KR20110111276A - Method for manufacturing a wooden cement plate - Google Patents

Abstract

The present invention provides a wood cement board having a concave-convex design surface with an acute angle on the surface, and hardly causing cracks in the curing curing step, drying step, or conveying step.
It has an uneven surface on the surface, and the length from the vertex of the convex part to the back surface is 9 mm or more, and the length from the vertex of the convex part to the bottom point of the concave part is 2 mm or more and less than half the length from the vertex of the convex part to the back surface. And the specific gravity of the whole wood cement plate, and the specific gravity of the said convex part and said recessed part are respectively 1.1 or more, and the difference of the specific gravity of the said convex part and the specific gravity of the said recessed part is smaller than 0.1.

Description

Method for manufacturing a wooden cement plate

The present invention relates to a wood cement plate having a concave-convex design surface on its surface, and more particularly, to a wood cement plate having a concave-convex design surface, and more particularly to a surface having an acutely concave-convex design surface on the surface, and to cracks in a curing curing process, a drying process or a transport process. It is related with the wood cement board which is hard to generate | occur | produce, and its manufacturing method.

Wood cement boards are manufactured by forming a mat using a hydraulic material, a silicic acid-containing material, a wood reinforcement material, and a raw material mixture containing other materials as desired, pressing the mat, and curing curing. do. In addition, the wood cement board is widely used as a housing member such as an outer wall material or a base material of a tile, and various designs of irregularities such as brick patterns and joint grooves are used to improve the appearance on the surface of the wood cement board for the outer wall material. This is carried out.

Recently, in order to further improve the surface designability, deep unevenness is required at an acute angle.

Moreover, in the wood cement board used as a base material of a tile, in order to fix a tile, it is necessary to provide a deep uneven | corrugated fastening part on the surface.

As a method of forming the irregularities on the surface of the wood cement board, a method of embossing the desired irregularities pattern on the surface by rotating the embossed roll in which the irregularities pattern is carved on the surface of the semi-cured mat before pressing is rotated while pressing. The method of cutting and hardening the surface of the wooden cement board after hardening and forming an uneven | corrugated pattern, the method of mounting the template which has an uneven | corrugated pattern on the surface of the mat before press, and pressing the said mat and a template together is have.

However, in the method using an embossing roll, it is difficult to form a deep concave-convex shape at an acute angle.

In the method of cutting the surface of a wood cement board, a cutting process is required, equipment cost and time are required, and production efficiency worsens. In addition, in the cutting process, defective products due to cutting defects are likely to occur.

In the method using a template, a deep concave-convex shape can be formed at an acute angle. However, since the mat on which the template is placed has a substantially uniform thickness and a substantially flat surface, the concave portion has a high specific gravity, and the convex portion has a low specific gravity. Due to the difference in specific gravity of the concave portion and the convex portion, cracks are likely to occur in the wood cement board in the curing curing step, the drying step or the transport step, and the paint is sucked into the substrate of the wood cement board in the coating step. As a result, the strength, water resistance, dynamic resistance, weather resistance, etc. of the wood cement board are drastically reduced, and many paints are required, resulting in a problem of uneven coating state.

As a countermeasure, a mat layer is formed by arranging a plurality of boundary plates at predetermined locations and spraying the raw material mixture, and then forming a mat having recesses at predetermined locations by removing the raw material mixture present at the boundary plates. Then, there is a method of pressing and curing the upper die plate on which the convex portion corresponding to the recess portion forming portion is formed from the mat formed in this way (Patent Document 1).

[Patent Document 1] Japanese Unexamined Patent Publication No. 2001-150421

However, in the method of patent document 1, the operation | work which arrange | positions a boundary plate and the operation | movement which removes the said boundary plate are needed, and production efficiency becomes bad.

In addition, since it is necessary to prepare various boundary plates according to the depth, width, and length of the concave portion, the initial cost is high, and in the case of the design having a large number of concave portions or a design having a concave portion of various shapes, the work becomes complicated. The production efficiency is worse.

In addition, even in the case of a long shape or a wide shape such that the recess terminates the surface of the wood cement plate, workability deteriorates and production efficiency deteriorates.

In addition, the mat layer after removing the boundary plate tends to be disturbed, and it is difficult to reduce the specific gravity difference between the convex portion and the concave portion smaller than 0.1, and cracks easily occur in the wood cement plate in the curing curing process, the drying process or the conveying process. The paint is sucked into the substrate of the wood cement board in the painting process, the strength, water resistance, dynamic resistance, weather resistance, etc. of the wood cement board are greatly reduced, so that many paints are required and the coating state is not solved. .

