KR20120050078A - Preparation of nano porous polymeric electro conductive nano composite filler and inorganic waterproof silicate water-born coating agent with electro-magnetic silicate shielding properties there in and a manufacturing method - Google Patents

Preparation of nano porous polymeric electro conductive nano composite filler and inorganic waterproof silicate water-born coating agent with electro-magnetic silicate shielding properties there in and a manufacturing method Download PDF

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KR20120050078A
KR20120050078A KR1020100111406A KR20100111406A KR20120050078A KR 20120050078 A KR20120050078 A KR 20120050078A KR 1020100111406 A KR1020100111406 A KR 1020100111406A KR 20100111406 A KR20100111406 A KR 20100111406A KR 20120050078 A KR20120050078 A KR 20120050078A
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silicate
weight
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nanoporosity
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이은주
김규린
윤진산
김말남
이상신
박은수
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박은수
주식회사 에스아이켐
이상신
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
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    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/08Copolymers of ethene
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    • C08L31/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid or of a haloformic acid; Compositions of derivatives of such polymers
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    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/24Electrically-conducting paints
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/80Processes for incorporating ingredients
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/001Conductive additives

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Abstract

PURPOSE: An electromagnetic shielding water-resistant silicate-based inorganic aqueous paint and a manufacturing method thereof are provided to absorb electromagnetic wave emitted from electronic products and enhance antistatic effect. CONSTITUTION: A manufacturing method of An electromagnetic shielding water-resistant silicate-based inorganic aqueous paint comprises the following steps: forming macromolecular solution; forming conductive suspension by dispersing conductive fillers in the macromolecular solution; saponificating the conductive suspension in basic solution; filtering, washing, and desiccating the macromolecular nano-composite filler; forming a liquefied silicate inorganic binder; injecting the conductive macromolecular nano-composite into the liquid silicate inorganic binder; making paint by injecting liquid wetting agent; and controlling viscosity by adding ion exchanged water to the mixture.

Description

나노다공성을 갖는 전기전도성 고분자 나노복합체 충진제를 이용한 전자기차폐 내수성 규산염계 무기질 수성도료 및 그 제조방법{Preparation of nano porous polymeric electro conductive nano composite filler and inorganic waterproof silicate water-born coating agent with electro-magnetic Silicate shielding properties there in and a manufacturing method}Electromagnetic shielding water-resistant silicate-based inorganic aqueous coating using nanoporous electrically conductive polymer nanocomposite filler and method for manufacturing the same (Introduction of nano porous polymeric electro conductive nano composite filler and inorganic waterproof silicate water-born coating agent with electro-magnetic Silicate shielding properties there in and a manufacturing method

본 발명은 나노다공성을 갖는 전기전도성 고분자 나노복합체 충진제를 이용한 전자기차폐 수성 규산염계 무기질 도료 및 그 제조방법에 관한 것이다.The present invention relates to an electromagnetic shielding aqueous silicate-based inorganic coating using an electrically conductive polymer nanocomposite filler having nanoporosity, and a method of manufacturing the same.

일상생활 속에서 전자제품을 사용함으로써 발생하는 전자파는 인체로 침투 하여 무기력증, 신경질환, 두통, 시각장애, 청각장애, 근육장애 및 임신장애를 유발시키는 것으로 알려져 있으며, 전기를 사용하는 모든 장소에서 이런 유해파 들이 발생하기 때문에 그 심각성은 최근에 크게 대두되고 있다. Electromagnetic waves generated by using electronic products in daily life are known to penetrate the human body and cause lethargy, neurological diseases, headaches, visual impairment, hearing impairment, muscle disorders and pregnancy disorders. The severity has risen in recent years because of the occurrence of harmful waves.

전자기파란 일상생활에서 흔히 사용하는 가전제품, 고압선, 자석류 등에서 나오는 자기파와 전기파를 함께 부르는 말이다. Electromagnetic waves are a term used to refer to electromagnetic waves and electric waves from household appliances, high voltage cables, and magnets commonly used in daily life.

컴퓨터에서 나오는 전자기파가 대표적이며 요즘은 VDT(visual display terminal) 증후군이라는 말까지 생길 정도로 일상생활에 퍼져 있으며, 컴퓨터를 많이 사용하는 사람들이 느끼는 시력감퇴와 두통, 불면증 등의 증세를 말한다. Electromagnetic waves from computers are typical, and these days have spread to everyday life, even to the point of VDT (visual display terminal) syndrome, and refers to symptoms such as vision loss, headache, and insomnia that many computer users feel.

PDP TV, PC나 휴대폰의 외피, 지동차의 내장재, 각종 생활용품 등으로 널리 사용되고 있는 고분자 소재는 전자파가 투과하여 그대로 방출되는 문제가 발생한다.Polymer materials, which are widely used as PDP TVs, PCs or cell phones, interior materials for automobiles, and various household goods, cause electromagnetic waves to be emitted and emitted as they are.

또한 운송기기, 전기, 전자기기에서 발생하는 전자파로 인하여 주변기기나 인체에 악영향을 받고 있는 실정으로서, 이들 중 주변기기의 영향으로는 인공장기, 전자기기 및 자동화장비의 오작동이 있으며, 인체는 현 재 논란거리이지만, 각종 동물 시험에서는 좋지 못하는 결과물이 나오고 있는 실정이다. In addition, due to the electromagnetic waves generated from transportation equipment, electricity, and electronic devices are adversely affected by the peripheral devices and the human body, the impact of the peripheral devices are malfunctions of artificial organs, electronic devices and automation equipment, the human body is currently controversial It is a street, but the results are not good in various animal tests.

이와 같은 전자파로부터 주변기기 및 인체를 보호하는 전자파 제거 및 억제 제품 개발이 시급히 요구되고 있다.There is an urgent need to develop products for removing and suppressing electromagnetic waves that protect peripheral devices and the human body from such electromagnetic waves.

따라서 종래는 이들 전자기류를 차폐하기 위해 Fe, Cu, Ni과 같은 금속류를 첨가하거나, 전도성 물질이 첨가된 유성 도료를 코팅하는 방법, 폴리에스테르에 동과 니켈을 도금하여 전자파를 차단하는 방법, 무기계 물질(규산칼슘계, 석고계, 시멘트계)에 50~60중량% 페라이트를 첨가하여 제조된 무기 건축용 제품, 에폭시에 전파흡수체를 첨가하여 인쇄회로기판으로 제조하는 기술 등이 제시되어 있다.Therefore, in order to shield these electromagnetic streams, a method of adding metals such as Fe, Cu, and Ni, or coating an oil-based paint containing a conductive material, a method of blocking electromagnetic waves by plating copper and nickel on a polyester, and an inorganic system Inorganic building products prepared by adding 50 to 60% by weight of ferrite to materials (calcium silicate, gypsum, cement), and techniques for producing printed circuit boards by adding radio wave absorbers to epoxy are presented.

그러나 상기와 같은 방법 중 플라스틱에 금속류를 첨가하는 경우 전자파를 반사하는 것이므로 2차적인 전자파장애 요인으로 기존 전자기차폐규제에 적합하지만 현 전자기차폐 규제는 충족시키지 못하는 문제점이 발생한다.However, when metals are added to the plastics in the above method, it reflects electromagnetic waves, which is suitable for the existing electromagnetic shielding regulation as a secondary electromagnetic interference factor, but does not satisfy the current electromagnetic shielding regulation.

