KR20110042802A - A rice noodle manufacturing system and a manufacturing method of rice noodle - Google Patents

Abstract

PURPOSE: A rice noodles producing apparatus and a rice noodles producing method using thereof are provided to supply thin film shaped rice noodles in a high concentration liquid form to obtain a rice sheet to produce the rice noodles. CONSTITUTION: A rice noodles producing apparatus comprises the following: a rice washing device(10) using water and high pressure air for washing rice; a rice crushing device(20) crushing the washed rice; a filter(30) removing foreign materials and rice particles bigger than the prefixed size; a viscous fluid mixing device(40) adding a substance to liquid rice powder for improving the viscosity; a feeder(50) supplying the liquid rice powder in a thin film shape using a roller; a heating devise(60) heating the rice thin film; a drying device(70) drying the moisture from the rice thin film; a cooling device(80) for cooling the rice thin film; and first and second cutting devices(90,100).

Description

Rice noodle manufacturing system and a manufacturing method of rice noodle

The present invention relates to a rice noodle manufacturing apparatus and a rice noodle manufacturing method, and more particularly, to supply a highly concentrated liquid rice noodle in the form of a thin film, heated, cut into a rice sheet of a predetermined size, and then It relates to a rice noodles manufacturing apparatus and a rice noodles manufacturing method to be cut by.

In general, noodle refers to a dough made by mixing flour with suitable water and drawing out a dough. These noodles are foods enjoyed by four seasons and various dishes, and are popular foods that can be enjoyed cheaply and deliciously by the common people.

However, the above-mentioned conventional noodles simply use wheat flour, which is somewhat insufficient in terms of nutrition and health compared to other foods. For this reason, various kinds of healthy noodles have been disclosed to increase nutrition and health benefits by adding various ingredients to the noodles.

In general, noodles have been made mainly from flour (wheat flour) due to the shortcomings of noodles made with rice, but rice is used for various reasons, such as rice is superior in terms of nutritional ingredients and rice is more suitable for Korean people due to its cultural characteristics. Therefore, there have been various proposals to manufacture noodles.

However, the rice noodles noodles had a lot of dry noodles, and when boiled for a long time, easily spread, and when entering the mouth was somewhat rough, there was a lack of chewyness.

Looking at the example proposed as a rice noodles to solve these disadvantages, Korean Patent Application No. 10-1992-0006009 (Patent holder: Sung Ho-jung) Patent registration publication of "Method of making instant rice noodles" is a grain powder mixed with rice flour and wheat flour Rice noodles made using the is described. The rice noodle soup described here is prepared to be eaten after about 3 minutes in the water. In addition, Korean Patent Application No. 10-2002-0035628 (Applicant: Kim Yong-kyu, Kim Yun-kyu) In the publication of "How to Make Rice Noodles", rice flour is the main ingredient, and soybean powder, mushroom powder, kelp powder, corn powder, safflower seed powder are fixed. Rice noodles prepared by addition at a ratio are described.

However, in the case of rice noodles, the noodle is hard to spread and even if cooked for a little longer, there is a disadvantage that the neck is bad and difficult to match the time to boil, in the case of the conventional rice noodles described above does not solve the disadvantages of such conventional rice noodles at all.

The rice noodle manufacturing method disclosed so far is commonly produced by adding water to rice flour, kneading it, and making a three-sided noodle by high pressure contacting a nozzle having a plurality of holes having a diameter of noodle noodles.

Therefore, with the time and energy required by the kneading process, the kneaded rice powder has an uncomfortable element, such as solidified over time, clogging the nozzle.

The present invention is to provide an apparatus and method for producing rice noodles without the kneading process.

Still another object of the present invention is to provide an apparatus and method for manufacturing rice noodles, which can easily adjust the moisture content.

Another object of the present invention to provide a rice noodle manufacturing apparatus and method that can adjust the viscosity of the rice noodles.

Rice noodle manufacturing apparatus according to the present invention for achieving these objects is characterized in that the configuration for the dough process is unnecessary.

Rice noodle manufacturing apparatus according to the invention is characterized in that using a high concentration of liquid rice flour containing a large amount of moisture.

Rice noodle manufacturing apparatus according to the invention is characterized in that the manufacturing time is short by heating the rice thin film with steam.

Features of the detailed configuration of the rice noodle manufacturing apparatus according to the present invention is a pre-treatment system for preparing a liquid rice flour to wash and grind the rice and to add a predetermined viscosity material; A supply device for supplying the liquid rice flour prepared through the pretreatment system in the form of a continuous thin film; A heating device for heating the liquid rice film of the thin film supplied through the supply device using a hot steam; A drying apparatus for removing moisture contained in a rice film that is solidified by the heating apparatus and transferred through a conveyor; A cooling device for cooling the rice film from which moisture has been removed by the drying device; A first cutting device for cutting a rice film cooled by the cooling device into a rice sheet of a predetermined size; And a second cutting device for cutting the rice sheet into a thin three-sided shape.

