KR20100135038A - Manufacturing apparatus of syrup - Google Patents

Abstract

PURPOSE: A sugar solution production apparatus is provided to produce a sugar solution for applying to bread making dough by mixing sugar and purified water with a constant mixture rate. CONSTITUTION: A sugar solution production apparatus comprises the following: a heating stirring tank(10) forming a sugar solution by dissolving sugar to purified water; a cold storage tank(20) cooling and storing the sugar solution, and including a discharge valve(25) for controlling the discharge of the sugar solution from the lower side; a transfer pump(30) transferring the sugar solution from the heating stirring tank to the cold storage tank; and a hot water tank(40) including a heater(41) and a first temperature sensor(42) inside the heating stirring tank.

Description

Sugar manufacturing apparatus {Manufacturing apparatus of syrup}

The present invention relates to a sugar liquid production apparatus, and more particularly, to a sugar liquid production apparatus capable of mass production in the form of sugar liquid suitable for mixing and dissolving white sugar and purified water in a predetermined ratio to be blended into the confectionery dough.

Bread is generally eaten by mixing flour, water, salt, sugar, fats, dairy products, eggs and yeast, and then baking and steaming them in an oven or the like. The bakery market is steadily increasing, and the bakery market is mainly selling so-called franchise that mass-produces various finished products such as cakes and dough or semi-finished products at the headquarters and supplies them to franchisees.

On the other hand, the sugar to be blended when baking in the baking process is usually fine grain white sugar, according to the amount of such white sugar (in the present invention, the confectionery baking sugar collectively) shows a significant difference in moisture absorption, bread taste and aging degree For example, when a large amount of sugar is added, the mixing time is long until the sugar is completely dissolved and combined with the dough. Especially, the temperature of water, which is a solvent that dissolves sugar during the kneading process, affects the sweetness and the solution containing the sugar solute. The coloration and fermentability of bread will vary greatly depending on the concentration of.

In other words, the same sugar can be dissolved and used rather than powdered to improve the moist texture when the bread is baked, and improve the bakery properties such as hygroscopicity, aging delay, uniformity of grain and increase in volume.

Therefore, mixing and mixing sugar in powder form is not suitable for the franchise sales method, which requires the productivity and differentiated quality competitiveness by mass production. Due to the characteristics that can easily occur deterioration is added to the preservatives, such as harmful to the human body is not so preferred by modern people seeking well-being.

In view of the above, the present inventors have developed a sugar solution manufacturing apparatus capable of producing a large amount of sugar solution suitable for baking dough of a franchise sales method for many years, and as a result, the present invention has been created and completed.

It is therefore an object of the present invention to provide a sugar liquid production apparatus that can produce a large amount of sugar liquid suitable for baking dough.

In order to achieve the above object, the present invention is a warm stirring tank for dissolving the white sugar in purified water while mixing a certain ratio of white sugar and purified water; A cooling storage tank connected to the warm stirring tank and a transfer line to receive the sugar solution from the sugar mixture to be cooled and stored at a predetermined temperature, and having a discharge valve installed at a lower portion thereof to control the discharge of the sugar liquid; It is provided on the transfer line between the heating stirring tank and the cooling storage tank provides a sugar liquid production apparatus comprising a transfer pump for extracting the sugar liquid in the heating stirring tank to move to the cooling storage tank.

In addition, the heated stirring tank of the present invention is made of a double cylinder structure in which the hot water is circulated between the inner cylinder and the outer cylinder by the hot water pump, the heating means and the first inside to supply hot water of a predetermined temperature between the inner cylinder and the outer cylinder; It provides a sugar liquid manufacturing apparatus further comprising a hot water tank installed with a temperature sensor.

In addition, the inner circumference of the heating stirring tank of the present invention is provided with a coiled pipe circulating hot water by a hot water pump, the heating means and the first temperature sensor is installed on the inside for supplying hot water of a constant temperature to the pipe It provides a sugar liquid production apparatus further comprising a tank.