전기전도성 물질이 첨가된 유성 도료를 코팅하는 방법은 표면만의 도장으로 인해도장면이 벗겨지면 효과가 사라지고 도장공정의 추가로 인한 제조비용이 상승하는 문제점이 있으며, 건조도중 도료에 포함되어있는 휘발성유기화합물(VOC)는 물온 사용하는 고분자 에멀젼의 미중합 단량체(monomer)가 배출되어 환경오염은 물론 아토피와 같은 인체에 해로운 영향을 발생시킨다. 폴리에스테르에 동과 니켈을 도금하여 전자파를 차단하는 방법은 도전성으로 인하여 감전 위험이 발생할 수 있다.The method of coating an oil-based paint containing an electrically conductive material has a problem that the effect disappears when the coating surface is peeled off due to the surface coating, and the manufacturing cost increases due to the addition of the coating process. Organic compounds (VOC) are released from the unpolymerized monomer (monomer) of the polymer emulsion used in water, causing environmental pollution as well as harmful effects on the human body such as atopy. The method of blocking electromagnetic waves by plating copper and nickel on polyester may cause an electric shock risk due to conductivity.

또한, 종래의 전자파 흡수체를 제작하는 방법은 과량의 전자파흡수물질을 첨가하여 경제성 및 가공성을 고려하지 않았고, 수많은 대역의 전자파 중에서 어느 주파수 대역을 흡수하는 물질을 사용하였는지 고려되지 않아 전자파 흡수대역이 어디인지 알 수 없거나, 이를 명시한 경우 주로 1.5GHz대역 이상인 밀리파 흡수체를 사용하였으므로 주로 건축재료에 혼합하는 방식이거나 인쇄회로기판에 채용하는 등 그 사용영역이 제한되어 있었다. In addition, the conventional method of manufacturing the electromagnetic wave absorber does not consider the economical efficiency and processability by adding an excess electromagnetic wave absorbing material, and it does not consider which frequency band is absorbed among the electromagnetic wave of a large number of bands, where is the electromagnetic wave absorption band? If it is unknown or if it is specified, the millimeter wave absorber with 1.5 GHz band or more is used. Therefore, its use area is limited such as mixing with building materials or adopting printed circuit board.

규산나트륨, 규산칼륨 및 규산리튬과 같은 액상 규산염은 수용액상으로 휘발성 유기화합물을 발생하지 않아 인체에 무독성이며 상대적으로 기존의 석유화학계유기고분자로 제조 되어지는 도료, 접착제 및 특수 코팅제의 원료에 비하여 저가이며 불연성으로 접착제나 코팅제로 응용할 경우 매우 유용한 물질로서, 환경친화적이며 경제적인 이점을 가지고 있으나 상온에서 경화 건조되는 일반 도료로 적용 시에는 액상 규산염의 결합이나 이로 인하여 생성된 도막이 수분에 의하여 팽윤되거나 침투되어 내수성을 요구하는 곳에서의 적용이 치명적으로 불가능한 점이 도료로서의 개발에 거대한 장애를 가져오게 하여 현재까지도 국내에서 규산염을 기본으로 하는 무기질 도료 개발이 원활하게 이루어 지지 않은 큰 원인으로 지목되어 왔고, 단순히 일부 도료에 특성 개질용으로 소폭 적용되는 한계를 벗어나지 못하는 실정에 있다. Liquid silicates such as sodium silicate, potassium silicate and lithium silicate are non-toxic to humans because they do not generate volatile organic compounds in aqueous solution and are relatively inexpensive compared to raw materials of paints, adhesives and special coatings, which are made of conventional petrochemical organic polymers. It is a non-flammable material that is very useful when applied as an adhesive or a coating material. It is environmentally friendly and economical, but when applied as a general paint that is cured and dried at room temperature, liquid silicate bonds or resulting coatings swell or penetrate by water. The fact that its application in places where water resistance is required is fatally impossible has led to huge obstacles in the development of paints, and it has been pointed out as a large cause that the development of silicate-based inorganic paints in Korea has not been made smoothly. part There is a situation in which the paint does not break the limit that is slightly applied for modifying the characteristics.

본 발명은 종래에서 상기한 문제점을 해소하기 위해 사용되는 전자기 차폐 충진제는 수성 규산염계 무기질 바인더를 적용한 도료가 치명적으로 내수성이 취약한 결함을 해결하는 동시에 인체로 침투하여 무기력증, 신경질환, 두통, 시각장애, 청각장애, 근육장애 및 임신장애를 유발시키는 전자기를 용이하게 차단할 수 있어야 한다. The present invention is a conventional electromagnetic shielding filler used to solve the above problems solve the defect that the water-based silicate-based inorganic binder paints fatal weakness at the same time to penetrate into the human body, lethargy, nerve disease, headache, visual impairment They should be able to easily block the electromagnetic waves that cause hearing, hearing, muscle and pregnancy problems.