The present invention has been made to solve the above problems, and an object of the present invention is to provide a wood cement board having a concave-convex design surface with an acute angle on the surface, and hardly causing cracks in a curing curing process, a drying process or a conveying process. Doing.

In order to achieve the above object, the present invention is a wood cement board having a concave-convex design surface on the surface, a hydraulic material, a silicic acid-containing material, and a wood reinforcing material, the length from the vertex of the convex portion of the wood cement board to the back surface is 9 mm or more, the length from the vertex of the convex portion to the bottom of the concave portion is not less than 2 mm and less than half the length from the vertex of the convex portion to the back surface, the average specific gravity of the whole wood cement plate, and the convex portion, The specific gravity of the said recessed part is 1.1 or more, and the difference of the specific gravity of the said convex part and the specific gravity of the said recessed part is a wood cement board characterized by the above-mentioned. Moreover, the vertex of a convex part shows the highest point in a convex part, and the bottom point of a concave part shows the lowest point in a concave part.

The wood cement board of Claim 1 of this invention is a process of forming a mat by spraying a raw material mixture on a said template, conveying the template which formed the recessed part corresponding to the convex formation part of the said wood cement board, and the raw material of the said mat. Wood cement comprising a step of pressurizing only the raw material mixture of the part laminated to the recess of the template with the mixture from the upper side, a step of leveling the surface of the partially pressed mat, and a step of pressing and curing and curing the obtained mat and the template. It can manufacture by the manufacturing method of a board | plate, etc. As curing curing, there is a method of natural curing or autoclave curing after curing curing at 50 to 80 ° C. for 6 to 12 hours. In addition, the natural curing is a method for curing in the outside air for 3 to 14 days, the autoclave curing is a method for curing for 5 to 10 hours at 160 to 200 ℃, 5 to 8kgf / ㎠. In the said manufacturing method, the mass of the raw material mixture laminated | stacked on the recessed part of a template will become larger than the mass of the raw material mixture laminated | stacked on the convex part of the said template. That is, the mass of the raw material mixture of the convex forming part of a wood cement board becomes larger than the mass of the concave forming part. As a result, the mat can be uniformly pressed, so that the specific gravity of the convex portion and the concave portion of the mat after pressing becomes high, and becomes 1.1 or more, and the difference in specific gravity of the convex portion and the concave portion is small.

The hydraulic material of the present invention is cement such as portland cement, blast furnace cement, silica cement, fly ash cement, alumina cement, and the like, and the silicic acid-containing material is silica sand, powder of silica, silica fume ( silica fume, blast furnace slag, fly ash, syras balloon, perlite, and the like, and wood reinforcement is wood flour, wood fiber, pulp, wood fiber bundle, wood wool, wood chips, bamboo fiber, hemp fiber and the like.

In addition to the above raw materials, active lime-containing substances such as dihydrate gypsum, hemihydrate gypsum, anhydrous gypsum, hydrated lime and quicklime, magnesium chloride, calcium formate, magnesium sulfate, calcium chloride, calcium sulfate, sodium aluminate, potassium aluminate, aluminum sulfate and water glass Curing accelerators, mineral powders such as vermiculite, bentonite, wallastonite, attapulgite, water repellents such as wax, paraffin, silicone, reinforcement materials such as synthetic resin emulsions, foaming properties Thermoplastic plastic beads, plastic foam, etc. may be contained as a raw material.

The mixing ratio of the above-mentioned raw materials is 35-70 mass% of hydraulic materials, 0-60 mass% of silicic acid containing substances, and 5-30 mass% of wood reinforcement materials.

In the present invention, the length from the apex to the rear surface of the convex portion of the wood cement board is 9 mm or more, so the strength is excellent and cracks hardly occur in the curing curing process, the drying process, or the conveying process. If the length from the vertex of the convex part of the wood cement board to the back surface is less than 9 mm, the strength is insufficient, and cracks are likely to occur in the curing curing process, the drying process or the lead process, and the wood cement at the time of transportation. The board may be damaged.

In the present invention, since the length from the vertex of the convex portion to the bottom of the concave portion of the wood cement board is not less than 2 mm and less than half the length from the vertex of the convex portion to the back surface, the uneven shape is deep at an acute angle and excellent in designability. Do. When the tile is fixed, the tile is difficult to peel off. If the length from the vertex of the convex part to the bottom point of the concave part is smaller than 2 mm, since the uneven shape is not deep at an acute angle, the design is not sufficient. If the length from the vertex of the convex portion to the bottom of the concave portion is larger than half the length from the vertex of the convex portion to the back surface, the strength is weakened, and since cracks are liable to occur in the curing curing process, the drying process or the conveying process, The wood cement board may be damaged during transportation.