In addition, the present invention is provided with a second temperature sensor for measuring the temperature of the sugar solution inside the heating stirring tank, the heating means is driven in accordance with the signal of the second temperature sensor to maintain a constant hot water temperature in the hot water tank It provides a sugar liquid production apparatus.

In addition, the cooling storage tank of the present invention is made of a double cylinder structure in which the cooling water is circulated between the inner cylinder and the outer cylinder by the cooling water pump, the cooling means and the third temperature sensor is installed inside to supply the cooling water between the inner cylinder and the outer cylinder. It provides a sugar liquid production apparatus further comprising a cooling water tank.

In addition, the inner circumference of the cooling storage tank of the present invention is provided with a coiled pipe in which the cooling water is circulated by a cooling water pump, and further comprising a cooling water tank provided with a cooling means and a third temperature sensor therein for supplying the cooling water to the pipe. It provides a sugar liquid production apparatus.

In addition, the present invention is provided with a fourth temperature sensor for measuring the temperature of the sugar liquid inside the cooling storage tank, the cooling means is driven in accordance with the signal of the fourth temperature sensor to maintain a constant cooling water temperature in the cooling water tank It provides a sugar liquid production apparatus.

In another aspect, the present invention provides a sugar liquid production apparatus is provided with a filter for filtering impurities or foreign matter in the sugar liquid on the transfer line between the cold storage tank and the transfer pump.

In another aspect, the present invention is provided with a direction switching valve for controlling the movement direction of the fluid on the transfer line between the cooling storage tank and the transfer pump, and forced to circulate the washing water into the warm stirring tank in accordance with the operation of the direction switching valve The washing water circulation line is installed in connection with the heating stirring tank, and provides a sugar solution manufacturing apparatus having a drain valve installed at the lower portion of the heating stirring tank for draining the washing water.

In addition, the warm stirring tank of the present invention is connected to a water supply line for receiving purified water from an external water supply source, and provides a sugar liquid production apparatus is installed on the water supply line to check the supply amount of purified water.

In addition, a washing water supply line for receiving the washing water from an external water source is connected to an upper portion of the warm stirring tank and the cooling storage tank of the present invention, and on the washing water supply line, a spray nozzle for spraying the washing water into the tank and the washing water. Provided is a sugar liquid production apparatus each provided with a washing water supply valve for controlling supply.

In another aspect, the present invention provides a sugar liquid production apparatus is provided with an air valve for adjusting the pressure of the compressed air flowing from the external compressed air supply source to the transfer pump.

The present invention having the problem solving means as described above is a temperature suitable for baking dough is moved to a cold storage tank by a transfer pump after the white sugar and purified water injected into the heating stirring tank in a constant ratio is changed into a liquid state by mixing and dissolving As it is cooled and stored in a furnace, it prevents contamination and maintains freshness without adding preservatives as in the prior art, so that high-quality sugar liquids can be produced quickly and uniformly in large quantities, and also timely to the blender of a bakery factory equipped with mass production facilities. There is a very advantageous effect that can be supplied directly.

In addition, the present invention mass-produces safe and hygienic sugar solution by efficiently flushing and filtering the impurities or foreign substances adsorbed or remaining in the heating stirring tank, the cooling storage tank and the sugar liquid moving path by using the washing water, compressed air and a filter. It can be cleaned at any time without any tools, so it can always be kept clean and clean.

In addition, the present invention can improve the consumption efficiency and minimize the discharge of pollutants such as waste water because the hot water, cooling water and washing water is recovered or recycled in the forward and reverse directions by the control of the pump and valve.

Hereinafter, with reference to the accompanying drawings, a sugar liquid production apparatus according to an embodiment of the present invention will be described in more detail.

Prior to this, terms to be described below are defined in consideration of functions in the present invention, and it should be understood that they should be interpreted as meanings commonly used in the technical field and concept corresponding to the technical idea of the present invention.