상기한 문제점을 해결하기 위한 본 발명은, 비닐아세테이트 함량이 10~50중량%인 에틸렌-비닐아세테이트 공중합체나, 폴리비닐아세테이트 또는 비닐아세테이트-아크릭엑시드 공중합체나, 아크릭아마이드-비닐아세테이트 공중합체로 된 비닐아세테이트기를 갖는 고분자 중합체를, 톨루엔, 자이렌, 메틸렌클로라이드, 에틸렌클로라이드, 클로로포메틸에틸케톤나 메틸이소부탄케톤 등의 극성용매에 용해시키는 고분자용액형성단계와; 상기 고분자용액에 탄소나노튜브, 카본블랙, 흑연, 그라핀이나 탄소섬유로 된 나노크기를 갖는 도전성 충진제를 분산시킨 도전성 서스펜젼형성단계와; 상기 도전성 서스펜젼형성단계에서 나노크기를 갖는 도전성 충진제를 분산시킨 것을, 메틸알콜, 에틸알콜, 프로필알코올이나 부탄올과 같은 저가 알코올이나 물에, 수산화나트륨, 수산화칼륨이나 수산화칼슘과 같은 강염기를 녹인 염기성용액에 고속 교반시키면서 적가하는 검화단계와; 상기 나노다공성을 갖는 전기전도성 고분자 나노복합체 충진제를 여과, 세척 및 건조하는 입자형성단계와; 액상규산염과 이온교환수를 투입하고 균일한 액상이 될 때가지 교반한 후, 메틸트리메톡시실란, 메틸트리에톡시실란, 트리에톡시비닐실란, 디페닐디메톡시실란이나 트리에톡시실란인 알킬알콕시실란을 첨가하여 완전히 가수분해될 때까지 500RPM 정도로 10분 이상 교반한 다음 교반 속도를 2000RPM으로 올려 알루미나(Al2O3,), 산화티탄(TiO2), 산화지르코늄(ZrO2)나 실리카(SiO2) 콜로이달 분산액으로 콜로이달 입자 크기가 40~180nm인 금속산화물 콜로이달수용액과, 경화제, 천연인 응회암, 규조토, 화산재와, 인공 포졸란인 메타카올린,플라이애쉬, 실라카흄인 포졸란을 순차적으로 투입하고 교반하여 액상규산염 무기질바인더를 형성하는 액상규산염 무기질바인더형성단계와; 상기 액상규산염 무기질바인더형성단계에서 얻어진 액상규산염 무기질바인더 100중량%에 나노다공성을 갖는 전기전도성 고분자 나노복합체 충진제를 50~100 중량% 투입하여 1000RPM에서 30분 이상 교반 밀링하여 입도계로 50 이하를 확인한 후 300RPM으로 속도 조정 후 액상습윤제를 투입하여 10분 이상 교반하는 도료화단계와; 상기 혼합물에 이온교환수를 첨가하여 점도를 조절하여 포장하는 제품화단계로 실시하여, 나노다공성을 갖는 전기전도성 고분자 나노복합체 충진제 25~50중량%와 액상규산염 24.5~37중량%, 이온교환수 12~17중량%, 알킬알콕시실란 0.5~2.5중량%, 금속산화물 콜로이달수용액 2.5~7.5중량%, 경화제 1.5~2.5중량%, 포졸란 1~5.5중량% 및 액상습윤제 0.2~2.5중량%의 조성비를 갖는 나노다공성을 갖는 전기전도성 고분자 나노복합체 충진제를 이용한 전자기차폐 수성 규산염계 무기질 도료를 얻는다.The present invention for solving the above problems, the vinyl acetate content of 10 to 50% by weight of ethylene-vinylacetate copolymer, polyvinylacetate or vinyl acetate-acrylic acid copolymer, or acrylamide-vinylacetate copolymer A polymer solution forming step of dissolving the polymer having the vinyl acetate group in a polar solvent such as toluene, xylene, methylene chloride, ethylene chloride, chloroformmethylethyl ketone or methyl isobutane ketone; A conductive suspension forming step of dispersing a conductive filler having a nano size of carbon nanotubes, carbon black, graphite, graphene, or carbon fibers in the polymer solution; In the conductive suspension forming step, the conductive filler having a nano size is dispersed in a low-cost alcohol such as methyl alcohol, ethyl alcohol, propyl alcohol or butanol or water, and a basic solution of strong base such as sodium hydroxide, potassium hydroxide or calcium hydroxide is dissolved. A safflowering step added dropwise to the solution while stirring at high speed; A particle forming step of filtering, washing, and drying the electrically conductive polymer nanocomposite filler having the nanoporosity; After adding liquid silicate and ion-exchanged water and stirring until it becomes a uniform liquid, alkyl which is methyltrimethoxysilane, methyltriethoxysilane, triethoxyvinylsilane, diphenyldimethoxysilane or triethoxysilane After the addition of the alkoxysilane, the mixture was stirred for about 10 minutes or more until fully hydrolyzed, and then the stirring speed was increased to 2000 RPM, and the alumina (Al 2 O 3, ), titanium oxide (TiO 2 ), zirconium oxide (ZrO 2 ) or silica ( SiO 2 ) Colloidal dispersion, a metal oxide colloidal solution with a colloidal particle size of 40-180 nm, a curing agent, natural tuff, diatomaceous earth, volcanic ash, and artificial pozzolanic metakaolin, fly ash, and silica gel fuzolan. Forming a liquid silicate inorganic binder by adding and stirring to form a liquid silicate inorganic binder; 50-100% by weight of an electrically conductive polymer nanocomposite filler having nanoporosity was added to 100% by weight of the liquid silicate inorganic binder obtained in the liquid silicate inorganic binder forming step, followed by stirring and milling at 1000 RPM for 30 minutes or more to check 50 or less with a particle size meter. After adjusting the speed to 300RPM by adding a liquid wetting agent and a paint step of stirring for 10 minutes or more; By adding ion-exchanged water to the mixture to adjust the viscosity to commercialize the packaging step, 25-50% by weight of the electrically conductive polymer nanocomposite filler having nanoporosity, 24.5-37% by weight of liquid silicate, 12 ~ Nano having a composition ratio of 17 wt%, alkyl alkoxysilane 0.5-2.5 wt%, metal oxide colloidal solution 2.5-7.5 wt%, curing agent 1.5-2.5 wt%, pozzolan 1-5.5 wt% and liquid wetting agent 0.2-2.5 wt% Electromagnetic shielding aqueous silicate-based inorganic paints are prepared using an electrically conductive polymer nanocomposite filler having porosity.

여기서, 상기 나노크기의 도전성 충진제는 입자크기를 0.1~100nm로 하며, 상기 도전성서스펜젼은 상기 고분자용액 100중량%에 탄소나노튜브 1~20중량%, 카본블랙 20~50중량%, 흑연 20~40중량%, 그라핀 20~30중량%나 탄소섬유 15~30중량%를 분산시켜서 얻고, 상기 염기성용액의 염기도는 pH 9~14가 되도록 한다.Here, the nano-sized conductive filler is 0.1 ~ 100nm particle size, the conductive suspension is 100% by weight of the polymer solution 1-20% by weight carbon nanotube, 20-50% by weight black carbon, graphite 20 It is obtained by dispersing -40 weight%, 20-30 weight% of graphene, or 15-30 weight% of carbon fibers, and basicity of the said basic solution shall be pH 9-14.

이상에서 설명한 바와 같이 본 발명 나노다공성을 갖는 전기전도성 고분자 나노복합체 충진제의 제조 및 이를 이용한 전자기차폐 수성 규산염계 무기질 도료의 제조방법에 의한 고분자 나노복합체 충진제는 비닐아세테이트기의 검화를 통해 생성되어 나노다공성과 수산기(-OH)를 함유하여 물에 용이하게 분산되며 높은 전기전도성에 의한 기존 전자제품에서에서 방출되는 전자기파를 차폐/흡수할 뿐 아니라 대전방지에도 큰 효과를 지닌다. As described above, the polymer nanocomposite filler according to the present invention is prepared by the method of preparing the electroconductive polymer nanocomposite filler having nanoporosity and the electromagnetic shielding aqueous silicate-based inorganic paint using the same. It contains and hydroxyl groups (-OH) and is easily dispersed in water, and has a great effect on antistatic as well as shielding and absorbing electromagnetic waves emitted from existing electronic products due to high electrical conductivity.

또한 수산기는 화학적 가교방법에 의해 쉽게 가교할 수 있어 소수성을 갖는 폴리에틸렌 영역에 의한 액상규산포타슘과 액상규산리튬을 주 구성물로 하는 바인더를 적용 함으로서 종래의 건축용 마감재의 경화과정 및 시간이 경과되면서 발생되는 균열 및 습기에 의한 표면 오염 등의 문제점을 개선할 수 있고, 수성 바인더를 사용하기 때문에 인체에 유해한 휘발성 유기화합물이 발생하지 않아 새롭게 인체에 생태 보건학적으로 유익한 주거환경을 제공함은 물론 도료의 경화 후 형성된 피복층은 우수한 내구성을 확보할 수 있고, 무기질계로 조성되어 도료가 경화된 후의 표면이 친수성을 띠게 되고 따라서 정전기 등에 의한 미세먼지 등의 오염 방지효과가 뛰어나고 쉽게 붓질이나 스프레이 방식에 의한 시공이 가능 하다는 장점을 가지고있다.In addition, the hydroxyl group can be easily crosslinked by chemical crosslinking method, and by applying a binder composed mainly of liquid potassium silicate and liquid lithium silicate by the hydrophobic polyethylene region, it is generated as the curing process and time of the conventional building finishing materials have elapsed. Problems such as surface contamination due to cracks and moisture can be improved, and volatile organic compounds harmful to the human body are not generated due to the use of aqueous binders, thus providing a new ecological and health-friendly living environment to the human body, as well as after curing of the paint. The formed coating layer can ensure excellent durability, and is composed of an inorganic type, and the surface after curing of the paint becomes hydrophilic, so it is excellent in preventing contamination such as fine dust due to static electricity, and can be easily applied by brushing or spraying. Have an advantage.

도1은 본 발명의 실시단계 예시도.
도2는 본 발명의 나노다공성을 갖는 고분자 나노복합체 충진제의 전자현미경 사진.
도3은 본 발명의 나노다공성을 갖는 고분자 나노복합체 충진제의 나노다공성의 전자현미경사진.
도4는 본 발명의 도전성 충진제에 따른 전기저항이 감소되는 것을 나타낸 그래프.
1 is an exemplary embodiment of the present invention.
Figure 2 is an electron micrograph of a polymer nanocomposite filler having nanoporosity of the present invention.
3 is a nanoporous electron micrograph of the polymer nanocomposite filler having nanoporosity of the present invention.
Figure 4 is a graph showing that the electrical resistance is reduced according to the conductive filler of the present invention.