Features of the detailed configuration of the rice noodle manufacturing apparatus according to the present invention, the pretreatment system, the rice washing device for washing the supplied rice using water and high pressure air; A rice grinder for grinding the rice washed by the rice washing device using a rotating plate rotating at high speed; A filter for removing foreign substances or rice flour of a predetermined size or more contained in the liquid rice flour ground through the rice grinder; And a viscous liquid mixing unit for adding a substance for increasing viscosity to the liquid rice flour provided through the filter.

Features of the detailed configuration of the rice noodle manufacturing apparatus according to the present invention is the rice grinding device, a pair of circular slabs that are engaged up and down at a predetermined interval; It is a point that comprises a motor for providing a rotational force to the slabs located below the circular slabs.

A feature of the detailed configuration of the rice noodle manufacturing apparatus according to the present invention is that the viscosity is increased by mixing Tapioca (Tapioca) to the highly concentrated liquid rice flour.

A feature of the detailed configuration of the rice noodle manufacturing apparatus according to the present invention is that the supply device supplies a small amount of liquid rice flour adhered to the surface in the form of a thin film using a rotating roller.

A feature of the detailed configuration of the rice noodle manufacturing apparatus according to the present invention is that the heating device solidifies the rice thin film by providing hot steam at the lower end of the rice thin film.

A feature of the detailed configuration of the rice noodle manufacturing apparatus according to the present invention is that the drying device removes moisture contained in the rice thin film by supplying hot steam to a traveling path using a multilayer conveyor.

A feature of the detailed configuration of the rice noodle manufacturing apparatus according to the present invention is that the first cutting device cuts the rice thin film transferred through the cooling device at predetermined intervals using a blade formed at one end of the rotating roller.

Rice noodle manufacturing method according to the present invention comprises a pre-treatment process of preparing the rice in the form of highly concentrated liquid by grinding the washed rice; Supplying the highly concentrated liquid rice flour in the form of a thin film; A heating process of heating the thin film rice flour to be cooked; A drying process of removing moisture contained in the rice film solidified through the heating process; A cooling process of cooling the rice film from which moisture is removed through the drying process; A first cutting process of cutting the cooled rice film into a rice sheet having a predetermined size; And a second cutting process of cutting the rice sheet into a thin three-sided shape.

Rice noodle manufacturing method according to the present invention is a pre-processing step, the rice washing step of washing the supplied rice using water and high pressure air; A rice grinding step of grinding the washed rice into highly concentrated liquid rice flour using a rotating plate rotating at high speed; A filtering step of removing foreign substances contained in the ground liquid rice flour or rice flour of a predetermined size or more; It is a point consisting of a viscous liquid mixing step of adding tapioca starch to increase the viscosity to the highly concentrated liquid rice flour.

Rice noodle production apparatus and manufacturing method according to the present invention can be expected the following effects.

First, since the dough process is unnecessary, it is possible to shorten the time to prepare rice noodles.

Second, the use of highly concentrated liquid rice flour can prevent unnecessary waste of raw materials.

Third, the elasticity of the rice noodles can be easily adjusted by controlling the amount of the viscosity increasing substance added to the highly concentrated liquid rice flour.

Fourth, it is possible to reduce the time required for the production of rice noodles by using a thin rice flour concentrate.

Hereinafter, a rice noodle manufacturing apparatus and a manufacturing method according to the present invention will be described with reference to the accompanying drawings.

1 is a block diagram schematically showing the configuration of a rice noodle manufacturing apparatus according to the present invention. Rice noodle manufacturing apparatus according to the present invention can be divided into a pre-treatment process for preparing rice powder in the form of a liquid, such as a suspension of a high concentration, and a post-treatment process for heating and drying the liquid rice flour in the form of cotton (麵). . This is for the purpose of illustrating the invention and does not mean that the period is maintained in a separate state from the actual manufacturing apparatus or produced as a separate product.

In addition, in the present invention, unlike the prior art, there is no process of kneading by adding water to rice flour. As will be described in detail below, a roller (roller) is used to bury a high concentration of rice flour suspension on its surface and continuously supply it in the form of a thin film to be heated. Thus, the term "rice film" as used below indicates that a high concentration of rice suspension adhered to the roller surface is continuously provided in the form of a panel, and "rice sheet". "Means that the rice thin film, which is heated, dried and cooled, is cut out in the form of paper.

