KR20110006390A - Method for making ceramic ball - Google Patents

Method for making ceramic ball Download PDF

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Publication number
KR20110006390A
KR20110006390A KR1020090063998A KR20090063998A KR20110006390A KR 20110006390 A KR20110006390 A KR 20110006390A KR 1020090063998 A KR1020090063998 A KR 1020090063998A KR 20090063998 A KR20090063998 A KR 20090063998A KR 20110006390 A KR20110006390 A KR 20110006390A
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KR
South Korea
Prior art keywords
ceramic ball
combustion
ball
pores
manufacturing
Prior art date
Application number
KR1020090063998A
Other languages
Korean (ko)
Inventor
이정우
Original Assignee
이정우
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 이정우 filed Critical 이정우
Priority to KR1020090063998A priority Critical patent/KR20110006390A/en
Publication of KR20110006390A publication Critical patent/KR20110006390A/en

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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/04—Clay; Kaolin
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • C04B33/131—Inorganic additives
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/32—Burning methods
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/06—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by burning-out added substances by burning natural expanding materials or by sublimating or melting out added substances
    • C04B38/063—Preparing or treating the raw materials individually or as batches
    • C04B38/0635—Compounding ingredients
    • C04B38/0645—Burnable, meltable, sublimable materials
    • C04B38/067—Macromolecular compounds
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/06—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by burning-out added substances by burning natural expanding materials or by sublimating or melting out added substances
    • C04B38/063—Preparing or treating the raw materials individually or as batches
    • C04B38/0635—Compounding ingredients
    • C04B38/0645—Burnable, meltable, sublimable materials
    • C04B38/0675—Vegetable refuse; Cellulosic materials, e.g. wood chips, cork, peat, paper
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/0068—Ingredients with a function or property not provided for elsewhere in C04B2103/00
    • C04B2103/0097—Anion- and far-infrared-emitting materials

Abstract

PURPOSE: A method for manufacturing a porous ceramic ball is provided to reduce weight of ceramic ball and to improve permeability. CONSTITUTION: A method for manufacturing a porous ceramic ball comprises: a step of mixing a mixture selected from purple sand, loess, elvan, germanium and natural jade together with combustible object(20) which is cut in a desired size; a step of molding the mixture in a ceramic ball(10) by a wet method; a step of drying the ceramic ball; and a step of heating at 900-1300°C.

Description

Method for making porous ceramic ball {Method for making ceramic ball}

The present invention relates to a method for manufacturing a ceramic ball, and more particularly, to a method for manufacturing a porous ceramic ball having a plurality of pores formed therein.

In general, the ceramic ball is mixed with a composition of the company, loess, elvan, germanium, natural jade and the like to form a ball shape and then sintered at high temperature.

The ceramic ball is thus used as a material related to the human body such as pillows and mattresses by facilitating the flow of air and promoting metabolism while having far-infrared radiating ability that is beneficial to the human body or all living organisms. As it has the ability to control temperature to prevent hot and cold air from the outside, it can be used as a building interior material. Especially, it has excellent purification ability, so it is used for gardening in showers, water softeners, water purifiers, pots and farmland.

However, in the conventional ceramic ball as described above, fine holes are formed according to the grain size of the material itself, but the holes are too fine, and thus have poor breathability.

Therefore, the permeability of liquid and gas is poor, heavy, and increases the production cost per volume.

On the other hand, the patent registration No. 0826888 (floor health mat for flooring function) is registered by the present applicant using a styrofoam grain (or char or wood in the form of chips) to have a number of pores A mat has been proposed, and in the present invention, a large number of pores are formed in the ceramic ball using this technique.

In order to satisfy the requirements as described above, the present invention provides a porous ceramic ball manufacturing method having an economic effect while implementing various functions as forming pores of the desired size in the ceramic ball.

In view of achieving the above, the present invention

The ceramic ball is mixed with one or more materials selected from finely pulverized company, loess, ganban stone, germanium, natural jade and the combustion material 20 cut to a desired size and the ceramic ball 10 by wet. Molding to form;

After drying the ceramic ball 10 and heating at 900 ℃ ~ 1300 ℃, all the combustion objects inside are burned and discharged to the outside while the pores 12 are formed on the inside and the surface of the ceramic ball (10a) It is characterized by being completed with.