본 발명의 나노다공성을 갖는 전기전도성 고분자 나노복합체 충진제를 이용한 전자기차폐 수성 규산염계 무기질 도료를 제조함에 있어서는, 비닐아세테이트 함량이 10~50중량%인 에틸렌-비닐아세테이트 공중합체나, 폴리비닐아세테이트 또는 비닐아세테이트-아크릭엑시드 공중합체나, 아크릭아마이드-비닐아세테이트 공중합체로 된 비닐아세테이트기를 갖는 고분자 중합체를 톨루엔, 자이렌, 메틸렌클로라이드, 에틸렌클로라이드, 클로로포메틸에틸케톤나 메틸이소부탄케톤 등의 극성용매에 용해시키는 고분자용액형성단계와; 상기 고분자용액에 탄소나노튜브, 카본블랙, 흑연, 그라핀이나 탄소섬유로 된 나노크기를 갖는 도전성 충진제를 분산시킨 도전성 서스펜젼형성단계와; 상기 도전성 서스펜젼형성단계에서 나노크기를 갖는 도전성 충진제를 분산시킨 것을, 메틸알콜, 에틸알콜, 프로필알코올이나 부탄올과 같은 저가 알코올이나 물에, 수산화나트륨, 수산화칼륨이나 수산화칼슘과 같은 강염기를 녹인 염기성용액에 고속 교반시키면서 적가하는 검화단계와; 상기 나노다공성을 갖는 전기전도성 고분자 나노복합체 충진제를 여과, 세척 및 건조하는 입자형성단계와; 액상규산염과 이온교환수를 투입하고 균일한 액상이 될 때가지 교반한 후, 메틸트리메톡시실란, 메틸트리에톡시실란, 트리에톡시비닐실란, 디페닐디메톡시실란이나 트리에톡시실란인 알킬알콕시실란을 첨가하여 완전히 가수분해 될 때까지 500RPM 정도로 10분 이상 교반한 다음 교반 속도를 2000RPM으로 올려 알루미나(Al2O3,), 산화티탄(TiO2), 산화지르코늄(ZrO2)나 실리카(SiO2) 콜로이달 분산액으로 콜로이달 입자 크기가 40~180nm인 금속산화물 콜로이달수용액과, 경화제, 천연인 응회암, 규조토, 화산재와, 인공 포졸란인 메타카올린,플라이애쉬, 실라카흄인 포졸란을 순차적으로 투입하고 교반하여 액상규산염 무기질바인더를 형성하는 액상규산염 무기질바인더형성단계와; 상기 액상규산염 무기질바인더형성단계에서 얻어진 액상규산염 무기질바인더 100중량%에 나노다공성을 갖는 전기전도성 고분자 나노복합체 충진제를 50~100 중량% 투입하여 1000RPM에서 30분 이상 교반 밀링하여 입도계로 50 이하를 확인한 후 300RPM으로 속도 조정 후 액상습윤제를 투입하여 10분 이상 교반하는 도료화단계와; 상기 혼합물에 이온교환수를 첨가하여 점도를 조절하여 포장하는 제품화단계로 실시하여, 나노다공성을 갖는 전기전도성 고분자 나노복합체 충진제 25~50중량%와 액상규산염 24.5~37중량%, 이온교환수 12~17중량%, 알킬알콕시실란 0.5~2.5중량%, 금속산화물 콜로이달수용액 2.5~7.5중량%, 경화제 1.5~2.5중량%, 포졸란 1~5.5중량% 및 액상습윤제 0.2~2.5중량%의 조성비를 갖는 나노다공성을 갖는 전기전도성 고분자 나노복합체 충진제를 이용한 전자기차폐 수성 규산염계 무기질 도료를 얻는다.In preparing an electromagnetic shielding aqueous silicate-based inorganic paint using the electrically conductive polymer nanocomposite filler having nanoporosity of the present invention, an ethylene-vinylacetate copolymer having a vinyl acetate content of 10 to 50% by weight, polyvinylacetate or vinyl A high molecular polymer having a vinyl acetate group composed of an acetate-acrylic acid copolymer or an acrylamide-vinylacetate copolymer is added to a polar solvent such as toluene, xylene, methylene chloride, ethylene chloride, chloroformmethylethyl ketone or methyl isobutane ketone. Forming a polymer solution to dissolve; A conductive suspension forming step of dispersing a conductive filler having a nano size of carbon nanotubes, carbon black, graphite, graphene, or carbon fibers in the polymer solution; In the conductive suspension forming step, the conductive filler having a nano size is dispersed in a low-cost alcohol such as methyl alcohol, ethyl alcohol, propyl alcohol or butanol or water, and a basic solution of strong base such as sodium hydroxide, potassium hydroxide or calcium hydroxide is dissolved. A safflowering step added dropwise to the solution while stirring at high speed; A particle forming step of filtering, washing, and drying the electrically conductive polymer nanocomposite filler having the nanoporosity; After adding liquid silicate and ion-exchanged water and stirring until it becomes a uniform liquid, alkyl which is methyltrimethoxysilane, methyltriethoxysilane, triethoxyvinylsilane, diphenyldimethoxysilane or triethoxysilane After the addition of alkoxysilane, the mixture was stirred for about 10 minutes or more until it was completely hydrolyzed, and then the stirring speed was increased to 2000 RPM, and the alumina (Al 2 O 3, ), titanium oxide (TiO 2 ), zirconium oxide (ZrO 2 ) or silica ( SiO 2 ) Colloidal dispersion, a metal oxide colloidal solution with a colloidal particle size of 40-180 nm, a curing agent, natural tuff, diatomaceous earth, volcanic ash, and artificial pozzolanic metakaolin, fly ash, and silica gel fuzolan. Forming a liquid silicate inorganic binder by adding and stirring to form a liquid silicate inorganic binder; 50-100% by weight of an electrically conductive polymer nanocomposite filler having nanoporosity was added to 100% by weight of the liquid silicate inorganic binder obtained in the liquid silicate inorganic binder forming step, followed by stirring and milling at 1000 RPM for 30 minutes or more to check 50 or less with a particle size meter. After adjusting the speed to 300RPM by adding a liquid wetting agent and a paint step of stirring for 10 minutes or more; By adding ion-exchanged water to the mixture to adjust the viscosity to commercialize the packaging step, 25-50% by weight of the electrically conductive polymer nanocomposite filler having nanoporosity, 24.5-37% by weight of liquid silicate, 12 ~ Nano having a composition ratio of 17 wt%, alkyl alkoxysilane 0.5-2.5 wt%, metal oxide colloidal solution 2.5-7.5 wt%, curing agent 1.5-2.5 wt%, pozzolan 1-5.5 wt% and liquid wetting agent 0.2-2.5 wt% Electromagnetic shielding aqueous silicate-based inorganic paints are prepared using an electrically conductive polymer nanocomposite filler having porosity.

여기서, 상기 나노크기의 도전성 충진제는 입자크기를 0.1~100nm로 하며, 상기 도전성서스펜젼은 상기 고분자용액 100중량%에 탄소나노튜브 1~20중량%, 카본블랙 20~50중량%, 흑연 20~40중량%, 그라핀 20~30중량%나 탄소섬유 15~30중량%를 분산시켜서 얻고, 상기 염기성용액의 염기도는 pH 9~14가 되도록 한다.Here, the nano-sized conductive filler is 0.1 ~ 100nm particle size, the conductive suspension is 100% by weight of the polymer solution 1-20% by weight carbon nanotube, 20-50% by weight black carbon, graphite 20 It is obtained by dispersing -40 weight%, 20-30 weight% of graphene, or 15-30 weight% of carbon fibers, and basicity of the said basic solution shall be pH 9-14.