First, the schematic configuration of the rice noodle manufacturing apparatus according to the present invention, as shown in Figure 1, the rice washing device 10 for washing the rice using water and high pressure air, and the washing by the rice washing device (10) Viscous liquid for adding a substance for increasing viscosity to the liquid rice flour from which the foreign matter is removed or foreign matter contained in the pulverized liquid rice flour or a filter 30 for removing rice powder of a predetermined size or more, The mixing device 40, the supply device 50 for supplying the liquid rice flour with increased viscosity in the form of a thin film by using a roller to rotate, and the liquid rice film of the thin film supplied through the supply device at a high temperature A heating device 60 for heating using steam, a drying device 70 for removing moisture contained in a rice film solidified by the heating device and transferred through a conveyor, and in the drying device. of A cooling device 80 for cooling the rice film from which moisture has been removed, and a first cutting device for cutting the rice film cooled by the cooling device into a rice sheet of a predetermined size. 90 and a second cutting device 100 for cutting the rice sheet into a thin three-sided shape.

2 is a process chart showing a rice noodle manufacturing process. Arrows in the figure show the processing flow in the process of change of rice-> highly concentrated liquid rice flour-> rice thin film-> rice sheet-> rice washing (細 麵).

The rice washed by the rice washing device 10 is transferred to the grinding device 20. The rice grinding device 20 is composed of a pair of circular slabs that are engaged up and down at predetermined intervals, and a motor that provides rotational force to the slabs located below one of the circular slabs. Thus, it differs from the technique of grinding rice into powder by feeding rice between the interlocking rolling rollers as in the prior art. A filter 30 is provided at the lower end of the grinding device 20 to filter out uncrushed rice or foreign matter. High concentration liquid rice flour from which foreign substances are removed through the filter is transferred to the mixing device 40 and mixed with tapioca starch. Although not shown, the concentrated liquid rice flour is delivered to the mixing device 40 by a motor.

High concentration liquid rice flour having a certain viscosity by the mixing device 40 is delivered to the supply device (50). The supply device 50 has a structure for maintaining a constant height of the liquid rice flour. In addition, the container is temporarily stored in the liquid rice flour is provided with a roller.

The high concentration liquid thin film provided through the supply device 50 is transferred to the heating device 60 through the endless track. The heating device 60 is provided with a hot steam generated by the boiler 200 through the steam pipe 210. The internal temperature of the heating device 60 must be maintained at about 95 ℃ to cook the liquid rice thin film.

The rice thin film cooked by the heating device 60 is transferred to the drying device 70 through the conveyor 61. The inside of the drying apparatus 70 is provided with a multi-layer conveyor so that the rice thin film is transferred in the direction of the arrow. The high temperature steam generated by the boiler 200 is also provided to the drying apparatus 70 through the steam pipe 210. The internal temperature of the drying device 70 is controlled to maintain about 70 ° C.

The rice thin film dried by the drying device 70 is again transferred to the cooling device 80 through the conveyor 71. The cooling device 80 is provided with a cooling fan to lower the temperature of the rice thin film is transported through a multi-layer conveyor. The transfer path of the rice thin film at this time is the same as the direction of the arrow.

The rice thin film cooled by the cooling device 80 is again transferred to the first cutting device 90 through the conveyor 81 and cut to have a size in the form of paper. The cutting method at this time is made by cutting the rice thin film supplied through the conveyor using a blade formed on one side of the rotating roller.

The rice sheet cut by the first cutting device 90 is loaded, subjected to slow cooling for a predetermined time, and then cut into three surfaces by the second cutting device 100.

3 is a flowchart showing a rice noodle manufacturing method according to the present invention.

As can be seen from the flow chart, a remarkable difference from the prior art rice noodle manufacturing method is that there is no kneading process. That is, it is possible to alleviate the inconvenience that the time required and the production cost increase according to the kneading process of stirring a predetermined amount of water in the rice flour and stirring for a predetermined time.

First, rice is supplied to a container, a predetermined amount of water is supplied, and the rice is washed using high pressure air. After the washing is completed to maintain the submerged state for 30 minutes to allow the water to be absorbed in the rice (S301).

Using a rotating plate rotating at a high speed to crush the rice is sufficiently pulverized into a highly concentrated liquid rice flour (S302).

At this time, the foreign matter contained in the pulverized liquid rice flour or to remove the rice powder of a predetermined size or more (S303).

Add highly concentrated liquid rice flour to increase viscosity. Noodles made with rice flour are not viscous and are cut off. Therefore, tapioca starch is added to increase the viscosity while maintaining the intrinsic taste of rice. Tapioca starch is an edible starch taken from the roots of tropical crops tapioca (S304).