In addition, if it is determined that the detailed description of the known function or configuration related to the present invention may obscure the subject matter of the present invention, the detailed description thereof will be omitted.

Figure 1 is a schematic diagram showing a sugar liquid production apparatus according to an embodiment of the present invention, as shown in the sugar liquid production apparatus according to an embodiment of the present invention is a heating stirring tank 10, cooling storage tank 20, transport The pump 30, the hot water tank 40, the cooling water tank 60 is composed of roughly.

First, the heating stirring tank 10 dissolves the pure white sugar in the purified water by heating while mixing a constant ratio of white sugar and purified water supplied from the outside, into a substantially cylindrical tank with an upper portion open to hold a predetermined amount of white sugar and purified water. The lid is provided to be opened and closed, and the stirring blade 14 which is rotated at the same time as the rotation shaft of the drive motor 13 installed vertically on the upper portion of the center is inserted into the tank.

And inside the second temperature sensor 11 for measuring the temperature of the sugar liquid in real time is installed, the water supply line (L8) for receiving purified water from an external water source is connected to the upper, on the water supply line (L8) The flowmeter FM for confirming the supply amount of purified water and the flow control valve AV1 for adjusting the supply amount are provided.

In addition, the upper part is provided with a spray nozzle 12 to receive the washing water from the external water source through the washing water supply line (L6) to spray the inside of the tank to further increase the washing effect, the lower portion for draining the washing water is completed A drain valve 15 is connected and installed on the washing water supply line L6, and a washing water supply valve AV2 for controlling the supply of the washing water is provided.

Here, the warm stirring tank 10 is provided with a double cylinder structure in which hot water is circulated between the inner cylinder and the outer cylinder to heat the refined sugar and purified water, or by installing a coil pipe wound spirally around the inner side of the hot water pump 50. The hot water is circulated by the heat transfer can be made to occur smoothly.

The warm stirring tank 10 is preferably made of a stainless steel material does not inhibit food hygiene.

The transfer line L1 is a fluid transfer path connected between the heating stirring tank 10 and the cooling storage tank 20, and the direction switching valve 90 controls the moving direction of the fluid between the cooling storage tank 20 and the cooling storage tank 20. Is installed, and the washing water circulation line (L7) for forced circulation of the washing water supplied from the outside in accordance with the operation of the directional valve 90 into the heating stirring tank 10 by the transfer pump (30). Is connected.

The transfer line (L1) and the hot water supply and recovery line (L2 / L3), the cooling water supply and recovery line (L4 / L5) and the washing water supply line (L6), water supply line (L8) described later does not hinder food hygiene. It is provided with a tubular body made of stainless steel.

The cooling storage tank 20 cools and stores the sugar liquid at a predetermined temperature. Like the heating stirring tank 10, the cooling storage tank 20 is installed in a substantially cylindrical tank that can hold a predetermined amount of sugar liquid, and the lid is opened and closed. The stirring blade 24 which is rotated at the same time as the rotating shaft of the drive motor 23 installed vertically in the upper portion is inserted into the tank, the lower portion is connected to the discharge valve 25 for controlling the discharge of the stored sugar solution.

In addition, a fourth temperature sensor 21 for measuring the temperature of the sugar liquid in real time is installed inside, and the washing water is supplied from the external water source through the washing water supply line L6 and sprayed into the tank to further increase the washing effect. The spray nozzle 22 which increases is provided, and the wash water supply valve AV3 which controls the supply of wash water is provided on the wash water supply line L6.

Here, the cooling storage tank 20 is provided with a double cylinder structure in which the cooling water is circulated between the inner cylinder and the outer cylinder to cool the sugar solution or by installing a coiled pipe wound spirally around the inner side by the cooling water pump 70. As the cooling water circulates, the heat of the sugar solution may be smoothly absorbed.

In addition, the stirring blade 24 may be provided in plurality in the interior of the cooling storage tank 20, and the driving motor accordingly may be provided in plurality.