상기 비닐아세테이트기를 갖는 고분자 중합체는 에틸렌-비닐아세테이트 공중합체, 폴리비닐아세테이트, 비닐아세테이트-아크릭엑시드 공중합체, 아크릭아마이드-비닐아세테이트 공중합체가 사용되며 비닐아세테이트 함량이 10~50중량%인 중합체가 바람직하다. The polymer having a vinyl acetate group is an ethylene-vinylacetate copolymer, a polyvinylacetate, a vinyl acetate-acrylic acid copolymer, an acrylamide-vinylacetate copolymer, and a polymer having a vinyl acetate content of 10 to 50% by weight. Do.

상기 나노크기의 도전성 충진제는 틴소나노튜브 [단일벽탄소나노튜브(single-walled carbon nanotube) 및 다중벽탄소나노튜브(multi-walled carbon nanotube)], 카본블랙, 흑연, 그라핀이나 탄소섬유가 사용되며 1~100nm (0.1~10)의 입자크기를 갖는 것이 바람직하다. The nano-sized conductive filler is used for tin sonanotubes [single-walled carbon nanotubes and multi-walled carbon nanotubes], carbon black, graphite, graphene or carbon fiber. And having a particle size of 1 to 100 nm (0.1 to 10).

상기 고분자용액은 비닐아세테이트기를 갖는 고분자를 극성용매에 0.01~20중량% 농도로 용해시켜서 제작하며 용액 농도가 0.01중량% 미만일 경우 나노다공성이 생성되지 않으며 20중량% 이상일 경우 입자크기가 커져 충진제로 사용할 수 없다.The polymer solution is produced by dissolving a polymer having a vinyl acetate group in a polar solvent at a concentration of 0.01 to 20% by weight. If the solution concentration is less than 0.01% by weight, nanoporosity is not produced. Can't.

상기 도전성서스펜젼은 상기 고분자용액 100중량%에 탄소나노튜브 1~20중량%, 카본블랙 20~50중량%, 흑연 20~40중량%, 그라핀 20~30중량%나 탄소섬유 15~30중량%가 적합하다. The conductive suspension is 1 to 20% by weight of carbon nanotube, 20 to 50% by weight of carbon black, 20 to 40% by weight of graphite, 20 to 30% by weight of graphene or 15 to 30% of carbon fiber to 100% by weight of the polymer solution. Weight percent is suitable.

상기 염기성 용액의 염기도는 pH 9~14가 적합하다. pH가 9 미만일 경우 검화 반응이 늦어져 입상의 입자가 생성되지 않는다. As for the basicity of the said basic solution, pH 9-14 is suitable. If the pH is less than 9, the saponification reaction is delayed and no granular particles are produced.

상기 검화반응 시 교반속도는 생산하려는 입자의 크기에 따라 달라지며1,000~3,000RPM으로 조절한다. Stirring speed during the saponification reaction depends on the size of the particles to be produced and is adjusted to 1,000 ~ 3,000 RPM.

상기 액상규산염은 액상 규산나트륨의 경우 SiO2/Na2O의 몰 비가 2.8 ~ 3.4이나, 액상규산칼륨 SiO2/K2O의 몰 비가 3.2~3.6인 것을 사용하는 것이 바람직하며 22~27중량%가 사용된다. In the liquid silicate, in the case of liquid sodium silicate, the molar ratio of SiO 2 / Na 2 O is 2.8 to 3.4, but the molar ratio of liquid potassium silicate SiO 2 / K 2 O is preferably 3.2 to 3.6, and 22 to 27 wt% Is used.

여기에 경화반응성을 향상시키고 표면강도를 증가시킴으로 우수한 방수효과를 주는 역할을 하는 액상규산리튬을 2.5~10중량%을 첨가한다.2.5 to 10% by weight of liquid lithium silicate, which plays a role of providing excellent waterproofing effect by improving curing reactivity and increasing surface strength, is added.

상기 알킬알콕시실란은 가수분해 되어 금속산화물 콜로이달수용액과 반응을 유도하고 최종 바인더의 무기질 도막의 표면강도를 증가시킴으로써 우수한 방수효과는 주는 역할과 무기질 바인더를 도료로 제작 시 안료와의 혼합이 용이하도록 도와주며 0.5~2.5중량%를 첨가한다. The alkylalkoxysilane is hydrolyzed to induce a reaction with the metal oxide colloidal solution and increases the surface strength of the inorganic coating film of the final binder, thereby providing an excellent waterproofing effect and facilitating the mixing of the pigment with the inorganic binder as a paint. Add 0.5 to 2.5% by weight as an aid.

0.5중량% 미만인 경우 금속산화물 콜로이달 간의 반응성이 떨어지고 2.5중량% 이상인 경우 바인더가 경화 후 표면 강도가 낮아진다. If the amount is less than 0.5 wt%, the reactivity between the metal oxide colloidal drops, and if it is more than 2.5 wt%, the surface strength is lower after curing of the binder.

상기 금속산화물 콜로이달수용액은 알루미나(Al2O3,), 산화티탄(TiO2), 산화지르코늄(ZrO2)나 실리카(SiO2) 콜로이달 분산액으로 콜로이달 입자 크기가 40~180nm가 적합하며, 무기질 바인더의 점도를 조절하고 장기 안정성을 부여하는 역할을 하며 2.5~7.5중량%가 사용된다. The colloidal aqueous solution of the metal oxide colloidal particles having a colloidal particle size of 40-180 nm is suitable as an alumina (Al 2 O 3, ), titanium oxide (TiO 2 ), zirconium oxide (ZrO 2 ) or silica (SiO 2 ) colloidal dispersion. To control the viscosity of the inorganic binder and give long-term stability, 2.5 to 7.5% by weight is used.

2.5중량% 미만의 경우 장기안정성이 떨어지며 7.5중량% 이상일 경우 고점도가 되어 교반작업이 어려워진다.If it is less than 2.5% by weight, the long-term stability is inferior. If it is more than 7.5% by weight, it becomes high viscosity, making it difficult to stir.

상기 경화제는 산화마그네슘(MgO), 산화칼슘(CaO), 산화바륨(BaO)이나 산화아연(ZnO)이 1.5~2.5중량%가 사용되며 규산염과는 쉽게 친화하여 도막의 경도 등을 향상시키며 특히 대기 중의 이산화탄소를 쉽게 포집하여 도막이 빨리 건조되게 하는 보조 역할을 하여 완전한 수분제거에 도움을 주며 철강재 등의 금속표면에 적용 시 아연상 피막이 형성되어 수분에 의한 피도물의 부식방지 즉 방청효과 및 전반적인 내수성을 증진시키게 된다. The curing agent is 1.5 to 2.5% by weight of magnesium oxide (MgO), calcium oxide (CaO), barium oxide (BaO) or zinc oxide (ZnO) is used and easily affinity with the silicate to improve the hardness of the coating film, especially the atmosphere Easily collects the carbon dioxide in the water, which helps to dry the coating quickly, and helps to remove moisture completely. When applied to metal surfaces such as steel, zinc film is formed to prevent corrosion of the coating by moisture, that is, to prevent corrosion and overall water resistance. Let's go.

상기 포졸란은 천연인 응회암, 규조토, 화산재와 인공 포졸란인 메타카올린,플라이애쉬, 실라카흄 등이 사용가능하며 1.0~5.5중량%가 첨가되어 포졸란 반응을 일으켜 피막의 내구성 및 내해수성, 내화학성을 개선시키고 음이온 방출, 항진균성 및 항세균성을 부여한다. The pozzolanic can be used natural tuff, diatomaceous earth, volcanic ash and artificial pozzolanic metakaolin, fly ash, silica gel fume, etc., 1.0 to 5.5% by weight is added to the pozzolanic reaction to improve the durability and seawater resistance, chemical resistance of the film And impart anion release, antifungal and antibacterial properties.