Moreover, since the average specific gravity of the whole wood cement board, and the specific gravity of a convex part and a recessed part are respectively 1.1 or more, and the difference of the specific gravity of the said convex part and the specific gravity of the said recessed part is less than 0.1, it is used for a hardening curing process, a drying process, or a conveying process. In this way, the occurrence of cracking in the wood cement board can be prevented, and the suction of the paint to the substrate in the coating step is improved. As a result, the problem that the strength, water resistance, dynamic resistance, and weather resistance of the wood cement board product decreases, requires a large amount of paint, and prevents uneven coating. Moreover, the secondary effect is that production is possible even if the press capacity is not so large.

The present invention is the wood cement board described above, the wood cement board is composed of a surface layer and a deep layer, the composition of the raw material mixture of the surface layer and the deep layer is different, and the surface layer has a more dense structure than the deep layer. It is a wood cement board characterized in that.

The wood cement board of Claim 2 of this invention is a process of forming a surface mat by spraying the raw material mixture for surface layers on the said template, conveying the template which formed the recessed part corresponding to the convex formation part of the said wood cement board, and said Spraying a deep raw material mixture on the surface mat to form a deep mat, pressing the raw material mixture of the portion laminated on the recess of the template with the raw material mixture of the deep mat and the surface mat from the upper side, and partially pressing The process of leveling the surface of the said deep-depth mat, The process of spraying the said surface-material raw material mixture further on the surface of the deep-depth mat with an even surface, Forming a surface-layer mat, Pressing and hardening the obtained 3-layered mat and the said template It can manufacture by the manufacturing method of the wooden cement board etc. which consist of a process to cure. In the said manufacturing method, the mass of the raw material mixture laminated | stacked on the recessed part of a template will become larger than the mass of the raw material mixture laminated | stacked on the convex part of the said template. That is, the mass of the raw material mixture of the convex forming part of a wood cement board becomes larger than the mass of the concave forming part. As a result, the mat can be uniformly pressed, so that the specific gravity of the convex portion and the concave portion of the mat after pressing is increased, and the specific gravity difference of the convex portion and the concave portion is reduced.

In addition, the surface layer and the deep layer are each made of a hydraulic material, a silicic acid-containing substance, and a wood reinforcing material, but the composition of the raw material mixture is different. The surface layer is a dense structure containing fine raw materials, 35 to 70% by mass of hydraulic materials, 0 to 50% by mass of silicic acid-containing materials, 5 to 25% by mass of wood reinforcement, and improve the strength and water resistance of the wood cement board. . On the other hand, the deep layer is composed of a rough raw material, the hydraulic material is 30 to 60% by mass, the silicic acid-containing material is 0 to 60% by mass, the wood reinforcement is 10 to 30% by mass, and the wood cement board is made light. . The blending ratio of the surface layer: deep layer is 1: 1 to 1: 6 by mass ratio, preferably 1: 1 to 1: 4, and the deep layer is preferably thicker than the surface layer.

Also in this invention, the crack to a wood cement board can be prevented in a hardening curing process, a drying process, and a conveyance process, and the suction of the paint to a base material in a coating process is improved. In addition, the surface layer maintains strength, water resistance, dynamic resistance and weather resistance, and requires a large amount of paint, thereby preventing the problem of uneven coating. Moreover, the secondary effect is that production is possible even if the press capacity is not so large.

The wood cement board of Claim 3 respond | corresponds to the convex-formed part by the process of spraying a raw material mixture on the said press board, and forming a mat, conveying the press board with the smooth surface, and the raw material mixture of the mat. A step of pressurizing only from the upper side to the raw material mixture to be made; a step of evening the surface of the partially pressurized mat; a step of placing a template having a concave portion corresponding to the convex forming portion on the obtained mat; and the mat and the template It can be manufactured by the manufacturing method of the wooden cement board etc. which consist of the process of pressing and hardening and curing.

The wood cement board of Claim 4 of this invention is spraying the surface raw material mixture on the said press board, conveying the press board with the smooth surface, and forming a surface layer mat, and spraying a deep raw material mixture on the said surface layer mat. Forming a deep mat by pressing the raw material mixture of the deep mat and the surface mat, pressurizing only from the upper side the raw material mixture corresponding to the convex forming portion, and evening the surface of the partially pressurized deep mat; A step of forming a surface mat by further spreading the surface layer raw material mixture on the deep mat having an even surface, and placing a template having a concave portion corresponding to the convex forming portion on the obtained three-layer structure mat. And a step of pressing and curing the mat and the template of the three-layer structure. It can be produced by a method of manufacturing a wood-cement plate as.