The highly concentrated liquid rice flour is supplied to a supply container while maintaining a constant water level. Liquid rice flour is attached to the surface of the rotating roller (roller) is installed in the liquid rice flour supply container. Liquid rice flour adhered to the roller surface by the plate formed in a direction perpendicular to the rotation direction of the roller is separated in the form of a thin film (S305).

The liquid rice flour in the form of a thin film is transferred to the top of the caterpillar. The caterpillar of the cloth material has a caterpillar in the heater. A plurality of steam jet pipes are formed at the lower portion of the cloth of the crawler. High temperature steam heats the liquid rice flour in the form of a thin film through the steam jet pipe (S306).

After the heating process, the rice thin film is solidified by heat. The solidified rice thin film is provided to a drying apparatus through a multi-stage conveyor. Moisture contained in the solidified rice film is removed through a drying apparatus (S307).

The drying process (S307) to dry the thin film by hot heat. Therefore, the dried rice thin film has a high temperature. Cooling the rice film (rice film) through a multi-stage conveyor using cold air (S308).

The rice film cooled through the cooling process is cut into a rice sheet of a predetermined size. That is, the rice thin film provided continuously is cut by engaging the cutting knife formed on the rotating roller surface (S309).

The rice sheet is cut in the form of a thin three-sided (細 麵) using a second cutting device after a certain period of time in the loaded state (S310).

1 is a block diagram schematically showing the configuration of a rice noodle manufacturing apparatus according to the present invention.

2 is a process chart showing a rice noodle manufacturing process.

3 is a flowchart showing a rice noodle manufacturing method according to the present invention.

Claims (12)

A pretreatment system for washing and grinding rice to prepare liquid rice flour to which a predetermined viscosity substance is added; A supply device for supplying the liquid rice flour prepared through the pretreatment system in the form of a continuous thin film; A heating device for heating the liquid rice film of the thin film supplied through the supply device using high temperature steam; A drying apparatus for removing moisture contained in a rice film that is solidified by the heating apparatus and transferred through a conveyor; A cooling device for cooling the rice film from which moisture has been removed by the drying device; A first cutting device for cutting a rice film cooled by the cooling device into a rice sheet of a predetermined size; Rice noodle production system comprising a second cutting device for cutting the rice sheet into a thin three-sided (細 麵) form. The method of claim 1, wherein the pretreatment system, Rice washing device for washing the supplied rice using water and high pressure air; A rice grinder for grinding the rice washed by the rice washing device using a rotating plate rotating at high speed; A filter for removing foreign substances or rice flour of a predetermined size or more contained in the liquid rice flour ground through the rice grinder; Rice noodle manufacturing apparatus comprising a viscous liquid mixing unit for adding a substance for increasing the viscosity to the liquid rice flour provided through the filter. The rice crusher of claim 2, A pair of circular slabs engaged up and down at a predetermined interval; Rice noodle manufacturing apparatus comprising a motor for providing a rotational force to the slabs located below the circular slabs. The apparatus of claim 1, wherein the viscosity increasing substance is tapioca. The apparatus of claim 1, wherein the supply device supplies a small amount of liquid rice flour adhered to a surface by using a rotating roller in the form of a thin film. 2. The apparatus for manufacturing rice noodles according to claim 1, wherein the heating device solidifies the rice thin film by providing high temperature steam to the lower end of the rice thin film to be supplied. The system of claim 1, wherein the drying apparatus removes moisture included in the rice thin film by supplying hot steam to a traveling path using a multilayer conveyor. The system of claim 1, wherein the first cutting device cuts the rice thin film transferred through the cooling device at predetermined intervals using a blade formed at one end of the rotating roller. Pre-treatment of the washed rice to prepare a highly concentrated liquid form; Supplying the highly concentrated liquid rice flour in the form of a thin film; A heating process of heating the thin film rice flour to be cooked; A drying process of removing moisture contained in the rice film solidified through the heating process; A cooling process of cooling the rice film from which moisture is removed through the drying process; A first cutting process of cutting the cooled rice film into a rice sheet having a predetermined size; Rice noodle manufacturing method comprising a second cutting process of cutting the rice sheet into a thin three-sided (細 麵) form. The method of claim 9, wherein the pretreatment process, A rice washing step of washing rice using water and high pressure air; A rice grinding step of grinding the washed rice into highly concentrated liquid rice flour using a rotating plate rotating at high speed; A filtering step of removing foreign substances contained in the ground liquid rice flour or rice flour of a predetermined size or more; Rice noodle manufacturing method comprising the step of mixing the viscous liquid to add a substance for increasing the viscosity to the highly concentrated liquid rice flour. The method of claim 10, wherein the viscous liquid increasing material is tapioca (Tapioca) starch. 10. The method of claim 9, wherein the supplying process uses a rotating roller to supply a small amount of liquid rice flour adhered to the surface in the form of a thin film.

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