상기 액상습윤제는 액상소포제와 분산제로 구성되어 0.5~5중량%를 첨가하며, 0.5중량% 미만인 경우 분산성이 떨어지고 기포가 발생되며, 5중량% 이상인 경우 생성되는 도막이 치밀도가 떨어진다. The liquid wetting agent is composed of a liquid antifoaming agent and a dispersant to add 0.5 to 5% by weight, when less than 0.5% by weight is less dispersibility and bubbles are generated, when the 5% by weight or more the coating film is less dense.

상기 이온교환수는 점도 조절용으로 12~17중량%가 사용된다. The ion-exchanged water is used 12 to 17% by weight for viscosity control.

본 발명에 따른 나노다공성을 갖는 전기전도성 고분자 나노복합체 충진제의 제조 및 이를 이용한 전자기차폐 수성 규산염계 무기질 도료의 제조방법을 보다 상세하게 살펴보고, 그에 따른 실시예를 서술하면 다음과 같다. The preparation of an electrically conductive polymer nanocomposite filler having nanoporosity according to the present invention and a method of manufacturing an electromagnetic shielding aqueous silicate-based inorganic paint using the same will be described in detail, and examples thereof will be described below.

이하 실시예를 통하여 본 발명을 더욱 상세히 설명한다. Hereinafter, the present invention will be described in more detail with reference to examples.

단 본 발명의 범위가 하기 실시예만으로 한정되는 것은 아니다.However, the scope of the present invention is not limited only to the following examples.

<표 1>에 기재된 성분을 각각의 배합비로 혼합기를 이용하여 하기와 같은 공정의 제조방법으로 혼합하여 도료를 제조하였다.The paints were manufactured by mixing the component of Table 1 by the manufacturing method of the following process using a mixer at each compounding ratio.

에틸렌-비닐아세테이트 공중합체를 톨루엔에 균일상이 될 때까지 용해시키고 탄소(1중량%), 나노튜브(20중량%), 카본블랙(50중량%), 흑연(50중량%), 그라핀 (30중량%), 탄소섬유(25 중량%)를 분산시킨 서스펜젼을 형성하여 pH 13인 수산화나트륨/에틸알코올 염기성용액을 2000RPM으로 교반시키면서 적가한 후 24시간 교반하여 얻은 입자를 여과 및 세척한 다음 50 오븐에서 건조하여 전기전도성 고분자 나노복합체 충진제를 형성한다. The ethylene-vinylacetate copolymer was dissolved in toluene until homogeneous, and carbon (1 wt%), nanotubes (20 wt%), carbon black (50 wt%), graphite (50 wt%), graphene (30 % By weight), carbon suspension (25% by weight) was formed to form a suspension, and sodium hydroxide / ethyl alcohol basic solution having a pH of 13 was added dropwise with stirring at 2000 RPM, followed by filtration and washing of particles obtained by stirring for 24 hours. Dry in an oven to form the electrically conductive polymer nanocomposite filler.

통상의 밀링기 배합탱크에 액상규산칼륨과 액상규산리튬를 투입하고 균일한 액상이 될 때가지 교반한 후 메틸트리에톡시실란을 첨가하여 완전히 가수분해 될 때까지 500RPM 정도로 10분 이상 교반한 다음 교반 속도를 2000RPM으로 올려 알루미나졸, 산화아연, 포졸란을 순차적으로 투입 교반하여 형성된 액상규산염 무기질바인더 100중량%에 분진 제어설비 작동 하에 나노다공성을 갖는 전기전도성 고분자 나노복합체 충진제 50~100중량%를 투입하여 1000RPM에서 30분 이상 교반 밀링하여 입도계로 50 이하를 확인한 후 300RPM으로 속도 조정 후 액상습윤제를 투입하여 10분 이상 교반하여 제조를 완료한다.Put liquid potassium silicate and liquid lithium silicate into a common mill mixing tank, stir until it becomes a uniform liquid phase, add methyltriethoxysilane and stir at least about 10 minutes until it is completely hydrolyzed. Into 100 rpm by weight of alumina sol, zinc oxide, and pozzolane by sequentially adding up to 2000 RPM and adding 50 ~ 100% by weight of electrically conductive polymer nanocomposite filler having nanoporosity under the operation of dust control equipment. After stirring for 30 minutes or more and checking 50 or less with a particle size meter, after adjusting the speed to 300 RPM, a liquid humectant was added and stirred for 10 minutes or more to complete the preparation.

이와 같이 제조된 피복제의 성능은 각종 기능성 시험 방법에 따라 평가된다.The performance of the coating thus produced is evaluated according to various functional test methods.

가로 150mm, 세로 75mm, 두께 0.8mm의 EGI 강판 표면에 도료를 각각 도막 두께 75±5㎛가 되도록 붓으로 도포하거나 에어레스 스프레이로 피복하고 상온에서 건조 및 경화시킨 후 세척성, 연필경도, 내오염성, 내염기성, 내염수성, 건조성 등을 측정하였고 도료를 실시에의 물리적 성질을 <표2>에 요약하였다.Apply paint on the surface of EGI steel plate with width of 150mm, length of 75mm, and thickness of 0.8mm with brush or coating with airless spray to make film thickness of 75 ± 5㎛ respectively, and dry and harden at room temperature, then washability, pencil hardness, stain resistance, Base resistance, salt water resistance, dryness and the like were measured, and the physical properties of the paints were summarized in <Table 2>.

(1) 내세척성 시험 KS M 5000 3351의 에멀젼합성수지 내부용 기준에 의하여 왕복 마모 회수 측정시험.(1) Wash resistance test Reciprocating wear recovery test according to the emulsion synthetic resin internal standard of KS M 5000 3351.

(2) 연필경도측정 통상의 연필경도 시험기(Misubishi사 제품)를 이용하여 연필경도를 측정.(2) Pencil hardness measurement Pencil hardness was measured using a normal pencil hardness tester (manufactured by Misubishi).

(3) 내오염성측정 석유계 탄화물이 연소할 때 발생되는 그을음을 도막 표면에 도포후 1일 방치한 다음 상온에서 흐르는 물로 시편 상의 오염 물질을 제거 후 도 막표면 자정 능력 상태의 확인시험.(3) Pollution resistance measurement Test of soot generated from burning petroleum carbides on the surface of coating film, and then left for 1 day, after removing contaminants on the specimen with water flowing at room temperature.

(4) 건조성 지촉건조시간, 고화건조시간 및 완전건조시간을 각각 측정하되, 지촉건조 시간은 표면을 손으로 만져서 묻어나지 않을 때의 시간을 측정하고, 고화건조시간은 표면을 손으로 문질러도 묻어나지 않을 때의 시간을 측정하며, 완전건조시간은 표면을 물에 적신 솜으로 200회 이상 문질러 도료가 묻어나지 않을 때의 시간을 각각 측정.(4) Measure dry drying time, solidification drying time, and complete drying time, respectively, but touch drying time measures the time when it is not buried by touching the surface by hand, and solidification drying time can be rubbed by hand. Measure the time when it doesn't come out, and complete dry time is measured by rubbing the surface with cotton soaked in water more than 200 times.

(5) 항세균시험, Nutrient Broth(NB, Difco)에 Escherichia coli ATCC 25922와 Staphylococcus aureus ATCC 25923을 20시간 배양하였다. (5) Antibacterial test, Escherichia coli ATCC 25922 and Staphylococcus aureus ATCC 25923 were incubated for 20 hours in Nutrient Broth (NB, Difco).