The cold storage tank 20 is preferably made of a stainless steel material that does not hinder food hygiene, like the heating stirring tank 10, it is possible to double the production efficiency according to the cooling and storage time by installing a plurality in parallel.

The transfer pump 30 is for smoothly and quickly moving the sugar solution in the heating stirring tank 10 to the cooling storage tank 20, and a transfer line between the heating stirring tank 10 and the cooling storage tank 20. It is installed on (L1), and pumps the sugar liquid in the heating stirring tank 10 during operation to supply to the cooling storage tank 20 through the transfer line (L1) or to the selective operation of the directional valve 90 Accordingly, the washing water is pumped and circulated to the warm stirring tank 10 through the transfer line L1 and the washing water circulation line L7.

In addition, the air valve 31 is installed on the compressed air inlet line connecting the transfer pump 30 and the external compressed air supply source.

The air valve 31 is to adjust the pressure of the compressed air flowing from the external compressed air source to supply to the transfer pump 30 to facilitate the flow of the sugar liquid or wash water more smoothly.

Here, the transfer pump 30, the directional valve 90 and the hot water and cold water pumps 50/70 to be described later are controlled by a control unit (not shown) receiving an input signal input through a control panel (not shown). Of course, it can be automatically operated and controlled by the signal.

In addition, the flow control is installed on the transfer line (L1) or hot water supply and recovery line (L2 / L3), cooling water supply and recovery line (L4 / L5), washing water supply line (L6), water supply line (L8), respectively Various valves such as the valve AV1 and the drain valve 15 and the discharge valve 25 may be constituted by a solenoid valve that automatically opens and closes the flow of fluid while operating under the control of the electronic control unit.

The hot water tank 40 is for stably supplying hot water at a predetermined temperature between the inner and outer cylinders of the warm stirring tank 10 or a coiled pipe, and warming the stirring inside a substantially cylindrical tank which can hold a predetermined amount of hot water. Heating means 41, such as an electric heater, is driven according to the control signal of the second temperature sensor 11 installed in the tank 10 to maintain the temperature of the hot water in the tank and to be kept constant. A first temperature sensor 42 is provided for displaying.

And it is connected so that hot water is circulated through the heating stirring tank 10, the hot water supply line (L2) and the hot water recovery line (L3).

Cooling water tank 60 For stably supplying cooling water at a constant temperature between the inner and outer cylinders of the cooling storage tank 20 or a coiled pipe, the cooling storage tank inside a substantially cylindrical tank that can hold a certain amount of cooling water. Cooling means 61 is provided, such as a cooler which is driven according to the control signal of the fourth temperature sensor 21 installed in the 20 to keep the temperature of the coolant in the tank lowered and constant, and displays the temperature in the tank. The third temperature sensor 62 is provided for.

The cooling water is circulated through the cooling storage tank 20, the cooling water supply line L4, and the cooling water recovery line L5.

The filter 80 is for filtering impurities or foreign substances in the sugar solution, and is installed on the transfer line L1 between the transfer pump 30 and the cooling storage tank 20 so that the sugar liquid moves to the cooling storage tank 20. It is equipped to be filtered naturally in the process.

Such a filter 80 is provided as a food filter without inhibiting food hygiene, and by installing a plurality in parallel on the transfer line (L1) can be used alternately in accordance with the selective opening and closing of the valve installed at each entrance accordingly The service life can be extended.

Referring to the operating state of the sugar liquid production apparatus according to an embodiment of the present invention configured as described above are as follows.

First, the ratio of the white sugar and the purified water to be the optimal brix concentration (68 brix) required for the confectionery or baking dough is 50% by weight, for example, 100% by weight per white sugar is suitable for 100% by weight per white sugar. Therefore, if the capacity of the heating stirring tank (10) is 700ℓ, put the purified water 200ℓ and put white sugar per 300kg, then close the lid and operate the drive motor 13 for about 30 minutes while stirring blade 14 rotates The white sugar and purified water are mixed, and at the same time, the hot water pump 50 is operated to heat the inside of the heating stirring tank 10 so that the temperature of the mixture in the tank rises to about 70 ° C. A sugar solution will be achieved. At this time, the heating means 41 in the hot water tank 40 is driven according to the control signal of the second temperature sensor 11, so that hot water circulated between the inner and outer cylinders of the heating stirring tank 10 or the coiled pipe is at a constant temperature. Will be maintained.