According to the wood cement board of the present invention, the length from the vertex of the convex portion to the back surface of the wood cement plate is 9 mm or more, the length from the vertex of the convex portion to the bottom of the concave portion is 2 mm or more and from the vertex of the convex portion to the back surface. It is less than half of the length to and the average specific gravity of the whole wood cement board, and the specific gravity of the convex part and the recessed part are respectively 1.1 or more, and since the difference of the specific gravity of the said recessed part and the said convex part is smaller than 0.1, sufficient strength is sufficient It is possible to prevent the generation of cracks in the wood cement board which may occur in the curing curing step, the drying step or the conveying step, and the suction of the paint to the substrate in the coating step is improved. As a result, the problem that the strength, water resistance, dynamic resistance, and weather resistance of the wood cement board product are reduced, many paints are required, or coating is uneven can be prevented. Moreover, since the length from the vertex of the convex part of the wood cement board to the bottom of the concave part is 2 mm or more and less than half of the length from the vertex of the convex part to the back surface, the uneven shape is deep at an acute angle and excellent in designability. When the tile is fixed, the tile is difficult to peel off.

1 shows a wooden cement plate having convex portions on its surface.
FIG. 2 shows one embodiment of an apparatus for pressurizing a portion of a mat raw material mixture used to produce the wood cement plate shown in FIG. 1. FIG.
FIG. 3 is a schematic diagram showing a flow of a manufacturing process for producing the wood cement board shown in FIG. 1 according to the state of the mat manufactured in each process. FIG.
FIG. 4 is a schematic diagram showing another example of the flow of the manufacturing process for producing the wood cement board shown in FIG. 1 by the state of the mat manufactured in each process. FIG.
FIG. 5 is a schematic diagram showing another example of the flow of the manufacturing process for producing the wood cement plate shown in FIG. 1 by the state of the mat produced in each process. FIG.
FIG. 6 is a schematic diagram showing another example of the flow of the manufacturing process for producing the wood cement board shown in FIG. 1 by the state of the mat produced in each process. FIG.
FIG. 7 is a view showing a wood cement board having recesses in two directions on its surface; FIG.

EMBODIMENT OF THE INVENTION Hereinafter, the best form for implementing this invention is demonstrated concretely according to FIG. 1 thru | or FIG.

Example 1

FIG. 1: is a figure which shows an example of the wood cement board A which has convex part A1 on the surface. Here, five convex portions A1 are formed in a straight line on the surface of the wood cement plate A in the longitudinal direction.

FIG. 2 is an apparatus used for manufacturing the wood cement board A shown in FIG. 1, and shows an example of an apparatus B for rotating and pressing part of the mat raw material for forming the wood cement board A. FIG. Drawing. The apparatus B is equipped with the rotating shaft B1 and the some roll part B2 formed around it, is located above the conveyor which conveys a mat, and is arrange | positioned in the direction orthogonal to the advancing direction of the said mat. . When the rotating shaft B1 rotates, the roll part B2 press-contacts the required location of the raw material of the said mat, and can pressurize the said mat. Moreover, the operation position and height of the roll part B2 are adjustable. Moreover, this apparatus B can attach / detach from a line, prepares the apparatus B provided with the roll part B2 arrange | positioned and adjusted so as to correspond to the pattern of the recessed part of the wood cement board to manufacture, and produces wood When it changes so that it may be matched with the pattern of the recessed part of a cement board, workability will be good and it will not reduce the production efficiency of a wood cement board.

FIG. 3: is a schematic diagram which shows an example of the flow of the manufacturing process for manufacturing the wood cement board A shown in FIG. 1 according to the state of the mat manufactured in each process.

In the manufacturing process shown in FIG. 3, the raw material mixture (E) and the deep raw material mixture (F) for different layers are used.

As shown in Fig. 3A, the template C, in which the recess C1 corresponding to the convex portion forming portion is first formed, has the concave portion C1 of the template C facing upward. Wit). While conveying the template C placed on the conveyor, the raw material mixture E for surface layer is spread over the entire surface of the template C, and a surface layer mat is formed as shown in FIG. 3B. Moreover, the raw material mixture (E) for surface layers is mix | blended with the raw material whose particle diameter is finer than a deep layer, and the surface of the wood cement board obtained is made dense.