배양후, Phosphate sulfate buffer(PSB)에 희석하여, 균주의 O.D값이 S. aureus ATCC25923은0.8, E. coli ATCC 25922는 0.65.가 되도록 희석하였다. After incubation, the cells were diluted in Phosphate Sulfate Buffer (PSB), and the OD values of the strains were diluted to 0.8 for S. aureus ATCC25923 and 0.65 for E. coli ATCC 25922.

시료는 UV램프에 1시간동안 멸균하였다. 멸균한 시료 1g을 20의 NB가 들어있는 플라스크에 넣어주고, 희석한 균주 100를 접종하였다. 접종한 균주를 37에서 24시간 shaking incubator에서 배양하였다. Samples were sterilized for 1 hour in a UV lamp. 1 g of the sterilized sample was placed in a flask containing 20 NB, and the diluted strain 100 was inoculated. Inoculated strains were incubated in a shaking incubator at 37 for 24 hours.

배양한 균주를 Nutruent agar에 단계희석하여 접종한 뒤, 24시간 후 세균수를 측정하였다. The cultured strain was inoculated by step dilution in Nutruent agar, and the bacteria count was measured after 24 hours.

(6) 항진균시험, Aspergillus niger ATCC 6275와 Penicillium funiculosum ATCC 11797 균주를 Potato Dextrose Agar(PDA, Difco) 사면배지에 접종하여 28에서 일주일 간 배양하였다. (6) Antifungal test, Aspergillus niger ATCC 6275 and Penicillium funiculosum ATCC 11797 strains were inoculated in a Potato Dextrose Agar (PDA, Difco) slope medium and incubated for 28 to one week.

배양된 균이 들어있는 사면배지에 멸균 증류수를 균이 자란 사면배지에 5ml을 넣은 뒤 사면배지 표면에서 포자를 긁어냈다. Sterile distilled water was added to the incubation medium containing the cultured bacteria, and 5 ml of the incubation medium in which the bacteria were grown, and then spores were scraped from the surface of the culture medium.

긁어낸 포자를 e-tube에 옮겨서 다시 10-2까지 단계희석 한 후, hemocytometer를 이용하여 포자의 수를 측정하였다.(4 ×4의 칸으로 5배수 측정한다.) 측정한 포자의 수를 통해서 사면배지 내의 포자 수가 1.2 ×106이 되도록 희석을 하였다. After the scraped spores were transferred to the e-tube and diluted again to 10 -2 , the number of spores was measured using a hemocytometer (measured 5 times in a 4 × 4 cell). Dilutions were made so that the number of spores in the slope medium was 1.2 × 10 6 .

1.0 ×1.06로 희석된 포자현탁액을 PDA배지에 500를 떨어트리고 멸균된 면봉으로 골고루 배지에 접종하였고, 접종한 뒤 배지의 가운데 직경 3cm의 구멍을 뚫었다. The spore suspension diluted to 1.0 × 1.0 6 was inoculated onto the medium by PDA 500 and inoculated into the medium evenly with a sterile swab, and inoculated with a hole 3 cm in diameter in the middle of the medium.

구멍에 한 시간동안 UV멸균한 도료를 넣었다. 28 배양기에서 일주일 간 배양한 후 halo zone을 vernier calipers로 측정한다.UV sterilized paint was placed in the hole for one hour. After incubation for one week in the incubator, the halo zone is measured with vernier calipers.

<표 1> 및 <표 2>에서와 같이 본 발명에 따른 실시예의 규산염게 무기질바인더를 적용한 수성 전자기차폐 도료는 표면강도, 내세척성, 내오염성 및 접착성이 우수하여 경화과정에서의 도막이 균열을 방지할 뿐 아니라 음이온 방출, 전자기차폐, 항균성, 항세균성, 불연성 및 휘발성유기화합물 배출 극소화가 가능한 것을 확인 할 수 있다. As shown in <Table 1> and <Table 2>, the aqueous electromagnetic shielding paint to which the silicate crab inorganic binder of the embodiment of the present invention is applied has excellent surface strength, wash resistance, fouling resistance, and adhesiveness to prevent cracking of the coating film during curing. In addition to preventing, anion release, electromagnetic shielding, antibacterial, anti-bacterial, non-combustible and volatile organic compound emissions can be minimized.

도2는 본 발명의 나노다공성을 갖는 고분자 나노복합체 충진제의 전자현미경 사진을 나타내며 입자크기가 입자크기가 5~20 정도의 미 분말임을 확인할 수 있다.Figure 2 shows an electron micrograph of the polymer nanocomposite filler having nanoporosity of the present invention can be confirmed that the particle size of the fine powder of the particle size of about 5 ~ 20.

도3은 본 발명의 나노다공성을 갖는 고분자 나노복합체 충진제의 나노다공성의 전자현미경사진을 나타내며, 도4는 본 발명의 도전성 충진제의 임계농도를 나타내는 예시도로 탄소나노튜브(MWNT)가 카본블랙(CB) 나 흑연(GP)와 비교하여 높은 전도성을 가짐을 알 수 있다.Figure 3 shows a nanoporous electron micrograph of the polymer nanocomposite filler having a nanoporous of the present invention, Figure 4 is an illustration showing the critical concentration of the conductive filler of the present invention carbon nanotubes (MWNT) is carbon black (CB It can be seen that it has higher conductivity than) or graphite (GP).

<표 1> 도료 조성 및 제법의 실시예           Table 1 Examples of paint compositions and preparation methods

Figure pat00001
Figure pat00001

<표 2> 실험예에 따른 각 실험의 측정결과               <Table 2> Measurement result of each experiment according to the experiment example

Figure pat00002
Figure pat00002

본 발명은 중소기업청에서 시행한 중소기업 기술혁신개발사업의 기술개발 과제인 "규산염(Silicate)계 무기질 수성 바인더" 개발의 연구결과로 출원되었다.The present invention has been filed as a result of the development of "Silicate-based inorganic aqueous binder", which is a technical development task of the SMEs technological innovation development project implemented by the Small and Medium Business Administration.

본 발명은 내수성외 제반 특성을 보강한 무기질 바인더를 사용하여 제조된 최종도료가 산업전반의 각종 소재에 우수한 도장성을 보유하고, 물리, 화학적으로 우수한 특성 전반을 확보할 수 있어 가정용은 물론 산업구조물이나 건축물, 토목, 해양, 조선 등에 널리 실시할 수 있는 등 산업상 이용가치가 대단하다 할 것이다. In the present invention, the final paint prepared by using an inorganic binder having various properties, including water resistance, has excellent paintability on various materials in the entire industry, and can secure overall physical and chemical properties, so that the home as well as the industrial structure It can be widely used in buildings, civil engineering, marine, shipbuilding, etc.