That is, hot water having a predetermined temperature is supplied and circulated between the inner and outer cylinders of the warm stirring tank 10 or the coiled pipe by the hot water pump 50, and the white sugar is stirred while being easily dissolved in purified water.

Subsequently, the sugar pump in the warm stirring tank 10 is moved to the cooling storage tank 20 by driving the transfer pump 30. In this process, the sugar liquid passes through the filter 80 installed on the transfer line L1. But foreign matter is supplied to the cooling storage tank 20 in a filtered state.

When a predetermined amount of sugar is stored in the cooling storage tank 20, the stirring motor 24 is stirred by rotating the stirring blade 24 for a predetermined time with the driving motor 23, and simultaneously, the temperature of the sugar liquid is cooled to approximately 18 ° C. At this time, since the cooling means 61 of the cooling water tank 60 is driven according to the signal of the fourth temperature sensor, the cooling water circulated between the inner and outer cylinders of the cooling storage tank 20 or the coiled pipe is maintained at a constant temperature.

The sugar liquid produced by such a process can directly inject an appropriate amount into a blender or the like simply by opening and closing the discharge valve 25.

On the other hand, when washing the interior of the heating stirring tank 10, by operating the washing water supply valve (AV2) on the washing water supply line (L6) to put a predetermined amount of washing water into the interior of the heating stirring tank 10, the drive motor (13) to first wash the inner wall of the tank by the rotational force of the washing water, and then the washing water moved by the transfer pump 30 by manipulating the fluid movement direction of the directional valve 90 (warming stirring tank ( 10) After circulating for a predetermined time, the washing operation can be completed quickly and easily by opening the drain valve 15 to drain the washing water.

In addition, when washing the inside of the cold storage tank 20, the other washing water supply valve (AV3) on the washing water supply line (L6) to open the operation of the washing water into the predetermined amount of the cooling water tank 20, the drive motor After driving (23) to clean the inner wall of the tank by the rotational force of the washing water, the washing operation can be completed by opening the discharge valve 25 to drain the washing water.

Here, since the washing water is supplied in a state having a constant injection pressure through each spray nozzle (12/22), it is possible to obtain a washing effect in the process of supplying the washing water.

On the other hand, the present invention is not limited by the above-described embodiment and the accompanying drawings, it can be changed to other embodiments equivalent to substitution and equivalent within the scope without departing from the technical spirit of the present invention is usually in the art. It will be evident to those who have knowledge of.

1 is a schematic diagram showing an apparatus for preparing a sugar solution according to an embodiment of the present invention;

<Explanation of symbols for the main parts of the drawings>

10: heating stirring tank 11: the second temperature sensor

12: spray nozzle 13: drive motor

14: stirring blade 15: drain valve

20: cooling storage tank 21: fourth temperature sensor

22: spray nozzle 23: drive motor

24: stirring blade 25: discharge valve

30: transfer pump 31: air valve

40: hot water tank 41: heating means

42: first temperature sensor 50: hot water pump

60: cooling water tank 61: cooling means

62: third temperature sensor 70: cooling water pump

80: filter 90: directional valve

L1: transfer line L2: hot water supply line

L3: Hot water recovery line L4: Cooling water supply line

L5: Cooling Water Recovery Line L6: Washing Water Supply Line

L7: Washing water circulation line L8: Water supply line

FM: flow meter AV1: flow control valve

AV2 / AV3: Washing water supply valve

Claims (12)