Next, while conveying the template C which loaded the raw material mixture E for surface layers, the deep raw material mixture F is spread | spreaded on the whole surface of the raw material mixture E for surface layers. The deep raw material mixture F is sprayed more than the raw material mixture E for surface layer, making the thickness of the deep mat larger than the surface mat, and forms a deep mat as shown in FIG. 3C. Moreover, the brush (not shown) is provided so that the surface of the deep raw material mixture F may be lightly contacted above the conveyance direction, and the surface of the deep raw material mixture F is equalized. The surface may be even by spraying air. Then, the die C loaded with the raw material mixtures E and F is further conveyed by a conveyor, and as shown in FIG. 3D, the roll portion B2 of the apparatus B shown in FIG. 2 provided above the conveyor. ), Only the raw material mixture laminated on the recessed part C1 of the template C in the raw material mixtures E and F is pressed from the upper side, and as shown in FIG. 3E, the recessed part of the template C Only the raw material mixture laminated on (C1) obtains a mat having the pressurized portions E1 and F1. Thereafter, the mat having the pressurized portions E1 and F1 is as shown in Fig. 3F while being conveyed by lightly contacting the surface with a brush (not shown) provided above the conveying direction or by spraying air. Get a matte surface. In addition, in order to make the surface even, you may scrape the part higher than E1 and F1 in parts other than E1 and F1 with a brush or air (not shown), and may evenly make the surface of a mat.

The template C on which the raw material mixtures E and F are loaded is also conveyed on a conveyor, spreading the raw material mixture E for the surface layer again on the entire surface of the raw material mixture F, and as shown in FIG. Form a surface mat on the mat. And the smooth press board D is mounted on the mat surface obtained in this way, as shown in FIG. 3H, it presses together with the template C, and hardens and cures.

According to the said manufacturing process, since spraying of a raw material mixture, partial pressurization of a raw material mixture, and leveling of the surface of a raw material mixture are performed, conveying a template C, production efficiency is good. In addition, since only the portion corresponding to the recess C1 of the template C in the raw material mixtures E and F is pressed, and evenly pressurizes the surface of the deep mat, the mat is uniformly loaded when pressed. Production is possible even if the press capacity is not very large, and the difference between the specific gravity of the surface concave portion and the convex portion of the wood cement board A can be reduced, and the occurrence of cracks and the base material of the wood cement board A can be reduced. Inhalation of the paint is improved. In addition, since the amount of the raw material mixture (E) of the surface layer does not change, it is possible to maintain the strength, water resistance, dynamic resistance, and weather resistance of the wood cement board (A), and to avoid the problem of a large amount of paint and uneven coating. have.

FIG. 4 is a schematic diagram showing another embodiment of the flow of the manufacturing process for producing the wood cement plate A shown in FIG. 1 according to the state of the mat produced in each process.

In the manufacturing process shown in Fig. 4, the blending and thickness of the raw material mixture used in the surface layer and the deep layer are different, and the surface raw material mixture (E) and the deep raw material mixture (F) are used, and on the surface raw material mixture (E) The deep raw material mixture F is sprayed, and the deep mat is thicker than the surface layer mat, and by the apparatus B shown in FIG. 2 provided above the conveyor, the template C in the raw material mixtures E and F is used. After pressing only the part corresponding to the recessed part C1 of), manufacturing the mat which has the pressed part E1, F1, and leveling the surface of the mat which has the pressed part E1, F1, the raw material mixture It is the same as the manufacturing process shown in FIG. 3 in that the raw material mixture (E) for surface layers is spread | spreaded on the whole surface of (F), and it presses and hardens | cures, but as shown in FIG. Placing D) on a conveyor, as shown in Figs. 4B to 4G. Similarly, the spraying of the raw material mixture, the partial pressurization of the raw material mixture, and the smoothing of the surface of the raw material mixture are carried out while conveying the smooth press plate D, and as shown in FIG. 4H, on the mat of the three-layer structure. The point which mounts the template C in which the recessed part C1 corresponding to the convex part formation part was formed differs from the manufacturing process of FIG. In addition, since the template C is placed on the mat with the recessed portion C1 downward, the pressed position and the position of the convex portion C1 are the same.

Also in the said manufacturing process, since spraying of a raw material mixture, partial pressurization of a raw material mixture, and leveling of the surface of a raw material mixture are performed, conveying the press board D, it is produced similarly to the manufacturing method shown in FIG. The efficiency is good. In addition, since only the portion corresponding to the recess C1 of the template C in the raw material mixtures E and F is pressed, and evenly pressurizes the surface of the deep mat, the mat is uniformly loaded during press. Production is possible even if the press capacity is not very large, and the difference between the specific gravity of the surface concave portion and the convex portion of the wood cement board A can be reduced, and the occurrence of cracks and the base material of the wood cement board A can be reduced. Inhalation of the paint is improved. In addition, since the amount of the raw material mixture (E) of the surface layer does not change, it is necessary to maintain the strength, water resistance, dynamic resistance, and weather resistance of the wood cement board (A), and to avoid the problem that a large amount of paint is required, resulting in uneven coating. Can be.

FIG. 5 is a schematic diagram showing another embodiment of the flow of the manufacturing process for producing the wood cement plate A shown in FIG. 1 according to the state of the mat manufactured in each process.