Claims (5)

비닐아세테이트 함량이 10~50중량%인 에틸렌-비닐아세테이트 공중합체나, 폴리비닐아세테이트 또는 비닐아세테이트-아크릭엑시드 공중합체나, 아크릭아마이드-비닐아세테이트 공중합체로 된 비닐아세테이트기를 갖는 고분자 중합체를 톨루엔, 자이렌, 메틸렌클로라이드, 에틸렌클로라이드, 클로로포메틸에틸케톤나 메틸이소부탄케톤 등의 극성용매에 용해시키는 고분자용액형성단계와;
상기 고분자용액에 탄소나노튜브, 카본블랙, 흑연, 그라핀이나 탄소섬유로 된 나노크기를 갖는 도전성 충진제를 분산시킨 도전성 서스펜젼형성단계와;
상기 도전성 서스펜젼형성단계에서 나노크기를 갖는 도전성 충진제를 분산시킨 것을, 메틸알콜, 에틸알콜, 프로필알코올이나 부탄올과 같은 저가 알코올이나 물에, 수산화나트륨, 수산화칼륨이나 수산화칼슘과 같은 강염기를 녹인 염기성용액에 고속 교반시키면서 적가하는 검화단계와;
상기 나노다공성을 갖는 전기전도성 고분자 나노복합체 충진제를 여과, 세척 및 건조하는 입자형성단계와;
액상규산염과 이온교환수를 투입하고 균일한 액상이 될 때가지 교반한 후, 메틸트리메톡시실란, 메틸트리에톡시실란, 트리에톡시비닐실란, 디페닐디메톡시실란이나 트리에톡시실란인 알킬알콕시실란을 첨가하여 완전히 가수분해 될 때까지 500RPM 정도로 10분 이상 교반한 다음 교반 속도를 2000RPM으로 올려 알루미나(Al2O3,), 산화티탄(TiO2), 산화지르코늄(ZrO2)나 실리카(SiO2) 콜로이달 분산액으로 콜로이달 입자 크기가 40~180nm인 금속산화물 콜로이달수용액과, 경화제, 천연인 응회암, 규조토, 화산재와, 인공 포졸란인 메타카올린, 플라이애쉬, 실라카흄인 포졸란을 순차적으로 투입하고 교반하여 액상규산염 무기질바인더를 형성하는 액상규산염 무기질바인더형성단계와;
상기 액상규산염 무기질바인더형성단계에서 얻어진 액상규산염 무기질바인더 100중량%에 나노다공성을 갖는 전기전도성 고분자 나노복합체 충진제를 50~100 중량% 투입하여 1000RPM에서 30분 이상 교반 밀링하여 입도계로 50 이하를 확인한 후 300RPM으로 속도 조정 후 액상습윤제를 투입하여 10분 이상 교반하는 도료화단계와;
상기 혼합물에 이온교환수를 첨가하여 점도를 조절하여 포장하는 제품화단계로 실시하는 것을 특징으로 하는 나노다공성을 갖는 전기전도성 고분자 나노복합체 충진제를 이용한 전자기차폐 수성 규산염계 무기질 도료 제조방법.
Ethylene-vinylacetate copolymers having a vinyl acetate content of 10 to 50% by weight, polyvinylacetate or vinylacetate-acrylic acid copolymers, or polymer polymers having a vinylacetate group of an acrylamide-vinylacetate copolymer; A polymer solution forming step of dissolving in a polar solvent such as ethylene, methylene chloride, ethylene chloride, chloroformmethylethyl ketone or methyl isobutane ketone;
A conductive suspension forming step of dispersing a conductive filler having a nano size of carbon nanotubes, carbon black, graphite, graphene, or carbon fibers in the polymer solution;
In the conductive suspension forming step, the conductive filler having a nano size is dispersed in a low-cost alcohol such as methyl alcohol, ethyl alcohol, propyl alcohol or butanol or water, and a basic solution of strong base such as sodium hydroxide, potassium hydroxide or calcium hydroxide is dissolved. A safflowering step added dropwise to the solution while stirring at high speed;
A particle forming step of filtering, washing, and drying the electrically conductive polymer nanocomposite filler having the nanoporosity;
After adding liquid silicate and ion-exchanged water and stirring until it becomes a uniform liquid, alkyl which is methyltrimethoxysilane, methyltriethoxysilane, triethoxyvinylsilane, diphenyldimethoxysilane or triethoxysilane After the addition of alkoxysilane, the mixture was stirred for about 10 minutes or more until it was completely hydrolyzed, and then the stirring speed was increased to 2000 RPM, and the alumina (Al 2 O 3, ), titanium oxide (TiO 2 ), zirconium oxide (ZrO 2 ) or silica ( SiO 2 ) Colloidal dispersion, a metal oxide colloidal solution with a colloidal particle size of 40 to 180 nm, a hardener, natural tuff, diatomaceous earth, volcanic ash, and artificial pozzolane metakaolin, fly ash, and silica gel fuzolan. Forming a liquid silicate inorganic binder by adding and stirring to form a liquid silicate inorganic binder;
50-100% by weight of an electrically conductive polymer nanocomposite filler having nanoporosity was added to 100% by weight of the liquid silicate inorganic binder obtained in the liquid silicate inorganic binder forming step, followed by stirring and milling at 1000 RPM for 30 minutes or more to check 50 or less with a particle size meter. After adjusting the speed to 300RPM by adding a liquid wetting agent and a paint step of stirring for 10 minutes or more;
Electromagnetic shielding aqueous silicate-based inorganic paint production method using an electrically conductive polymer nanocomposite filler having nanoporosity, characterized in that the product is added to the mixture by ion-exchanged water to control the viscosity of the product.
나노다공성을 갖는 전기전도성 고분자 나노복합체 충진제 25~50중량%와 액상규산염 24.5~37중량%, 이온교환수 12~17중량%, 알킬알콕시실란 0.5~2.5중량%, 금속산화물 콜로이달수용액 2.5~7.5중량%, 경화제 1.5~2.5중량%, 포졸란 1~5.5중량% 및 액상습윤제 0.2~2.5중량%로 조성함을 특징으로 하는 나노다공성을 갖는 전기전도성 고분자 나노복합체 충진제를 이용한 전자기차폐 수성 규산염계 무기질 도료.
25-50 wt% of electrically conductive polymer nanocomposite filler with nanoporosity, 24.5-37 wt% of liquid silicate, 12-17 wt% of ion-exchanged water, 0.5-2.5 wt% of alkylalkoxysilane, 2.5-7.5 colloidal aqueous metal oxide solution Electromagnetic shielding aqueous silicate-based inorganic paint using an electrically conductive polymer nanocomposite filler having nanoporosity, characterized in that the composition is composed of weight%, curing agent 1.5-2.5 weight%, pozzolane 1-5.5 weight% and liquid wetting agent 0.2-2.5 weight%. .
제1항에 있어서,
상기 나노크기의 도전성 충진제는 0.1~100nm의 입자크기를 특징으로 하는 나노다공성을 갖는 전기전도성 고분자 나노복합체 충진제를 이용한 전자기차폐 수성 규산염계 무기질 도료 제조방법.
The method of claim 1,
The nano-sized conductive filler is an electromagnetic shielding aqueous silicate-based inorganic paint manufacturing method using an electrically conductive polymer nanocomposite filler having a nanoporous, characterized in that the particle size of 0.1 ~ 100nm.
제1항에 있어서,
상기 도전성서스펜젼은 상기 고분자용액 100중량%에 탄소나노튜브 1~20중량%, 카본블랙 20~50중량%, 흑연 20~40중량%, 그라핀 20~30중량%나 탄소섬유 15~30중량%를 분산시킨 것을 특징으로 하는 나노다공성을 갖는 전기전도성 고분자 나노복합체 충진제를 이용한 전자기차폐 수성 규산염계 무기질 도료 제조방법.
The method of claim 1,
The conductive suspension is 1 to 20% by weight of carbon nanotube, 20 to 50% by weight of carbon black, 20 to 40% by weight of graphite, 20 to 30% by weight of graphene or 15 to 30% of carbon fiber to 100% by weight of the polymer solution. A method for producing an electromagnetic shielding aqueous silicate-based inorganic paint using an electrically conductive polymer nanocomposite filler having nanoporosity, characterized in that the weight percent is dispersed.
제1항에 있어서,
상기 염기성용액의 염기도는 pH 9~14를 특징으로 하는 나노다공성을 갖는 전기전도성 고분자 나노복합체 충진제를 이용한 전자기차폐 수성 규산염계 무기질 도료 제조방법.



The method of claim 1,
Basicity of the basic solution is an electromagnetic shielding aqueous silicate-based inorganic paint production method using an electrically conductive polymer nanocomposite filler having nanoporosity, characterized in that pH 9 ~ 14.



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