A heating stirring tank 10 for dissolving the white sugar in the purified water to form a sugar solution while mixing a certain ratio of white sugar and purified water; A cooling storage tank 20 connected to the heating stirring tank 10 through a transfer line to receive sugar liquid from the cooling stirring tank and cooling and storing the sugar liquid at a predetermined temperature, and having a discharge valve installed at a lower portion thereof to control discharge of the sugar liquid; A transfer pump (30) installed on a transfer line between the heating stirring tank (10) and the cooling storage tank (20) to extract the sugar solution in the heating stirring tank (10) and move it to the cooling storage tank (20); Sugar solution manufacturing apparatus comprising a. The method of claim 1, The heated stirring tank 10 has a double cylinder structure in which hot water is circulated between the inner cylinder and the outer cylinder by the hot water pump 50, and a heating means is provided on the inside to supply hot water at a predetermined temperature between the inner cylinder and the outer cylinder. 41) and the sugar liquid manufacturing apparatus further comprises a hot water tank (40) provided with a first temperature sensor (42). The method of claim 1, The inner circumference of the heated stirring tank 10 is provided with a coiled pipe in which hot water is circulated by the hot water pump 50, and a heating means 41 and a first inside thereof for supplying hot water at a predetermined temperature to the pipe. Sugar production apparatus further comprises a hot water tank 40, the temperature sensor 42 is installed. The method according to claim 2 or 3, A second temperature sensor 11 is installed inside the heating stirring tank 10 to measure the temperature of the sugar solution, and the heating means 41 is driven in response to the signal of the second temperature sensor 11 to supply the hot water. Sugar production apparatus for maintaining a constant hot water temperature in the tank (40). The method of claim 1, The cooling storage tank 20 has a double cylinder structure in which the cooling water is circulated between the inner cylinder and the outer cylinder by the cooling water pump 70, and the cooling means 61 is provided on the inside to supply the cooling water between the inner cylinder and the outer cylinder. Sugar liquid manufacturing apparatus further comprises a cooling water tank (60) provided with a third temperature sensor (62). The method of claim 1, A coiled pipe through which the coolant is circulated by the coolant pump 70 is installed at the inner circumference of the cooling storage tank 20, and the cooling means 61 and the third temperature sensor are provided at the inside to supply the coolant to the pipe. Sugar production apparatus further comprises a cooling water tank (60) is installed (62). The method according to claim 5 or 6, A fourth temperature sensor 21 is installed inside the cooling storage tank 20 to measure the temperature of the sugar solution, and the cooling means 61 is driven in response to the signal of the fourth temperature sensor 21 to supply the cooling water. Sugar liquid production apparatus for maintaining a constant cooling water temperature in the tank (60). The method of claim 1, The sugar solution manufacturing apparatus is provided with a filter (80) for filtering impurities or foreign matter in the sugar solution on the transfer line between the cooling storage tank (20) and the transfer pump (30). The method of claim 1, On the transfer line between the cooling storage tank 20 and the transfer pump 30 is provided with a direction switching valve 90 for controlling the direction of movement of the fluid, the warming according to the operation of the direction switching valve 90 A washing water circulation line for forcibly circulating the washing water into the stirring tank 10 is connected to the heating stirring tank 10, and a drain valve 15 for draining the washing water to the lower portion of the heating stirring tank 10. Sugar manufacturing apparatus is installed. The method of claim 1, The warm stirring tank (10) is connected to a water supply line for receiving purified water from an external water supply source, the sugar solution manufacturing apparatus is installed on the water supply line flow meter (FM) for checking the supply amount of purified water. The method of claim 1, A washing water supply line for receiving washing water from an external water source is connected to the heating stirring tank 10 and the cooling storage tank 20, respectively, and a spray nozzle 12 for spraying the washing water into the tank on the washing water supply line. / 22) and a sugar solution production apparatus is provided with a washing water supply valve (AV2 / AV3) for controlling the supply of the washing water. The method of claim 1, Sugar liquid production apparatus is installed in the transfer pump 30, the air valve 31 for adjusting the pressure of the compressed air flowing from the external compressed air supply source.

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