In the manufacturing method shown in FIG. 5, the mixing | blending of a raw material mixture is one type, and only raw material mixture G is used.

The template C in which the recess C1 corresponding to the convex forming portion was initially formed is placed on the conveyor, and as shown in FIG. 5A, the recess C1 of the template C faces upward. Do it. Next, while conveying the template C placed on the conveyor, the raw material mixture G is spread over the entire surface of the template C to form a mat as shown in FIG. 5B. Moreover, a brush (not shown) is provided so that the surface of the raw material mixture G may be lightly contacted above the conveyance direction, and the surface of the raw material mixture G is made even. The surface may be even by spraying air. Thereafter, the template C on which the raw material mixture G is laminated is further conveyed on a conveyor, and the roll raw material B of the apparatus B shown in FIG. 2 provided above the conveyor provides a raw material mixture of the mat ( G) Only the raw material mixture laminated | stacked on the recessed part C1 of the template C from the upper side, and as shown in FIG. 5D, the raw material laminated | stacked on the recessed part C1 of the template C Only the mixture obtains a mat having the pressed part G1. Thereafter, the mat having the pressurized portion G1 gently touches the surface with a brush (not shown) provided above the conveying direction or sprays air to convey the surface as shown in FIG. 5E while conveying it. After making it evenly, as shown in FIG. 5F, the press board D with a smooth surface is mounted, and press and hardening curing are performed with the template C. As shown to FIG. In addition, in order to make the surface even, you may scrape off the part higher than G1 with a brush or air (not shown) in parts other than G1, and may evenly surface the mat.

According to the said manufacturing process, spreading of the raw material mixture, partial pressurization of the raw material mixture, and leveling of the surface of the raw material mixture are performed while conveying the template C, and since only one type of the raw material mixture is mixed, Fig. 3 The production efficiency is better than the manufacturing process shown in FIG. 4. Moreover, since only the part corresponding to the recessed part C1 of the template C is pressurized and the surface of a mat is equalized after pressurization, the mat material is uniformly loaded at the time of press, and press ability is carried out. Production is possible even if it is not very large, and the difference between the specific gravity of the surface concave portion and the convex portion of the wood cement plate A can be reduced, and the occurrence of cracks in the wood cement plate A and the coating of the base material Improvement of suction is the same as the manufacturing process shown in FIG. 3, FIG. In addition, while maintaining the strength, water resistance, dynamic resistance, and weather resistance of the wood cement board (A), a large amount of paint is required, and the effect of preventing the uneven coating problem is also shown in FIGS. 3 and 4. Is the same as

FIG. 6 is a schematic diagram showing another embodiment of the flow of the manufacturing process for producing the wood cement plate A shown in FIG. 1 according to the state of the mat manufactured in each process.

In the manufacturing process shown in Fig. 6, there is only one kind of blending of the raw material mixture, and only the raw material mixture G is used. The raw material mixture G is sprayed on the conveyor while the raw material mixture G is sprayed to form a mat, and the upper part of the conveyor is shown in Fig. 2. In the raw material mixture G of the mat, only the part corresponding to the recessed part C1 of the template C was pressed from the upper side by the roll part B2 of the apparatus B shown to the figure, and it has the pressurized part G1. Although the mat is manufactured, and the surface of the mat having the pressurized portion G1 is evened, it is the same as the manufacturing method of FIG. 5 in that the press and curing curing are performed, but as shown in FIG. D) Spreading the raw material mixture G on the top, and as shown in Figs. 6B to 6E, the press plate which is smooth to spread the raw material mixture, pressurize part of the raw material mixture, and even the surface of the raw material mixture ( D) while returning As shown in FIG. 6F, the point of placing the template C on which the concave portion C1 corresponding to the convex portion forming portion is formed on the mat is different from the manufacturing method described in FIG. 5. In addition, since the template C is placed on the mat with the recessed portion C1 downward, the pressed position and the position of the convex portion C1 are the same.

According to the said manufacturing process, spraying of a raw material mixture, partial pressurization of a raw material mixture, and leveling of the surface of a raw material mixture are performed, conveying a press board D, and since only one type of compounding of a raw material mixture is carried out, FIG. Like the manufacturing process shown in Fig. 1, the production efficiency is good. In addition, since only the part corresponding to the recessed part C1 of the template C is pressurized and the surface of a mat is equalized after pressurization, the mat is uniformly loaded at the time of pressing, and press ability is carried out. Production is possible even if it is not very large, and the difference between the specific gravity of the surface concave portion and the convex portion of the wood cement plate A can be reduced, and the occurrence of cracks in the wood cement plate A and the coating of the base material It is the same as the manufacturing process shown in FIGS. 3, 4, and 5 that suction is improved. In addition, while maintaining the strength, water resistance, dynamic resistance, and weather resistance of the wood cement board (A), a large amount of paint is required, and the effect of preventing the problem of uneven coating is also shown in FIGS. 3, 4, and 5. It is the same as the manufacturing process shown.