As described above, in the present invention, when the ceramic ball is formed, combustion objects having a low combustion temperature are completely burned to form pores therein, and thus, pores having a desired size can be freely formed without a complicated process. Ceramic ball shaped in this way can reduce the weight, lower the manufacturing cost per volume, and the air permeability is good while increasing the contact area, and excellent air and water purification ability, especially when used for horticulture, such as orchid cultivation. Will be.

Hereinafter, an embodiment of the present invention will be described with reference to the accompanying drawings. In the following detailed description, exemplary embodiments of the present invention will be described in order to accomplish the above-mentioned technical problems.

1 is a cross-sectional view of a ceramic ball made of a sphere mixed with a combustion body to form a porous ceramic ball according to an embodiment of the present invention, Figure 2 is a cross-sectional view of the porous ceramic ball is completed according to an embodiment of the present invention It is shown.

According to the drawings, in the method of manufacturing a ceramic ball, the ceramic ball is a comminuted object 20 cut to a desired size of one material selected from finely crushed porcelain, loess, elvan, germanium, natural jade or mixed material of one or more. And mixing with wet and forming into three remix balls (10) by the wet process, and drying the ceramic ball (10) and heating at 900 ℃ ~ 1300 ℃, all the combustion body inside is burned out As it is discharged to the pores 12 are formed on the inside and the surface is completed with a ceramic ball (10a).

The above is described in more detail as follows.

First, finely crushed sand (purple sand), loess (clay), ganban stone, germanium, natural jade, etc. will be provided as a far-infrared ray generating material, and an auxiliary material for increasing plasticity is added to one of the selected materials. At least one mixed material is mixed in the material.

The material provided in this way is kneaded together with water, and the combustion material 20 cut into a desired size, that is, the size of pores formed in the finished ceramic ball, is kneaded by mixing.

The combustion body 20 may be any material surface having a relatively low combustion temperature such as styrofoam, sawdust, resin, or the like.

Thus kneaded material is molded into a ball shape of a predetermined size. This can be done by hand, and in large quantities it is produced in ball molding machines.

The molded material as described above is completed with a ceramic ball 10 having a combustion object 20 embedded therein as shown in FIG. 1, which is then naturally dried for about 2 to 3 days.

And the ceramic ball 10 is put into a heating furnace is heated to a temperature of 900 ℃ ~ 1300 ℃.

At this time, the combustion object 20 provided in the ceramic ball 10 is completely burned and evaporated or the residue is discharged to the outside through fine holes formed in the ceramic ball 10 itself.

Therefore, the ceramic ball 10 is completed as the porous ceramic ball 10a while the space of the combustion body 20 is formed of pores 12 as shown in FIG.

Meanwhile, the ceramic ball may include an ellipse and a polygon in addition to the ball shape.

Example 1

      40% by weight of the company, 25% by weight of ocher, 30% by weight of gannetite, 3% by weight of potassium oxide (K2O), and 2% by weight of magnesium were mixed and wet-stirred, and the styrofoam cut to a predetermined size was added and kneaded. .

Then, the mixture of the dough state is put into a ball molding machine to form a ceramic ball 10 having a diameter of 5 ~ 10, and then dried and heated at 1,200 ℃ all the styrofoam of the internal combustion to the residue As it is discharged out through the micro-pores of the porous ceramic ball (10a) is formed in the pores 12 to the inner or outer surface as shown in FIG.

1 is a cross-sectional view of the ceramic ball before the material mixed with the combustion material is heated according to a preferred embodiment of the present invention.

2 is a cross-sectional view of the ceramic ball completed in accordance with a preferred embodiment of the present invention.

<Description of the symbols for the main parts of the drawings>

10: ceramic ball 12: pore

20: combustion object

Claims (3)

In the ceramic ball manufacturing method, The ceramic ball is mixed with the combustion material 20 cut to a desired size or mixed with one or more materials selected from the company, loess, ganban stone, germanium, natural jade and formed into a ceramic ball 10 by wet. Making a process; After drying the ceramic ball 10 and heating at 900 ℃ ~ 1300 ℃, all the combustion objects inside are burned and discharged to the outside as the ceramic ball (10a) formed with pores 12 on the inside and surface Porous ceramic ball manufacturing process characterized in that it is completed. The process of claim 1, wherein the combustion body is styrofoam. According to claim 1, wherein the combustion body is a porous ceramic manufacturing process, characterized in that the sawdust.
KR1020090063998A 2009-07-14 2009-07-14 Method for making ceramic ball KR20110006390A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1020090063998A KR20110006390A (en) 2009-07-14 2009-07-14 Method for making ceramic ball

