚机械有限公司 | A kind of foamed ceramic blank flat deep processing and production line |
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| CN107662289B (en) * | 2017-10-30 | 2023-10-20 | 广东科达洁能股份有限公司 | Foamed ceramic plane processing device and method |
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2017
- 2017-10-30 CN CN201711039052.XA patent/CN107662289B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2822935Y (en) * | 2005-04-11 | 2006-10-04 | 广东工业大学 | Multi-functional combined machine tool |
| EP1810769A1 (en) * | 2006-01-19 | 2007-07-25 | Firma HOLZMA Plattenaufteiltechnik GmbH | Panel working machine with a saw unit |
| WO2011107872A1 (en) * | 2010-03-05 | 2011-09-09 | Tecnema Societa' A Responsabilita' Limitata | Machine for the mechanical machining of plate-shaped elements, particularly tiles and slabs of ceramic material, natural stones, glass or the like |
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|---|---|
| CN107662289A (en) | 2018-02-06 |
| WO2019085583A1 (en) | 2019-05-09 |
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