In addition, this invention is not limited to the said Example.

In the manufacturing process shown to FIG. 3, FIG. 4, the compounding of the raw material mixture E for surface layers formed on the surface side, and the raw material mixture E for surface layers formed on the back surface may be different, and it is for surface layers on the back surface side. The raw material mixture (E) can also be formed and removed.

In addition, as shown in FIG. 7, when forming a recessed part in two orthogonal directions, the two conveyors which convey in a long side direction and a short side direction are prepared, and the apparatus shown in FIG. 2 above each conveyor (B ), A mat having recesses in two directions can be formed.

Next, 5 masses of aluminum sulfate as a curing accelerator in a raw material mixture containing 40 mass% of portland cement as a hydraulic material, 38 mass% of silica sand as a silicic acid-containing material, and 11 mass% of wood pieces as a wood reinforcement and 11 mass% of pulp. The external cement was added, and the wood cement board shown in FIG. 1 was manufactured by the manufacturing process of the wood cement board shown in FIG. 5, autoclaved and cured at 165 degreeC and 6 kgf / cm <2> for 6 hours, and a single layer. Example 1 which is the wood cement board which the thickness of the whole which consists of 16mm is obtained. Moreover, in the said wood cement board, in order to form an uneven | corrugated shape deeply at an acute angle, the length from the vertex of a convex part to the bottom point of a concave part was 4 mm. The press pressure of the mat and the template for making the total thickness of the wood cement plate 16 mm was 45 kgf / cm 2.

In another embodiment, 5 mass% of aluminum sulfate is used as a curing accelerator in a raw material mixture containing 38 mass% of portland cement as a hydraulic material, 38 mass% of silica sand as a silicic acid-containing material, and 24 mass% of pulp as a wood reinforcement material. 3 mass of aluminum sulfate as a hardening accelerator in the raw material mixture which is externally added to make a raw material mixture of a surface layer, and contains 40 mass% of portland cement as a hydraulic material, 40 mass% of silica sand as a silicic acid containing material, and 20 mass% of wood chips as a wood reinforcement material. As a raw material mixture of a deep layer added by%, the wood cement board shown in FIG. 1 was manufactured by the manufacturing process of the wood cement board shown in FIG. 3, autoclaved and cured at 165 degreeC and 6 kgf / cm <2> for 6 hours, and three layers. Example 2 whose thickness which consists of is 16 mm was obtained. Moreover, the compounding ratio of the surface layer and the deep layer was 1: 4 by mass ratio, and also in the said wood cement board, the length from the vertex of a convex part to the bottom point of a concave part was 4 mm. In Example 2, the press pressure of the mat and the template for making the total thickness of the wood cement board 16 mm as in Example 1 was 45 kgf / cm 2.

In addition, as a comparison with Example 1, in the manufacturing method of Example 1, except pressurizing from the upper side only to the raw material mixture of the part laminated | stacked on the recessed part of a template, and making the surface of a part pressurized mat evenly, And the comparative example 1 which consists of a single | mono layer was obtained. Moreover, in the comparative example 1, the press pressure of the mat and the template for making the whole thickness of a wood cement board 16 mm like Example 1 was 50 kgf / cm <2>.

In addition, as a comparison with Example 2, in the manufacturing method of Example 2, only pressurizing from the upper side only to the raw material mixture of the part laminated | stacked on the recessed part of a template, and making the surface of a part pressurized mat evenly And the comparative example 2 which consists of three layers was obtained. Moreover, in the comparative example 2, the press pressure of the mat and the template for making the thickness of the whole wood cement board 16 mm like Example 2 was 50 kgf / cm <2>.

For Examples 1 and 2 and Comparative Examples 1 and 2, the average specific gravity of the entire wood cement plate, and the specific gravity of the convex portion and the concave portion were measured, and the surface absorption amount and flexural strength of the surface of the wooden cement plate were measured. Was measured and shown in Table 1. In addition, the bending strength was measured by the test body 500 × 400 mm according to JIS A 1408, the surface absorption amount is measured by the frame installation method, forming a frame of 0.2 × 0.2 m on the surface of the coating plate, a constant amount of water in the frame It is left for 24 hours in a state, and it is the value which computed the mass change of the coating plate before and behind a measurement by the formula (1).