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1020090063998A KR20110006390A (en) 2009-07-14 2009-07-14 Method for making ceramic ball

Publications (1)

Publication Number Publication Date
KR20110006390A true KR20110006390A (en) 2011-01-20

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Family Applications (1)

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Country Link
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102633489A (en) * 2012-05-03 2012-08-15 上海长洲盛锦文化传播有限公司 Purple sand product with health care effect on cardiovascular system and preparation method thereof
KR101709218B1 (en) * 2016-07-18 2017-02-22 동진파일(주) PHC pile manufacturing method using waste heat and condensate PHC pile prepared by the method
KR101715275B1 (en) 2016-07-06 2017-03-17 (주) 대은글로벌솔루션 Ceramic ball having detergent function and manufacturing method thereof
CN106866175A (en) * 2017-03-07 2017-06-20 洛阳逸人紫砂有限公司 A kind of light porous haydite of boccaro mineral aggregate and preparation method thereof
CN108178651A (en) * 2017-11-23 2018-06-19 宜兴市玉见紫砂艺术有限公司 A kind of method that red stoneware ware is combined with beautiful material
KR101876747B1 (en) * 2016-09-26 2018-07-11 부산대학교 산학협력단 yellow soil with Multi-layer structure and a method for preparing the same
CN110642597A (en) * 2019-10-30 2020-01-03 个旧市红龙农业开发有限公司 Manufacturing method of purple pottery water vat
US10686243B2 (en) 2012-05-18 2020-06-16 Fasmetrics S.A. Apparatus and method for accurate and precise positioning of cellular antennas
CN111410510A (en) * 2020-04-21 2020-07-14 福建省泉州达盛窑陶瓷有限公司 Manufacturing process of antibacterial dark-red enameled pottery
CN112521177A (en) * 2020-12-28 2021-03-19 华侨大学 Low-melting-point porous ceramic material and preparation method thereof
EP4180196A1 (en) 2021-11-11 2023-05-17 Daeeun Global Solution Co., Ltd. Ceramic ball having detergent function and manufacturing method thereof

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102633489A (en) * 2012-05-03 2012-08-15 上海长洲盛锦文化传播有限公司 Purple sand product with health care effect on cardiovascular system and preparation method thereof
CN102633489B (en) * 2012-05-03 2013-10-23 上海长洲盛锦文化传播有限公司 Purple sand product with health care effect on cardiovascular system and preparation method thereof
US10686243B2 (en) 2012-05-18 2020-06-16 Fasmetrics S.A. Apparatus and method for accurate and precise positioning of cellular antennas
KR101715275B1 (en) 2016-07-06 2017-03-17 (주) 대은글로벌솔루션 Ceramic ball having detergent function and manufacturing method thereof
KR101709218B1 (en) * 2016-07-18 2017-02-22 동진파일(주) PHC pile manufacturing method using waste heat and condensate PHC pile prepared by the method
KR101876747B1 (en) * 2016-09-26 2018-07-11 부산대학교 산학협력단 yellow soil with Multi-layer structure and a method for preparing the same
CN106866175A (en) * 2017-03-07 2017-06-20 洛阳逸人紫砂有限公司 A kind of light porous haydite of boccaro mineral aggregate and preparation method thereof
CN108178651A (en) * 2017-11-23 2018-06-19 宜兴市玉见紫砂艺术有限公司 A kind of method that red stoneware ware is combined with beautiful material
CN110642597A (en) * 2019-10-30 2020-01-03 个旧市红龙农业开发有限公司 Manufacturing method of purple pottery water vat
CN111410510A (en) * 2020-04-21 2020-07-14 福建省泉州达盛窑陶瓷有限公司 Manufacturing process of antibacterial dark-red enameled pottery
CN112521177A (en) * 2020-12-28 2021-03-19 华侨大学 Low-melting-point porous ceramic material and preparation method thereof
CN112521177B (en) * 2020-12-28 2022-06-07 华侨大学 Low-melting-point porous ceramic material and preparation method thereof
EP4180196A1 (en) 2021-11-11 2023-05-17 Daeeun Global Solution Co., Ltd. Ceramic ball having detergent function and manufacturing method thereof

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