As shown in Table 1, Examples 1 and 2 are the average specific gravity of the whole wood cement board, and the specific gravity of a convex part and a recessed part are 1.1 or more, and the difference of the specific gravity of the said convex part and the specific gravity of the said recessed part is less than 0.1, and the surface Excellent absorption and flexural strength However, in Comparative Examples 1 and 2, since the average specific gravity of the whole wood cement plate and the specific gravity of the convex part are smaller than 1.1, and the difference between the specific gravity of the convex part and the specific gravity of the concave part is larger than 0.1, the surface absorption amount and the bending strength are performed. It is inferior to Example 1, 2.

In addition, in the same manufacturing method as in Examples 1 and 2, a wooden cement board having a length of 4 mm in length from the vertex of the convex portion to the bottom point of the concave portion was manufactured, and the overall thickness was 8 mm. Weak.

Further, in the same manufacturing method as Examples 1 and 2, a wooden cement board having a length of 1 mm from the vertex of the convex portion to the bottom point of the concave portion was produced. It was not seen at an acute angle, and the design was inferior.

As described above, according to the wood cement board according to the present invention, the length from the vertex of the convex portion to the back surface of the wood cement plate is 9 mm or more, and the length from the vertex of the convex portion to the bottom point of the concave portion is 2 mm or more. It is less than half of the length from the vertex of a convex part to the said back surface, the average specific gravity of the whole wood cement board, and the specific gravity of a convex part and a recessed part are respectively 1.1 or more, and the difference of the specific gravity of the said recessed part and said convex part is less than 0.1. Therefore, while the strength is sufficient, it is possible to prevent the occurrence of cracking in the wood cement board which may occur in the curing curing step, the drying step or the rolling step, and the suction of the paint into the substrate in the coating step is improved. As a result, the problem that the strength, water resistance, dynamic resistance, and weather resistance of the wood cement board product are reduced, many paints are required, or coating is uneven can be prevented. Moreover, since the length from the vertex of the convex part of the wood cement board to the bottom of the concave part is 2 mm or more and less than half of the length from the vertex of the convex part to the back surface, the uneven shape is deep at an acute angle and excellent in designability. When the tile is fixed, the tile is difficult to peel off.

A: wood cement board A1: convex portion
B: apparatus for pressurizing part of the mat raw material mixture
B1: rotating shaft B2: roll part
C: template C1: recess of the template
D: Pressed plate E: Raw material mixture for surface layer
E1: Pressurized portion of the surface mixture
F: Deep Mixture
F1: Part G raw material mixture pressurized with deep raw material mixture
G1: area where the raw material mixture is pressurized

Claims (4)

In the manufacturing method of wood cement board having a concave-convex design surface,
A step of forming a mat by spraying a raw material mixture on the template while conveying a template having a concave portion corresponding to the convex forming portion of the wood cement plate;
Pressurizing the raw material mixture of the mat from the upper side only to the raw material mixture of the part laminated on the recess of the template;
Leveling the surface of the partially pressurized mat,
And a step of pressing the obtained mat and the template and curing curing. In the manufacturing method of wood cement board having a concave-convex design surface,
Forming a surface layer mat by spraying a surface material mixture for surface layer on the template while conveying a template having a concave portion corresponding to the convex portion forming portion of the wood cement plate;
Forming a deep mat by spraying a deep raw material mixture on the surface mat;
Pressurizing the raw material mixture of the deep mat and the surface mat from the upper side only to the raw material mixture of the portion laminated on the recess of the template;
Leveling the surface of the partially pressurized deep mat,
Forming a surface mat by further spreading the surface material mixture on the surface of the deep mat having an even surface;
A process for producing a wood cement board, comprising a step of pressing the obtained three-layer structure mat and the template and curing curing. In the manufacturing method of wood cement board having a concave-convex design surface,
Forming a mat by spreading the raw material mixture on the press plate while conveying the press plate with a smooth surface;
Pressurizing the raw material mixture of the mat from only the raw material mixture corresponding to the convex forming portion;
Leveling the surface of the partially pressurized mat,
Placing a template on which the concave portion corresponding to the convex portion forming portion is formed on the obtained mat;
And a step of pressing the mat and the template and curing curing. In the manufacturing method of wood cement board having a concave-convex design surface,
While conveying the press plate with the smooth surface, spraying the raw material mixture for surface layers on the said press board, and forming a surface layer mat,
Forming a deep mat by spraying a deep raw material mixture on the surface mat;
A step of pressurizing only the raw material mixture corresponding to the convex forming portion from the upper side with the raw material mixture of the deep mat and the surface layer mat;
Leveling the surface of the partially pressurized deep mat,
Forming a surface mat by further spreading the surface material mixture on the surface of the deep mat having an even surface;
Placing a template on which the concave portion corresponding to the convex portion forming portion is formed on the obtained three-layer structure mat;
And a step of pressing the mat of the three-layer structure and the template and curing curing.

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